Badger Meter GALAXY II Installation Manual

GALAXY® II Gateway Receiver
Fixed Network
need new picture
GXY-UM-00760-EN-FCC (February 24, 2014 11:13 AM)
Installation Manual
GALAXY® II Gateway Receiver
Page ii February 2014
CONTENTS
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
License Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TYPE OF INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MOUNTING THE GATEWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Gateway Standard Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tools and Materials (customer-supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Using the V-block Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Banding Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
M12 Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ELECTRICAL / NETWORK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Access to Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Use of a NEMA 4 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GPRS Recommended Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LAN Recommended Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DC Power Source Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RJ45 Plug Assembly (for LAN connectivity only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Page iii February 2014
GALAXY® II Gateway Receiver
Page iv February 2014
OVERVIEW
This manual contains installation and programming instructions for the GALAXY® II gateway receiver.
Proper performance and reliability of the gateway receiver depends upon installation in accordance with these instructions.
Product Description
The GALAXY II gateway receiver (“gateway”) is an easy-to-install, easy-to-deploy unit that collects metering data from the GALAXY TR3 meter endpoints in the area. The gateway uses a cellular or LAN network backhaul to send the requested metering data back to the utility where the data can be used to better manage the utility's operation and provide important data for improved customer service and utility operations. The ReadCenter® reading data management software manages this data transfer process and includes many tools and standard reports, as well as the ability to create user-defined reports.
License Requirements
This device complies with section 15 and 247 as an unlicensed transmitter and as a part 15 unintentional radiator.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.”
In accordance with FCC regulations, “Code of Federal Regulations” Title 47, Part 2, Subpart J, Section 1091, transmitters pass the requirements pertaining to RF radiation exposure. However, to avoid public exposure in excess of limits for general population (uncontrolled exposure), a 20-centimeter distance between the transmitter and the body of the user must be maintained during testing.
No FCC license is required by a utility to operate a GALAXY II gateway system.
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
MPORTANTI
Changes or modifications to the equipment that are not expressly approved by Badger Meter could void the user’s authority to operate the equipment. Only properly trained and authorized personnel should install and/or maintain this equipment.
Product Unpacking and Inspection
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
OTE:N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the
carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
Page 5 February 2014
GALAXY® II Gateway Receiver
SPECIFICATIONS
MPORTANTI
The GALAXY II gateway receiver is functionally equivalent to the previous GALAXY gateway receiver. However, the physical configuration of the new enclosure is different. This change affects installation considerations, including cabling, size, weight and wind load area. Make sure to consider these variables in your evaluation of an installation location.
Installation 1.25…2.5" outside diameter pole mount: Aluminum V-blocks
2.5…24" outside diameter pole mount: BAND-IT® mounting bands
Size Height: 21" (includes antennas)
Width: 36" Depth: 6"
Weight 11.5 lb
Enclosure Sealed, metallized fiberglass reinforced polyester (FRP) enclosure
Color Silver/gray
Operating Temperature –30…60° C (–22…140° F)
Storage Temperature – 40…85° C (– 40…185° F)
Backhaul Options CDMA with LAN
GPRS with LAN LAN with power LAN with PoE
Power Supply DC voltage, 24V DC (AC adapter provided)
PoE alternative available for LAN
Solar may be used provided it meets DC requirements
Wind Loading Area 2.0 ft
Programming Locally: via programming harness
2
Page 6 February 2014
TYPE OF INSTALLATION
New
If this is a new installation, follow the installation procedures in this document, beginning with "Mounting the Gateway" on
page 8.
Replacement
If this is a replacement of an existing GALAXY gateway receiver, review the following information before starting installation.
Verify that your existing infrastructure is rated for the weight and wind load area of the gateway.
GALAXY Gateway Receiver 3.0 GALAXY II Gateway Receiver
Weight
Wind Loading Area
6.5 lb 11.5 lb
2
1.2 ft
2.0 ft
2
Be aware that you may need to replace the existing power cable and power supply.
If your existing gateway has a gray power cable and 12V power supply (Figure 1), replace them with the 24V power supply (Figure 2), which is included in the GALAXY II gateway packaging. You cannot re-use the cabling shown in Figure 1.
If your existing gateway has the cable and power supply shown in Figure 2, you can re-use it, but you must also wire the M12 connector for the GALAXY II gateway. The black cable does not wire directly to the board.
Figure 1: Gray cable and 12V power supply Figure 2: Black cable and 24V power supply
If your existing gateway connects via LAN, you cannot re-use the Serial-to-LAN adapter (Figure 3) for the GALAXY II gateway receiver. You must replace the adapter with an ethernet cable.
Figure 3: Serial-to-LAN adapter kit
Page 7 February 2014
GALAXY® II Gateway Receiver
MOUNTING THE GATEWAY
IMPORTANT
Receiver installation, mounting and disposal shall be in accordance with all local, state and federal regulations. When installing the receiver, customer is responsible for complying with local, state, and federal codes and guidelines, as well as applicable industry standards, such as ANSI/TIA/EIA 222 (structural standards for steel antenna towers and antenna supporting structures) and the National Electrical Code (NEC). Proper grounding is necessary, and in the case of a wooden pole, a dedicated copper ground wire should be used for lightning protection.
Installation Considerations
OTE:N The utility is responsible for properly positioning the gateway. For optimum reception, locate the network gateway
receiver and antennas in line-of-sight view of the desired endpoints.
To help maximize the performance of your GALAXY fixed network system, the following installation guidelines and recommendations should be considered when selecting mounting locations for network gateway receivers.
The utility is responsible for properly positioning the network gateway receiver. For optimal reception and transmission, locate the network gateway transceiver and antennas in line-of-sight view of the desired endpoints.
Avoid installing the gateway next to or between objects such as tall buildings, towers, bridges, highway overpasses or signs that obstruct line of sight with the endpoints.
Avoid installing the gateway near RF transmitters or other sources of RF radiation including high-power in band and near-power sources such as 450…470 MHz SCADA transmitters and communications transmitters. Other potential sources of RF radiation include power line transformers, neon or fluorescent signs, and RADAR transmitters. If the gateway is to be located near other RF radiators, a minimum distance of 100 feet horizontal separation and 10 feet vertical separation must be maintained between the gateway and the source of RF radiation.
Avoid installing the gateway antennas inside metal enclosures or inside of a building as the antennas cannot communicate if surrounded by metal.
Mount the gateway as high above average terrain as possible and maintain a 360 degree view of the horizon.
Minimum standoff distance of 2 feet from any structure is required.
Position the gateway no closer than 25 feet from the nearest endpoint.
Page 8 February 2014
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