AW Gear Meters JVS-20SLGFS User Manual

MAINTENANCE GUIDE FOR THE JVS-10SLGFS, JVS-15SLGFS & JVS-20SLGFS
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* Cleaning, inspecting and/or replacing parts can be done by following the procedure below.*
Read the entire procedure before taking apart the meter. Be careful when handling parts!
1) Remove the 4 corner hex bolts (1) and remove the
2) Remove the remaining 4 hex bolts (2) with a 5mm
hex key. a. Reinsert 2 of the bolts you just removed, the 2 on
opposite ends work best, so that they are only holding by a few threads. While holding the upper housing firmly, tap the 2 bolts to separate the upper and lower housings (3 & 4). Do not pry or twist the housings to separate them, as this may damage internal parts of the meter.
3) Once the housings are separated: a. Remove the gears (4) and shafts (6). Lift the
4) To reassemble the meter:
gears straight up off of the shafts to avoid damaging the shafts.
b. Remove the o-ring (7). c. Clean the gears, shafts, meter bodies, o-ring
groove and shaft holes using solvent and a small brush.
d. Inspect the gears and shafts. The gears should
spin freely on the shafts.
a. Replace the old o-ring if it is PTFE and replace it
with a new one.
b. Reinsert the shafts into the shaft holes and reinsert
the gears as well. Make sure the gears are spinning freely.
c. Keep the meter housings as parallel as possible
during reassembly. Line up the index marks which are located on either end of the upper and lower housings.
d. Replace the 4 hex bolts (2) that were removed last
and tighten them to approximately 15Nm (this is hand tight). Do not force the housings together as you could damage the meter. Tighten the bolts a few turns at a time, switching to another to gently secure the housing together. Over tightening will not damage the meter but the bolts can break if tightened too much.
5) After reassembly make sure the gears spin freely
by gently blowing air into the inlet. You should be able to hear the gears spin given a moderate background noise level.
6) Reinsert the 4 corner hex bolts (1) and tighten to
approximately 15Nm (this is hand tight).
AW Gear Meters Franksville, WI web: www.awflowmeters.com Tel: 262-884-9800 Fax: 262-884-9810 Email: awinfo@aw-lake.com
REV. 05/24/12 JVS-10, 15 & 20SLGFS.DOC
CROSS REFERENCE GUIDE FOR JVS-10SLGFS, JVS-15SLGFS & JVS-20SLGFS SERIES SPARE PARTS
Part - Qty. per meter [Drawing Ref. #]
JVS-10SLGFS JVS-15SLGFS JVS-20SLGFS
Upper Housing - 1 [3]
Lower Housing - 1 [8]
Gears - 2 [4]
AG10010
GR-10CG Gear
AG15010
GR-15CG Gear
AG20010
GR-20CG Gear
Shafts - 2 [6]
AG15055
ST-20SLGFS Shaft
PTFE O-Ring - 1 [7]
AG15035
COT-10SLG
Locating Pins - 2 [5]
Hex Bolts - 4 [2]
AG15060
M6 x 1.0 x 30mm
Hex Bolts - 4 [1]
SR50019
M6 x 1 x 45mm
Washers - 4 [9]
Lock Washers - 4 [10]
Nuts - 4 [11]
Table Format:
AG15010
GR-15CG Gear
AW Part #
AW Part Descritption
SR90260
M6 stainless Steel Split Lock Washer
SR90295
M6 Stainless Steel Nut
Not Field Replaceable
Not Field Replaceable
AG15050
COT-15-SLGS Teflon O-Ring
AG15030
LP-CG Locating Pin
AG15070
M6 x 1.0 x 25mm
SR50017
M6 x 1 x 40mm
SR90290
M6 Stainless Steel Flat Washer
AG15052
ST-15SLGFS Shaft
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AW Gear Meters Franksville, WI web: www.awflowmeters.com Tel: 262-884-9800 Fax: 262-884-9810 Email: awinfo@aw-lake.com
REV. 05/24/12 JVS-10, 15 & 20SLGFS.DOC
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