AWEA SP2016, SP3016, SP4016 OPERATOR'S MANUAL

Name: AWEA SP2016
Brand: AWEA
SKU: 19108151
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AWEA SP/LP SERIES PROGRAMMER'S AND OPERATOR'S MANUAL (FANUC 18iMB) NO. SPEMFI13 DATE:2006/09/06

CNC DOUBLE COLUMNVERTICALMACHININGCENTER

MODEL : SP2016/SP3016/SP4016

LP3021/LP4021/LP5021

LP4025/LP5025/LP6025

PROGRAMMER'S AND

OPERATOR'S MANUAL

VER. No.: SPEMFI13

AWEA MECHANTRONIC CO., LTD.

AWEA

DOUBLE COLUMN

VERTICAL MACHINING CENTER

PROGRAMMER'S AND OPERATOR'S

MANUAL

VERSION	: NO. SPEMFI13
EDITOR	: Eric, Wei-Shinn LOO

AWEA
MACHINE MODEL	: SP/LP SERIES
CONTROLLER TYPE	: F NUC 18 iMB
NAME OF CUSTOMER	:
MACHINE SERIAL NUMBER	:
DATE OF MANUFACTURED	:

At the time of writing, the book was completely up-to-date. However, due to continual improvements in design, it is possible that descriptions contained herein may vary to a slight extent from the machine delivered to you. This merely implies that the machine has been improved to better fulfill your requirements. If there are any questions, you are encouraged to contact the nearest AWEA representative for clarification.

Patents Notice:

The machines and attachments and parts thereof illustrated and described in this book are manufactured under and protected by issued and pending local and foreign Patents and copyright is reserved in any original design features thereof and in the contents of this manual and every part thereof.

					AWEA SP/LP series, Manual-Content


					C O N T E N T S
1.		SAFETY RECOMMENDATIONS: ............................................................................				1-1
	1.1		SAFETY INSTRUCTIONS:.................................................................................			1-2
	1.2		SAFETY LABELS EXPLANATION .....................................................................			1-5
2.		INSTRUCTION.........................................................................................................				2-1
	2.1		DESCRIPTION OF MACHINE DESIGN AND CONSTRUCTION ...........................................			2-1
AWEA						2-2
	2.1.1			Machine bed................................................................................................		2-2
	2.1.2			The bridge...................................................................................................		2-2
	2.1.3			The table .....................................................................................................		2-2
	2.1.4			The spindle head.........................................................................................		2-2
	2.1.5			The feed system..........................................................................................		2-3
	2.1.6			The ATC and Magazine...............................................................................		2-3
	2.2		COORDINATION.....................................................................................................			2-4
	2.3		SPECIFICATIONS ...................................................................................................			2-6
	2.3.1			Technical Data.............................................................................................		2-6
	2.3.2			Control function (Standard) .......................................................................		2-10
	2.4		OPERATOR’S CONTROL PAN L .............................................................................			2-13
	2.4.1			LCD/MDI panel..........................................................................................		2-13
	2.4.2			Machine control panel ...............................................................................		2-18
3.		POWER UP AND POW R DOWN ..........................................................................				3-1
	3.1		INSPECTION BEFORE OP RATION ...........................................................................			3-1
		3.1.1 Checking before Power Up .........................................................................				3-1
	3.1.2			Power Up ....................................................................................................		3-2
	3.1.3			Checking After Power Up ............................................................................		3-2
	3.2		PO	ER DO N......................................................................................................		3-3
	3.2.1			Emergency Stop..........................................................................................		3-4
	3.2.2			Other Stops .................................................................................................		3-4
	3.2.3			Power Down................................................................................................		3-7
	3.3		PO	ER ON PROCEDURE LIST ................................................................................		3-7
	3.4		PO	ER DO N PROCEDURE LIST............................................................................		3-7
4.		OPERATION INSTRUCTION...................................................................................				4-1
	4.1		MODE SELECT OPERATION ....................................................................................			4-1
	4.2		M NU L OPER TION .............................................................................................			4-3
	4.2.1			Reference Point Return...............................................................................		4-3
	4.2.2			JOG Feedrate Operation.............................................................................		4-4
	4.2.3			H NDLE Wheel Operation..........................................................................		4-6
		4.2.4 Manual operation of the Spindle..................................................................				4-7
		4.2.5 Spindle Tool Loading and Unloading ...........................................................				4-8
		4.2.6 Tool magazine operation instruction and trouble shooting ........................				4-10
	4.3		MDI OPER TION .................................................................................................			4-13
	4.3.1			MDI Instruction ..........................................................................................		4-13
		4.3.2 Tool Number Initial and Command ............................................................				4-15
		4.3.3 Magazine Tool Loading and Unloading .....................................................				4-17
	4.4		AUTOMATIC OPERATION ......................................................................................			4-18
	4.4.1			Executing Automatic Operation .................................................................		4-18
	4.4.2			Block Skip .................................................................................................		4-19
	4.4.3			Manual Absolute........................................................................................		4-20
	4.4.4			Program Restart........................................................................................		4-25

