This manual describes how to install and program the FC-5000 Flow Display� The
electronic version of this manual is available on our website
at www.badgermeter.com�
MPORTANTI
Read this manual carefully before attempting any installation or operation.
Keep the manual in an accessible location for future reference.
UNPACKING AND INSPECTION
Upon opening the shipping container, visually inspect the product and applicable
accessories for any physical damage such as scratches, loose or broken parts, or
any other sign of damage that may have occurred during shipment�
OTE:NIf damage is found, request an inspection by the carrier’s agent within
48 hours of delivery and file a claim with the carrier� A claim for equipment
damage in transit is the sole responsibility of the purchaser�
SAFETY CONSIDERATIONS
Terminology and Symbols
Indicates a hazardous situation, which, if not avoided, will result in death or
serious personal injury�
Indicates a hazardous situation, which, if not avoided, could result in death or
severe personal injury�
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate personal injury or damage to property�
Please consult the user manual in all cases where this symbol is used in order to
find out the nature of potential hazards, and any actions which have to be taken
to avoid them�
This symbol signifies that the FC-5000 Flow Display may be powered by a DC
power supply� Acceptable DC input voltage range is: 10…40V DC�
This symbol signifies that the FC-5000 Flow Display may be powered by an AC
power supply� Acceptable AC input voltage range is: 9…28V AC RMS (50…60 Hz)�
• Operating temperature is 32…130° F (0…55° C) with a maximum humidity
of 85% non-condensing� Always select a mounting location with proper
ventilation and environmental protection�
• Maximum operating altitude: 2000 meters (6561 feet)
• Pollution Degree 2: Only non-conductive pollution occurs except that
occasionally a temporary conductivity caused by condensation is to
be expected
• Over-Voltage Rating: CAT II
Page 5 April 2019CTL-UM-02765-EN-01
Safety Considerations
Safety Instructions
• LIFE SUPPORT APPLICATIONS: THE FC-5000 IS NOT DESIGNED FOR USE IN
LIFE SUPPORT APPLIANCES, DEVICES, OR SYSTEMS WHERE MALFUNCTION
OF THE PRODUCT CAN REASONABLY BE EXPECTED TO RESULT IN A PERSONAL
INJURY. CUSTOMERS USING OR SELLING THESE PRODUCTS FOR USE IN SUCH
APPLICATIONS DO SO AT THEIR OWN RISK AND AGREE TO FULLY INDEMNIFY
THE MANUFACTURER AND SUPPLIER FOR ANY DAMAGES RESULTING FROM
SUCH IMPROPER USE OR SALE.
• ELECTROSTATIC DISCHARGE INFLICTS IRREPARABLE DAMAGE TO
ELECTRONICS. BEFORE INSTALLING OR OPENING THE UNIT, INSTALLERS
MUST DISCHARGE THEMSELVES BY TOUCHING A WELL-GROUNDED OBJECT.
• THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH THE EMC
(ELECTROMAGNETIC COMPATIBILITY) GUIDELINES.
Safety Rules and Precautionary Measures
The manufacturer accepts no responsibility whatsoever if the following safety
rules and precaution instructions and the procedures as described in this manual
are not followed�
• Modifications of the Flow Display implemented without preceding written
consent from the manufacturer will result in the immediate termination of
product liability and warranty period�
• Installation, use, maintenance, and servicing of this equipment must be carried
out by authorized technicians�
• Check the mains voltage and information on the manufacturer’s nameplate
before installing the unit�
• Check all connections, settings and technical specifications of the various
peripheral devices with the Flow Display supplied�
• Never open the enclosure�
• Never touch the electronic components (ESD sensitivity)�
• Never expose the system to heavier conditions than allowed according to the
casing classification (see manufacturer’s nameplate)�
• If the operator detects errors or dangers, or disagrees with the safety
precautions taken, then inform the owner or the principal responsible�
• Adhere to the local labor and safety laws and regulations�
Page 6 April 2019CTL-UM-02765-EN-01
Description
DESCRIPTION
The FC-5000 Flow Display is a microprocessor-driven device that is designed for
flow monitoring� The FC-5000 Flow Display is compatible with the complete line of
Badger Meter industrial flow meters, creating a solution to monitor flow rates
and totals�
Functions and Features
This product is designed with a focus on:
• Large display for easy viewing
• Ease-of-use with softkeys and a full numeric keypad
• Ruggedness for its application with a robust enclosure, keypad and
mechanical relays
• Info/Sensor Data Screen—view raw and calculated data, both to and from the
unit, including flow data and output statuses
• User-friendly installation with quality plug-and-play terminals
• A wide range of outputs and functions for a broad fulfillment in
many applications
• User defined relay triggers for flow rates and totals
Flow Meter Input(s)
Depending on the configuration, one or two sensor inputs are available, allowing
a passive or active pulse signal output to be connected� The input circuit supports
low and high frequency (0�5…3500 Hz) flow meters� A 12V DC excitation terminal
is available for flow meter sensors that require power�
Digital Inputs
The FC-5000 Flow Display control inputs allow the following functions:
• Unlatch Relays
• Reset Totalizers
• Unlatch Relays and Reset Totalizers
Page 7 April 2019CTL-UM-02765-EN-01
