AW-Lake EMO-3000 Operating Manual

FLOW

TRANSMITTERS

Multi-Channel Flow Computer

EMO-3000

ELECTRONIC FOR

INSTRUMENTATION

Usseerr

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Rev 5.2

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8809 Industrial Drive, Franksville, WI 53126-9337

Tel: [phone] Fax: [phone]

E-Mail: [e-mail] Web: http://www.awgearmeters.com

Table of Contents___________________________________________________

EMO-3000 Hardware.......................................................................................................................1

DM-3000 Hardware.........................................................................................................................2

EMO-3000 Card hardware description............................................................................................3

EMO-3000 Card pin layout .............................................................................................................4

Operating Modes..............................................................................................................................6

Monitor Mode - 01...............................................................................................................6

PID Mode - 02 .................................................................................................................6

Important Variables for PID Operation ...........................................................................................7

Important Hardware Connections for PID.......................................................................................9

Fluid Tables .....................................................................................................................................9

EMO 3000 Input - Output Pin Control ..........................................................................................10

Limit Operation..............................................................................................................................11

Ratio Operation..............................................................................................................................12

Linearizer Operation ......................................................................................................................13

DM-3000's Main Menu..................................................................................................................14

F1 - Action Display............................................................................................................15

F2 - Single Channel Displays ............................................................................................16

Monitor Mode ........................................................................................................16

PID Mode Display 1 &2 .......................................................................................17

PID Mode Display 3 &4 ........................................................................................18

F3 - Ratio Display..............................................................................................................18

F4 - Programming Display.................................................................................................19

F1 - Main Menu .....................................................................................................19

F2 - General A .......................................................................................................20

F3 - PID Variables .................................................................................................21

F4 - General B........................................................................................................21

F5 - Analog Variables............................................................................................22

F6 - Limit Programming ........................................................................................22

1 - Limit Rules ......................................................................................................23

2 - Ratios...............................................................................................................24

3 - Linearizer.........................................................................................................24

4 - Special .............................................................................................................25

0 - Enter Channel ..................................................................................................25

F5 - Search Channels .........................................................................................................26

F6 - Utility..........................................................................................................................27

F1 - ESC to Main menu .........................................................................................27

F2 – Step Thru Analog Values...............................................................................27

1 - Action Ratio.................................................................................................................28

2 - Quick Programming ....................................................................................................28

3 – Fluid Variables............................................................................................................29

Variable Description

Flow rate A mellow ...........................................................................................................30

Flow rate A Instantaneous .................................................................................................30

Totalizer for A ...................................................................................................................31

Grand Totalizer for A.........................................................................................................31

Active Set value for PID....................................................................................................31

Digital set value for PID ....................................................................................................32

Sample amount for Rate A.................................................................................................32

K-factor (KFR) for Rate A.................................................................................................32

K-factor (KFT) for Total A................................................................................................33

Engineering unit for KFR ..................................................................................................34

Engineering unit for KFT...................................................................................................34

Operating mode..................................................................................................................34

Cutoff frequency for A.......................................................................................................35

Tolerance for PID A...........................................................................................................35

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Gain factor for PID A ........................................................................................................35

Integral factor for PID A....................................................................................................36

Derivative factor for PID A ...............................................................................................36

Delta step for PID ..............................................................................................................37

Delay for PID.....................................................................................................................37

Kick for PID.......................................................................................................................37

mA Scaler for PID .............................................................................................................38

mA In Offset ......................................................................................................................38

mA Out Offset....................................................................................................................39

mA Gain factor ..................................................................................................................39

mA Pointer.........................................................................................................................39

mA Shifter..........................................................................................................................40

Variables & Default Values ...........................................................................................................40

Communication Protocol ...............................................................................................................42

Specifications.................................................................................................................................43

Limited Warranty...........................................................................................................................44

Appendixes

EMO-3000 with DM-3000 .................................................................................................A

EMO-3000 Flow Control System .......................................................................................B

DM-3000 Dimensions.........................................................................................................C

EMO-3000 Dimensions ......................................................................................................D

EMO-3000 to DM-3000 cable............................................................................................ E

EMO-3000 RS-232 Serial Communication cables ............................................................. F

DM-3000 Jumper settings...................................................................................................G

EMO-3000 Jumper settings ................................................................................................H

Power Supply Jumper settings............................................................................................. I

Power Connections and Power Supply ................................................................................J

Pickup Connection, Common ground - CAPM-2................................................................ J

