Axis AXM60P User Manual

REV:201509.01
1
TECHNICAL MANUAL
INSTALLATION, OPERATION AND CARE
OF MODEL AX-M60P
GENERAL
The AX-M60 planetary mixer is an advance design, highly reliable professional food processing tool, and is ideal for mixing all types of dough as well as eggs, cream, mayonnaise, etc.
There are 2 speeds and various style attachments which can be selected. They are made of alloy aluminum to meet with hygiene standard.
If your operation and maintenance are correct, then it will give you years of service, and obtain the best using result.
INSTALLATION
UNPACKING
Immediately before unpacking mixer, check it for possible shipping damage. If you find the packaging material or the machine is damaged before unpacking, contact the carrier within 3 days of delivery. Prior to installation, test the electrical service to assure it agrees with the specifications on the machine data place located on the backside of the pedestal.
LOCATION
Place the Mixer in a convenient location, and allow working space on the hand-wheel or power bowl lift switch side. All maintenance can be handled from this side, the top and the front. Set the mixer level and use shims if the floor is uneven, the machined edge on the top of the transmission case makes an excellent surface for leveling.
2
Electrical Connections (Cord Connected Mixers)
· Before making the electrical connections, read the specifications on the nameplate to make sure that they agree with those of your electric service.
· Electrical connections should be made by qualified technician or electrician, who will observe all applicable Safety Codes and the National Electrical Code.
· Be sure the planetary runs in the direction shown by the arrow in the planetary head. Reverse direction is forbidden.
· To start motor, push ON button. The speed selector handle must be at one of the numbers indicating a speed, not at an intermediate position.
On a 3 Phase Mixer, the installer must check the mixing rotation of the planetary when the electrical is connected.
3
4
OPERATION
WARNING: MOVING PARTS, BEATER OR HOOK IN BOWL; KEEP HANDS, CLOTHING, AND UTENSILS OUT WHILE IN OPERATION.
All models are furnished with two buon-switches, which control power to the mixer.
The GEAR SHIFT LEVER (No.3) is used to change speed. Always stop the mixer before changing speeds. To change speeds, turn the switch OFF, move the gearshi lever to the desired speed, and turn the switch back ON.
· Speed 1 (low) – This speed
is for heavy mixtures such as bread dough, heavy baers, and potatoes.
· Speed 2 (medium) – This speed is for light dough which
must rise quickly, heavy baers, and some whipping operaons.
DOUGH HOOK:
To install the dough hook (No 5), the bowl must be installed and fully lowered. Place the hook in the bowl, push it up on agitator sha, and turn it clockwise to seat the sha pin in the slot of the agitator shank.
It is frequently used for heavy bread dough, and preferable to be use at low speed.
The moisture content of heavy dough is a crical when selecng proper mixing speed. You should never use 2 speed when mixing heavy dough with an Absorpon Rao (AR) of 50% or less.
BOWL – CAPACITY: 60 QUART
New mixers bowls and dough hook should be removed and thoroughly washed with hot water and mild soap soluon, rinsed with either a mild soda or vinegar soluon, and thoroughly rinsed with clean water BEFORE being put into service. This cleaning procedure should also be done daily or aer each use.
The bowl must be installed before the agitator. To install the bowl, fully lower the bowl support. Posion the bowl so the alignment bracket on the back of the bowl is in the bowl retainer and the alignment pins on the front of the bowl support fit in the holes on the sides of the bowl.
nd
ATTACHMENTS
To install an aachment, loosen the thumbscrew on the aachment hub and remove the plug. Insert the aachment into the aachment hub making certain that the square shank of the aachment is in the square driver of the mixer. Secure the aachment by ghtening the thumbscrew.
Move the gearshi lever to the desired speed and star the mixer to operate the aachment. The meat and food chopper aachment should be operated in second or third speed. If material in the cylinder
stalls the mixer, stop the mixer at once. DO NOT aempt to restart the mixer in a lower speed – remove the
adjusng ring, knife, plate, and worm and clear the obstrucon.