AWEA SP/LP series, Manual-Content

4.4.53D work coordinate rotating command format (Optional function on multi-head) 4-28

	4.4.6		Rigid tapping operation for the multi-head.................................................	4-28
	4.4.7		Manual tool movement in axial and radial direction...................................	4-29
	4.4.8		Spindle multi-head operation instruction ...................................................	4-30
	4.4.9		Three axes MPG operation .......................................................................	4-34
	4.4.10		Memory card operation .............................................................................	4-36
	4.4.11		Manual Guide i Editing operation ..............................................................	4-38
	4.5	PROGRAM CHECK AND TEST................................................................................		4-40
AWEA				4-40
	4.5.1		Machine Lock ............................................................................................	4-40
	4.5.2		Z Axis Cancel ............................................................................................	4-40
	4.5.3		MST Function Lock ...................................................................................	4-40
	4.5.4		Dry Run.....................................................................................................	4-41
	4.5.5		Cutting Feedrate Override.........................................................................	4-41
	4.5.6		Rapid Feedrate Override...........................................................................	4-41
	4.5.7		Spindle Speed Override ............................................................................	4-42
	4.6	AUTOMATIC TOOL CHANGE (ATC) .........................................................................		4-43
	4.7	AUTOMATIC TOOL L NGTH M ASUR M NT ( TLM) (G37 OR M137) (OPTION)........		4-48
5.	TROUBLE SHOOTING ............................................................................................			5-1
	5.1	TROUBLE SHOOTING GUIDE...................................................................................		5-1
	5.1.1		Alarm message ...........................................................................................	5-2
	5.1.2		Remedial Measures ....................................................................................	5-4
	5.2	OPERATION MESSAGE.........................................................................................		5-18
	5.3	RESET OF OVER TRAV L......................................................................................		5-22
	5.3.1		Soft Limit Over travel.................................................................................	5-22
	5.3.2		Hard Limit Over travel ...............................................................................	5-22
	5.4	REMEDY METHOD IN AUTO TOOL CHANGING TROUBLE...........................................		5-23
	5.5	DOOR INTERLOCK SAFETY REGULATION (CE VERSION) OPTION...............................		5-25
	5.5.1		Operator door safety door interlock instruction:.........................................	5-25
	5.5.2		Magazine door interlock instruction:..........................................................	5-25
	5.5.3		Safety regulation rule: ...............................................................................	5-25
6.	MAINTENANCE .......................................................................................................			6-1
	6.1	PREVENTIVE MAINTENANCE. ..................................................................................		6-1
	6.1.1		Daily inspection ...........................................................................................	6-1
	6.1.2		eekly maintenance (120 hours)................................................................	6-2
	6.1.3		Monthly maintenance (480 hours)...............................................................	6-2
	6.1.4		Maintenance every six months....................................................................	6-2
	6.1.5		Maintenance Chart......................................................................................	6-2
	6.2	GIB	DJUSTMENT. .................................................................................................	6-4
	6.3	DJUSTMENT FOR SLIP CLUTCHES (TORQUE LIMITING OVERLOAD) ON EACH AXIS........		6-5
	6.4	LUBRIC TION ........................................................................................................		6-6
	6.5	COOL NT F CILITIES .............................................................................................		6-7
	6.6	PNEUM TIC SYSTEM..............................................................................................		6-9
	6.7	SPINDLE TEMPER TURE CONTROL SYSTEM (OPTION)...........................................		6-11
	6.7.1		General .....................................................................................................	6-11
	6.7.2		Lubrication ................................................................................................	6-11
	6.7.3		Setting temperature...................................................................................	6-12
	6.7.4		Maintenance and inspection .....................................................................	6-12
	6.7.5		Failure and countermeasure .....................................................................	6-13
	6.8	HYDRAULIC POWER UNIT .....................................................................................		6-14
	6.8.1		Description ................................................................................................	6-14
	6.8.2		Hydraulic unit specification........................................................................	6-15