Pickup Connection, Insulated ground - CAPM-2 ...............................................................K

Pickup Connection, Grounded sec. Input - CAPM-2 .........................................................K

Pickup Connection, Active Pickup - OPTV-20 .................................................................. L

Pickup Connection, Active Pickup - CAPM-10 ................................................................. L

Pickup Connection, Active Pickup - IG-06HD.................................................................. M

Pickup Connection, Active Pickup - HES series ............................................................... M

Pickup Connection, Active Pickup - IG-02/03H series ......................................................N

Pickup Connection, Passive Pickup - Reluctance pickup...................................................N

Analog I/O Connections - 4-20 mA....................................................................................O

Analog I/O Connections - 0-5 Volt.....................................................................................O

Limits Connections, PID Mode - Local Power................................................................... P

Limits Connections, PID Mode - Remote Power ............................................................... P

EMO-3000 Digital I/O Circuits ..........................................................................................Q

EMO-3000 Analog I/O Circuits..........................................................................................R

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EMO-3000 HARDWARE

The EMO-3000 housing, power supply, and channel cards are integrated into a durable, efficient,
and convenient housing. The housing is an anodized aluminum extrusion which is compatible with
EURO module plug-in types. The 4 channel housing sections are interlocking, so the EMO-3000 is
expandable to a maximum of 12 channels, in 4 channel increments. Each section has its own
independent power supply.

The power supply uses plug-in type fuse holders allowing for easy replacement without removing
the entire power supply card. There are also 3 LED's indicating whether the AC, positive, and
negative legs are supplying the channel cards. Refer to Appendix I.

The EMO-3000 cards are mounted to the housing assembly with an anodized aluminum strip. At
one end of this strip is the screw terminal slot for the housing which secures the card in place. At the
other end, a 90 degree bend helps with removal or insertion of the card. The watchdog chip
monitors the microprocessor activity and will issue a reset after a 1.6 second delay. Each channel
card also has a Red LED which blinks when the microprocessor is running and blinks faster when a
frequency input is applied to the channel.

EMO-3000 units manufactured after July, 1993, have serial communication protocol which is RS­232 and 4-wire RS-485. The RS-485 serial communication is backward compatible to the previous
used 4-wire RS-422. As an option, these communications ports can be optically insulated from the
rest of the EMO-3000.

The RS-232 to the DM-3000 is not optically insulated.

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DM-3000 HARDWARE

In most cases the DM-3000 can be installed using only the 9 Pin D-Sub power/communication cable
provided with the unit. The standard cable length is 15 feet. Maximum cable length is 50 feet.
Longer lengths are not recommended, but can be provided for. The interference level is determined
by the environment through which the cable is laid. Avoiding electric motors, servos and other noise
sources is important to communication performance. See Appendix E for details on this cable.

Warning -- The serial communication cable which connects the EMO 3000 to
the DM 3000, carries 15 VDC power. There is danger of damage if the 15 volts
DC on Pin 1 is connected to a host computer or PLC. Only use the cable
provided for its intended use.

The DM-3000 is normally powered via the cable from the EMO 3000 but can be powered separately
by hooking up a 12Vdc power pack or 12-15Vdc power supply to the power jack connector.

Once powered separately using a power supply or power pack, the DM-3000 will still require a
communication cable with the pin layout shown in Appendix E. The 15 VDC on Pin 1 would no
longer be required.

If both the power jack and the cable provided are used at the same time the DM-3000 will function
normally.

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EMO-3000 CARD HARDWARE DESCRIPTION

Each EMO-3000 channel card is an independent fluid monitor/control computer. The system is
based on the V25 microprocessor, and utilizes a 256 Kbyte EPROM, and 8 Kbyte RAM. All
communication is via RS-232C to the bus board, but the EMO-3000 channel card rack has both RS­232 and a 4-wire RS-422 type communication to PC or PLC. After July, 1993, the protocols are RS­232 and 4-wire RS-485. The RS-485 protocol is backward compatible with the RS-422 protocol.
Also, optical insulated serial ports are available upon request (not to the DM-3000).

The Input/Output pins and the frequency inputs are isolated with an opto-coupler and a 4 position
frequency divider for the A input, and an OP-Amp circuit in which the sensitivity can be set for
50mV, 1.75V, or 3.7V input for the B input. There is a 12 bit D/A converter, and a high speed
multiplexing chip for the analog Input/Output control. All of the Analog control circuits employ
high impedance buffer OP-Amps and diode protection to the microprocessor. The cards are
mounted to the bus board using a 64 pin male connector. The 15 PIN connector is for the Limit I/O
pins, the Analog I/O pins, the reset, and frequency inputs as well as a 15 Volt 25 mAmp power
supply connection. Refer to Appendix Q and R.

