Badger Meter CV Series User Manual

FLOW METERING EQUIPMENT
Installation and In struc tion
Man u al
Venturi Flow Meters Models: SSL, SSM, LPL, VISSL VISSM, VILPL, CV, VBR
I. Introduction
Preso Venturi  ow meters are di erential pressure  ow devices providing highly accurate and repeatable measurements of liquids, gases, and steam. The Venturi restricts the  ow at its throat and measures the pressure di erence of the unrestricted  ow and restricted  ow. The Venturi's throat can be designed to meet the  ow mearurement application optimizing the Venturi's accuracy and permanent pressure loss.
The Preso Venturi's design provides longer lasting accuracy and lower permanent pressure loss than ori ce type meters, reducing maintenance and operating costs. The Preso Venturi can be built to meet the highest pressure and temperature speci cations often limited in other  ow meter technologies. All models can also be supplied with RTDs and transmitters to provide an economical mass  ow measurement solution.
II. Speci cations
Applications: Liquids, gases and steam
SSL - Classical (Herschel) Design / VISSL - Insert Version
Pipe Sizes: ½ to 60 inches and larger (13 to 1524 mm)
Pressure & Temperature: Varies, dependent upon materials of construction
Pressure Loss: 6% of DP maximum
Turndown Ratio: 10:1
Process Connections: SSL; NPT,  anged, butt weld, socket weld, grooved
VISSL; Insert  ts between pair of  anges
Instrument Connections: NPT, socket weld,  anged
Accuracy: ±1% of reading uncalibrated; ±0.5% of reading calibrated
Standard Beta Ratios: 0.35, 0.49, 0.63 and 0.75;
exact sizing available to provide custom beta ratios
SSM - Hydraulic Shape Design (Nozzle Type) / VISSM - Insert Version
Pipe Sizes ½ to 60 inches and larger (13 to 1524 mm)
Pressure & Temperature: Varies, dependent upon materials of construction
Pressure Loss: 6% of DP maximum
Turndown Ratio: 10:1
Process Connections: SSM; NPT,  anged, butt weld, socket weld, grooved
VISSM; Insert  ts between pair of  anges
Instrument Connections: NPT, socket weld,  anged
Accuracy: ±1% of reading uncalibrated; ±0.5% of reading calibrated
Standard Beta Ratios: 0.35, 0.49, 0.63 and 0.75;
exact sizing available to provide custom beta ratios
Page 2 Form #4-20-23 11/10
Speci cations (continued)
LPL - Low-Loss Design (Short Form) / VILPL - Insert Version
Pipe Sizes: ½ to 60 inches and larger (13 to 1524 mm)
Pressure & Temperature: Varies, dependent upon materials of construction
Pressure Loss: 3% of DP maximum
Turndown Ratio: 10:1
Process Connections: LPL; NPT,  anged, butt weld, socket weld, grooved
VILPL; Insert  ts between pair of  anges
Instrument Connections: NPT, socket weld
Accuracy: ±3-5% of reading uncalibrated; ±0.5% of reading calibrated
Standard Beta Ratios: -10, -20, -38, -65;
exact sizing available to provide custom beta ratios
CV Series
Pipe Sizes: 2 to 16 inches and larger (51 to 406 mm)
Pressure: 300 PSIG (2070 kPa) maximum
Temperature: 250 °F (120 °C) maximum
Process Connections: NPT, butt weld,  anged, grooved
Instrument Connections: NPT
Standard Beta Ratios: -38, -65
VBR Series
Pipe Sizes: ½ to 2 inches (13 to 51 mm)
Pressure: 400 PSIG (2756 kPa) maximum
Temperature: 250 °F (120 °C) maximum
Process Connections: FNPT, socket/sweat
Instrument Connections: NPT
Standard Beta Ratios: -10, -20, -38, -65
Form #4-20-23 11/10 Page 3
III. Installation
Straight Pipe Run Requirements - SSL, SSM, LPL, VISSL, VISSM, VILPL
As with most  ow elements, proper operation and performance is dependent on the required lengths of unrestricted upstream and downstream piping. The recommended minimum length of the upstream side of the Venturi  ow element depends on the type of  tting at the start of the straight run and the pipe con guration. A fully developed symmetrical  ow pro le is achieved with the minimum upstream and downstream lengths as shown in Figure 1.
