Badger Meter HR-LCD Pulse, HR-LCD 4-20 Operating Manual

High Resolution LCD Register

HR-LCD Pulse, HR-LCD 4-20 scaled/unscaled

REG-PM-02658-EN-01 (May 2018)

Programming Manual

High Resolution LCD Register , HR-LCD Pulse, HR-LCD 4-20 scaled/unscaled

Page ii May 2018REG-PM-02658-EN-01

Programming Manual

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

IR Head Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Attaching the Bracket to a Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Removing the Bracket from a Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Using the Programmer Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Performing a Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Read Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Register Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Change Current Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Apply Current Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Updating Multiple Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Programmer Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Serial # Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Version Field. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Meter Type Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Meter Model/Size Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Unit of Measure Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Billing Units Field. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Visual Reading Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Rate of Flow Units Field. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Rate of Flow Time Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

View Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Clear Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4-20 mA Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Scaled Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Unscaled Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Exiting the Software Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Appendix

Installing the Programmer Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Page iii May 2018 REG-PM-02658-EN-01

High Resolution LCD Register , HR-LCD Pulse, HR-LCD 4-20 scaled/unscaled

Page iv May 2018REG-PM-02658-EN-01

Introduction

INTRODUCTION

This manual has instructions for programming the HR LCD Pulse and the HR LCD 4-20 scaled/unscaled high resolution (HR)
LCD registers using the HR-E LCD Programmer software. Instructions for installing the Programmer software can be found in
the "Appendix" on page 19.

Audience and Purpose

This manual is intended to be used by utilities for programming Badger Meter high resolution registers.

SYSTEM REQUIREMENTS

A computer with a Windows® 7 (or newer) operating system is required for programming HR LCD registers.

PARTS LIST

The following parts are available for programming HR LCD registers.

67660-001

68468-001 Programming kit (USB)

Programming kit (CD)

Kit includes IR head bracket, programmer software (USB)

Kit includes IR head bracket and

programmer software (CD)

and programming cable (USB)

67451-001

67572-009

67572-012

64436-042

64436-029

OTE:N Software version 2.0.x is required for programming the HR LCD registers.

(Included in the 67660-001, 68468-001 kits)

HR-E LCD encoder programmer software (CD)

(Included in the 67660-001 kit)

HR-E LCD encoder programmer software (USB)

(Included in the 68468-001 kit)

IR programming and data profile cable

(Required, but not included in the

IR head bracket

67660-001 kit)

Serial-to-USB adapter

(Optional)

Available on CD

Available on USB flash drive

Page 5 May 2018 REG-PM-02658-EN-01

IR Head Bracket

IR HEAD BRACKET

To facilitate reading and programming multiple registers, the IR head bracket is recommended. The bracket is easy to attach
and remove, and allows hands-free alignment of the programming cable IR head with the register IR port.

Attaching the Bracket to a Register

1. Open the register lid.

2. With the bracket guide pointing to the register lid hinge, slide the bracket onto the register so the guide ts on both sides
of the register hinge (Figure 1).

Push gently to make sure the bracket guide is completely seated against the register hinge, and you can see the IR port
through the bracket opening as shown in Figure 2.

OTE:N Moving the encoder lid up and down while sliding the bracket on helps to move the bracket into the

correct position.

Figure 1: Slide bracket onto register

3. Place the optical head of the IR cable in the bracket with
the nubs on the back seated in the slots of the bracket. See

Figure 3.

This placement facilitates correct alignment between the
IR head and the register IR port. The register is ready for
programming.

Figure 2: Bracket attached to register -IR port visible

Figure 3: IR head inserted

Removing the Bracket from a Register

To remove the bracket, hold the register with one hand and pull the bracket gently with the other hand, straight off the
register. The bracket should pull off with little resistance.

Page 6 May 2018REG-PM-02658-EN-01

Using the Programmer Software

USING THE PROGRAMMER SOFTWARE

Use the Programmer software to view and change the parameters that are currently programmed into the register, and
program new parameters, if needed. You can also clear the register reading.

OTE:N If you need help installing the software, see the instructions "Installing the Programmer Software" on page 20.

1. Connect the IR programming and data prole cable (IR cable) to the serial port of the computer with the installed
programming software.

If the computer does not have a serial port, use a Serial-to-USB adapter. See the "Parts List" on page 5.

OTE:N Connect the IR cable before you start the software to make sure the software recognizes the

IR cable connection.

1. Double-click the LCD Programmer shortcut (Figure 4) to
start the software application.

The License Agreement displays the rst time you access
the software.

Figure 4: Software shortcut

2. Read the License Agreement and click Accept License.

The License Agreement must be accepted by an
authorized representative of the customer/licensee. If
you select Decline License, the software application will
not start.