The 15 position connecter is fully described in the next section.

On channel cards manufactured after July 1993, an 8-position DIP switch is used to set the cards
channel number. This is only available if the EPROM has channel FF marked on it (default).
Otherwise the channel number is hard-coded in the EPROM, and the channel number is marked on
the EPROM label.

The channel number is a BINARY number. Switch #1 has a value of 1, #2 a value of 2, #3 a value of
4, #4 and value of 8, #5 a value of 16, and so on. For example to set the card to channel 7, switch# 1,
2 and 3 must be on (1+2+4=7). Channel 10 will need switch #2 and 4 on (2+8=10). In the picture
below, the channel number is set to 11.

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EMO 3000 CARD PIN LAYOUT

PIN 1 External power supply. The voltage level is set by a jumper on the power supply

card (Refer to Appendix I). The options are 24 volts, 15 volts, 5 volts. The default

setting is 15 volts. This supply pin will deliver 25 mAmp per card.

PIN 2 Common ground for pins 1,3,4,7,8,9, and 10. The EMO 3000 can be grounded to the

central grounding point from this pin.

PIN 3 Secondary frequency input B. The input can be used for the secondary flow

transmitter input in the Ratio mode. The input is Op-Amp isolated. The voltage

sensitivity is set by a jumper for either 50mV, 1.75V, or 3.7V. The default setting is

for 1.75V. (Refer to Appendix H & Q)

PIN 4 Primary frequency input A. The input is used for the primary flow transmitter for

Monitor, PID, and Ratio modes. The input has an opto-coupler isolation circuit and a

4 position frequency divider chip. (Refer to Appendix H & Q)

PIN 5 4 - 20 mAmp (+) input. This will normally serve as the set point input for the PID

mode. The isolation to ground is 400 Kohms.

PIN 6 4 - 20 mAmp (-) input current loop return for pin 5.

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PIN 7 4 - 20 mAmp output. The ground reference for this signal is pin 2. The driver
voltage is 20 - 24v. Therefore, the output will drive a load of approximately

800-1000 ohms.

PIN 8 0 - 5 volt input. The ground reference for this signal is pin 2. This is the Fluid Table

Input. There are 32 separate color tables.

PIN 9 Reset input. The Totalized values for both the A and B inputs will be reset to 0 if a

voltage is applied to this pin. The voltage level applied can be from 3 - 24 volts,

momentary contact is recommended.

PIN 10 0 - 5 volts output. The ground reference for this signal is pin 2.

PIN 11 Transparent Input or Limit 1 Output. In the PID operating mode it is the Transparent

Input or as Limit 1 Output in monitor mode. Refer to p.10 Input/Output Pin Control

Section.

PIN 12 Analog Hold Input or Limit 2 Output. In the PID operating mode it is the Analog

Hold or as Limit 2 in the monitor mode. Refer to p.10 Input/Output Pin Control

Section.

PIN 13 Hold Totalizer Input or Limit 3. In the PID operating mode it is the Hold Totalizer or

as Limit 3 Output in the monitor mode. Refer to p.10 Input/Output Pin Control

Section.

PIN 14 Setpoint Reached Output or Limit 4. In the PID operating mode it is the Setpoint

Reached Output or as Limit 4 Output in the monitor mode. Refer to p.10

Input/Output Pin Control Section.

PIN 15 This pin is the common line for pins 11 - 14. The separate common line allows for

the isolation of pins 11,12,13 and 14 from the EMO-3000 internal ground.

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OPERATING MODES

The EMO-3000 has 2 primary operating modes, monitor and PID 02 and a secondary mode PID 03.
The PID 03 has all the same variables as PID 02, however this mode is reserved for experiential
operations. Contact the AW Company before use. Selection of the desired mode is done under

programming

F4, and then General A F2 selection see page 20.

MONITOR MODE ( operating mode = 01 )

Monitor Mode is used for applications where it is important only to monitor flow rates and totals.
This mode also provides analog and limit outputs. The programmable limit values can either turned
on or off a relay contact. The 4-20 mA or 0-5 volt analog outputs can be scaled to the flow rate or the
total which can be recorded in strip chart form, as a digital recording or sent to a PLC via the serial
communication link.