AWEA SP/LP series, Manual-Content

6.9		CHIPS CONVEYOR AND CHIPS COLLECTOR .............................................................		6-16
6.10		COOLANT PUMP ..................................................................................................		6-16
6.11 CLAMPING AND UNCLAMPING DEVICE (OPTIONAL FOR THRU SPINDLE COOLANT) .......				6-16
7. INSTALLATION ........................................................................................................				7-1
7.1		GENERAL .............................................................................................................		7-1
7.2		THERMAL EXPANSION ............................................................................................		7-1
7.3		HEAT RADIATION ...................................................................................................		7-1
7.4		MACHINE SERIAL NUMBER......................................................................................		7-2
AWEA				7-2
7.5		CNC CONTROL SERIAL NUMBER .............................................................................		7-2
7.6	CHOOSING THE FINAL LOCATION .............................................................................			7-2
7.7	FOUNDATION FOR MACHINE....................................................................................			7-3
7.8	PRE-INSTALLATION................................................................................................			7-4
7.9		AIR CONNECTION ..................................................................................................		7-9
7.10		POWER CONNECTION............................................................................................		7-9
7.11		EARTH GROUND..................................................................................................		7-10
7.12		SYSTEM GROUNDING...........................................................................................		7-11
7.13		POWER REQUIREM NT ........................................................................................		7-12
7.14		CLEANING MACHINE ............................................................................................		7-13
7.15		COOLANT THROUGH SPINDLE CONN CTION (OPTION)............................................		7-13
8. ASSEMBLY DRAWING (SPARE PART)...................................................................				8-1
8.1		STANDARD PARTS LIST:..........................................................................................		8-1
8.A-1			SPINDLE ASSEMBLY WITH 2 ST P G AR, 30/35 HP MOTOR ....................................	8-2
8.A-2			SPINDLE ASSEMBLY WITH TRANSMISSION SHAFT G AR BOX ...........................	8-8
8.A-3			SPINDLE PAWL DRAW BAR ASS MBLY ...............................................................	8-12
8.A-4			TOOL HOLD CONFIGURATION DIAGRAM .............................................................	8-18
8.A-5			SPINDLE HEAD WITH H AD CHANG ABLE INT RFACE (OPT)................................	8-22
8.A-6			HYDRAULIC COUNTER BALANCE CYLINDER ON SPINDLE HEAD ..............................	8-28
8.B-1			OVERLOAD CLUTCH FOR FEED SYSTEM.............................................................	8-30
8.B-2			X AXIAL FEED SYSTEM ASSEMBLY .....................................................................	8-32
8.B-3			FEED SYSTEM - TAIL SUPPORT BLOCK ON Y AXIS.................................................	8-36
8.B-4			Z AXIAL FEED SYSTEM......................................................................................	8-38
8.C-1			ATC SYSTEM - ARM ROTATION UNIT...................................................................	8-40
8.C-2			ATC SYSTEM - TOOL MAGAZINE ASSEMBLY ........................................................	8-46
8.D-1			THROUGH THE SPINDLE COOLANT SYSTEM (OPTION)..........................................	8-48
9.	PPENDIX...............................................................................................................			9-1
9.	-1		G CODE LIST FOR SP SERIES:............................................................................	9-1
9.	-2		MISCELL NEOUS FUNCTION LIST ( M CODE ) : .....................................................	9-3
9.	-3		M CHINE DIMENSION:........................................................................................	9-5
9.	-4		RECOMMENDED FOUNDATION DRAWING:.............................................................	9-9
9.	-5		T BLE DIMENSION : .........................................................................................	9-19
9.	-6		TOOL SH NK ND STUD DIMENSIONS:................................................................	9-22
9.	-7		SLIDES TR VEL LIMIT: ......................................................................................	9-23
9.	-8		HYDR ULIC CIRCUIT DIAGRAM AND PARTS LIST:.................................................	9-30
9.		-8.1 For the machine equipped with gear head: ...........................................		9-30
9.A-8.2 For the machine without gear head opt : ........................................				9-31
9.A-9			PNEUMATIC CIRCUIT DIAGRAM AND PARTS LIST:.................................................	9-32
9.A-10			HEAVY-MEDIUM WAY OIL P-67.......................................................................	9-33
9.A-11			SPINDLE POWER CHART: .................................................................................	9-38
9.A-11.1 For the machine equipped with gear head ............................................				9-38
9.A-11.2 For the machine without gear head OPT : ......................................				9-38
9.A-12			THRU SPINDLE COOLANT SYSTEM (AS OPTION) :................................................	9-39
			III

