For proper handling of the higher reading resolution and the extended status indicator capabilities of
the HR-E LCD encoder, the following software versions are required for your reading system:
Reading Data Management Software
• ReadCenter® Data: Version 1.11.12.27 or higher (does not include extended status
indicator capabilities)
• ReadCenter Analytics and ReadCenter Analytics Mobile: Version 2.12.7.6 or later
Mobile Reading Systems
• ORS: Version 2.2.1 or later
Handheld Reading Systems
• Badger Meter Field Application Suite: Version 2.2.3 or later
• ORION Field Application route reading software: Version 2.2.3 or later
• ORION Endpoint Utility programming & quick read software: Version 2.2.2 or later
• Please contact Badger Meter Technical Support at 1-800-456-5023 or the appropriate
endpoint provider if you need assistance.
This is the user manual for the High Resolution (HR) LCD encoders.
Audience and Purpose
This manual is intended to be used by utilities for installing and using HR-E LCD and HR-E LCD 4-20 encoders.
Product Unpacking and Inspection
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such
as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
OTE:NIf damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the
carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
License Requirements
This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including interference
that may cause undesired operation. Any changes made by the user not approved by Badger Meter can void the user’s
authority to operate the equipment.
DESCRIPTION
High resolution encoders are fully electronic, solid-state devices with no moving parts. The devices come standard as factory
programmed, with the option for programming in the field. Programming is performed through the device IR port via a
computer. The programming kit (PN: 67660-001) can be ordered through Customer Service.
OTE:NRefer to the document, High Resolution LCD Encoder Programmer Manual, available at www.badgermeter.com, for
programming instructions.
HR-E LCD
The HR-E LCD is a permanently sealed, electronic LCD absolute encoder with field-programmable options that produces an
industry standard ASCII encoded output. HR-E LCD encoders are designed for use with all current Badger Meter Recordall®
Disc, Turbo Series, Compound Series, Combo Series and Fire Service meters and assemblies. The encoders provide
connectivity with Badger Meter ORION® and GALAXY® AMR/AMI endpoints and other AMR/AMI technology solutions
approved by Badger Meter.
HR-E LCD 4-20
The HR-E LCD 4-20 is a permanently sealed, electronic LCD absolute encoder that produces an industry standard ASCII
encoded output as well as an analog 4-20 mA DC output signal with a dual output wire design.HR-E LCD 4-20 encoders are
designed for use with all current Badger Meter Recordall® Disc, Turbo Series, Compound Series, Combo Series and Fire Service
meters and assemblies. The encoders provide connectivity with Badger Meter ORION AMR/AMI endpoints and other AMR/AMI
technology solutions approved by Badger Meter.
Page 5 May 2018LCD-UM-01482-EN-06
Product Overview
PRODUCT OVERVIEW
LCD Display
HR-LCD encoders have a nine-digit Liquid Crystal Display (LCD) to show consumption, flow and alarm information.
There is no need to activate the display. The display automatically toggles between consumption (segmented leak detector in
this mode), rate of flow and meter model.
OTE:NDevices are shipped in storage mode so that a meter status alarm is not triggered. In storage mode, the meter model
screen is displayed.
Multiplier Value
Depending on the meter model, size and unit of measure, a multiplier value may also be shown. Multiply the displayed value
by the multiplier value to calculate the reading to the nearest gallon, cubic foot, or cubic meter.
Example: 123456 (displayed value) x 10 (multiplier value) = 1234560
4-Digit
Date Code
Extended Visual
Reading Resolution
Typical Billing
Segments
HR
E LCD
00/00
In 6-digit mode, the
last digit is a dashed
line that becomes a
ow nder
Multiplier Value
(x10, x100, x1000, x10,000)
Status
Indicators
Figure 1: HR-E LCD encoder face
IR Programming
Port
Visual Display
Units of Measure
The units of measure are factory-programmed and user-programmable. Options include U.S. gallons, Imperial gallons, cubic
feet, cubic meters and liters.
9-Digit Totalization
The consumption display includes all nine digits and a decimal point (based on meter model, size and unit of measure). The
displayed value is the sum of the forward flow minus any reverse flow. This screen displays for 45 seconds.
Model 25 Disc Series Meter Calibrated in Gallons
4
GAL
Page 6 May 2018LCD-UM-01482-EN-06
Product Overview
6-Digit Totalization
6-digit totalization mode is used to represent the typical 6 wheel odometer registration as seen on a mechanical encoder.