If only flow rate and totalization are required, enter the programming mode F4, select General A F2
and program the desired variables see p.20 for specific details. Or for use of generic flow rate and
totalization factors and engineering units enter the Quick Programming selection see p.31.

If analog outputs or limits are to be used in the monitor mode the following additional variables need
to be programmed:

-ANALOG GAIN FACTOR: Scales the mA or the Voltage out.

- POINTER: Address for the variable that should be expressed.

- OFFSET: A programmed mAmp or Voltage output which corresponds to a

zero input frequency.

- LIMIT OUTPUTS: See p.10-11 for further programming.

The channel cards, when originally shipped, are in monitor mode. However, the 4 opto-couplers,
pins 11,12,13 and 14 are set for the PID mode in that three of them are inputs and one is an output.
A pin can either be an input or an output depending on the way the opto-coupler chip has been set. If
the monitor mode has been selected and you wish to use the limits, then the opto-coupler chips must
be moved to make the pins functional. This can be change by the user if necessary. To change the
Input/Output chips refer to the INPUT/OUTPUT section of this manual on page 10.

PID MODE 02 (operating mode = 02)

The PID mode 02 is designed for controlling fluid flows. To have the EMO 3000 operate in PID it is
necessary to prepare several PID variables.

NOTE: Before starting to change modes and the variables it is
advisable to disconnect the control valves and all control signals
(such as hold , transparent etc.).

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Important variables to program for PID Operation

(For details on programming the EMO-3000 with the DM-3000, see page 19)

Proportional: This factor determines the strength (or stiffness) of the closed loop control. In

many cases this factor can only be determined by experimenting and it is well
advised to start with a relatively low number (10...20 ). Too large a number
can cause oscillations.

Integral: This variable is used in slow reacting closed loop systems, where a high

proportional factor would cause the unit to go in to oscillation. For the most
part, it would be recommended to make a design change to improve the
system and hysteresis before employing this variable.

Derivative: The derivative part of the PID formula works against the proportional part if

the general direction is towards the selected set-value. This is often used to
stabilize the instability of high gain factors. This factor, like the proportional
factor, is usually adjusted by experimentation.

Tolerance: The ∀ margin for "Set Point Reached". This variable determines when the

PID pursuit of reaching the set-value will be stopped. For example: If the
tolerance is 3 cc/min and the set value is 200 cc/m, then no PID correction

will be made between 197..........203 cc/m. Depending on the mechanics of

the system, it is advisable to start with a large window at first then, when
system tuning is finished, this number can be reduced.

PID delta step: Delta step determines when a new variable is being accepted in to the scratch

pad table. In general it can be stated that when the range to be covered by the
closed loop is very wide, the delta step ought to be relatively large. With the
delta step it is possible to manipulate the adaption speed. This variable can
be programmed from 0...600Hz.

Initial kick: The initial kick is beneficial in cases where the regulator has a large

hysteresis. The kick value will be applied to the analog output if there is a
set-value present, no fluid flow and the analog out is less than the kick value.
This is programmed in a range of 0000 to 4096 steps, where 0000 = 0mA and
4095 = 20 mA.

PID delay: Is the time delay in which PID control will be activated. The delay initiation

starts from the selection of a new set point input or table pick. The PID delay
is adjustable from 10 milliseconds to 600 seconds. In some cases the delay is
the best way to make the PID wait for steady state flow.

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ma-Scaler: The milliamp scaler will scale the 0 - 20 mAmp input signal on Pin 5 & 6 to

the flow rate in engineering units/mA.

For example: 20mA = 1000 cc/min. Then,

1000 = mA-Scaler
B

Where B = 20mA - mA Offset Value

With a mA Offset Value of 4mA, then mA-Scaler = 62.5 cc/min or 1mA =

62.5 cc/min.

This signal will serve as a flow rate setpoint in the PID mode after scaling.

mA's offset: The mA offset is used in a situation where there is not an exact 4 mA's at the

low point of the analog input. The offset is the base line for calculating the
set-value based on the analog input.

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Important hardware connections for PID operation

None of the following external signals have to be wired. However they are very useful features in
PID mode. (See Appendix P for details.)

Transparent: The transparent input will redirect the analog input, (PINS 5/6) directly to the

mAmps output (PIN 7). It is necessary to use the transparent input if the
channel is put in open loop simulation. This signal is located at PIN 11 on
the backplane.

