Badger Meter ILR 700, ILR 710, ILR 720, ILR 730, ILR 740 Installation And Operation Manual
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Badger Meter Europa GmbH
Industrial oval gear meter series IOG
and registers type ILR 700, ILR 710,
ILR 720, ILR 730, ILR 740, ILR 741
INSTALLATION AND
OPERATION MANUAL
January 2014
OG_IOG_BA_02_1401
Contents Page
1. Basic safety recommendations ........................................................................................ 1
2. Scope of this manual ......................................................................................................... 2
3. Product unpacking and inspection .................................................................................. 2
4. Product identification ........................................................................................................ 2
5. Meter installation ............................................................................................................... 4
6. Meter operation .................................................................................................................. 4
7. Register operation ............................................................................................................. 5
7.1 Normal operation ....................................................................................................... 6
7.2 Status ......................................................................................................................... 6
7.3 Totalizers ................................................................................................................... 6
7.4 Flow rate .................................................................................................................... 6
7.5 Battery ........................................................................................................................ 7
7.6 Checksum .................................................................................................................. 7
7.8 Display scale factor .................................................................................................... 7
8. Register programming ...................................................................................................... 8
8.1 Unit of measure .......................................................................................................... 8
8.2 Scale factor ................................................................................................................ 8
8.3 Changing the meter pulse rate ................................................................................... 9
8.4 Changing the register orientation ............................................................................... 9
8.5 Changing the display mode ..................................................................................... 10
8.6 Exiting Programming Mode ...................................................................................... 10
9. Additional programming: Industrial analog and industrial pulse ............................... 11
Pulse rate out ........................................................................................................... 11
9.1
9.2 Analog minimum flow rate ........................................................................................ 12
9.3 Analog maximum flow rate ....................................................................................... 12
10. Register output specifications & wiring ....................................................................... 13
10.1 Pulse (model ILR 710) ................................................................................................ 13
10.2 Dual pulse (model ILR 720) ....................................................................................... 14
10.3 Analog (model ILR 730) ............................................................................................. 15
10.4 Pulse transmitter (model ILR 740) ............................................................................. 16
10.5 Pulse transmitter (model ILR 741) ............................................................................. 17
10.6 Pulse transmitter (for 1/4’’) ......................................................................................... 18
11. Repair parts .................................................................................................................... 19
12. Return of goods for repair ............................................................................................. 20
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Basic safety recommendations Page 1/20
1. Basic safety recommendations
Before installing or using this product, please read this instruction manual thoroughly.
Only qualified personnel should install and/or repair this product. If a fault appears,
contact your distributor.
Installation
Do not place any unit on an unstable surface that may allow it to fall.
Never place the units above a radiator or heating unit.
Route all cabling away from potential hazards.
Isolate from the mains before removing any covers.
Power connection
Use only the type of power source suitable for electronic equipment. If in doubt, contact
your distributor. Ensure that any power cables are of a sufficiently high current rating.
All units must be earthed to eliminate risk of electric shock.
Failure to properly earth a unit may cause damage to that unit or data stored within it.
Protection class
The device has protection class IP 67 and needs to be protected against dripping water,
water, oils, etc.
Setup & operation
Adjust only those controls that are covered by the operating instructions. Improper
adjustment of other controls may result in damage, incorrect operation or loss of data.
Cleaning
Switch off all units and isolate from mains before cleaning.
Clean using a damp cloth. Do not use liquid or aerosol cleaners.
Repair of faults
Disconnect all units from power supply and have it repaired by a qualified service person if
any of the following occurs:
If any power cord or plug is damaged or frayed
If a unit does not operate normally when operating instructions are followed
If a unit exposed to rain/water or if any liquid has been spilled into it
If a unit has been dropped or damaged
If a unit shows a change in performance, indicating a need for service.
RoHs
Failure to adhere to these safety instructions may result
in damage to the product or serious bodily injury.
Our products are RoHs compliant.
Battery disposal
The batteries contained in our products need to be disposed of as per your
local legislation acc. to EU directive 2006/66/EG.
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Scope of this manual / Product unpacking and inspection / Produkt identification Page 2/20
2. Scope of this manual
This manual contains installation and operation instructions for the Badger Meter industrial
line of oval gear meters and registers.
Proper performance and reliability of these meters and registers depends upon installation
in accordance with these instructions.
3. Product unpacking and inspection
Upon receipt of the product, perform the following unpacking and inspection procedures:
Note: If there is damage to the shipping container, request the carrier to be present when
unpacking the product.
Carefully open the shipping package and follow any instructions marked on the exterior.
Remove all packing material and carefully lift the product from the package.
Retain the package and all packing material for possible use in reshipment or storage.
Visually inspect the product and applicable accessories for any physical damage such as
scratches, loose or broken parts, or any other sign of damage that may have occurred
during shipment.
Note: If you find damage, request an inspection by the carrier’s agent within 48 hours of
delivery and file a claim with the carrier.
A claim for equipment damage in transit is the sole responsibility of the purchaser.
4. Product identification
Record the product identification numbers from the nameplate.
Model # ____________________________________
Serial Number # ________________________________
Tag # ___________________________________(if applicable)
Disclaimer
The user/purchaser is expected to read and understand the information provided in this
manual, follow any listed safety precautions and instructions and keep this manual for
future reference.