INSTALLATION DISTURBANCE
A
Single elbow
Two elbows in the same plane
Two elbows in dierent planes
≤ 2D
Reducer
≥ 0.5D
Expander
Tee connection with dierent diameters
Venturi
A
A
1.5 to 3D A
1D to 2D
A
d or D
AB
A
B
MODEL
SSL / VISSL – Classical SSM / VISSM – Nozzle
LPL / VILPL – Low-Loss
B
B
B
B
B
D
A
B
A
B
A
B
A
B
A
B
A
B
A
THROAT SIZE
–1 –2 –3 –4
–10 –20
–38 –65
Minimum Recommended Pipe Diameters
–1
–10
4
222 2
8
333 3
15
4
6
2
8
3
8
3
6
–2
–20
4
8
15 15
4
2
3
33
6
BETA RATIO
0.35
0.49
0.63
0.75
0.35
0.49
0.62
0.81
–3
–38
45
9
4
66
2
88
33
88
6
–4
–65
10
20
10
10
4
7
2
3
3
Globe / Gate valve fully opened
A
Globe / Gate valve partially opened
B
B
A
B
3
12
3333
3
12
14
3
3
18
FIGURE 1
Venturi Pipe Diameter Recommendations
SSL, SSM, LPL, VISSL, VISSM and VILPL Models
NOTES:
1. For upstream and downstream lengths equal to one half the values shown, add 2 percent to the accuracy value.
2. Any  ow conditioner shall be installed in the straight length between the primary element and the upstream distance, or the  tting closest to the element. The straight lengths between  tting and conditioner shall be at least 5D and the length between conditioner and Venturi meter shall be at least 8D.
3. For other  ttings, con gurations, consult Preso.
4. Reference - ISO-5167, "Flow Measurement Engineering Handbook", R.W. Miller.
Page 4 Form #4-20-23 11/10
Straight Pipe Run Requirements - CV, VBR
Preso CV and VBR Model Venturi elements can be installed in any position with minimal straight pipe run requirements. The recommended minimum lengths for these models are 5 pipe diameters upstream and 2 pipe diameters downstream.
Selecting a Mounting Location
The primary Venturi station can be installed in any position on vertical or horizontal lines. However, on horizontal liquid lines where the risk of gas/gas entrapment in the meter tubing is prevalent, it is recommended to install the element with the connections below the horizontal center line. For horizontal air or gas lines, it is recommended to install the element with the connection above the horizontal centerline. For steam lines, to protect the transmitter, it is recommended to install the element so that the connections are in the horizontal centerline on meters with the instrument taps in the same plane. See Figure 5 for meters with instrument taps that are not in the same plane. Make sure that the  ow arrow or the indicated inlet is correctly oriented. Other positions are acceptable provided proper venting of the secondary element is accomplished and di erences in tap line elevations are considered.
Vertical installations may introduce a slight hydrostatic head e ect, which must be considered when zeroing a transmitter. The use of a 3-valve manifold is recommended particularly for zeroing a transmitter.
Before installation of any Venturi element, inspect for damage, particularly at the sealing surfaces. Any damage should be reported to Preso as soon as possible. Each  ow element has an arrow indicating the required direction of  ow. Failure to properly orient the Venturi element according to the direction of  ow will cause improper results.
For Venturi elements supplied with lifting rings, the installer should take care to ensure the connections are in the desired position for their application. Thus, supplied lugs location may not be appropriate for all applications and may require other means of lifting.
WARNING:
Never exceed the maximum pressure or temperature recommended for the measured process. Exceeding proper pressure or temperature ratings can lead to personal injury or equipment damage. The process piping  anges should be identical to those on the Venturi. The process temperature and pressure should never exceed those for which the element has been designed.
Form #4-20-23 11/10 Page 5
HI
LO
Flow
Top View
DP Transmitter or Direct Read Gage
3-Valve Manifold
HI
LO
Side View
Notes:
1. ф = 1 in / ft (80 mm/m) for water; 2 to 4 in / ft (160 to 320 mm/m) for more viscous uids
2. Minimize all lead line lengths
Flow
Up to -45°
Front View
FIGURE 2
Typical Horizontal Installation for Liquid
DP Transmitter or Direct Read Gage
Flow
Notes:
1. ф = 1 in / ft (80 mm/m)
2. Minimize all lead line lengths
Top View
Side View
HI
LO
3-Valve Manifold
HI
LO
FIGURE 3
Typical Horizontal Installation for Gas
Page 6 Form #4-20-23 11/10
Flow
HI
LO
Filling Crosses (Fill with water to same level)
DP Transmitter or Direct Read Gage
DP Transmitter or Direct Read Gage
By-pass Valve
Side View Front View
FIGURE 4
Typical Horizontal Installation for Steam
HI
Filling Crosses (Fill with water to same level)
Flow
By-pass Valve
Side View
Front View
FIGURE 5
Optional Horizontal Installation for Steam
(Instrument Taps Not in the Same Plane)
NOTE: Please see instructions in Selecting a Mounting Location section on page 4 for additional information.