Hold Analog: This input signal will hold the analog output at the last set output. The hold

input is often used in flush situations, where the controller is really supposed
to be disabled. This signal is at PIN 12.

Hold total: Hold total input will disable the totalizer. This feature is often used during

flush or soft-air push cycles. This signal is at PIN 13 on the backplane.

Set-value: This number has to be programmed in order to generate a flow rate in PID if

the external 0-20 mAmp set value is not hooked up. This is considered the
digital set value. It is important to know that the analog input set-value is
overriding.

Set reached: Is an output that will be activated when the flow rate meets the set-value (+/-

tolerance). This signal is at PIN 14.

Fluid Tables: There are 32 fluid tables supported by the EMO-3000. Each table can be

externally accessed via pin #8 or via the DM-3000. The default fluid number
is 00. Most variables affect all 32 fluid numbers, but a few variables require
the fluid number to be entered when they are changed. In this event, an
additional screen will appear with prompts. Each fluid table may be assigned
to store flow data for a different fluid or color as it is being regulated. These
data tables are continually adapted as each color is encountered. Each fluid is
identified by a voltage of 0.15625 volts, which represents 5 V divided by 32.
For example, the first color/fluid is indicated by the step voltage 0-0.15625
V. The fluid table is illustrated on Pg. 18.

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EMO-3000 INPUT - OUTPUT PIN CONTROL

Pins 11-14 can be set as either inputs or outputs depending on the operating mode selected. In
monitor mode all of the pins are limit outputs. In PID mode pins 11, 12, and 13 are inputs, while pin
14 is an output. By setting these Inputs and Outputs to suit the needs of the operating mode, as
shown below, the user can take advantage of the LIMIT programming and PID the special functions
for more efficient operations. The standard configuration of these 4 opto-coupler chips is for the PID
mode.

NOTE: Refer to appendix H for location of the opto-couplers. Pin 6 on the opto-coupler IC
must be cut off. Refer to Appendix P for external connections

PID Mode Configuration

PIN 11 U13 INPUT TRANSPARENT
PIN 12 U12 INPUT HOLD ANALOG OUT
PIN 13 U11 INPUT HOLD TOTALIZER
PIN 14 U10 OUTPUT SETPOINT REACHED

Monitor Mode Configuration

PIN 11 U13 OUTPUT LIMIT 1
PIN 12 U12 OUTPUT LIMIT 2
PIN 13 U11 OUTPUT LIMIT 3
PIN 14 U10 OUTPUT LIMIT 4

To change the standard configuration for the Monitor operating mode, the 3 opto-coupler chips
set for INPUT should be removed and changed for OUTPUT. This will enable the LIMIT
outputs as shown above.

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LIMIT OPERATIONS

The EMO-3000 can be set up for 4 Limit Outputs by changing the factory set opto-coupler
arrangement from the P I D settings of 3 inputs and 1 output, to the Monitor Mode settings of 4
outputs. Any opto-coupler set for an Output can be programmed to react to the following functions
according to the LIMIT RULE programmed. See p.23.

LIMIT RULE

11 Total Limit for A input
12 Rate Limit for A input

13 Ratio Limit for A input
21 Total Limit for B input
22 Rate Limit for B input
23 Ratio Limit for B input

If any of the above is selected to trigger a Limit, the next step is to program the Trip Point. This is
accomplished under the LIMIT VARIABLES section see p.22. The choices are:

Total Limit 1 = XXXXX.
Total Limit 2 = XXXXX.
Total Limit 3 = XXXXX.
Total Limit 4 = XXXXX.

Flow Limit 1 = XXXX.X
Flow Margin 1 = XXXX.X
Flow Limit 2 = XXXX.X
Flow Margin 2 = XXXX.X
Flow Limit 3 = XXXX.X
Flow Margin 3 = XXXX.X
Flow Limit 4 = XXXX.X
Flow Margin 4 = XXXX.X

Ratio 1 +/- % = XXXXX.
Ratio 2 +/- % = XXXXX.
Ratio 3 +/- % = XXXXX.
Ratio 4 +/- % = XXXXX.

Note: The Flow Margin will operate as a +/- the programmed amount before tripping the
Limit. For instance, if Flow Limit 1 were programmed to 100 cc/m and the Flow Margin 1
were programmed to 10cc/m, the Limit 1 would turn on anytime the Flow Rate went below 90
cc/m or above 110 cc/m.