5
MAINTENANCE
CAPACITY (QTS. LIQUID) 60 qt. Egg Whites Wire Whip 2 qt. Mashed Potatoes Flat Beater 40 lbs. Mayonnaise (Qts. Oil) Flat Beater 18 qt. Meringue (Qts. Water) Wire Whip 1.5 qt. Waffle/Pancake Batter Flat Beater 24 qts. Whipped Cream Wire Whip 12 qts. Sheet Cake Batter Flat Beater 45 lbs. Cup Cake Flat Beater 50 dz. Layer Cake Flat Beater 70 lbs. Pound Cake Flat Beater 55 lbs. Sugar Cookie Flat Beater 100 dz.
Bread or Roll Dough (Light/Medium, 60% AR, =) Dough Hook 80 bs.**
Bread or Roll Dough (Heavy, 55% AR, =) Dough Hook 60 lbs.** Pie Dough Flat Beater 50 lbs.
Thin Pizza Dough (40% AR, = , 5 min.max. mix time) Dough Hook 40 lbs.**
Medium Pizza Dough (50% AR, =) Dough Hook 70 lbs.* Thick Pizza Dough (60% AR, =) Dough Hook 70 lbs.** Raised Donut Dough (65% AR) Dough Hook 30 lbs.* Whole Wheat Bread Dough (70% AR) Dough Hook 70 lbs.** Egg & Sugar for Sponge Cake Flat Beater 24 lbs.*
* 1st speed ** 2nd Speed
* = If high gluten flour is used, reduce above dough batch size by
NOTE: All maintenance work should be done only aer unit has been disconnected from electrical power and grounding.
CLEANING
Never use a metal or sff brush to clean mixer. Never clean the mixer with a water hose or any fluid under pressure.
The mixer should be thoroughly cleaned daily. Bowl and agitators should be removed from the mixer and cleaned in a sink. The transmission case and planetary mechanism should be inspected weekly for leaks,
damage, etc. should it become necessary to repack the ball bearings; an authorized service technician or the manufacturer should be contacted. Use of unapproved grease of lubricants may lead to damage and void the unit's warranty.
The bowl li track should be lubricated semi-annually, or more oen under heavy usage. Disconnect the unit from power supply before removing the top housing or apron. The drip cup (Fig. 1)? should be inspected periodically for moisture or lubricant dripping. Remove the cup and wipe it with a so cloth.
DO NOT use a hose to clean the mixer – it should be washed with a clean damp cloth.
MIXING HEAVY DOUGH
The moisture content of heavy dough is a crical factor when selecng proper mixing speed. You should never
nd
use 2 speed when mixing heavy dough with an Absorpon Rao (AR) of 50% or less. To determine the Absorpon Rao (AR) of a product, divide the water weight by the flour weight. Example: Calculate the Absorpon Rao of a mixture containing 10 lbs. of flour and 5 lbs. of water. 10 ÷ 5 = 0.50 = 50% = AR
6
7
1
Description or Name Parts No. Qty
TOP COVER
1
RETAINER- MAIN SHAFT
2
RETAINER- TRANSMISSION SHAFT
3
GEAR HOUSE COVER
4
TRANSMISSION CASE
5
SUPPORT TO TOP COVER
6
SCREW
7
SPRING WASHER 1/2"
8
COVER PLATE
9
SCREW
10
BOLT 5/16*3/4