When water is flowing through the meter, the display includes a series of moving segments to represent a flow finder. This
screen displays for 5 seconds. 6-digit totalization mode is active on the HR-E LCD and HR-E LCD 4-20 encoders.
Model 25 Disc Series Meter Calibrated in Gallons
4
GAL
X10
In 9- and 6-digit totalization mode, the display also includes indicator lines above and below the digits to provide the
electronic equivalent of the white and black number wheels on a mechanical encoder. The segmented lines above and below
the numbers represent what the white number wheels do for mechanical encoders—typical utility standard billing units.
For more detailed information on the visual totalizer displays, see the application brief, How to Read an Encoder, available at
www.badgermeter.com.
Rate of Flow
The rate of flow is factory programmed to gallons per minute. The device displays both the unit of measure and rate of flow.
The rate of flow display is shown without leading zeros. A reverse flow is indicated by a minus sign before the flow rate. The
displayed rate will be based on the average flow rate for the prior minute (since the last time the flow rate was displayed). This
screen displays for 5 seconds.
Model 25 Disc Series Meter Calibrated in Gallons
4
RATE /MIN
GAL
Meter Model Information
The meter model information screen identifies the meter for which the encoder was programmed and displays for 5 seconds.
The display shows the meter type (turbo, disc, compound), the meter model, digit resolution from the device, and the unit of
measure (gal, ft3, m3, imp, liter). Disc meters are indicated by a d, Turbo meters are indicated by a stylized T (only the right half
of the horizontal line appears) and Compound meters are indicated by a C. See examples below:
Model 25 Disc Series Meter
Calibrated in Gallons
GALGAL
Model 450 Turbo Series Meter
Calibrated in Gallons
2 in. Low Side Compound Series
Meter Calibrated in Cubic Feet
FT3
The meter model information screen also displays the digit resolution sent from the encoder.
OTE:NResolution sent to the reading data management software is dependent on the endpoint connected to the device.
See "Endpoint Reading Resolution" on page 9 and page 12 for more information.
Page 7 May 2018LCD-UM-01482-EN-06
Installing the Encoder
Encoder Cable with In-line Connector
INSTALLING THE ENCODER
Bayonet Mount
The fully potted assembly has a bayonet mount compatible with all Recordall Disc, Turbo Series, Compound Series, Combo
Series and Fire Series meters and assemblies.
The bayonet mount positions the encoder in any of four orientations for visual reading convenience. The device can be
removed from the meter without disrupting water service.
The device is permanently sealed to eliminate the intrusion of moisture, dirt or other contaminants, and is suitable for
installation in all environments, including meter pits subject to continuous submergence.
Install the device on the water meter and secure it using the tamper-proof screw provided.
Wire Connections
The following connection options are available. For more information on in-line connectors, refer to the document, ORION
Water Endpoints Installation Manual, available at www.badgermeter.com.
HR-E LCD
The HR-E LCD encoder has a single cable, available with three different wiring options. Refer to Figure 2.
• In-line connector
• Flying lead for field splice connection
• Prewired to an AMR/AMI endpoint
RED - Power
GREEN - Data
Flying Lead
Figure 2: HR-E LCD wiring options
BLACK - Ground
HR-E LCD 4-20
The HR-E LCD 4-20 encoder is available with dual output wire connections. Refer to Figure 3.
Encoder side cable
• In-line connector
• Flying lead for field splice connection
4-20 side cable
• Flying lead for field splice connection
Encoder Cable with In-line Connector
4-20 mA Cable
RED - Loop/External Power +
BLACK - Loop Return/External Power –
Figure 3: HR-E LCD 4-20 wiring options
Encoder Cable with Flying Lead
4-20 mA Cable
Prewired to AMR/AMI Endpoint
RED - Power
GREEN - Data
BLACK - Ground
RED - Loop/External Power +
BLACK - Loop Return/External Power –
Page 8 May 2018LCD-UM-01482-EN-06
HRE LCD
The HR-E LCD is a permanently sealed, electronic LCD absolute encoder which produces an industry standard ASCII
encoded output.
Measurement Resolution
HR-E LCD
Recordall
Disc Series
LP5/8, 5/8 x 3/40.010.0010.0001
M255/8, 5/8 x 3/40.010.0010.0001
M353/40.010.0010.0001
M4010.010.0010.0001
M5510.010.0010.0001
M7010.010.0010.0001
The standard electronic encoder output resolution of the HR-E LCD encoder is 9 digits. Though the encoder output is 9-digit
resolution, the reading resolution sent to the reading software is dependent on the endpoint that the encoder is connected to.