FUNCTION

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RATIO OPERATIONS

The EMO-3000 can act as a Ratio Monitor by utilizing both the A (pin 4) and B (pin 3) frequency
inputs. This is especially useful in 2 component systems where a ratio must be maintained within a
defined margin.

The ratio calculation is based on the totalized volumes of fluid from Input A and Input B. The
number of pulses programmed in the Ratio Sample variable will determine how often the ratio
calculation is updated. When the number of pulses equal to the Ratio Sample is counted from either
flowmeter, the Ratio calculation is performed. This is used to trigger Alarm and Warning limits
under the Limit Rules for Ratio.

Note: The number for Ratio Sample has a decimal point which should be
ignored when programming the number of pulses (4.00 is a sample size of 400
pulses).

ACTUAL RATIO = INPUT A TOTAL / INPUT B TOTAL

The calculation is performed when either Total A or Total B reaches the Ratio Sample number first.

The ratio display screen will show the Flow Rates for A and B, the Ideal Ratio, and the Actual Ratio.
The Ideal Ratio is the ratio that should be maintained at the spray nozzle and needs to be
programmed. The Ideal Ratio variable is under the GENERAL A variables in the DM-3000.

The Actual Ratio is compared to the Ideal Ratio and the Ratio Margin Limits when programmed. If
the user would like warning or alarm functions for Ratio errors, the Ratio Limits can be programmed
for the allowable error. The Input/Output pins may need to be set for outputs for the Limit functions.
Refer to the Input/Output section on p. 10.

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LINEARIZER OPERATION

The EMO-3000 features a fully programmable 10 point linearizer. The linearizer corrects for errors
over the flow transmitters indicating range using the calibration data. The linearizer can only be
used if there is an accurate calibration for that particular flow meter in the range required. The
linearizer can be used in any of the operating mode the EMO-3000 is in, Monitor, PID, or Ratio.
The corrections can be based on either the frequency input A, or B, or both A & B.

In the programming screen of the DM-3000, if the programmer selects 3 = LINEARIZER the 10
error points and their associated error percentages can be programmed. The linearizer can then be
"turned on" and directed to the correct input under the GENERAL A variables. The rule for
operation is as follows:

LINEARIZER = 0 OFF

LINEARIZER = 1 FREQUENCY INPUT A

LINEARIZER = 2 FREQUENCY INPUT B

LINEARIZER = 3 BOTH A & B INPUTS

NOTE: In the great majority of cases it is unnecessary to program the
linearizer. If using a Positive Displacement flow meter for the right application
the errors are usually less than .5% and are therefore negligible. If the
linearizer is programmed to correct for less than 1 %, there is little chance of
improving the system performance.

Turbine flow meters are often where the linearizer would be most effective. The reason being is that
often a turbine flow meter will react to differences in fluid speeds over a given range in a non-linear
fashion. If an accurate calibration sheet is available showing the percent of deviation, the user can
program the 10 point linearizer to correct the fluid flow rates indicated by the EMO-3000. For
instance, if the calibration data for a particular flow meter were:

Frequency: HZ

10

100

500

Note: If the percentage of error is not given in the calibration data it can be
calculated using the average k-factor.

Rate: GPM

.26

2.6

13.00

K-Factor (Imp/Gal)

2037.7

2157.7

2100.0

Error %

-5.2

+0.5

-2.5

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MAIN MENU

The Main Menu is shown below. There are 6 selections possible.

**** DM-3000 MAIN MENU V2.0.97

F1=ACTION DSP F2 = SINGLE CHANNEL
F3=RATIO DSP F4 = PROGRAMMING
F5=SEARCH CHA F6 = UTILITY
1=ACTION RATIO 2 = QUICK PROGRAM

3=FLUID VARIABLES 4 = . . . . . . . . . . . .

….SELECT ONE OF THE ABOVE ALTERNATIVES

In any of the Action or Programming screens the ESCAPE will return the operator to the
Main Menu.

Each choice is explained on these pages.

F1 = ACTION DISPLAY ................................................

Page 15 (General Operation)

F2 = SINGLE CHANNEL ................................................ Page 16 (General Operation)

F3 = RATIO DISPLAY ................................................ Page 18 (General Operation)

F4 = PROGRAMMING ................................................ Page 19 (Programming)

F5 = SEARCH CHANNELS ................................................ Page 26

F6 = UTILITY ................................................ Page 27 (Utility Functions)

1 = ACTION RATIO ................................................ Page 28

2 = QUICK PROGRAM ................................................ Page 29 (Quick Programming)

3 = FLUID VARIABLES ................................................ Page 30

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GENERAL OPERATION

Once the DM-3000 is installed and programmed, the Action screen, Single Channel screen, or the
Ratio screen will serve as the normal operating screens.