11
BOLT 3/8*1- 1/4
12
SPRING PIN 6*28
13
11091-01-001A 1
1109S-01-002 1
1109S-01-003 2
1109S-01-004 1
11100B-01-005 1
1109S-01-006 1
S-C-1/2*1-1/4 2
SW-1/2 6
BM10-01-006 1
S+BR-1/4*3/8 1
S-5/16*3/4 5
S-3/8*1-1/4 8
SPP-6*28 4
SPRING PIN 10*50
14
SCREW
15
MACH SCREW 3/16*3/8
16
OIL COCK
17
MACH SCREW 3/16*3/8
18
BOLT 5/16*1/2
19
CONTROL PANEL
20
SPP-10*50 2
S-C-1/2*2-1/4 4
S+R3/16*3/8 4
712-050 1
S+R3/16*3/8 4
S-5/16*1/2 8
11091-01-011B 1
8
NO. PI CTURE PARTS NUMBER PARTS NAME
1 XL709-11A CONTROL PANEL W/BOX
2 D11001R STICKER OF PANEL
3 XL711-2-ROHS Power Board W/ BOX
4
MC HUO-11AK/2HP CONTACTOR-220V-3 PHASE
5 Z-15GQ-B LIMIT SWITCH FOR GUARD
9
6 Z-15GW-B LIMIT SWITCH FOR BOWL LIFT
10
7
8
9
CABLE-12-3C-NEMA6-15P-UL POWER CABLE W/PLUG
EMERGENCY STOP (RED
ABESMT44
ABMS800M
ABAU8F01 (800F-X01)
BUTTON)
LOCK NUT
SWITCH TERMINAL
10
11
C044M6L-AS-02 POWER INDICATOR
12
A010220PSR MAIN SWITCH
11
Description or Name Part No. Qty
AGITATING SHAFT
1
GEAR(50T)
2
Resistance oil casing
3
Bevel gear
4
WASHER
4
LOCK WASHER
5
LOCK NUT
6
BALL BEARING 6207Z
7
BALL BEARING 6010Z
8
KEY
9
KEY
10
11100B-02-001B 1
11100B-02-003 1
11100B-02-004 1
11193-02-006 1
11193-02-006A 1
M55 1
MN55 1
BR-6207 1
BR-6010 2
KR-1/4*1/4*100 1
KR-09*14*52 1
Description or Name Part No. Qty
GEAR SHAFT
1
GEAR(16T)
2
WASHER
3
CLUTCH COPPER BUSHING
4
GEAR(19T)
5
SHIFTING CLUTCH
6
CLUTCH COPPER BUSHING
7
GEAR(32T)
8
KEY
9
C- TYPE SNAP RING S25
10
WASHER
11
WASHER
12
BALL BEARING 6205
13
BOLT 3/8*1/2
14
11100B-03-001 1
11100B-03-002 1
11100B-03-003 1
11100B-03-004 1
11100B-03-005 1
11091-03-002 1
11100B-03-007 1
11100B-03-008 1
KRR-08*08*43 1
STW-S25 1
1100B-03-011 1
11100B-03-012 1
BR-6205 1
S-3/8*1/2 1
12
SPRING WASHER
15
SW3/8 1
13
Description or Name Part No. Qty
PULLEY
1
GEAR SHAFT
2
GEAR(22T)
3
BALL BEARING 6206
4
C- TYPE SNAP RING S25
5
KEY 1/4*1/4*50
6
KEY
7
BALL BEARING 6205
8
LOCK WASHER
9
LOCK NUT
10
SPRING WASHER
11
NUT
12
11092-03-001 1
11100B-04-001 1
11100B-04-004 1
BR-6206 1
STW-S25 1
KR-1/4*1/4*50 1
KRR-10*08*28 1
BR-6205 1
M40*1.5P 1
MN40 1
SW-1/2 1
W1*12NF 1
Description or Name Part No. Qty
1 Motor Fixed Seat 11092-05-006 1
MOTOR PULLEY
2
MOTOR
3
BELT
4
KEY 7*7*40
5
SET SCREW 1/4*5/8
6
BOLT 3/8*3/4
7
WASHER 3/8"
8
BOLT 1/2*4
9
NUT
10
BOLT 3/8*3/4
11
11092-05-003 1
11092-05-005 1
M7*1320 8
KR-7*7*40 1
S-S1/4*5/16 1
S-3/8*3/4 4
W-3/8 4
S-1/2*4 1
NUT-W1/2"*12NC 1
S-3/8*3/4 2
14
Description or Name Part No. Qty
GEAR (14T)
1
CAP SCREW 5/16*1- 1/4
2
HUB ATTACHMENT
3
ATTACHMENT HOLE PLUG
4
THUMB SCREW
5
BALL BEARING 2907
6
7 O SNAP RING P35 OR-P35 2
11093-06-001 1
S-C-5/16*1-1/4 4
11093-06-002 1
11091-06-004 1
11031-06-005 1
BR-2907 1
15
Description or Name Part No. Qty
CONTROL PANEL
1
HUB & CAM ASSY.