Readings reported from the endpoints are the left-most significant digits of the encoder reading.
Endpoint TechnologyReading Resolution Reported to Reading Software
ORION Cellular9-digit reading, plus the extended message capability
ORION Migratable (ME)/Fixed Network (SE)8-digit reading, plus the extended message capability
ORION Classic (CE)7-digit reading
GALAXY6-digit reading
See the application brief, HR-E LCD Encoder Test Circle Codes, available at www.badgermeter.com, for the appropriate test circle
code/reading resolutions for the HR-E LCD encoder with ORION or GALAXY endpoints. Other output options are available for
certain applications.
Page 9 May 2018LCD-UM-01482-EN-06
HR-E LCD
Status Indicators
Status indicators are sent as part of the encoder message to AMR/AMI systems that are capable of receiving an extended
message, such as ORION Cellular, Fixed Network (SE) and Migratable (ME) endpoints. The details can also be read through an
IR interface.
Status indicators appear in the display as symbols that illuminate when the condition is active and dim when the condition
is eliminated.
All HR-E LCD encoders are delivered in storage mode so that a meter alarm is not triggered. During storage mode, the meter
model displays on the encoder. As water begins to flow through the meter, the encoder switches from storage mode to
normal operation upon sensing two (2) revolutions of the meter magnet.
The following chart indicates the HR-E LCD encoder conditions when connected to a Badger Meter ORION Cellular, Fixed
Network or Migratable endpoint. The chart does not apply to ORION Classic (CE) or GALAXY endpoints, or HR-E LCD encoders
programmed to a resolution lower than a 9-digit output. The HR-E LCD encoder displays the information, but the extra
information is not reported through the endpoints.
HR-E LCD with ORION Cellular
Status Indicator IconStatus DescriptionHR-E LCD Display
Meter functioning
correctly
Encoder alarm
Reverse flow
Suspected leak
Encoder operating correctly.
Several potential conditions
may exist, including:
Encoder removal
Temperature limit exceeded
(34…140° F)
Magnetic tamper
Encoder detects reverse flow.
Encoder detects 24 hours
without one 15-minute
interval of no flow.
Continuous display on encoder as
long as no other status indicators
are triggered.
Encoder alarm remains active for
35 days. The alarm automatically
clears after 35 days if any of the 3
conditions has not recurred.
Reverse flow alarm remains active
for 35 days. The alarm automatically
clears after 35 days if reverse flow
condition has not recurred.
The alarm clears automatically
when a 15-minute no-flow
interval occurs.
or Fixed Network* and
Migratable* Endpoints
*Firmware version 1.8 or higher required
Indicator status not sent to
the endpoint.
Encoder alarm sent to the endpoint.
Encoder detects reverse flow
and sends alarm message to
the endpoint.
Encoder detects suspected leak
and sends alarm message to
the endpoint.
If condition clears before
message is sent to the endpoint,
it is not reported.
30 day no usage
End of life
battery indicator
Page 10 May 2018LCD-UM-01482-EN-06
No measured flow in past
30 days.
Indicated battery life based on
pre-calculated consumption.
The alarm is automatically cleared
once flow occurs.
Alarm activated at 19 years and
does not clear.
Encoder detects 30 days no usage
and sends alarm to the endpoint.
Encoder sends alarm to the endpoint.
HR-E LCD 4-20
HRE LCD 420
The HR-E LCD 4-20 is a permanently sealed, electronic LCD absolute encoder which produces an industry standard ASCII
encoded output as well as a 4-20 mA DC output signal through a dual output wire design.
Measurement Resolution
Standard encoded output is 9 digits. The 4-20 signal from the encoder is proportional to the flow of fluid passing through the
meter. Power for the 4-20 output signal device can be obtained from a 9…50V DC control loop. The default 20 mA setting of
the signal is defined in the resolution chart.
Encoder OutputAnalog Output
Recordall Disc SeriesSize (in.)
LP5/8, 5/8 x 3/40.010.0010.000120
M255/8, 5/8 x 3/40.010.0010.000125
M353/40.010.0010.000135
M4010.010.0010.000140
M5510.010.0010.000155
M7010.010.0010.000170
M1201-1/2 0.10.010.001120
M1702 0.10.010.001170
9-dial (gal)9-dial (ft3)9-dial (m3)20 mA Set point (gpm)
9-dial (gal)9-dial (ft3)9-dial (m3)20 mA Set point (gpm)
9-dial (gal)9-dial (ft3)9-dial (m3)20 mA Set point (gpm)
Encoder OutputAnalog Output
Encoder OutputAnalog Output
Page 11 May 2018LCD-UM-01482-EN-06
HR-E LCD 4-20
Analog Output
• The input pulses generated within the transmitter assembly are converted to a standard 4-20 mA control signal.