Description
Relay Control Outputs
The FC-5000 Flow Display has two relay outputs, either a mechanical Form C
switch or a solid state Form A switch� The product configuration determines which
switches are available� All control functions are always available by dedicated
relay outputs� Unneeded outputs may be left disconnected or disabled within the
firmware�
Relays can be used for alarm indication or as a totalizing output�
Form-C
• Can be powered directly from mains circuits rated up to 240V�
• Must be powered through circuits that are insulated from mains by at least
• basic insulation�
• Connected sources of power need to be limited to 240V AC and fused at 5A
or less�
• Not suitable for connection to external circuits that are insulated from mains by
at least double insulation (SELV)�
Form A
• Located on TB4 and recommended to use, if configured as a high-rate,
totalizing output�
• Relay energizes (contact closes) with a minimum input current of 3 mA through
• the input LED�
• The relay turns off (contact opens) with an input voltage of 0�8V or less�
Power Supply
The power supply used must be isolated from mains by double or reinforced
insulation (for instance, SELV power supply)�
The FC-5000 Flow Display operates on 10…40V DC or 9…28V AC supplied by any
suitable source that also meets the requirement listed above� Badger Meter has
power supplies available for the FC-5000 Flow Display�
Power Supply Part Numbers:
• 68334-001: includes wall mount (wall wart) power supply and various adapters
• 68334-002: power module that allows discrete power wiring
A power supply not sourced from the factory must be capable of supplying a
minimum of 8 Watts�
Conguring the Unit
The FC-5000 Flow Display is designed for many types of applications� See
“Advanced Setup” on page29 for instructions on configuring your
FC-5000 Flow Display to your specific requirements�
All information is stored in EEPROM memory and will not be lost in the event of
power failure�
Page 8 April 2019CTL-UM-02765-EN-01
Installing the Flow Display
Display Information
The FC-5000 Flow Display has a large transflective LCD with a bright LED backlight
that displays symbols and digits for measuring units, status information and
keyword messages� See “Units” on page27 for more information on how to
configure the units�
INSTALLING THE FLOW DISPLAY
MOUNTING, ELECTRICAL INSTALLATION, STARTUP AND MAINTENANCE OF THIS
INSTRUMENT MAY ONLY BE CARRIED OUT BY TRAINED PERSONNEL AUTHORIZED BY
THE OPERATOR OF THE FACILITY. PERSONNEL MUST READ AND UNDERSTAND THIS
OPERATING MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS.
THE FC5000 FLOW DISPLAY MAY ONLY BE OPERATED BY PERSONNEL WHO ARE
AUTHORIZED AND TRAINED BY THE OPERATOR OF THE FACILITY. OBSERVE ALL
INSTRUCTIONS IN THIS MANUAL.
OBEY ALL SAFETY PRECAUTIONS MENTIONED IN “SAFETY CONSIDERATIONS” ON
PAGE5.
OTE:NFor a complete list of parts and accessories, refer to “Replacement Parts/
Accessories” on page40�
Page 9 April 2019CTL-UM-02765-EN-01
Installing the Flow Display
Mounting Options
The FC-5000 Flow Display can be mounted on a wall, shelf or instrumentation
panel� Wall-mount units are shipped in a NEMA 4X enclosure, ready to mount�
Panel-Mount Installations
OTE:NMounting clips can accommodate a maximum panel thickness of 1�5 in�
(38�1 mm)�
5.40 in.
(137.16 mm)
2.65 in.
(67.31 mm)
Figure 1: Panel cutout
3.07 in.
(78.00 mm)
Panel Cutout
5.38 in.
(136.65 mm)
3.50 in.
(89.00 mm)
2.54 in.
(64.52 mm)
6.22 in.
(158.00 mm)
Figure 2: Mounting dimensions
To install:
1� Measure and cut a mounting hole to the dimensions shown in Figure 1�
2� Verify that the gasket is secure inside the mounting bezel�
3� Insert the unit through the panel cutout�
4� Secure the unit to the panel with the provided mounting clips�
Page 10 April 2019CTL-UM-02765-EN-01
Wall-Mount Installations
8.00 in.
(203.20 mm)
6.00 in.
(152.40 mm)
Installing the Flow Display
4.88 in.
(123.95 mm)
8.75 in.
(222.25 mm)
9.65 in.
(242.83 mm)
9.38 in.
(238.25 mm)
Figure 3: FC-5000 Flow Display in an enclosure
9.38 in.
(238.25 mm)
To install the FC-5000 Flow Display on a wall, secure the enclosure to the wall with
four mounting screws (customer-supplied)�
Page 11 April 2019CTL-UM-02765-EN-01
Installing the Flow Display
Wiring the Flow Display
At installation, be sure to comply with the following requirements:
• Disconnect power to the unit before attempting any connection or service to
the unit�
• Avoid using machine power service for AC power� When possible, use a
dedicated circuit or a lighting circuit�
• Observe all local electrical codes�
• The unit must be wired with wires and/or cables with a minimum temperature
rating of 167° F (75° C)�
TO PREVENT ACCIDENTS, DO NOT APPLY POWER UNTIL ALL OTHER
CONNECTIONS HAVE BEEN COMPLETED.
Terminal Connectors
Figure 4: One sensor input, frequency output
Figure 5: One sensor input, analog out
Page 12 April 2019CTL-UM-02765-EN-01
Figure 6: Two sensor inputs, frequency output
Installing the Flow Display
Figure 7: Two sensor inputs, analog output
Power Input
The FC-5000 Flow Display power input is internally fused and protected from
common line noise by a filtering network�
THE FC5000 IS MICROPROCESSOR CONTROLLED. IT IS VERY IMPORTANT THAT THE
POWER SUPPLY BE FREE OF ELECTRICAL NOISE. AVOID USING POWER LINES THAT
FEED HEAVY LOAD ELECTRICAL DEVICES SUCH AS PUMPS AND MOTORS.