AWEA SP/LP series, Manual-Content


9.A-13 PNEUMATIC CIRCUIT DIAGRAM AND PARTS LIST: ..................................................			9-40
9.A-14	90 DEGREE ANGULAR HEAD (OPT):.................................................................		9-41
9.A-15	35 DEGREE MILLING HEAD (OPT): ...................................................................		9-43
9.A-16 EXTENSION MILLING HEAD (OPT): ....................................................................			9-45
9.B-1.	SAFETY CHECKING LIST: ...........................................................................		9-47
9.B-1.1.		Reference point return...........................................................................	9-47
9.B-1.2.		SAFELY PROTECTING TEST: ..............................................................	9-49
AWEA			9-51
9.B-1.3.		Overtravel protection : ...........................................................................
9.B-1.4.		Manual operation test : ..........................................................................	9-53
9.B-1.5. Spindle rotation and stop .......................................................................			9-56
9.B-1.6.		Automatic tool change : ( the M CHINE LOCK button is released) ......	9-60
9.B-1.7. Safe interlock during all axes movement ...............................................			9-62
9.B-2.	WARM UP PROGRAMMING ..............................................................................		9-64
9.B-3.	TEST PROGRAM ( ALL TEST DIMENSION RE IN METRIC SYSTEM) .....................		9-66
9.B-3.1. MAIN PROGRAM FOR FUNCTION TEST ............................................			9-66
9.B-3.2.		AXES'S STROKE TEST ........................................................................	9-66
9.B-3.3.		TOOL COMP NSATION T ST .............................................................	9-67
9.B-3.4.		CANNED CYCLE T ST PROGR M .....................................................	9-67
9.B-3.5.		DRILLING AND RIGID TAPPING ..........................................................	9-68
9.B-3.6.		AUTOMATIC TOOL CHANGE ...............................................................	9-69
9.B-3.7.		Face Milling ...........................................................................................	9-70
9.B-3.8. Automatic tool length measurement ......................................................			9-72
9.C-1	UPDATE INFORMATION .....................................................................................		9-73