Misuse, mishandling, and/or inadequate maintenance may impair performance and/or
compromise safety.
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Product identification Page 3/20
Explosion and fire hazards
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous
condition and result in an explosion or fire and cause serious injury.
• Be sure the fluid system is properly grounded. See your pump instruction manual for
details.
• If there is static sparking or if you feel an electric shock while using the meter, stop
dispensing immediately. Identify and correct the problem before continuing.
• Provide fresh air ventilation. This will avoid the buildup of fumes from the fluid being
dispensed.
• Do not smoke while dispensing flammable fluids.
• Keep the dispensing area free of debris including solvents, rags and spilled gasoline.
Meter hazards
Equipment misuse can cause the meter to rupture or malfunction and cause serious
injury.
• This equipment is for professional use only.
• Read all instructions, tags and labels before operating the equipment.
• Use the equipment only for its intended purpose.
• Do NOT modify or alter the equipment.
• Do NOT leave equipment unattended while dispensing.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do NOT exceed the maximum working pressure level of the lowest rated system
component.
• Use only extensions and nozzles that are designed for use with this equipment.
• Use only fluids and solvents that are compatible with the equipment. Read all fluid
and solvent manufacturer’s warnings.
• Tighten all fluid connections before operating this equipment.
• Do NOT stop or deflect leaks with hands, body, gloves or rags.
• Do NOT dispense towards any person or any part of the body.
• Do NOT place hands or fingers over the end of or into the dispense valve.
• Comply with all local, state, and federal fire, electrical and safety regulations.
• Use of this product in a manner other than specified in this manual may result in
impaired operation or damage to equipment.
These meters are designed to dispense a wide range of chemicals. Consult the factory
for chemical compatibility.
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Meter installation / Meter operation Page 4/20
5. Meter installation
Read the following information and have a thorough understanding before
proceeding with meter installation. Only qualified personnel should perform meter
installation.
• Install a type 60 mesh strainer or Y or basket as close to the inlet side of the meter as
possible. Strainers prevent dirt and other fluid contaminants from impeding meter
performance. Strainers require periodic cleaning, as clogged strainers also impede
meter performance. Contact your local representative for specific information, per
your specific application.
Strainer
Strainer
Figure 1: Meter installation
• Turn off any associated pumps to reduce line pressure and slowly fill the line and
meter with fluid before restarting pumps. Doing so reduces the possibility of meter
damage caused by errant air pressures in the line and meter.
• Make sure all pipe conforms to the same pressure output rating as the pump.
• Make sure to apply thread sealant to all pipe threads.
• Install the meter along the meter shafts in a horizontal plane (see figure 1).
• Check for and repair leaks upon initialization of fluid flow.
6. Meter operation
Fluid enters the inlet port and then passes through the metering chamber. Inside the
chamber, fluid forces the internal gears to rotate before exiting through the outlet port.
Each rotation of the gears displaces a specific volume of fluid. As the gears rotate, a
magnet on each end of the gear pass a reed switch in the top-mounted register's circuit
board. The reed switches send pulses to the microprocessor in the register to change
the LED display segments.
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Meter operation / Register operation Page 5/20
Upon initialization and continuation of fluids through the line and meter, the expected
pressures per flow are:
Figure 2: Pressure drop vs. flow
7. Register operation
The following describes register operation and program settings for the industrial oval
gear series registers: Industrial Standard (ILR 700), Industrial Pulse (ILR 710), Industrial
Quadrature/Dual Pulse (ILR 720) and Industrial Analog (ILR 730).
The register display consists of two rows of seven-segment digits, status, unit of
measures, flow rate, and battery indicators. Operating function settings and programming
are provided using the TOTAL and RESET buttons.
Figure 3: Register display and buttons
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Register operation Page 6/20
7.1 Normal operation
(for models ILR 700, 710, 720 and 730)
To enter normal operation mode - when the screen is blank after exiting programming
mode, or upon initial use, press either the TOTAL or RESET button once.
7.2 Status
The status indicators are RESET and TOTAL.
7.3 Totalizers
The top row of indicators is the batch totalizer. This totalizer displays the cumulative
volume of flow through the meter with six digits. The batch totalizer totalizes in
selected units of measure.
To reset the batch totalizer, after 2 seconds of no flow, press and release the RESET
button.
NOTE: For the ILR 720 model only, the batch totalizer can be reset by a low pulse on
the external reset input.
The bottom row of indicators display the resettable totalizer with five digits or the five
least significant digits of the non-resettable totalizer. RESET and TOTAL is indicated
when the resettable total is displayed in the five-digit lower row. Only TOTAL is
indicated when the non-resettable total is displayed.
To toggle between the non-resettable totalizer and the resettable totalizer, press and
release the TOTAL button.
To reset the resettable totalizer, press and hold the TOTAL button and then press and
release the RESET button.
To display 11-digit non-resettable totalizer, while the non-resettable total is displayed,
press and hold the TOTAL button for seconds. The top row displays the 6 most
significant digits; the bottom row displays five least-significant digits.
NOTE: The non-resettable totalizer normally displays 5 least-significant digits.
7.4 Flow rate
PER MIN is displayed in conjunction with the unit of measure. All flow rates are
calculated in volume unit per minute.
OG_IOG_BA_02_1401
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