AXEON Burkert User Manual [en, de, fr]
www.burkert.com
We reserve the right to make
technical changes without notice.
Technische Änderungen
vorbehalten.
Sous réserve de modifications
techniques.
© 2009 - 2011 Bürkert Werke GmbH
Operating Instructions
1106/07_EU-ml_00893124
/ Original DE
Type 0290
2/2-way solenoid valve
2/2-Wege Magnetventil
Electrovanne 2/2 voies
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
2
1. OPERATING INSTRUCTIONS
The operating instructions contain important
information.
• Read the instructions carefully and follow the safety
instructions in particular.
• Keep the instructions in a location where they are available to every user.
• The liability and warranty for Type 0290 are void if the
operating instructions are not followed.
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2. SYMBOLS
The following symbols are used in these instructions.
DANGER!
Warns of an immediate danger!
• Failure to observe the warning may result in a fatal or
serious injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in a serious or
fatal injury.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a medium
or minor injury.
NOTE!
Warns of damage to property!
Important tips and recommendations.
→ designates a procedure which you must carry out.
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Voltage 12V or 24V
UL / UR valid with
class 2 power supply only
4
3. INTENDED USE
Incorrect use of the solenoid valve Type 0290 can
be dangerous to people, nearby equipment and the
environment.
• The device is designed for dosing, blocking, filling and
aerating media.
• Use according to the permitted data, operating conditions
and conditions of use specified in the contract documents
and operating instructions. These are described in the
chapter entitled 6.Technical Data.
• The device may be used only in conjunction with thirdparty devices and components recommended and
authorised by Bürkert.
• Correct transportation, correct storage and installation
and careful use and maintenance are essential for reliable
and problem-free operation.
• Use the device only as intended.
3.1. Possible errors in use
• Do not physically stress the device (e.g. by placing objects
on it, using it as a screwing aid, standing on it or using it
as a lever arm).
• Do not make any external modifications to the device
housings. Do not paint the housing parts or screws.
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3.2. Approvals
The approval rating on the Bürkert labels concerns to Bürkert
products.
Devices that carry the e1 marking have been approved by
the Federal Office for Motorized Transport under the type
approval number
e1*72/245*2006/96*5791*00
and will be brought into circulation with the indicated approval
designation.
You can obtain an excerpt from the type approval from the
address below
Bürkert Werke GmbH
Zulassungsbeauftragter
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
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4. BASIC SAFETY
INSTRUCTIONS
These safety instructions do not make allowance for any:
• Contingencies and events which may arise during the installation, operation and maintenance of the devices.
• Local safety regulations – the operator is responsible for
observing these regulations, also with reference to the
installation personnel.
Danger – high pressure!
• Before loosening the lines and valves, turn off the pressure and vent the lines.
Risk of electric shock!
• Before reaching into the 0290, switch off the power supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
Risk of burns/Risk of fire if used continuously through
hot device surface!
• Keep the device away from highly flammable substances
and media and do not touch with bare hands.
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General hazardous situations.
To prevent injury, ensure that:
• The system cannot be activated unintentionally.
• Installation and repair work may be carried out by authorized technicians only and with the appropriate tools.
• After an interruption in the power supply or pneumatic
supply, ensure that the process is restarted in a defined
or controlled manner.
• The device may be operated only when in perfect condition and in consideration of the operating instructions.
• The general rules of technology apply to application planning and operation of the device.
CAUTION!
Risk of injury due to malfunction of valves with alternating current (AC).
Sticking core causes coil to overheat, resulting in a
malfunction.
• Monitor process to ensure function is in perfect working
order!
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Type 0290
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4.1. Design with explosion
protection
DANGER!
Danger of explosion!
Improper use in hazardous explosive areas will result in
danger of explosion.
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5. GENERAL INFORMATION
5.1. Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
International
Contact addresses can be found on the final pages of the
printed operating instructions.