The splash (sign-in) screen displays (Figure 6).
The screen includes the software version number and
access to license and trademarks information.

3. Enter your initials in the UserID/Initials eld.
A user ID of 3…7 characters is required to activate the
OK button.

Then click OK.

Your sign-in initials are used in the product log file to
record any changes you make to the LCD register.

The software Programmer screen opens.

Figure 5: Software license agreement

Figure 6: Splash screen

Page 7 May 2018 REG-PM-02658-EN-01

Using the Programmer Software

4. When the Programmer screen opens, select
the correct COM port for the IR cable using the IR

Port drop-down menu.

OTE:N If the correct COM port is not selected,

the software will be unable to read the
register. For help with the COM port,
see "COM Port" on page 22.

Figure 7: Select the COM port

Performing a Read

Align the IR head with the IR port of the register. Then click the Read button.

If the correct COM port is selected and a good response is received, the software determines the register type and populates
the Programmer screen data fields as shown in Figure 8. For more information, see"Register Types" on page 9.

If the register is programmed the way you want, remove the IR bracket. If not, see "Change Current Settings" on page 10.

Figure 8: Register Read

Read Errors

If no COM port is selected, the error message in Figure 9 displays. Click OK, select the COM port, and click Read again.

Figure 9: No COM port selected

Figure 10: Wrong COM port selected

If the wrong COM port is selected, the error message in Figure 10 displays. Click Cancel, select the correct COM port, and click
Read again.

Page 8 May 2018REG-PM-02658-EN-01

Using the Programmer Software

Register Types

When you Read the register using the IR cable, the software automatically detects the register type. The device type and serial
number display at the top of the screen. Software parameters that display vary depending on the device type. Examples of
completed Programmer screens for both register types are displayed here.

Figure 11: HR LCD Pulse register screen

Figure 12: HR LCD 4-20 scaled/unscaled register screen

OTE:N The HR LCD Pulse register is used in the examples throughout this manual, unless otherwise indicated.

Page 9 May 2018 REG-PM-02658-EN-01

Using the Programmer Software

Change Current Settings

To change the register settings and set a new default value for any of the data fields, follow this procedure.

1. Click the drop-down menu to the right of the eld to display a list of values.

2. Click the value you want to set as the default for that eld.

OTE:N The eld label changes to bold text, indicating a new, unprogrammed value is selected. See Figure 13.

You must set the default value for the Meter Type field before you set the Meter Model / Size. The Billing Units change
automatically when you change the Unit of Measure. The Unit of Measure value does not have to be the same as the Rate of

Flow Units. (Even in a cubic foot meter, the flow rate can be gallons per minute.)

Figure 13: Unprogrammed values

Apply Current Settings

After changing a setting, you must apply the change to program the new value to the register.

With the IR head aligned, click Apply Current Settings to program the new values to the register.

The new values display on the screen and the field labels are no longer bold. The register also goes into storage mode. In
storage mode, the register displays the meter type, digit resolution from the register and unit of measure. Figure 14 is an example
of a Model 35 Disc Meter register display with a 9-digit output, measuring in gallons.

GAL

Figure 14: Meter type, digit resolution from the register and unit of measure

Updating Multiple Registers

If you want to program multiple registers with the same settings, attach the IR head bracket with the IR cable to each register,
one at a time, and click Apply Current Settings to program each register with the same settings.

OTE:N Do not Read the subsequent register(s) before clicking Apply Current Settings.

Page 10 May 2018REG-PM-02658-EN-01

Programmer Parameters

PROGRAMMER PARAMETERS

The Programmer fields are described in this section. The descriptions apply to both register types unless otherwise indicated.
The HR LCD Pulse register is used in the examples unless otherwise indicated.

Serial # Field

The Serial # (number) field (Figure 15) is a read-only field that displays the factory-assigned serial number. You cannot change
the serial number.

Version Field

The Version field (Figure 15) is a read-only field that displays the register version. You cannot change the version number.

Figure 15: Serial and Version number

Meter Type Field

The Meter Type field (Figure 16) displays the type of meter to which the register can connect.

Click the drop-down menu to the right of the data field to select the Meter Type. Available options are Disc, CSM (Compound
Series Meter), and TSM (Turbo Series Meter).

Figure 16: Meter Types

Page 11 May 2018 REG-PM-02658-EN-01

Programmer Parameters

Meter Model/Size Field

The Meter Model/Size field (Figure 17) auto-populates based on the Meter Type selected.

Click the drop-down menu to the right of the data field to select a Meter Model. Meter Sizes corresponding to the Meter
Models in the drop-down menu are shown in the table below Figure 17.