The Action screens will display the fluid flow Rates, Totals, and Grand Totals for up to 12 active
EMO-3000 monitor/control channels. The Totals and Grand Totals can be reset to zero by pushing
the F6 key.

F1 = ACTION DSP (RATE)

CNR RATE CNR RATE
01 XXXXX.X 07 XXXXX.X

04 XXXX.XX 10 XXXX.XX
05 XXXXX.X 11 XXXXX.X
06 XXXXXXX 12 XXXXXXX
F1=ESC F2=RATE F3=TOTAL F4=GRAND TOTAL

CNR TOTAL CNR TOTAL
01 XXXXX. 07 XXXXX.
02 XXXXX. 08 XXXXX.
03 XXXXX. 09 XXXXX.
04 XXXXX. 10 XXXXX.
05 XXXXX. 11 XXXXX.
06 XXXXX. 12 XXXXX.
F1=ESC F2=RATE F6=RESET ALL

CNR GRAND TOT CNR GRAND TOT
01 XXXXX. 07 XXXXX.
02 XXXXX. 08 XXXXX.
03 XXXXX. 09 XXXXX.
04 XXXXX. 10 XXXXX.
05 XXXXX. 11 XXXXX.
06 XXXXX. 12 XXXXX.
F1=ESC F2=RATE F6=RESET ALL

02 XXXX.XX 08 XXXX.XX

03 XXX.XXX 09 XXX.XXX

ACTION DSP (TOTAL)

ACTION DSP (GRAND TOTALS)

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F2 = SINGLE CHANNEL DISPLAY - Monitor Mode

NOTE: The next two displays are for Monitor Mode ONLY.

The Single Channel screen will display all the operational information needed for the specific
channel selected. There are actually 2 single channel screens for each channel and 1 special
transducer value screen for channels in the PID operating mode. The first screen is shown below.

SINGLE CHANNEL DISPLAY 1

MONITOR MODE DSP 01 CHANNEL = XX
RATE = XXXX.ccm
TOTAL = XXXX.cc GRAND= XXXX.cc
LIMIT 1 - ->OFF
LIMIT 2 - ->OFF
LIMIT 3 - ->OFF
LIMIT 4 - ->OFF
F1=ESC F2=CHNL UP F3=CHNL DN F5 = D+

The second of the 2 single channel display screens is shown below. This screen is entered by
selecting F5 = D+ in the first screen.

F2 will page the operator up through the channels.
F3 will page the operator down through the channels.
F5 will call up PID Displays 2 & 3.

SINGLE CHANNEL DISPLAY 2

MONITOR MODE DSP 02 CHANNEL = XX
MA OUTPUT =XX.XX mA INPUT=XX.XX
V OUTPUT =X.XXX V INPUT=X.XXX

TOTALIZER = XXXXXXX. cc
GRAND TOT = XXXXXXX. cc

F1 = ESC F2 = TOT RESET F3 = GRA RESET F5 = D+

F2 will reset the totalizer.
F3 will reset the Grand Total.
F5 will call up the first single channel screen in Monitor Mode.

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F2 = SINGLE CHANNEL DISPLAY - PID Mode

NOTE: The next three displays are for PID Mode ONLY.

SINGLE CHANNEL DISPLAY 1 - PID

P I D MODE DSP 01 CHANNEL = XX
RATE = XXXX.X ccm FLUID NBR = 00
SET = XXX.XX ccm mA OUTPUT = 00.00
TRANSPARENT - - > OFF
HOLD ANALOG - - > OFF
HOLD TOTAL - - > OFF
SET REACHED - - > OFF
F1 = ESC F2 = UP F3 = DN F5 = D+

F2 will page the operator up through the channels.
F3 will page the operator down through the channels.

NOTE: The channel selection for programming is performed in this screen.

F5 will call up the second Single Channel screen.

SINGLE CHANNEL DISPLAY 2 - PID

P I D MODE DSP 02 CHANNEL = XX
MA OUTPUT =XX.XX mA INPUT=XX.XX
V OUTPUT =X.XXX V OUTPUT=X.XXX

TOTALIZER = XXXXXXX. cc
GRAND TOT = XXXXXXX. cc

F1 = ESC F2 = TOT RESET F3 = GRA RESET F5 = D+

F2 will reset the totalizer.
F3 will reset the Grand Total.