2
ECCENTRIC SHIFT SHAFT
3
SHAFT FORK
4
SHIFTER FIXED SHAFT
5
BRACKET GEAR SHIFT
6
HANDLE SEAT
7
NUT 1/2*12NC
8
COMPRESSION SPRING
10
STEEL BALL 6
11
SCREW
12
SPRING PIN 5*28
13
OIL SEAL TC38*50*07
14
MACH SCREW 3/16*3/8
15
1109S-01-006D 1
1109S-07-013B 1
1109S-07-003B 1
11091S-07-004B 1
11091S-07-005B 1
11091-07-006 1
11092-07-007 1
NUT-1/2*12NC 1
11091-07-018 2
SB-6 2
S-C5/16*5/8 4
SPP-5*28 1
OS-TC38*50*07 1
S+R3/16*3/8 4
16
SHIFT HANDLE KNOB
16
SHIFT HANDLE
17
SHIFTING CAM
18
PLUNGER
19
COMPRESSION SPRING
20
SET SCREW
21
11091-07-012 1
11091-07-001 1
11091S-07-008B 1
11091S-07-009B 1
11091-07-010 2
11091-07-011 2
Description or Name Part No. Qty
1 INTERNAL DRIVE GEAR(59T) 11091-08-001 1
CAP SCREW 3/8*1- 1/4
2
3 INTERNAL PINION (18T) 11091-08-003 1
RETAINER
4
PLANETARY HEAD
5
HEAD RING
6
KEY 6*6*35
7
AGITATING SHAFT
8
TAPERED PIN
9
OIL SEAL TC43*58*08
10
OIL SEAL TC40*72*10
11
BALL BEARING 6306Z
12
BALL BEARING 6207Z
13
CAP SCREW 3/8*1
14
WASHER 3/8"
15
S-C-3/8*1-1/4 4
11091-08-004 1
11091-08-005 1
11091-08-006 1
KR-6*6*35 1
11091-08-008 1
11091-08-009 1
OS-TC43*58*08 1
OS-TC40*72*10 1
BR-6306Z 1
BR-6207Z 1
S-C-3/8*1 1
WB-3/8 1
17
MACH SCREW 1/4*5/8
16
BOLT 1/2*3/4
18
S+R1/4*5/8 2
S-1/2*3/4 1
18
Description or Name Part No. Qty
HINGE SCREW
1
COLUMN
2
SLIDEWAY
3
BASE
4
COLUMN COVER
5
NUT 5/16*18NC
6
BOLT 1/4*3/8
7
SPRING PIN 8*50
8
CAP SCREW 3/8*1- 1/2
9
BOLT 5/8*3
10
SPRING WASHER 5/8"
11
APRON
12
11091-09-001 1
BM60-09-002 1
11091-09-003 2
11091S-09-004C 1
11091-09-005 1
NUT-5/16*18NC 2
S-1/4*3/8 8
SPP-8*50 4
S-C-3/8*1-1/2 12
S-5/8*3 4
SW-5/8 4
AXM60-09-016 1
19
Description or Name Part No. Qty
BOWL CLAMP(LEFT)
1
BOWL CLAMP(RIGHT)
1
NUT 5/8*11NC
2
BOWL SUPPORT
3
BOWL RETAINER
4
BOWL LOCATING PIN
5
APRON
6
MACH SCREW 3/16*1/4
7
CAP SCREW 1/4*3/4
8
NUT 1/2*12NC
9
SPRING WASHER 1/2"
10
11091-10-001A 2
11091-10-001B 2
NUT-5/8*11NC 4
11091-10-003 1
11091-10-004 1
11091-10-005 2
11091-10-006 1
S+R3/16*1/4 4
S-C-1/4*3/4 2
NUT-1/2*12NC 2
SW-1/2 2
20
Description or Name Part No. Qty
WHEEL HANDLE
1
LIFTING WHEEL
2
CLAMPING ARM
3
WHEEL HANDLE
4
WHEEL BRACKET
5
6 LIFTING GEAR (41T) 11091-11-006 1
LIFTING SCREW
7
LIFTING NUT
8
RETAINER
9
10 GEAR (31T) 11091-11-010 1
11 BEVEL GEAR (23T) LIFTING 11091-11-011 1
SHAFT
12
13 BEVEL GEAR (23T) WHEEL 11091-11-013 1
11091-11-001 1
11091-11-002 1
11091-11-003 1
11091-11-004 1
11091-11-005 1
BM60-11-007 1
11091-11-008 1
11091-11-009 1
11091-11-012 1
CAP SCREW 5/16*1- 1/2
14
TAPERED PIN 4*32
15
C- TYPE SNAP RING S19
16
KEY 5*5*15
17
OIL CUP ( ) OIL-BELL-1/8*3/4
18