Figure 17: Meter Model and Size

For Recordall® Combination Fire Service meters and assemblies, refer to the Disc and TSM columns of the table.

Disc (inches) Model CSM (inches) Model TSM (inches) Model

5/8, 5/8 x 3/4 LP 2 High Side 1-1/2 T160
5/8, 5/8 x 3/4 M25 2 Low Side 2 T200

3/4 M35 3 High Side 3 T450

1 M40 3 Low Side 4 T1000
1 M55 4 High Side 6 T2000
1 M70 4 Low Side 8 T3500

1-1/2 M120 6 High Side 10 T5500

2 M170 6 Low Side 12 T6200

16 T6600
20 T10000

Unit of Measure Field

The Unit of Measure field (Figure 18) displays the unit selected to measure the flow.

Click the drop-down menu to the right of the data field to select a Unit of Measure. The Billing Units field changes based on
the Unit of Measure selection.

Figure 18: Unit of Measure

Page 12 May 2018REG-PM-02658-EN-01

Programmer Parameters

Billing Units Field

The Billing Units field displays the default units for which the customer is billed, and is indicated by dashed lines above and

below the totalizer reading on the register display (Figure 19). The default is based on the Unit of Measure selected:

Unit of Measure Default Billing Unit

Gallons, liters, imperial gallons 1000

Cubic feet 100

Cubic meters 1

Click the drop-down menu to the right of the data field to select a Billing Units value. If you do not want the dashed lines to
display, select “0“ (zero) as the Billing Units value (Figure 20).

Figure 19: Billing Units value > 0 (zero)

Figure 20: Billing Units value = 0 (zero)

Visual Reading Field

The Visual Reading* field is a read-only field that displays the current meter reading as a real number. The number of decimal
places is determined by the units and meter size. You cannot change this number.

*For TSM (Turbo) 12…20 inch meters, the value shown in the Visual Reading field may not display correctly. The programming value, however, is calculated

correctly and will display correctly on the register.

Figure 21: Visual Reading

Page 13 May 2018 REG-PM-02658-EN-01

Programmer Parameters

Rate of Flow Units Field

The Rate of Flow Units field displays the unit by which the rate of flow is measured. The factory-programmed default is Gallon.

Click the drop-down menu to the right of the data field to select a Rate of Flow Units. The options are gallon, cubic meter,
liters, cubic feet and imperial gallon as shown in Figure 22.

Figure 22: Rate of Flow Units

Rate of Flow Time Field

The Rate of Flow Time field displays the time unit set for the rate of flow. The factory-programmed default is Per Minute.

Click the drop-down menu to the right of the data field to select a Rate of Flow Time. The options are seconds, minutes or
hours as shown in Figure 23.

Figure 23: Rate of Flow Time

Page 14 May 2018REG-PM-02658-EN-01

Programmer Parameters

View Indicators

The View Indicators button (Figure 24) displays the current status indicators for the selected meter.

Status indicator options are Encoder Removal, 30 Day No Usage, Suspected Leak, Programmed, End of Battery Life,
Reverse Flow, Magnetic Tamper and Temperature Limit Exceeded. See the High Resolution LCD Registers User Manual, available
at www.badgermeter.com, for descriptions of these indicators.

1. With the IR head aligned, click View Indicators. The Status Indicators pop-up window displays (Figure 25).

2. To clear the indicators, click Clear Indicators in the pop-up window.

OTE:N The Clear Indicators button does NOT clear the Programmed indicator.

3. Click Close to exit the window.

Figure 25: Status Indicators

Figure 24: View Indicators

Clear Reading

The Clear Reading button (Figure 26) deletes ALL readings for the selected meter.

MPORTANTI

If you select this option, a pop-up message displays (Figure 27), asking for a password to confirm the deletion. Contact Badger Meter
Technical Support for the password.

Figure 27: Password required

Figure 26: Clear all readings

Page 15 May 2018 REG-PM-02658-EN-01

Programmer Parameters

4-20 mA Parameters

OTE:N This field does not apply to the HR-LCD Pulse register.

The 4-20 mA Parameters field (Figure 28) displays the parameters of the analog control signal. The 4-20 mA output signal is
directly proportional to the meter rate of flow. For default measurement resolution values, see the Measurement Resolution
charts in the High Resolution LCD Registers User Manual, available at www.badgermeter.com.

Figure 28: 4-20 mA Parameters

• The 4 mA field is always set to zero (0). The register produces a 4 mA signal at zero flow.

• The 20 mA Setting field displays the flow rate setting. Set this parameter to the flow rate at which the output should
generate to maximum signal. In most cases, this is the maximum flow rate of the meter.