And also on the internet at:
www.burkert.com
5.2. Information on the Internet
The operating instructions and data sheets for Type 0290
can be found on the Internet at:
www.burkert.com
Documentation
Type 0290
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6. TECHNICAL DATA
6.1. Operating Conditions
Ambient temperature: max. +55 °C
Permitted medium temperature depending on seal
material and coil model:
Seal material Model with high
power or rectifier
AC/DC*
Model without
electronics
50 Hz, 60 Hz*
NBR -10 ... +80 °C -10 ... +80 °C
FKM 0 ... +90 °C 0 ... +120 °C
EPDM -30 ... +90 °C -30 ... +120 °C
* Rating plate information
Permitted media depending on seal material:
Seal material Permitted media
NBR Neutral media, compressed air, water,
hydraulic oil
FKM Per-solutions, hot oils
EPDM Oil and grease-free media e.g. hot water
Protection class: IP65 in accordance with device socket
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6.2. Conformity
In accordance with the EC Declaration of conformity, Type
0290 is compliant with the EC Directives.
6.3. Standards
The conformity with EC guidelines is guaranteed in accordance with standards:
EN 60204-1, EN61010-1, EN60730-1, EN 60730-2-8
6.4. Mechanical Data
Dimensions: see data sheet
Body material: Brass, Stainless steel (1.4581),
Gray cast iron
Sealing material: NBR, FKM, EPDM
6.5. Fluidic Data
Circuit functions
A
(NC)
2/2-way valve,
direct-acting, normal
output A unloaded
Pressure range: according to the design (see rating
plate)
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Type 0290
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6.6. Rating plate (Example)
0290 A 20,0 FKM VA
Made in Germany
00153212
W1Y LU
230 V 50 Hz 16 W
G 3/4 P
N 0 - 16 bar
Typ e
Operating
prinziple
Orifice
Seal material
Housing material
Identification
number
Manufacturer code
Voltage, Frequency, Power
consumption
Port connection, Nominal
pressure
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6.7. Electrical data
Connections: DIN EN 175301-803 Form A for
device socket Type 2508
Power supply: 24 V DC,
max. residual ripple 10 %,
24 V / 50 Hz, 110 V / 50 Hz,
230 V / 50 Hz
Voltage tolerance: ± 10 %
Nominal operating mode: long-term operation, ED 100%
Note the information specified on the label for
voltage, type of current, and pressure.
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7. INSTALLATION
WARNING!
Risk of injury from improper installation!
• Installation may be carried out by authorized technicians
only and with the appropriate tools!
Risk of injury from unintentional activation of the
system and an uncontrolled restart!
• Secure system from unintentional activation.
• Following installation, ensure a controlled restart.
7.1. Fluid installation
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pressure and vent the lines.
Installation position:
Installation can be in any position.
Preferably: Actuator upright.
Procedure:
→ Before installation, clean any possible dirt off the
pipelines.
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→ If required, install a dirt trap to prevent malfunctions.
Mesh size: 0.2 ... 0.4 mm
WARNING!
Risk of short-circuit or escape of media through
leaking screw joints.
• Ensure seals are seated correctly!
• Carefully screw together coil and device socket or valve
and pipelines!
Observe direction of flow of the valve:
1 → 2 (P → A).
→ Seal the pipe connection with PTFE tape.
The PTFE tape must not get into the device.
NOTE!
Caution risk of breakage!
• Do not use the coil as a lifting arm.
→ Hold the device with a suitable tool (Open-end wrench)
on the housing and screw into the pipeline
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Type 0290
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7.2. Electrical installation
DANGER!
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power
supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
WARNING!
Danger of electrical shock if the protective conductor
contact between the coil and housing is missing!
• Always connect protective conductor.
• Check electrical continuity between coil and housing.
Risk of short-circuit or escape of media through
leaking screw joints.
• Ensure seals are seated correctly!
• Carefully screw together coil and device socket or valve
and pipelines!
Note the voltage and current type as specified on
the label.