Function
Table 1: Power input
Reference Pin
Page 13 April 2019CTL-UM-02765-EN-01
Installing the Flow Display
Digital Inputs and Outputs
The FC-5000 Flow Display has six independent channels available for digital input�
The channels accept TTL voltage signals in the 0…5V DC range� The control inputs
are triggered when the voltage signal on the pin is pulled low (active low)� Input
range for a logic low signal is 0…1V, logic high is 4…5V�
The FC-5000 Flow Display has two scaled output channels for use in applications
requiring remote data collection and/or monitoring� The outputs are firmware
configurable, and can be tied to parameters such as rates or total volume�
Radio Frequency (RF) type pickups require a power source to generate a radio
frequency field� Similar to magnetic pickups, as fluid velocity provides rotational
energy on the flow meter rotor, the field generated by the pickup is disturbed,
producing output pulses that are proportional to flow rate�
OTE:NMaximum current draw from the Excitation pin cannot exceed 200 mA� RF
style pickups will require a signal conditioning amplifier�
0…5V, 0…10V ConfigurationSource Voltage Configuration
To
From
Pickup/
Amplier
Figure 10: Pickup configurations
From
Pickup/
Amplier
Page 16 April 2019CTL-UM-02765-EN-01
Flow
Display
Operator Interface
OPERATOR INTERFACE
Keypad and Soft Keys
The keypad and soft keys are for programming, editing and changing views�
Scrolling
The screens can display up to four lines at a time� Some menus have more than
four items to display� To see the off-screen items, press UP/DOWN to scroll
through the entire list�
THE FLOW DISPLAY MAY BE OPERATED ONLY BY PERSONNEL WHO ARE AUTHORIZED
AND TRAINED BY THE FACILITY. OBSERVE ALL INSTRUCTIONS IN THIS MANUAL. OBEY
ALL SAFETY PRECAUTIONS MENTIONED IN “SAFETY CONSIDERATIONS” ON PAGE5.
Control Panel Keys
OTE:NAlways press (ENTER) to save a new value�
The numbered keys are used to enter or change parameter values�
In editing mode, BACKSPACE deletes the character to the left of the
cursor� While navigating, BACKSPACE moves to a previous menu
selection�
Depending on the current screen, ENTER:
• Saves the current value and ends the editing session
• Advances deeper into the menu structure
• Toggles enumerations
The UP/DOWN keys:
• Toggle the display views on the home screen
• While editing, use UP/DOWN to advance the cursor to the right or left
• In the menu structure, scroll through the menus and parameters
The F1…F4 function keys are soft keys that change
function to whichever icon is present above them�
See “Icon Functionality” on page18�
Table 8: Key functions
Page 17 April 2019CTL-UM-02765-EN-01
Operator Interface
Icon Functionality
Depending on the task being performed, one or more of the following icons may
appear on the screen� To activate an icon, press the Function key (F1, F2, F3 or F4)
directly under the icon, where applicable�
IconFunction
Display the Home screen or cancel an edit (if you activate it without saving first)
Display the menu structure
Create a custom label (name) for unit of measure
Return to Setup menu
Cycle through alpha characters
Enter a decimal point
Cycle through special characters
Reveal raw and calculated info/sensor data for the Flow Display
Clear the selected value or cancel edit (press twice, consecutively)
Enter conversion factor for custom unit of measure
Change selected value to positive ( + ) or negative ( – )
Set totalizer rollover point
Appears on Home screen for various events� Refer to “Troubleshooting” on page36
for details�
Enter K-factor in multi-point calibration table
Enter frequency-in-hertz calibration data
Toggle flow sensor channels
Table 9: Icon functions
Page 18 April 2019CTL-UM-02765-EN-01
Operator Interface
Navigating the Menus
The Home screen display shows rates and totals, either separately or
simultaneously� Status and alarm messages or alarm icons appear on the display
when appropriate�
Single Input Configurations
Press UP/DOWN to toggle between parameter views on the Home screen:
• Flow Rate
• Flow Total
• Flow Rate and Flow Total
Figure 11: Single input display
Dual Input Configurations
Press UP/DOWN to toggle between parameter views on the Home screen� Press
F3 to toggle between flow meters/sensors 1 and 2�
• Flow Rate 1 or Flow Rate 2
• Flow Total 1 or Flow Total 2
• Flow Rate 1 and Flow Total 1
• Flow Rate 2 and Flow Total 2
Figure 12: Dual input display
Press F1 to enter the Main menu to access Setup and System Information, or press
F2 to enter the INFO/SENSOR DATA menu�
Page 19 April 2019CTL-UM-02765-EN-01
Operator Interface
Numeric Editing
On-screen
instruction
Move
cursor to
the right
Existing
Value
Move
cursor to
the left
New Value
Return to
parent setup
screen
Make entry
positive or
negative
Alpha-Numeric Editing
On-screen
instruction
Move cursor
to the right
Existing
value
Move cursor
to the left
New
value
Add a
decimal
point
Clear entire new value or
cancel edit (press twice, consecutively)
Figure 13: Numeric editing
FC-5000
Delete
character to
the left
OR
Return to
previous
menu
Save value
Delete
character to
the left
OR
Return to
previous
menu
Save value
Return to
parent
setup
screen
Cycle
through
letters
Cycle
through
special
characters
Clear entire new value or
cancel edit (press twice, consecutively)
Figure 14: Alpha-numeric editing
Page 20 April 2019CTL-UM-02765-EN-01
Operator Interface
Selection/Enumeration Editing
OTE:NDepending on the menu, the selection during an enumeration style edit
may appear different�
Move up
or down
in menu
Save/Select
Return to
parent setup
screen
Conrmation Screen
No
Create a
custom
label
Enter
conversion
factor
Figure 15: Selection editing
Figure 16: Confirmation screens
Set totalizer
rollover point
Yes
Page 21 April 2019CTL-UM-02765-EN-01
Operator Interface
Menu Structure
The available menu items depend on the Flow Display configuration� Each menu
item is explained in detail in the following pages�
Home
Screen
Main Menu
Display
Language
Contrast
Brightness
Part Number (P.N.)
Serial Number (S.N.)