		AWEA SP/LP series, Manual-Content


		F I G U R E C O N T E N T S
	Figure 1-1 .........................................................................................................................		1-5
	Figure 1-2 .........................................................................................................................		1-5
	Figure 1-3 .........................................................................................................................		1-5
	Figure 1-4 .........................................................................................................................		1-6
	Figure 1-5 .........................................................................................................................		1-6
	Figure 1-6 .........................................................................................................................		1-6
AWEA			1-7
	Figure 1-7 Safety Instruction Plate ...................................................................................		1-7
	Figure 2-1Over View of SP type Machine layout ..............................................................		2-1
	Figure 2-2 Machine Axis Orientation.................................................................................		2-4
	Figure 2-3 Maximum Travel Limit .....................................................................................		2-5
	Figure 2-4 LCD/MDI panel..............................................................................................		2-13
	Figure 2-5 Software Operator's Panel ............................................................................		2-15
	Figure 2-6 Machine Control Panel ..................................................................................		2-18
	Figure 2-7 M.P.G. control panel ......................................................................................		2-27
	Figure 3-1 Location of E-Stop button ................................................................................		3-4
	Figure 4-1 Operation panel at magazine side.................................................................		4-10
	Figure 6-1 Feed system on each axes .............................................................................		6-5
	Figure 6-2 Detail drawing on Overload slip clutch ............................................................		6-5
	Figure 6-3Lubricating circuit layout...................................................................................		6-6
	Figure 6-4 Coolant piping .................................................................................................		6-8
	Figure 6-5 Coolant supply.................................................................................................		6-8
	Figure 6-6 Pneumatic circuit diagram ...............................................................................		6-9
	Figure 6-7Pneumatic combination units............................................................................		6-9
	Figure 6-8 Location of pneumatic control valve ..............................................................		6-10
	Figure 6-9 Control range of the spindle temperature control ..........................................		6-11
	Figure 6-10 Hydraulic circuit diagram .............................................................................		6-14
	Figure 7-1 Machine name plate ...........................................................................................		7-2
	Figure 7-2 Recommended lifting method on SP series.....................................................		7-4
	Figure 7-3 Lifting method on the magazine ......................................................................		7-4
	Figure 7-4 Lifting method on Coolant tank........................................................................		7-5
	Figure 7-5 Lifting method on the conveyor .......................................................................		7-5

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-1

1. SAFETY RECOMMENDATIONS:

THESE SAFETY RECOMMENDATIONS FOR THIS AWEA MACHINE HAVE BEEN PREPARED TO ASSIST THE OPERATOR AND MAINTENANCE

PERSONNEL IN PRACTICING GOOD SHOP SAFETY PROCEDURE. OPERATOR AND MAIN-TENANCE PERSONNEL MUST READ AND UNDERSTAND THESE PRE-CAUTIONS COMPLETELY BEFORE OPER TING,

SETTING UP, RUNNING OR PERFORMING M INTEN NCE ON THE M CHINE. THERE ARE THREE WARNING LABELS TT CHED TO THE M CHINE. NEVER

REMOVE OR DISFIGURE ANY LABELS OR INSTRUCTION PL TES FROM THE MACHINE.

DANGER	INDICAT S FAILURE TO DO SO WILL R SULT IN SERIOUS
DANGER	INJURY OR D ATH.
WARNING	INDICAT S FAILURE TO DO SO COULD R SULT IN SERIOUS
WARNING	INJURY OR D ATH.
CAUTION	INDICAT S FAILURE TO DO SO MAY R SULT IN SERIOUS
CAUTION	INJURY OR D ATH.
DANGER Shows to follow safety instructions.
	Indicates points to be followed.
	(same as above)


	1. Indicates: refer to the points below
	2.
	3.
	(Indicates manuals, chapters or sections to
	be searched for
AWEA

1-1

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-2

1.1 SAFETY INSTRUCTIONS:

READ COMPLETE INSTRUCTIONS CAREFULLY BEFORE OPERATING MACHINE

When this instruction manual was printed, the information given was current.

However, since we are constantly improving the design of our machine tools, it is possible that the illustrations and descriptions may vary from the machine you received. This means that the machine you received is the latest improved model to better fulfill your requirements.

Your AWEA machine is designed and built for maximum ease and safety of operation. However, some previously accepted shop practices may not reflect current safety regulations , environment protection and procedures, and should be re-examined to insure compliance with the current safety, environment protection, resources recycling and health standards.

We recommend that all shop supervisors, maintenance personnel, machine and tool operators be advised of the importance of safety maintenance, environment protection, setup and operation of AW A built equipment. Our recommendations are described below.