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max. 1 Nm
Seal
Authorised cable plug
Type 2508
Fig. 1: Electrical installation
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8. MAINTENANCE,
TROUBLESHOOTING
8.1. Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pressure and vent the lines.
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power
supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
WARNING!
Risk of injury from improper maintenance!
• Maintenance may be carried out by authorized technicians
only and with the appropriate tools!
Risk of injury from unintentional activation of the
system and an uncontrolled restart!
• Secure system from unintentional activation.
• Following maintenance, ensure a controlled restart.
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8.2. Malfunctions
Troubles
If malfunctions occur, check whether:
• the device has been installed according to the
instructions,
• the connections are correct,
• the device is not damaged,
• all screws have been tightened,
• the voltage and pressure have been switched on,
• the pipelines are clean.
If the magnet does not pick up, ensure that:
• there is no short-circuit or coil interruption,
• the core / core area is not dirty.
If the valve still does not switch, please contact your Bürkert
Service.
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Type 0290
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9. SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect
parts!
Incorrect accessories and unsuitable spare parts may cause
injuries and damage the device and the surrounding area.
• Use only original accessories and original spare parts
from Bürkert.
9.1. Ordering spare parts
Replacement part sets
Order spare-part sets by quoting:
• Order the coil set by quoting the identification number of
the device.
• For wearing part sets see Chapter 9.2.2.Wearing-parts set.
• For housing spare parts see Chapter 9.2.1.Spare parts:
Housing.
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9.2. Overview of replacement spare
sets
Coil set
Wearing-parts set
Housing
Fig. 2: Overview of replacement spare sets
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9.2.1. Spare parts: Housing
Orifice/
Port
connection
Material / Type of connection
MS
G
MS
NPT
VA
G
VA
NPT
GG
Flange
DN12, 1/2“
605796 612061 607982 61206 0 -
DN20, 3/4“
621546 621547 623912 623913 -
DN25, 1“
621548 621549 623916 623917 615902
DN32, 1 1/4“
613365 61419 5 - - 614214
DN40, 1 1/2“
613364 614223 - - 6142 36
DN50, 2“
614245 61424 6 - - 614259
DN65, 2 1/2“
6142 68 614269 - - -
9.2.2. Wearing-parts set
The number of parts in the wearing part set may vary
depending on the nominal size.
Housing material: MS, GG; Frequency 50 Hz, 60 Hz*
Seal material DN12 DN20 DN25 DN32
DN40
NBR 624347 624350 624353 015187
FKM 624348 624351 624354 015188
EPDM 624349 624352 624355 015189
* DN12, DN20, DN25
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Housing material: MS, GG; Frequency UC
Seal material DN12 DN20 DN25 DN32
DN40
NBR 015160 015169 015178 015190
FKM 015161 015170 015179 015191
EPDM 015162 015171 015180 015192
Housing material: MS, GG; Frequency DC, UC
Seal material DN50/65
NBR 015193
FKM 015194
EPDM 015195
Housing material: VA; Frequency 50 Hz, 60 Hz
Seal material DN12 DN20 DN25
NBR
015163 015172 015181
FKM
015164 015173 015182
EPDM
015165 015174 015183
Housing material: VA; Frequency UC
Seal material DN12 DN20 DN25
NBR
015166 015175 015184
FKM
015167 015176 015185
EPDM
015168 015177 015186
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Type 0290
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10. PACKAGING, TRANSPORT,
STORAGE, DISPOSAL
NOTE!
Transport damages!
Inadequately protected equipment may be damaged
during transport.
• During transportation protect the device against wet
and dirt in shock-resistant packaging.
• Avoid exceeding or dropping below the allowable
storage temperature.
Incorrect storage may damage the device.
• Store the device in a dry and dust-free location!
• Storage temperature. -40 ... +55 °C.
Damage to the environment caused by device components contaminated with media.
• Dispose of the device and packaging in an environmentally friendly manner.
• Observe applicable regulations on disposal and the
environment.
• Observe national waste disposal regulations.
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Type 0290
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