• The Damping Factor is the value used to stabilize the analog output signal.

Scaled Output Parameters

The Scaled Output Parameters field (Figure 29) displays the pulse output resolution for both registers. For default measurement

resolution values, see the Measurement Resolution charts in the High Resolution LCD Registers User Manual, available
at www.badgermeter.com.

Figure 29: Scaled Output Parameters

• Number of Pulses field displays the number of scaled output pulses from the register.
Number of Pulses (example, 10) per Unit of Measure (example, gallon) = Number of scaled output pulses.

• Per Unit of Measure field displays the unit that measures the flow of scaled output. The field auto fills based on the Unit of

Measure selection on the left.

• Pulse Width determines the time that the output will be switched on.

Page 16 May 2018REG-PM-02658-EN-01

Programmer Parameters

Unscaled Output Parameters

OTE:N This field does not apply to the HR-LCD Pulse register.

The Unscaled Output Parameters field (Figure 30) represents

• The Number of Pulses field, which displays the number of unscaled output pulses, per Unit of Measure, from the register.
You cannot change the value in this field.

• The Per Unit of Measure field, which displays the unit used to measure the flow of unscaled output. The field auto fills based
on the Unit of Measure selection on the left.

Figure 30: Unscaled Output Parameters

Page 17 May 2018 REG-PM-02658-EN-01

Exiting the Software Application

EXITING THE SOFTWARE APPLICATION

To exit and close the software application, click the X in the top right corner of the software screen as shown in Figure 31.

Figure 31: Click the X to exit software

Page 18 May 2018REG-PM-02658-EN-01

APPENDIX

Appendix

Page 19 May 2018 REG-PM-02658-EN-01

Installing the Programmer Software

INSTALLING THE PROGRAMMER SOFTWARE

Follow these steps for installing the software.

1. Double-click the setup.exe le to begin installation. The Welcome screen displays.

Figure 32: Software Installer Wizard Welcome screen

2. Click Next. The Select Installation Folder screen displays.

Figure 33: Software files location

3. Click Next to choose Program Files, the default location folder, or click Browse to choose another location. The
confirmation screen displays.

Page 20 May 2018REG-PM-02658-EN-01

Installing the Programmer Software

Figure 34: Ready to install

4. Click Next to start installation. A progress bar displays briey (Figure 35). Then the Installation Complete screen displays
(Figure 36).

Figure 35: Progress bar shows installation in progress

5. At the Installation Complete screen, click Close to exit the installer. The Programmer shortcut displays on the
computer desktop.

Figure 36: Installation complete

Page 21 May 2018 REG-PM-02658-EN-01

COM Port

COM PORT

The Programmer software communicates with the register through the register IR port using the IR programming and data
prole cable (IR cable). You must identify the correct communication (COM) port for the IR cable to make sure the software
can communicate with the register. Follow these steps to identify the correct COM port for the IR cable connected to
the computer.

1. Connect the IR cable to the serial port of the computer. If the computer does not have a serial port, use a
serial-to-USB adapter.

Follow these instructions to identify the COM port:

• Select the Microsoft Start button.

• Right-click Computer*.

• Select Manage.

• Select Device Manager from the menu
on the left.

• In the Device Manager window, click
the arrow next to Ports (COM & LPT) to
expand the selection.

• Find the COM port for the IR cable. The
example (Figure 37) shows COM 7 for
the IR cable connected with a USB to
serial adapter, “Prolific USB-to-Serial
Comm Port.“

2. Write down the COM port number for use with the
Programmer software.

* If you have Windows 8 or 10, type “Device Manager“ in the Search field to open the Device Manager screen.

Figure 37: COM port in Device Manager window

TROUBLESHOOTING

Issue Probable Cause Solution

Programmer screen is blank after
a Read.

Error message displayed after clicking
an option on the programmer screen.

Encoder alarm

Also see "Read Errors" on page 8.

COM port not specied.

Bad connection. Check for damaged or broken wires.

IR head not aligned with the device.

While in regular operational mode,
the device is tilted or removed from
the meter.

Select the correct COM port from the IR
Port drop-down menu.

Align the head of the IR cable with the
IR port on the device and try again.

Align the head of the IR cable with
the IR port on the device. Keep the
device still.

Page 22 May 2018REG-PM-02658-EN-01

INTENTIONAL BLANK PAGE

Programming Manual

Page 23 May 2018 REG-PM-02658-EN-01

High Resolution LCD Register , HR-LCD Pulse, HR-LCD 4-20 scaled/unscaled

Control. Manage. Optimize.

Trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves
the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists. © 2018 Badger Meter, Inc. All rights reserved.

www.badgermeter.com

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