Units
Flow Rate Units
Flow Total Units
Sensor Input
Flow Sensor Type
Flow Sensor Calibration
Flow Sensor Properties
System
Information
Vendor
Model
Function
Version
MFG Date
Logic Board
Power Board
Uptime
Ontime
Starttime
Relay Output
Relay 1 Settings
Relay 2 Settings
Relay 1 Mode
Relay 2 Mode
Setup
Advanced
Setup
Resets
Reset Flow Total
Reset Faults
Reset Defaults
Passcode Setup
Setup Menu Passcode
Reset Menu Passcode
Communications
Network Type
*Network settings vary
based on the Network
Type that is selected
Scaled Output
Output 1 Mode
Output 1 Settings
Output 2 Mode
Output 2 Settings
Figure 17: Menu structure
Page 22 April 2019CTL-UM-02765-EN-01
Digital I/O
Disabled
Reset Relay 1
Reset Relay 2
Reset Flow Total
Reset R1/Flow Total
Reset R2/Flow Total
Info/Sensor Data
INFO/SENSOR DATA
The FC-5000 Flow Display features a quick method to view measured data
transmitting to and from the device� You can use the data for informational
purposes or for troubleshooting� The type of data displayed can include raw input
frequency, relay status or calculated data, such as flow rate�
Info/Sensor Data Table
Item Description
Flow FreqRaw frequency of the flow sensor
Flow CountRaw pulse count of the flow sensor
Flow RateCalculated flow rate of the flow sensor
Flow TotCalculated flow total of the flow sensor
Flow Freq 1*Raw frequency of flow sensor 1
Flow Count 1*Raw pulse count of flow sensor 1
Flow Rate 1*Calculated flow rate of flow sensor 1
Flow Tot 1*Calculated flow total of flow sensor 1
Flow Freq 2*Raw frequency of flow sensor 2
Flow Count 2*Raw pulse count of flow sensor 2
Flow Rate 2*Calculated flow rate of flow sensor 2
Flow Tot 2*Calculated flow total of flow sensor 2
Relay 1ENABLED/DISABLED status of relay 1
Relay 2ENABLED/DISABLED status of relay 2
D-I/O 1ENABLED/DISABLED status of digital I/O port 1
D-I/O 2ENABLED/DISABLED status of digital I/O port 2
D-I/O 3ENABLED/DISABLED status of digital I/O port 3
D-I/O 4ENABLED/DISABLED status of digital I/O port 4
D-I/O 5ENABLED/DISABLED status of digital I/O port 5
D-I/O 6ENABLED/DISABLED status of digital I/O port 6
*For Dual pulse input configurations, rate and total data appear with a 1 or 2 to indicate which flow
meter/sensor its depicting
Table 10: Info/sensor data
To return to the home screen, press BACKSPACE or F1 (home)�
Figure 18: Info/sensor data screen
Page 23 April 2019CTL-UM-02765-EN-01
System Information
SYSTEM INFORMATION
The System Information menu contains build information specific to the
configuration of the unit�
To view your system information, navigate to System Information from
the Main menu�
Item Description
VendorManufacturer of the product
ModelProduct family/series
FunctionFor factory/diagnostic purposes only
P�N�Configured part number
S�N�Serial number
Mfg DateThe original manufacture/build date
VersionLoaded firmware version
Logic BrdFor factory/diagnostic purposes only
Power BrdFor factory/diagnostic purposes only
UptimeTime, in seconds, since last power-on session start
OntimeTotal lifetime power-on, in seconds
StarttimeOntime at start of power-on session
Table 11: System information menu
Figure 19: System information screen
Page 24 April 2019CTL-UM-02765-EN-01
Basic Setup
BASIC SETUP
Display
Use this menu to change the display settings for Language, Contrast or Brightness�
1� Navigate to Display from the main menu�
2� Press UP/DOWN to scroll through the available display parameters, then
press ENTER�
3� Scroll through available options, then press ENTER to select and save
your changes�
Figure 20: Display configuration screen
Resets
Use this menu to reset Totalizers, Faults, Defaults and latched relays:
1� Navigate to Resets from the main menu�
OTE:NIf a passcode was configured, enter the passcode, then press ENTER to
access this menu�
2� Press UP/DOWN to scroll through the available reset options, then
press ENTER�
3� On the conrmation screen press ENTER to conrm the reset�
Figure 21: Resets menu
Page 25 April 2019CTL-UM-02765-EN-01
Basic Setup
Clearing a Latched Relay
To clear a relay that latches after a trigger:
1� Navigate to the main menu�
2� Press UP/DOWN to scroll to UNLATCH R1 or UNLATCH R2, then press ENTER�
Passcode Setup
Enabling Passcodes
FC-5000 units are shipped without passcode protection enabled� You can enable a
unique password for the Setup Menu and the Reset Menu� To enable a passcode:
1� Navigate to SETUP > PASSCODE SETUP�
2� Press UP/DOWN to scroll to the passcode you want to enable, then
press ENTER�
Figure 22: Enable passcode screen
3� Enter a numeric passcode from 4 to 8 digits in length, then press ENTER�
4� On the conrmation screen, press ENTER again to conrm the passcode�
OTE:NAn asterisk ( * ) appears next to each passcode if it is enabled�
Figure 23: Asterisk indicates enabled passcode
Disabling a Passcode
1� Navigate to SETUP > PASSCODE SETUP�
2� Press UP/DOWN to scroll to the passcode you want to delete, then press
F4 (clear)�
3� On the conrmation screen, press ENTER to conrm removal of the passcode�
Page 26 April 2019CTL-UM-02765-EN-01
Basic Setup
Forgotten Passcodes
If you have forgotten your passcode, call Badger Meter customer service and they
will be able to assist you in resetting the passcode�
1� Navigate to System Information from the main menu�
2� Locate and write down the valves shown for "STARTTIME" and "S�N�
(Serial Number)"�
3� Call Badger Meter customer service� See “Troubleshooting” on page36 for
contact information�
Units
Use the UNITS menu to configure units of measure, display precision (resolution)
and radix (comma or decimal point)� You can configure these settings for each
Parameter Unit: Flow (Rate and Total)�
1� Navigate to SETUP > UNITS�
2� Press UP/DOWN to scroll through the available parameter units�
3� Scroll to Unit of Measure, Display Precision or Radix, then press ENTER to
