Axis AX-VB3 Installation Manual
Döner-Grillmachine
SERIAL NR:
MANUFACTURER: OZTİİNOKS DÖNER MAKİNELERİ SAN. ve TİC.A.Ş.
ADDRESS: Cumhuriyet Mahallesi Eski Hadımköy Yolu No.:39/4 Büyükçekmece Istanbul/TURKEY
Oztiinoks is an Öztiryakiler group company.
Issued on: 23.05.2007
Tel.: 0090 212 886 78 00 (8 Lines) Fax : 0090 212 886 66 29
VER . 07.1
- 1009
INSTALLATION - USER -
MAINTENANCE MANUAL
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
property damage, injury or death. Read the
installation, operation and maintenance
instructions thoroughly before installing or
servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any
other appliance
YEAR OF
MANUFACTURE:
TABLE OF CONTENTS
1 – PREFACE
1.1 – Use of Installation – Operation & Maintenance Manual
2 – INSTALLATION INSTRUCTIONS
2.1 – Technical Instructions for Gas Connections
2.2 – Installation of the Appliance
2.3 – Technical Specifications
2.3.1 – Table of Burners Depending on the Injector Type of Gas Used
2.3.2 – Technical Specifications of Gas Döner-Grillmachine
2.3.3 – Instructions for Gas Conversions
2.3.4 – Gas System Diagram
2.4 – Motor
2.5 – Gas Connection Diagram
2.5.1 – Döner-Grillmachine with Motor on Top
2.5.1 – Döner-Grillmachine with Motor on Top
3 – OPERATION AND MAINTENANCE INSTRUCTIONS
3.1 – Installing the Appliance
3.1.1 – Motor on Top Type Döner-Grillmachine
3.1.2 – Motor at Bottom Type Döner-Grillmachine
3.2 – Purpose of Use
3.3 – Warnings
3.4 – Operation
3.5 – Operation with Motor
3.5.1 – Döner-Grillmachine with Motor on Top
3.5.2 – Döner-Grillmachine with Motor at Bottom
3.6 – Operation without Motor
2.5.1 – Motor on Top Type Döner-Grillmachine
3.5.2 – Motor at Bottom Type Döner-Grillmachine
3.7 – Clean-Up
3.8 – Maintenance
3.9 – Economic Life of the Appliance
4 – WARRANTY
1 - PREFACE
Thank you for preferring our product and for the confidence you showed in our
company - by purchasing Gas Döner-Grillmachine.
Being preferred in 86 countries professional kitchens, our products are manufactured
in compliance with the directives for appliances operated with gas.
Please read this User’s Manual carefully, in order to be able to achieve highest
efficiency throughout the economic life of the appliance.
• BEFORE CALLING OUR AUTHORIZED SERVICE STAFF PLEASE ENSURE
THAT ELECTRICAL INSTALLATION AND GAS INSTALLATION ARE
COMPLETED BY COMPETENT PERSONNEL IN LINE WITH LEGAL
REQUIREMENTS.
• IN CASES OF DOUBT AND UNCLEAR POINTS, PLEASE ASK OUR
NEAREST TECHNICAL SERVICE FOR MORE DETAILED INFORMATION.
• PLEASE REMEMBER THAT EXPENSES AND A HOURLY SERVICE FEE
MUST BE CHARGED IF AUTHORIZED SERVICE STAFF CALLED WITHOUT
MAKING PREPARATION BEFORE INSTALLATION ARE LEFT WAITING
UNNECESSARILY.
• WE HOPE THAT YOU WILL OBTAIN HIGHEST YIELD FROM OUR
PRODUCT PURCHASED.
1.1 – Use of Installation – Operation & Maintenance Manual
Dear customer please read this User’s Manual carefully in order to prevent your
appliance from damages, and to achieve maximum efficiency throughout the
economic life of the appliance.
2 – INSTALLATION INSTRUCTONS
2.1 – Technical Instructions for Gas Connections
Initial installation and operation of the appliance must be carried out by an Authorized
Service in compliance with technical requirements and local directives related to gas
connections.