NUT 1/2*12NC
19
KEY 5*5*10
20
FLAT WASHER
21
KEY 5*5*13
22
BALL BEARING 2903
23
BALL BEARING 6203
24
LOCK WASHER 17
25
LOCK NUT
26
SPRING WASHER 3/8"
27
BOLT 3/8*1
28
S-C-5/16*1-1/2 4
TP-4*32 2
STW-S19 1
KR-5*5*15 1
NUT-1/2*12NC 1
KRR-5*5*10 1
WB-3/4 1
KRR-5*5*13 1
BR-2903 1
BR-6203 1
M17 1
MN17 1
SW-3/8 2
S-3/8*1 2
1
21
22
Description or Name Part No. Qty
BEATER
1
SS WHIP
2
HOOK
3
TROLLEY BASE
4
WHEEL 2.5"
5
NUT 1/2*12NC
6
BOWL
7
11091-12-001 1
11091-12-002 1
11091-12-003 1
11091-12-011 1
WHEEL-001 3
NUT-1/2*12NC 3
11091-12-008 1
Description or Name Part No. Qty
23
BACK COVER
1
FRONT COVER (WIRE)
2
FIXED RING
3
FIXED SHEET
4
BOLT 3/16*1/2
5
SET SCREW 5/16*3/8
6
SCREW
7
SCREW
8
CONTROL SHAFT
9
COMPRESSING SPRING
10
CONTROL SHAFT SEAT
11
GM60-13-001A
GM60-13-002B
11091-13-003A
11091-13-004
S-3/16*1/2
S-S5/16*3/8
S+BR-3/16*1/4
1109P-13-008
11091-13-007
11091-13-012
1109P-13-006
1
1
1
1
6
3
4
1
1
1
1
GREASE AND OIL
for AX-M60(AXIS M-60 s/n: 07040051 the machine is made before May 30, 2008). And the AXIS M-60 s/n: 07040051 is use grease in the transmission & planetary head. But since May 30, 2008, the AXIS M-60 is all use oil. SHELL DARINA Ep0 (GADUS) should be applied to the gear-box of mixers ranging from 7QT to 40QT, while SHELL SPIRAX S2 A is for either gear-box or planetary head for only 60QT and 80QT.
GREASE
OIL
SHELL SPIRAX® HD
Heavy-duty gear oil for automotive differentials and manual transmissions Product Description Shell Spirax®
HD oils are high performance multigrade extreme-pressure, multipurpose gear lubricants. They are suitable for heavy-duty truck and automotive differentials, manual transmissions and oil lubricated wheel bearings. drive-train gears of heavy-duty automotive, trucking and off-road equipment operated under high-speed/shock load, high-speed/low torque and low-speed/high torque conditions. They meet the requirements of API GL-5 and MIL-PRF-2105E and are available in two SAE viscosity grades: 80W­90 and 85W-140.
Grease in Gear-box Grease in planetary head
Grease type Grease type
7 QT. 0.25 lit. 8.45 us fl oz 0.055 lit. 1.86 us fl oz 12 QT 0.5 lit. 16.90 us fl oz 0.06 lit. 2.03 us fl oz 20 QT. 1 lit. 33.81 us fl oz 0.065 lit. 2.20 us fl oz 30 QT. 1.2 lit. 40.57 us fl oz 0.08 lit. 2.70 us fl oz 40 QT. 2.4 lit. 81.15 us fl oz 0.1 lit. 3.38 us fl oz 60 QT. 4 lit. 135.25 us fl oz 0.3 lit. 10.14 us fl oz 80 QT. 4 lit.
135.25 us fl oz
S2 V220 0 JX-3-5G S2 V220 0 JX-3-5G S2 V220 0 JX-3-5G S2 V220 0 JX-3-5G
S2 V220 0 JX-3-5G HD85W/140 HD85W/140 HD85W/140 HD85W/140
0.3 lit.