activate the drop-down menu for that setting�
Unit of Measure
The Unit of Measure setting determines the engineering unit and/or time interval
for calculated measurements of the selected parameter unit�
Press UP/DOWN to scroll through the available units of measure, then press
ENTER to select and save the new setting�
OTE:NFor most rate measurements, all options are available in time intervals of
seconds (S), minutes (M), hours (H) and days (D)�
For any of the Flow parameters (Rate or Total), the available units are:
UnitDescriptionUnitDescription
US GALUS GallonM
IGImperial GallonAC-FTAcre Feet
MGUS Million GallonsBBLOil Barrels [42 US Gallons]
MIGImperial Million GallonsFBBLLiquid Barrels [31�5 US Gallons]
LLitersUS OZUS Ounces
MLMillion LitersI OZImperial Ounces
3
FT
Cubic FeetCUSTCustom
Table 12: Flow units
3
Cubic Meters
Page 27 April 2019CTL-UM-02765-EN-01
Basic Setup
Creating Custom Units for Rate or Total Measurement
1� Follow the procedure outlined in “Unit of Measure” on page27 to enter the
Unit of Measure menu for a parameter�
2� Press UP/DOWN to choose CUST, then press ENTER�
OTE:NThe display populates with additional icons that need to be modified for
custom units�
3� Press F2 (custom label)� Use the soft keys in conjunction with the numeric
keypad and UP/DOWN to create a custom label, then press ENTER�
OTE:NSee Table 8 on page17 and Table 9 on page18 for button functionality�
4� On the conrmation screen, press ENTER to conrm the new custom unit� The
new label displays in the selection list�
5� Press F3 (conversion) to assign a conversion factor for this custom unit� The
number entered will be a factor related to the specic parameter�
◊ FLOW RATE: GAL/MIN
◊ FLOW TOTAL: GALLONS (GAL)
6� Press ENTER to save the change�
7� On the conrmation screen, press ENTER to conrm the change�
OTE:NFor example, if making a custom unit for Flow Rate and 2 is programmed
as a conversion factor, the custom unit is equivalent to 2 GAL/MIN� If 0�5 is
entered, the custom unit is equivalent to 0�5 GAL/MIN�
Display Precision
The Display Precision setting determines the resolution of a value, indicated by the
number of digits after the decimal place, for the selected parameter unit�
1� Press UP/DOWN to scroll to DISPLAY PRECISION, then press ENTER�
2� Scroll through the available options (0…4), then press ENTER to select and
save the change�
Radix
The Radix parameter determines if a period or comma is used to represent a
decimal place for the selected parameter unit�
1� Press UP/DOWN to scroll to RADIX, then press ENTER�
2� Scroll through available options (decimal point or comma), then press ENTER
to select and save the change�
Page 28 April 2019CTL-UM-02765-EN-01
Advanced Setup
ADVANCED SETUP
Use the ADVANCED SETUP menu to configure flow meters, outputs, relays
and communication�
Conguring a Flow Sensor
Flow Sensor Type
See "Flow Sensor Types" on page39 for more details on flow type selection for
Badger Meter products� Use this menu to select the flow meter that the device is
connected to�
1� Navigate to SETUP > ADVANCED SETUP > SENSOR INPUTS�
2� Press UP/DOWN to scroll to FLOW SENSOR TYPE, then press ENTER�
3� Scroll through the available sensor types, then press ENTER to select and save
the new settings� The ow sensor types are shown in Table 13�
OptionDescription
No Sensor/DisabledDisables the sensor input in the firmware
• K and Offset values entered
◊ K = unit of volume per pulse
• Active sensor: No pullup resistor
Table 13: Flow sensor types
Page 29 April 2019CTL-UM-02765-EN-01
Advanced Setup
Flow Sensor Calibration
Use this menu to change the calibration settings (K-factor, offset and low flow
cutoff) for the selected Flow Meter Type�
1� Navigate to SETUP > ADVANCED SETUP > SENSOR INPUTS�
2� Press UP/DOWN to scroll to FLOW SENSOR CAL, then press ENTER�
3� Scroll to and edit each option, as necessary� The options include:
OptionDescription
K-FactorA singular K-factor entry point�
OffsetUsed to apply an offset to sensor input calibration
Low Flow
Cutoff
Multi-Point
Table
The point at which the display reads zero� Represented in configured unit of measure
Appears when a "Multi-Point Cal" option is picked for a flow sensor type, to replace a
single K-Factor� Allows you to program a linearization table�
Table 14: Flow sensor calibration options
10-Point Linearization
The FC-5000 Flow Display can be set up to linearize the output from an eligible
flow meter� The calibration data for a particular flow meter are included when the
meter, calibration and FC-5000 unit are ordered from the factory� The calibration
data is represented as FREQUENCY (f: Hz) vs K-FACTOR (KFct)�To manipulate or
enter the linearization parameters:
1� Navigate to SYSTEM SETUP > ADVANCED SETUP > SENSOR INPUT >
FLOW SENSOR CAL�
OTE:NFor dual pulse input versions, navigate to FLOW SENSOR 1 CAL or FLOW
SENSOR 2 CAL�
2� Press UP/DOWN to scroll to MULTI-POINT TABLE, then press ENTER�
3� For each calibration point, press F2 (f:Hz) to enter a frequency value or press
F3 (kFct) to enter or edit the K-factor value�
4� On the numeric entry screens, enter the value, then press ENTER to save the
value and return to the previous screen�
OTE:NEach entry, 1…10, represents each calibration data point� Any number of
points can be entered, up to 10� Leave the fields at 0�000 if
no data exists�
Flow Sensor Properties
Use this menu to change flow meter damping� Damping is a smoothing
coefficient� As the number increases, averaging becomes greater� As the number
decreases, it approaches the raw reading� Valves range from 0…10�
1� Navigate to SETUP > ADVANCED SETUP > SENSOR INPUTS�
2� Press UP/DOWN to scroll to FLOW SENSOR PROP, then press ENTER�
3� Press ENTER to select the DAMPING option and edit it�
OTE:NEach time you press ENTER, the value (0…10) will increase� If the value is