All gas connections of the appliance must comply with ISO 7 – 1 or ISO 228 – 1
standard.
AN ELECTRICAL AND GAS INSTALLATION COMPLYING WITH THE RELEVANT
LOCAL REGULATIONS MUST BE PRESENT AT THE FACILITY, BUILDING AND SIMILAR SITE
WHERE THE DÖNER-GRILLMACHINE WILL BE INSTALLED; NECESSARY PRECAUTIONS
MUST ALSO BE TAKEN TO ENSURE HEALTH AND MATERIAL SAFETY.
OTHERWISE OUR COMPANY WILL NOT BE RESPONSIBLE FOR THE
CONSEQUENCES.
!
2.2 – Installation of the Appliance
The appliance must be installed on a stable, even and balanced ground made of stainless
steel. This stainless steel surface must be in a form preventing fat from flowing down from the
surface and spilling The appliance should never be installed on a plastic or wooden surface. It
must be installed so that at least 20 cm distance is maintained between the appliance and the
wall, during its use.
Gas connections of the döner-grillmachine must be done in compliance with the regulations in
force.
The appliance should be operated under well ventilated conditions. The ventilation
system must be of non-flammable character, and the ventilation funnel must be free
of any obstruction.
2.3 – Technical Specifications
Öztiryakiler A.Ş. reserves the rights to use and to modify the technical specifications.
!
Power supply cords and gas connection hoses of the appliance installed by
!
2 – INSTALLATION INSTRUCTONS
2.3.1 – Table of Burners Depending on the Injector Type of Gas Used
GAS TYPE
Pos
1 4G**
2 5G**
3 3GD*
4 4GD*
5 5GD*
6 55G**
7 44GD*
8 3GUD*
9 3GUD-W*
10 4GUD*
11 4GUD-W*
12 5GUD*
13 5GUD-W*
14 33GUD*
Machine
Type
G20 - 20 mbar
1,05 1,00 1,10 1,20 1,15 0,80 0,80 0,70
1,05 1,00 1,10 1,20 1,15 0,80 0,80 0,70
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,05 1,00 1,10 1,20 1,15 0,80 0,80 0,70
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
G20 - 25 mbar
G25 – 25 mbar
Burner Injector Diameter (mm)
G25 – 20 mbar
G25.1 – 25 mbar
G30 – 29 mbar
G31 – 37 mbar
G30 – 50 mbar
15 33GUD-W*
16 44GUD*
17 44GUD-W*
18 34GUD*
19 34GUD-W*
** Each burner capacity:
2 kW (natural gas) / gas valve by-pass injector Ø0.48 mm
2.4 kW (LPG) / gas valve by-pass injector Ø0.48 mm
* Each burner capacity:
3.25 kW / gas valve by-pass injector Ø0.65 mm
Nominal power of the appliance cannot be changed upon customer’s request.
Any modification made on valves and injectors, leaves the appliance out of
warranty coverage. Otherwise our company will not be responsible for the
consequences.
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
1,35 1,30 1,40 1,50 1,45 0,93 0,93 0,80
2 – INSTALLATION INSTRUCTONS
2.3.2 – Technical Specifications of Gas Döner-Grillmachines
Poz.