10.14 us fl oz
24
Scheduled maintenance
NOTE: All maintenance work should be done only after unit has been disconnected from electrical power and grounding. Never use a metal or stiff brush to clean the mixer. Never clean the mixer with water hose or any fluid under pressure. Do not run the mixer for any extended period of time.
Daily:
The mixer should be cleaned daily. Bowl and agitators should be removed from the mixer and cleaned in a sink with soapy warm water.
Weekly:
The transmission case and planetary mechanism should be inspected weekly for leak and damages. Should it become necessary to repack the ball bearings, an authorized service technician or the manufacturer should be contacted. Use of unproven grease or oil (lubricant) may lead to damage and void the warranty.
Monthly:
Verify bowl lift track and mechanism. The bowl lift track should be lubricated semiannually, or more often under heavy usage. Disconnect the unit from power supply before removing the top housing or apron. The drip cup should be inspected periodically for moisture or lubricant dripping. Remove the cup and wipe it with a soft cloth. Verify oil level inside the gear box.
25
Lubrication
The mixer comes with grease-packed ball bearing that do not require regular lubrication. When it becomes necessary to repack them, contact your local service company or MVP group Corp. The polished drip cup protects against lubricant seeping out of the planetary into the bowl. The drip cup should be wiped clean monthly and inspected for excessive leakage. The drip cup may be removed by pulling it down. The bowl lift track and mechanism requires periodic lubrication with a small quantity of high-quality mineral oil. This lubricant can be applied with a cotton swab or by fingertip.
CLEANING
Never use a metal or stiff brush to clean mixer. Never clean the mixer with a water hose or any fluid under pressure.
The mixer should be thoroughly cleaned daily. It should be washed with a clean damp cloth.
Bowl and agitators should be removed from the mixer and cleaned in a sink.
The transmission case and planetary mechanism should be inspected weekly for leaks, damage, etc.
26
MAINTENANCE
DAILY WEEKLY MONTHLY
CLEANING BOWL
AGITATORS MIXER VISUAL INSPECTION PLANETARY BOWL LIFT BOWL GUARD TOUCH PAD GEAR BOX LUBRICATING BOWL LIFT TRACK
WHAT LUBRICANT TO USE
Never use vegetable oil. Vegetable oil may look like a lubricant but it does not work as a lubricant. It will congeal, gum up and solidify, acting as a glue. If vegetable oil has been used, the entire track system must be cleaned and grease with proper lubricant. A mineral oil will do. There are no specific brands. It is easily found at the hardware store or pharmacy. See below for lubricants used inside the unit.
GREASE AND OIL
For AX-M60 (AXIS M-60 s/n: 07040051, machine made before May 30, 2008) use grease in the transmission & planetary head. But since May 30, 2008, the AXIS M-60 all use oil. SHELL DARINA Ep0 (GADUS) should be applied to the gear-box of mixers ranging from 7QT to 40QT, while SHELL SPIRAX S2 A is for either gear-box or planetary head for only 60QT and 80QT.
Grease and Oil in Gear-box
7 QT. 0.25 lit. 8.45 us fl oz 0.055 lit. 1.86 us fl oz 12 QT 0.5 lit. 16.90 us fl oz 0.06 lit. 2.03 us fl oz 20 QT. 1 lit. 33.81 us fl oz 0.065 lit. 2.20 us fl oz 30 QT. 1.2 lit. 40.57 us fl oz 0.08 lit. 2.70 us fl oz 40 QT. 2.4 lit. 81.15 us fl oz 0.1 lit. 3.38 us fl oz 60 QT. 4 lit. 135.25 us fl oz 0.3 lit. 10.14 us fl oz 80 QT. 4 lit.
135.25 us fl oz
Grease and Oil in planetary head
Grease type Grease type
S2 V220 0 JX-3-5G S2 V220 0 JX-3-5G S2 V220 0 JX-3-5G S2 V220 0 JX-3-5G
S2 V220 0 JX-3-5G HD85W/140 HD85W/140 HD85W/140 HD85W/140
0.3 lit.
10.14 us fl oz
27
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AXIS M60P MIXER TECHNICAL MANUAL
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