10, pressing ENTER again will restart the list at 0�
Page 30 April 2019CTL-UM-02765-EN-01
Advanced Setup
Conguring Outputs
Scaled Outputs: Output Mode
Use this menu to change the mode of one or both scaled outputs� The mode
defines the behavior of the output�
1� Navigate to SETUP > ADVANCED SETUP > SCALED OUTPUTS
2� Press UP/DOWN to scroll to an output mode, then press ENTER�
3� Scroll through the available modes, then press ENTER to select and save
the setting�
The Output Mode options will vary based on device conguration�
Device
Configuration
Frequency Output
FC5-FD-**-F***-*
Analog Output
FC5-FD-**-A***-*
OptionDescription
NO OUTPUT/DISABLEDDisables Output
PULSE: TOTALSends pulse(s)-per-total unit of measure
PULSE: RATESends pulse(s)-per-rate unit of measure
NO OUTPUT/DISABLEDDisables Output
ANALOG: 0…5V
ANALOG: 0…10V
ANALOG: 4…20 mA
Table 15: Output mode options
0…5V output signal, scaled to an
output source
0…10V output signal, scaled to an
output source
4…20 mA output signal, scaled to an output
source
Scaled Outputs: Output Settings
Use this menu to change the output settings for the respective output mode�
1� Navigate to SETUP > ADVANCED SETUP > SCALED OUTPUTS�
2� Press UP/DOWN to scroll to the applicable output settings, then press ENTER�
3� Scroll to and edit each option, as necessary�
a� Frequency output options are:
Output
Mode
PULSE: RATE
PULSE:
TOTAL
OptionDescription
OUTPUT SOURCEParameter assignment of the output (such as rate or total)
SCALE MINIMUMMinimum parameter value associated with output minimum
SCALE MAXIMUMMaximum parameter value associated with output maximum
MAXIMUM
FREQUENCY
OUTPUT FREQ(Read Only) Real-time output frequency
OUTPUT SOURCE
SCALING FACTORUnits of measure transmitted, per pulse
SCALED PULSE COUNT (Read Only) Number of transmitted pulses
Maximum frequency output value
Parameter assignment of the output
(such as rate or total or temperature)
Table 16: Frequency output settings
Page 31 April 2019CTL-UM-02765-EN-01
Advanced Setup
b� Analog output options are:
OptionDescription
OUTPUT SOURCEParameter assignment of the output (such as rate or total)
ANALOG FULL SCALEMaximum value associated with output maximum
ANALOG LOW SCALEMinimum value associated with output minimum
Table 17: Analog output settings
Relay Outputs: Relay Mode
Use this menu to change the mode of one or both relay outputs� The mode
defines the behavior of the output�
1� Navigate to SETUP > ADVANCED SETUP > RELAY OUTPUTS.
2� Press UP/DOWN to scroll to an output mode, then press ENTER�
3� Scroll through the available modes, then press ENTER to select and save
the setting�
OptionDescription
NO RELAY/DISABLEDDisables output
TOTALIZERTotalizer output
ALARM: HIGHOn/Off function, energized at the high set point
ALARM: LOWOn/Off function, energized at the low set point
ALARM: RANGEOn/Off function, energized beyond high and low set points
MANUALOn/Off function of manual operation
Table 18: Relay mode options
Page 32 April 2019CTL-UM-02765-EN-01
Advanced Setup
Relay Outputs: Relay Settings
Use this menu to change the relay settings for the respective relay mode�
1� Navigate to SETUP > ADVANCED SETUP > RELAY OUTPUTS�
2� Press UP/DOWN to scroll to the applicable relay setting, then press ENTER�
3� Scroll to and edit each option, as necessary�
OTE:NAlarm icons "R1" and "R2" will appear in the upper right section of the
Home Screen to provide a local indication when a relay condition has been
met and when the relay has be energized�
Output Mode OptionDescription
TOTALIZER
ALARM: HIGH
ALARM: LOW
OUTPUT SOURCE
SCALING
FAC TOR
UNITSConverts output unit of measure
PULSE WIDTHTime between the rising and falling edges of a single pulse
OUTPUT SOURCE Parameter assignment (such as Flow Rate)
HIGH SETPOINT
HYSTERESIS HI
SET DELAY
RELEASE DELAY
LATCHING
OUTPUT SOURCE Parameter assignment (such as Flow Rate)
LOW SETPOINT
HYSTERESIS LO
SET DELAY
RELEASE DELAY
LATCHING
Parameter assignment (e�g� Flow Total)
Pulse(s) transmitted per unit of measure
Instructs the device to energize the relay if this value reached/
exceeded� This value is linked to the OUTPUT SOURCE and its
unit of measure (for example, Flow Rate in GPM)
Creates a window/zone below the HIGH SETPOINT value where
the relay remains in an energized state
Time in seconds that will elapse before the relay energizes, if
the HIGH SETPOINT value is reached/exceeded
Time in seconds that the relay will remain energized, if the
HYSTERESIS HI value is reached/exceeded
Leaves the relay in an energized state until it is manually cleared
on the device, either through the keypad interface or through
the Digital I/O channels
Instructs the device to energize the relay if this value reached/
exceeded� This value is linked to the OUTPUT SOURCE and its
unit of measure (for example, Flow Rate in GPM)
Creates a window/zone above the LOW SETPOINT value where
the relay remains in an energized state
Time in seconds that will elapse before the relay energizes, if
the LOW SETPOINT value is reached/exceeded
Time in seconds that the relay will remain energized, if the
HYSTERESIS LO value is reached/exceeded
Leaves relay in an energized state until it is manually cleared on
the device, either through the keypad interface or through the
Digital I/O channels
Page 33 April 2019CTL-UM-02765-EN-01
Advanced Setup
Output Mode OptionDescription
OUTPUT SOURCE Parameter assignment (such as Flow Rate)
Instructs the device to energize the relay if this value reached/
HIGH SETPOINT
HYSTERESIS HI
LOW SETPOINT
ALARM:
RANGE
MANUALOVERRIDE
HYSTERESIS LO
SET DELAY
RELEASE DELAY
LATCHING
exceeded� This value is linked to the OUTPUT SOURCE and its
unit of measure (for example, Flow Rate in GPM)
Creates a window/zone below the HIGH SETPOINT value, where
the relay remains in an energized state