Form #4-20-23 11/10 Page 7
LO
HI
LO
HI
3-Valve
Manifold
Flow
DP Transmitter or Direct Read Gage
Front View
FIGURE 6
Typical Vertical Installation for Liquid
DP Transmitter or Direct Read Gage
LO
Flow
HI
3-Valve Manifold
Side View
LO
HI
Flow
Front View
Side View
FIGURE 7
Typical Vertical Installation for Gas
Page 8 Form #4-20-23 11/10
Filling Crosses (Fill with water to same level)
Flow
Flow
Line Installation
LO
HI
3-Valve
Manifold
Front View
DP Transmitter or Direct Read Gage
FIGURE 8
Typical Vertical Installation for Steam
LO
HI
Side View
All  anged Venturi  ow elements require a gasket between the process line connection and the mating  ange. Select gaskets that match the pressure rating of the Venturi  anges and resist corrosive attack of the process  uid.
Before completing the bolting process, be sure that the gaskets are properly centered so that protrusion into the pipe opening is minimized. Misalignment may cause added  ow turbulence. However, performance e ects are typically minimal depending upon the application. Bolt the element in line with suitable hardware using recommended bolt torques for the type and class rating of the  anges.
Torque all models per ANSI  ange ratings.
Tighten the  ange bolts in a progressive "star" pattern to avoid localized stress on the gaskets.
CAUTION: Do not exceed speci ed torque!
Form #4-20-23 11/10 Page 9
Di erential Pressure Connections
The high pressure connection is always on the upstream side of the  ow direction arrow and the low pressure connection on the downstream side. Fittings used must be able to withstand the process temperature and pressure conditions, as well as provide proper corrosion resistance. Refer to appropriate secondary instrument instructions for connections to the seondary instrument high and low ports. All  tting threads should be coated with a process compliant thread sealant prior to tightening. Once tightened, torque mark all  ttings for future reference.
Secondary Instruments
Transmitter
3-Valve Manifold
Flow
Primary Element
FIGURE 9
Secondary Instrument Illustration
Direct Read Gage
(Gage shown with optional by-pass)
Page 10 Form #4-20-23 11/10
NOTES
Form #4-20-23 11/10 Page 11
FLOW METERING EQUIPMENT
Limited Warranty and Disclaimer
Preso Flow Metering Equipment, Division of Racine Federated Inc. warrants to the end pur chas er, for a period of one year from the date of shipment from the fac to ry, that all flow meters manufactured by it are free from defects in materials and workmanship. This warranty does not cover products that have been dam aged due to misapplication, abuse, lack of main te nance, modi ed or improper in stal la tion. Preso’s obligation under this war ran ty is limited to the repair or re place ment of a defective prod uct, at no charge to the end purchaser, if the product is in spect ed by Preso and found to be defective. Repair or re place ment is at Preso’s discretion. A return goods au tho ri za tion (RGA) number must be obtained from Preso before any product may be re turned for warranty repair or re place ment. The product must be thoroughly cleaned and any process chem i cals removed before it will be ac cept ed for return.
The purchaser must determine the applicability of the product for its desired use and assumes all risks in connection there with. Preso assumes no responsibility or liability for any omissions or errors in con nec tion with the use of its products. Preso will under no circumstances be liable for any in ci den tal, con se quen tial, con tin gent or special dam ag es or loss to any person or prop er ty arising out of the failure of any product, com po nent or accessory.
All expressed or implied warranties, including the implied warranty of mer chant abil i ty and the implied war ran ty of  tness for a particular purpose or ap pli ca tion are ex press ly dis claimed and shall not apply to any products sold or services rendered by Preso.
The above warranty supersedes and is in lieu of all other warranties, either ex pressed or implied and all other ob li ga tions or li a bil i ties. No agent or rep re sen ta tive has any au thor i ty to alter the terms of this war ran ty in any way.
8635 Washington Avenue • Racine, WI 53406-3738 USA
Tel: 262-639-6770 • Fax: 262-417-1148
Toll Free: 800-632-7337
www.preso.com • info@preso.com
©2010 Racine Federated Inc.
PRESO is a registered trademark of Racine Federated Inc. UL is a registered trademark of Underwriters Laboratories.
All rights reserved.
Printed in USA
Form #4-20-23 04/10
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