PLEASE READ TH SE		SAF TY R COMM NDATIONS	BEFORE
PROCEEDING ANY FURTH R. (“*” indicated: safety item, “+”			indicated
environment protection items)
*	ALLOW ONLY AUTHORIZ	D P RSONNEL to have access to enclosures
	containing electrical equipment.
*	READ APPROPRIATE MANUAL OR INSTRUCTIONS before attempting
	operation or maintenance of machine. Make sure you understand all
	instruction.
*	CONSULT YOUR SUPERVISOR when in doubt as to the correct way to do a
	job.
*	DO NOT OPERATE EQUIPMENT unless proper maintenance has been
	regularly performed and the equipment is known to be in good working order.
*	DO NOT OPERATE EQUIPMENT in the possible environment of air explosive.
+	DO NOT CUT THE FLAMMABLE MATERIAL (like Magnesium base) by
	operating of the machine to avoid any possibility of fire.
*	BEFORE OPERATING THE MACHINE check that all protective components
	and interlocks work properly. If not immediately contact your local distributor.
*	DO NOT REMOVE ANY WARNING or INSTRUCTION TAGS from machine.
*	DO NOT OPERATE MACHINE if unusual or excessive noise or vibration
	occurs. Report any excessive or unusual vibration, sounds, smoke, or heat as
	well as any damaged parts.
*	M KE SURE MACHINE IS PROPERLY GROUNDED. CONSULT NATIONAL
	ELECTRIC CODE and all local code.
*	KEEP AREA AROUND MACHINE well light and dry.
*	KNOW WHERE ALL stop push buttons are located in case of an emergency.
AWEA* DO NOT REACH into any control or power cases area unless electrical power
	is OFF.
*	DO NOT TOUCH ELECTRICAL EQUIPMENT when hands are wet or when
	standing on a wet surface.
		1-2

		AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-3


+	DO NOT USE a toxic or flammable substance as a solvent cleaner or coolant.
*	DO NOT	ALTER THE MACHINE to bypass any interlock, overload,
	dis-connect or other safety device.
*	KEEP CHEMICAL AND FLAMMABLE MATERIAL away from electrical or
	operating equipment.
*	DO NOT OPEN GUARD DOORS while any machine component is in motion.
*	MAKE SURE PROPER GUARDING is in place and all doors are closed and
	secured.
AWEAconveyor
*	MAKE SURE fixture plates and all other spindle-mounted tool holding devices
	are properly mounted and secured before starting machine.
*	REMOVE ANY LOOSE PARTS OR TOOLS left on machine or in the work area
	before operating machine. Always check machine and work area for loose
	tools and parts especially after work had been done by maintenance personal.
*	CHECK LUBE LEVEL and status of indicator lights before operating machine.
*	MAKE CERTAIN that all guards are in good condition and are functioning
	properly before operating machine.
*	DISCONNECT MAIN		L CTRIC L POWER before attempting repair or
	maintenance.
*	REPLACE BLOWN FUS		S with fuses of the same size and type as originally
	furnished.
*	ASCERTAIN AND CORR CT cause of a shutdown caused by overload
	heaters before starting machine.
*	WEAR SAFETY GLASS S AND PROP R FOOT PROT CTION at all times.
	When necessary, (example: remove the workpieces from the table, tools from
	the spindle, clean the table, replacing the liquid or maintain the equipment)
	wear respirator, helmet, gloves and ear muffs or plugs.
*	DO NOT	EAR GLOVES if you are operating the control panel or the chip

*HAVE CORRECT TYPE OF FIRE EXTINGUISHER handy when machining combustible material and keep chips clear of working area.

*BEFORE PRESSING CYCLE START PUSH-BUTTON, make certain that proper functions are programmed and that all controls are set in desired modes.

*CHECK SETUP, TOOLING AND SECURITY OF WORKPIECE if machine has been off for any length of time.

*DRY CYCLE a new setup to check for programming errors.

*DO NOT REMOVE CHIPS with hands. Use a hook or similar device and make certain that all machine movements have ceased.

*BE C REFUL of sharp edges when handling newly machined workpieces.

*DO NOT REMOVE OR LOAD workpieces while any part of the machine is in motion.

*DO NOT CHECK finishes or dimensions of workpiece near running spindle or moving slides.