Instructs the device to energize the relay if this value reached/
exceeded� This value is linked to the OUTPUT SOURCE and its
unit of measure (for example, Flow Rate in GPM)
Creates a window/zone above the LOW SETPOINT value, where
the relay remains in an energized state
Time in seconds that will elapse before the relay energizes, if
either setpoint value is reached/exceeded
Time in seconds that the relay will remain energized, if either
hysteresis value is reached/exceeded
Leaves relay in an energized state until it is manually cleared on
the device, either through the keypad interface or through the
Digital I/O channels
Bypasses any programmed triggers to trigger the relay, which
will remain triggered until deactivated
Table 19: Relay settings
Conguring Digital I/O
The FC-5000 Flow Display has remote reset capabilities for relays and totalizers
through any one of six different channels�
All six channels are input-only and can be configured for any combination of
the following�
OptionDescription
DisabledThe I/O channel will have no function
Reset: Relay 1Resets latch on Relay 1
Reset: Relay 2Resets latch on Relay 2
Reset: All RelaysResets latches on Relays 1 and 2
Reset: Flow TotalResets Flow Total
Reset: Relay 1 And Flow TotalResets latch on Relay 1 and resets Flow Total
Reset: Relay 2 And Flow TotalResets latch on Relay 2 and resets Flow Total
Reset: All Relays And All TotalsResets Relay 1, Relay 2 and Flow Total
Table 20: Channel options
Page 34 April 2019CTL-UM-02765-EN-01
Advanced Setup
Figure 24: Digital I/O menu
1� Navigate to SETUP > ADVANCED SETUP > DIGITAL I/O�
2� Press UP/DOWN to scroll to any of the six input channels�
3� Press ENTER repeatedly until the desired function appears� Each time ENTER is
pressed, the channel toggles through the available functions�
To disable any channel, simply highlight the digital I/O channel, and press ENTER
until DISABLED appears�
Conguring Communications
The Communications menu configures the device to communicate to other
systems via Modbus�
The available communication settings vary based on Network Type�
Figure 25: Modbus communications menu
1� Navigate to SETUP > ADVANCED SETUP > COMMUNICATIONS�
2� Press UP/DOWN to scroll to NETWORK TYPE, then press ENTER�
3� Scroll through the available options, then press ENTER to select save
the change�
4� Press BACKSPACE to return to the COMMUNICATIONS menu�
5� Scroll to and edit each option, as necessary� The options are listed in
This section lists common problems that may be encountered with the Flow
Display, the possible causes and the recommended remedies� Most problems are
due to improper wiring and/or programming procedures� The problem may also
be in the flow meter, valve, pump or other piece of equipment�
Be sure that all other equipment is functioning properly� The FC-5000 Flow Display
is extensively tested at the factory before shipment� However, the unit may get
damaged during transit or installation� If after all possible remedies have been
tried and the problem persists, contact your local representative or Badger Meter�
ProblemPossible CausesRemedies
Unit has power
but display does
not light up�
Transmitter is
connected but
the FC-5000
does not count�
Valve does
not close at
setpoints�
Counter
accumulates too
many counts�
Incorrect power wiring�Re-check power wiring�
1� Incorrect transmitter wiring or
broken wire�
2� Transmitter is defective�
3� No sensory type selected�
4� Wrong scale factor�
5� Low frequency input must be
on terminal #7�
6� Meter is defective, rotor not
turning�
1� Relay output is not properly
connected�
2� Relay is defective�
3� Valve components are
defective�
1� Wrong scale factor�
2� Electrical noise causing extra
pulses�
3� Excessive vibration�
1� Check wiring diagrams�
2� Replace parts or entire unit�
3� Select a sensor type� See “Flow Sensor
Type” on page29�
4� Check scale factor calculation� For
example, if programmed 0�001 instead of
0�100, unit will wait for 100 pulses before
decrementing one count�
5� Verify connection�
6� Disassemble meter, check rotor, replace
if defective�
1� Reconnect relay wiring�
2� Contact factory for replacement�
3� Check and replace valve components�
1� Check scale factor calculation�
2� Check wiring� Make sure power lines are
not touching or close to pulse signal line�
Always use shielded cable�
3� Dampen vibration�
Page 36 April 2019CTL-UM-02765-EN-01
ProblemPossible CausesRemedies
Some of the
keys on the
control panel are
not operational�
Display Overrun
Error (Shown as
"DISPOVR")
Alarm
notification from
the Home screen
"R1" and/or
"R2" appear on
home screen
"DISABLED"
displays on
home screen
1� Broken switch behind
control panel�
2� Function not available on
this model�
3� Problem with internal
components�
There are more digits to display
than the maximum quantity�
1� The rate or total values
indicated on the Home Screen
are in an overrun condition
(value exceeds 8 digits)
1� Relay 1 and/or Relay 2
are latched
2� Relay 1 and/or 2 are energized
1� Flow sensor type setting set to
"NO SENSOR/DISABLED"
Table 22: Troubleshooting
1� Replace the Flow Display�
2� See “Operator Interface” on page17�
3� Return the Flow Display to the factory
for repair�
4� Cycle the power to the Flow Display
1� Check the unit of measure and change
to a larger unit if possible (for example,
change gallons to mega gallons)
2� Check the display precision and reduce
it, if possible�
1� Change the unit of measure associated
with the parameter (see “Unit of Measure”
on page27) or reset the totalizer (see
“Resets” on page25)�
1� See “Clearing a Latched Relay” on
page26
2� The programmed alarm conditions are
met� Check process or programming
1� Congure a ow sensor� See
“Configuring a Flow Sensor” on page29
Troubleshooting
THERE ARE NO FIELDREPLACEABLE PARTS INSIDE. OPENING THE UNIT WILL VOID ALL
WARRANTIES.