01 4G
02 5G
03 3GD 9,75 40 kg 24 kg 736 mm 987x450x560 *
04 4GD 13 80 kg 27 kg 900 mm 1150x450x560 *
05 5GD 16,25 120 kg 45 kg 1060 mm 1312x600x600 *
06 55G
07 44GD 13 + 13 ( 90 + 90 ) kg 60 kg 900 mm 1150x900x560 *
08 3GUD 9,75 50 kg 30 kg 736 mm 780x530x650
09 3GUD-W 9,75 50 kg 30 kg 736 mm 780x530x650
10 4GUD 13 90 kg 34 kg 900 mm 1070x530x650 **
11 4GUD-W 13 90 kg 34 kg 900 mm 1070x530x650 **
12 5GUD 16,25 130 kg 48 kg 1060 mm 1230x530x650 **
13 5GUD-W 16,25 130 kg 48 kg 1060 mm 1230x530x650 **
14 33GUD 9,75 + 9,75 ( 50 + 50 ) kg 58 kg 736 mm 780x1060x650
15 33GUD-W 9,75 + 9,75 ( 50 + 50 ) kg 58 kg 736 mm 780x1060x650
16 44GUD 13 + 13 ( 90 + 90 ) kg 68 kg 900 mm 1070x1060x650 **
17 44GUD-W 13 + 13 ( 90 + 90 ) kg 68 kg 900 mm 1070x1060x650 **
18 34GUD 9,75 + 13 ( 50 + 90 ) kg 64 kg 736mm/900mm 1070x1060x650 **
19 34GUD-W 9,75 + 13 ( 50 + 90 ) kg 64 kg 736mm/900mm 1070x1060x650 **
Product
Nr.
Power (KW)
8 ( NG )
9,6 ( LPG )
10 ( NG )
12 ( LPG )
10 + 10 ( NG )
12 + 12 ( LPG )
Meat Capacity
(Kg)
25 kg 23 kg 736 mm 987x400x560 *
40 kg 26 kg 900 mm 1150x400x560 *
( 40 + 40 ) kg 45 kg 900 mm 1150x800x560 *
Weight
(kg)
Skewer
length (mm)
Dimensions
(HxWxD)
2.3.3 – Instructions for Gas Conversions
PLEASE FOLLOW THE INSTRUCTIONS BELOW TO USE THE ROTISSERIE
APPLIANCE WITH A GAS TYPE VARYING FROM REGIONAL REQUIREMENTS!
• Gas conversions should only be carried out by staff qualified in gas conversion.
• Close the valves of the gas line or gas bottle supplying gas to the appliance.
• Disconnect gas connection of the appliance.
• Loosen the screws of the back panel and remove back panel of the appliance
• Demount and remove the tubes between the gas valve and the burners.
• By displacing its splint remove the connection, where the injectors on the
burner are attached.
• Install appropriate type of injectors for the gas type to be used, on burner
connections.
• Install the splint and the connection back and tighten.
2 – INSTALLATION INSTRUCTONS
• Re-mount the tubes between the gas valve and the burners. (Smear gearing of
the connection, where the collar on the tube and the tube are mounted to the
gas valve, with gas paste against gas leakage.)
•
• Change the labels of the appliance according to the gas conversion type.
• Connect the appliance to appropriate type of gas according to the gas
conversion.
• Check all connections for gas leakage. (Tests have to be carried out using
leakage spray or foam. Never check gas leakage with an open fire source like
match, lighter etc.)
• After the gas leakage test carry out combustion test for the appliance.
• If the heat of the appliance is not sufficient set the gas adjustment injector (by-
pass) on the gas valve appropriately using a screwdriver. (Since the by-pass
injector is opened into the gas flow path, do never remove the by-pass injector
during operation. Since the settings of the appliance are done by default as to
requested gas pressure; if gas conversion will not be carried out, these settings
should never be changed by the user. Re-mount the back panel if no problem
exists.
• If you follow these instructions you can use your appliance safely with the gas
type converted.
2.3.4 – Gas System Diagram
1 – Burner
2 – Burner connection
3 – Burner injector
4 - Splint
5 – Ring
6 – Burner collar
7 – Gas tube (Ø8X1)
8 – Gas valve
9 – Thermo-element
10 – Gas ramp (Ø16x1.5)
11 – Gas pressure control connection
12 – Natural gas connection collar
13 – Propane connection collar
14 – Gas valve button
15 – Gas valve nut
16 – Gas valve by-pass injector
17 – Gas valve collar
18 – Gas valve clamp
19 – Clamp screw
20 - Gas tube counter nut
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