* DO NOT TTEMPT to brake or slow the machine with hands or any makeshift device.

*USE CAUTION around exposed mechanisms and tooling especially when setting up. Be careful of sharp edges on tools.

*DO NOT USE worn or defective hand tools. Use proper size and type for job being performed.

*USE ONLY a soft-faced hammer on tools and fixtures.

*DO NOT USE worn or broken tooling on machine.

1-3

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-4

* MAKE CERTAIN that all tool mount surfaces are clean before mounting tools.

* INSPECT ALL CLAMPING DEVICES daily to make sure they are in good operating condition. Replace defective clamper before starting machine.

* USE LIGHTER THAN NORMAL feedrate and depth of cut when machining a workpiece size that is larger than the WORKING CAPACITY.

* DO NOT EXCEED rated capacity of machine.

* DO NOT LEAVE machine unattended while it is operating. * DO NOT CLEAN machine with an air hose.

AWEA* RECYCLING all replaced parts and chips to save the resources.

* MAKE SURE that the waste are well disposed to conform to the environmental protection regulations. (like wasted oil, coolant etc.)

* DO NOT LEAVE the leaking oil unattended, recycling the leaking oil by wooden chip.

1-4

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-5

1.2 SAFETY LABELS EXPLANATION

The following warning labels and an instruction plate are attached to the machine. Read and make sure you understand the warnings before operation. If any label is damaged or becomes illegible, contact your local distributor. A new one will be

AWEAsupplied immediately.

NEVER REMOVE OR DISFIGURE ANY W RNING L BEL OR INSTRUCTION PL TE.

D NGER

ONLY qualified personnel are authorized to service electric cabinet. Failure to do so will result in serious injury or death.

Figure 1-1

WARNING

NEVER open the door during AUTO operation.

Figure 1-2

WARNING

ALWAYS keep away from spindle or tool in motion. Shut power OFF before access to spindle for servicing.

Figure 1-3

1-5

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-6

WARNING

KEEP AWAY from movable

area during operation. AWEAShut machine OFF for

servicing.

Figure 1-4

W RNING

W AR H LM T and proper foot protection to setup and

service.

Shut machine OFF when

step in/on machine.

Figure 1-5

WARNING

NEVER open the cover, only

qualified person is authorized to service. Shut the machine OFF before servicing.

Figure 1-6

1-6

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-7

SAFETY INSTRUCTIONS

Follow instructions written on labels, Removal and / or damage to labels is prohibited.

1.BEFORE operation of machine, RE D operator's manual and safety instructions.

2.ONLY trained and qualified personnel are to operate this machine.

3.ALL GUARDS MUST remain in place during machine operation.

4.MANDATORY wearing of hard hat for set-up and service. Clothing suitable for operation of machine a MUST. (safety shoes, goggles, protection cap, etc.)

5. Proper use, knowledge and location of M RG NCY STOP BUTTON is imperative.

6.SHUT OFF POW R before servicing.

7.ONLY TRAINED AND QUALIFI D personnel may service this machine.

8. STAND CLEAR of machine while in operation. K P hands free of movable areas.

9.SECURE ALL tools and workpiece safely. Check that nothing will interfere with machine motions.

AWEA10. ONLY USE ATER-BASE coolant to prevent fire during unmanned operation.

Failure to follow the above instructions may result in serious personal injury or death. If any questions or doubt exist regarding the instruction or operation procedures, contact your local distributor.

Figure 1-7 Safety Instruction Plate

1-7

AWEA SP2016, SP3016, SP4016 OPERATOR'S MANUAL

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-1

2.INSTRUCTION

2.1Description of machine design and construction

	The basic machine consists of the Machine bed, Table, The bridge, Saddle, Spindle
AWEA
	Carrier, Dual hydraulic counter balance system and Auto tool changing system.
	(Refer to Figure 2-1). All of which are designed to give high precision for long term
	and heavy duty cutting performance over many years of machining operation. ll of
	which are described as below:
			9	10	11	12	13	14	15
					22
1										16
2										17
3										18
4	5	6
		7	8					21	20	19
		Figure 2-1Over View of SP type Machine layout
	The main components of the machine are as below:
1.		Tool magazine					12.	Chip and coolant through
2.		Magazine sheet metal					13.	Y axial way cover
3.		Magazine operator door					14.	Carriage
4.		TC operation panel					15.	X axial way telescopic cover
5.		TC automatic door					16.	Main electric cabinet
6.		Machine bed					17.	The Bridge
7.		Chip bucket					18.	Operator panel
8.		Coolant pump					19.	Main operator door
9.		Finish, alarm & operation lamp					20.	Splash guard
10.		Spindle head					21.	Coolant tank
11.		Table