• This signal is proportional to the flow of fluid passing through the flow meter.
• Power for the device can be obtained from a 9…50V DC control loop.
• The default 20mA setting of the signal is defined in the registration section.
Endpoint Reading Resolution
MPORTANTI
The standard electronic encoder output resolution of the HR-E LCD 4-20 encoder is 9 digits. Though the encoder output is 9-digit
resolution, the reading resolution sent to the reading software is dependent on the endpoint that the encoder is connected to.
Readings reported from the endpoints are the left-most significant digits of the encoder reading.
Endpoint TechnologyReading Resolution Reported to Reading Software
ORION Cellular9-digit reading, plus the extended message capability
ORION Migratable (ME)/Fixed Network (SE)8-digit reading, plus the extended message capability
ORION Classic (CE)7-digit reading
See the application brief, HR-E LCD Encoder Test Circle Codes, available at www.badgermeter.com, for the appropriate test circle
code/reading resolutions for the encoder with ORION endpoints. Other output options are available for certain applications.
Page 12 May 2018LCD-UM-01482-EN-06
HR-E LCD 4-20
Status Indicators
Status indicators are sent as part of the encoder message to AMR/AMI systems that are capable of receiving an extended
message, such as ORION Cellular, Fixed Network (SE) and Migratable (ME) endpoints. The details can also be read through an
IR interface.
Status indicators appear in the display as symbols that illuminate when the condition is active and dim when the condition
is eliminated.
All HR-E LCD 4-20 encoders are delivered in storage mode so that a meter alarm is not triggered. During storage mode, the
meter model displays on the encoder. As water begins to flow through the meter, the encoder switches from storage mode to
normal operation upon sensing two (2) revolutions of the meter magnet.
The following chart indicates the HR-E LCD 4-20 encoder conditions when connected to a Badger Meter ORION Cellular, Fixed
Network or Migratable endpoint. The chart does not apply to ORION Classic (CE) or GALAXY endpoints, or HR-E LCD 4-20
encoders programmed to a resolution lower than a 9-digit output. The HR-E LCD 4-20 encoder displays the information, but
the extra information is not reported through the endpoints.
HR-E LCD 4-20 with ORION
Status IndicatorIconStatus DescriptionHR-E LCD 4-20 Display
Meter functioning
correctly
Encoder alarm
Reverse flow
Suspected leak
30 day no usage
End of life
battery indicator
Encoder operating correctly.
Several potential conditions
may exist, including:
Encoder removal
Temperature limit exceeded
(34…140° F)
Magnetic tamper
Encoder detects reverse flow.
Encoder detects 24 hours
without one 15-minute
interval of no flow.
No measured flow in past
30 days.
Indicated battery life based on
pre-calculated consumption.
Continuous display on encoder
as long as no other status
indicators are triggered.
Encoder alarm remains active for
35 days. The alarm automatically
clears after 35 days if any of the 3
conditions has not recurred.
Reverse flow alarm remains
active for 35 days. The alarm
automatically clears after 35
days if reverse flow condition has
not recurred.
The alarm clears automatically
when a 15-minute no-flow
interval occurs.
The alarm is automatically
cleared once flow occurs.
Alarm activated at 19 years and
does not clear.
Cellular or Fixed Network* and
Migratable* Endpoints
*Firmware version 1.8 or higher required
Indicator status not sent to
the endpoint.
Encoder alarm sent to the endpoint.
Encoder detects reverse flow and sends
alarm message to the endpoint.
Encoder detects suspected leak and
sends alarm message to the endpoint.
If condition clears before message is
sent to the endpoint, it is not reported.
Encoder detects 30 days no usage and
sends alarm to the endpoint.
Encoder sends alarm to the endpoint.
Page 13 May 2018LCD-UM-01482-EN-06
High Resolution LCD Encoders
INTENTIONAL BLANK PAGE
Page 14 May 2018LCD-UM-01482-EN-06
INTENTIONAL BLANK PAGE
User Manual
Page 15 May 2018LCD-UM-01482-EN-06
High Resolution LCD Encoders, HR-E® LCD, HR-E® LCD 4-20