If a repair or evaluation from the factory is required, call your local representative
or the factory to obtain a Return Material Approval (RMA)�
The shipping address, RMA number and any other required information will be
provided to send the unit to an appropriate location�
Company Websitewww�badgermeter�com
Customer Service Emailindorders@badgermeter�com
Customer Service Number(877) 243–1010
Table 23: Contact information
Page 37 April 2019CTL-UM-02765-EN-01
Modbus Interface
MODBUS INTERFACE
Modbus Function Code Support
The FC-5000 Flow Display supports access through all four of the Modbus data
types� Both single and multiple write-access commands are supported for register
and coil data types� For multiple register writes, the command must initiate on
a valid parameter address and end on last register of a valid parameter address�
Multiple register writes that start in the middle of a multiple register parameter or
do not end on the last register of a multiple register parameter are not supported�
The table below lists the supported function codes�
Display128 × 64 pixel LCD graphical display, LED backlit
Protected from EMI/RFI
Keypad interface is protected from ESD
± 0�01% uncertainty
Adjustable FIR/IIR filtering
Two (2) Form C Mechanical Relays
One (1) Form C Mechanical Relay and One (1) Form A
Solid State Relay
LoadResistive
Rated Carry
Current
Maximum
Switching Voltage
Minimum
Permissible Load
5 A (N�C� or N�O�)
250V AC, 30V DC
10 mA at 5V DC
Coil Rating5…24V DC
Life Expectancy5,000,000 operations
Switching SpeedOn (0�25 ms), Off (0�02 ms)
Current Rating (IO) 1 A
Maximum Output
Voltage (V
)
O
Output OnResistance (R
Output Withstand
Voltage (V
O(OFF)
60V
0�5 Ohms (Ω) @ IF = 5 mA, IO = 1 A
)
(ON)
60-65V @ VF = 0�8V, IO = 250 µA, TA =
)
77° F (25° C)
Modbus RTU or Modbus ASCII
Page 42 April 2019CTL-UM-02765-EN-01
Environmental
Ratings
Weights (Approx.)
Operator
Functions
Parameters
Pollution Degree2
Altitude
Restriction
Over-Voltage
Rating
Up to 2000 m (6561 ft)
Category II (CAT II)
Ambient
Temperature
32…130° F (0…55° C)
Range
Storage
Temperature
–40…160° F (–40…70° C)
Range
Humidity0…85%, non-condensing
Panel Mount
Wall Mount
(Including Unit)
1�25 lb (0�57 kg)
4�54 lb (2�06 kg)
Unlatch Relays, Reset Totalizers, Unlatch Relays and Reset Totalizers
Maximum
Displayed Digits
Resolution/Display
Precision
Volumetric Flow
Rate Units
Seconds (S),
Minute (MIN), Hour
(H), Day (D)
Volumetric Flow
Total Units
RatesMax 8 (7 with decimal)
TotalsMax 9 (8 with decimal)
Configurable, 0…4
US Gallons (US GAL), Imperial Gallons (I GAL),
Mega US Gallons (US MGAL),
Mega Imperial Gallons (I MGAL), Liters (L),
Mega Liters (ML), Cubic Meters (M
• CSA Marked per Class C225286 and C225206, Process Control Equipment
• CSA C22�2 No� 61010-1-12, General requirements
• CAN/CSA-C22�2 No� 61010-1-12 Safety requirements for electrical equipment
for measurement, control and laboratory use� Part 1: General requirements—
Tri-national standard with UL 61010-1 and ANSI/ISA-61010-1 (82�02�01)
EMI/EMC Compliance
Conducted and Radiated Emissions per
CISPR11:2009 / EN55011
IEC 61000-4-2:2008
Electrostatic Discharge
IEC 61000-4-3:2006
Radiated RF Immunity
IEC 61000-4-4:2004 EFT Immunity
(Signal and Power lines)
IEC 61000-4-5:2005
Surge Protection
IEC 61000-4-6:2008
Conducted RF Immunity
(Signal and Power lines)
IEC 61000-4-11:2004
Voltage Dips, Interruptions,
and Dropouts
Class A, Group 1
2/4 kV - Contact Discharge,
2/4/8 kV Air Discharge Performance
Criteria B
Test levels: 80…1000 MHz &
1400…2000 MHz Performance Criteria A
Tested per specification to Performance Criteria B
Tested per specification to Performance Criteria B
Test Levels: 0�15…80 MHz
Level 3, Performance Criteria A
Tested per specification to Performance Criteria
B & C
Table 28: EMI/EMC compliance
Enclosure Protection
• IEC/CSA/UL 60529-1: Degrees of protection provided by enclosures (IP65),
when installed with all four mounting clips in a similarly rated enclosure, which
includes the optional wall mount enclosure�
• Additional Protection (optional): NEMA 4X (wall mount enclosure only)