F5 will call up the third channel screen for PID Mode.

SINGLE CHANNEL DISPLAY 3 - PID VARIABLES

P I D MODE DSP 03 FLU=00 CHANNEL = XX
GAIN =XXXX. mA SCALER=XXXXX.
TOLERANCE=XXXX. KFR FACTR=XXXXX.
I-KICK =XXXX. I-PART =XXXXX.
MA OFFSET=XX.XX D-PART =XXXXX.
SAMPLE AM=XXXXX. CUTOFF =XXXXX.
DELAY XXX.XX DELTA STP=XXXXX.
F1 = ESC F2 = FLU UP F3 = FLU DN F4= RES F5=D+

F2 will page the operator up through the Fluid Numbers.
F3 will page the operator down through the Fluid Numbers.

F5 will call up the fourth channel screen for PID Mode.

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SINGLE CHANNEL DISPLAY 4 - PID FLUID TABLES

This display screen shows 10 closed loop set points and 10 corresponding mA values. They are the
Scratch Pad Values in the Fluid Tables.

P I D MODE DSP 04 FLU=00 CHANNEL=XX
__SET_POINT_!_MA’s_!__SET_POINT_!_MA’s_!
XXXXX..03.99 XXXXX..03.99
XXXXX..03.99 XXXXX..03.99
XXXXX..03.99 XXXXX..03.99
XXXXX..03.99 XXXXX..03.99
XXXXX..03.99 XXXXX..03.99
F1=ESC F2=FLU UP F3=FLU DN 4=RES F5=D+

F2 will page the operator up through the Fluid Numbers.
F3 will page the operator down through the Fluid Numbers.
F4 will reset the Scratch Pad Values for the selected Fluid Number
F5 will return to the PID Single Channel Display 1.

Note: This display is NOT available in Monitor Mode.

F3 = RATIO DISPLAY

The Ratio Display Screen can be selected from the Main Menu using F3. In this operation screen
both the rates from frequency inputs A and B are shown and the Ratio A/B is computed and
displayed as below.

RATIO DISPLAY

RATIO DISPLAY FOR CHANNEL XX

RATE A= XXX.X ccm
RATE B= XXX.X ccm

RATIO A/B= XXX.XX
SET RATIO= XX.XX
F1=ESC F2=CHNL UP F3=CHNL DN

To show multiple channel displays of ratio refer to the ACTION RATIO section from the
MAIN MENU.

F2 will page the operator up through the channels.
F3 will page the operator down through the channels.

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PROGRAMMING WITH THE DM-3000

F4 = PROGRAMMING

Selecting Programming from the Main Menu will call up the screen below.

******** PROGRAMMING MENU *****************
F1= MAIN MENU (ESC) F2= GENERAL A
F3= PID VARIABLES F4= GENERAL B
F5= ANALOG VARIAB. F6= LIMIT VAR.
1= LIMIT RULES 2= RATIOS
3= LINEARIZER 4= SPECIAL REPEAT
CHANNEL CURRENTLY SELECTED IS XX

select one of the above ...................

For each of the selections above instructions will be provided to access and program the desired
variable. This part of the manual is not intended to describe the effect of each variable in the EMO­3000 system. See pages 30 through 40 for detailed information in that regard. However, the
programmer will most likely develop a general knowledge of the EMO-3000 from the various
programming screens available in the DM-3000.

All variables may be viewed and reprogrammed via the F2 function shown above
(General A). Short cuts to specific sections of the variable table are also provided via the
other F keys shown above. A full list of variables is shown in page 41.

programming screens.

The choices are explained on these pages.

F1 = MAIN MENU................................................................................................This page

F2 = GENERAL A ...................................................................................................Page 20

F3 = P I D VARIABLES ..........................................................................................Page 21

F4 = GENERAL B....................................................................................................Page 21

F5 = ANALOG VARIABLES..................................................................................Page 22

F6 = LIMIT VARIABLES .......................................................................................Page 22

1 = LIMIT RULES ..................................................................................................Page 23

2 = RATIOS.............................................................................................................Page 24

3 = LINEARIZER....................................................................................................Page 24

4 = SPECIAL REPEAT...........................................................................................Page 25

F1 = MAIN MENU (ESC)

This key simply returns out of the Programming screen to the Main Menu from the

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