2-1

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-2

2.1.1 Machine bed

The machine bed is the foundation of the machining center structure. In addition to providing rigidity and support for the sliding members, machine alignment is maintained through the precision leveling of this structure.

AWEA2.1.2 The bridge

The bridge is made of one piece, which means columns and beam in one piece.

The thick walls and reinforcement ribs give the machining unsurpassed rigidity and prevent any bending or twisting that may affect machining accuracy. The bridge is bolted to the side of the machine bed. The upper linear way bearing is located 75 mm (2.9") behind the lower linear bearing. This step design greatly reduces headstock overhang for added stability and helps maintain machining accuracy during heavy cutting operations. The column is bolted to the side of the table base to ensure the best accuracy alignment and squareness and to allow for maximum rigidity. The double column construction supports the cutting load symmetrically; thus bending movement and thermal deflection is minimized.

2.1.3 The table

The largest table size not only allows for the machining of large parts but also increases the productivity of small to medium sized parts as they can be set up and processed at one time. The wide distance between the columns all allows for extra clearance for larger work pieces.

2.1.4 The spindle head

The large front bearing to assure efficient power transmission to the spindle nose and to enable heavy duty machining supports the spindle. For rigidity, a square-shaped cross section headstock was designed. In addition, with only 90 mm from the spindle centerline to Z axis, so rigidity is unsurpassed. A floating hydraulic cylinder keeps the spindle bearing from being pushed during tool change cycle. This assured long term machine accuracy and spindle life. The counter-balance system for the headstock consists of two hydraulic cylinders, which are arranged to perfectly balance the distribution of the weight of the headstock. The twin hydraulic cylinders are symmetrically placed to ensure equal lading to the way area and to maintain sensitivity and accuracy to the cutting area.

The spindle temperature is kept constant by use of oil recirculating heat exchanger, which reduces heat generation. Harmonized temperature between spindle head and machine body assures minimum spindle expansion at high speeds rotation in long time continuous use.

2-2

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-3

2.1.5 The feed system

A custom designed safety device is used on all feed systems to protect the machine from damage caused by accidental, incorrect programming or accidental operator error. If tool head interference occurs, a unique torque limiter clutch protects the machine from major damage. Operations are then restored quickly and easily with a simple manual realignment of the clutch. Use of low friction linear bearing (X and

AWEAY axes) and Turcite B (Z axis) which has outstanding vibration dampening characteristics, This allows for high efficiency, high stability, high accuracy for long term machining and machine life.

The guide ways and ball screw are automatically lubricated. The lubricant is collected in a reservoir. So that the area keep clean and also extends the life of the coolant. The entire guide way is fully covered by telescopic covers and coolant recovery is ensured. Build-in spiral chip conveyor and flood coolant flushing minimized cleaning time.

2.1.6 The ATC and Magazine

Unique ATC assures safe and easy tool storage and construction assures interference free work setting and trouble-free operation. A standard magazine can store 32 tools (60 option) of maximum size Φ125 mm X 350 mm ( Φ50" X 13.8")

and weight 20 kg (44 LB) ATC time, tool to tool : 8 seconds. Tools are always protected from coolant, chips and dust by the automatic tool magazine door. The door is automatically opened and closed by program command when changing tools.

Especially design lock pin mechanisms are used to prevent the gripper failure while the arm is rotating. A unique hydra-pneumatic cylinder is used to limit the transfer force, which prevents damage if any malfunction occurs.

Microcomputer controlled random pot coding assures tool selection from magazine in the shortest bi-direction tool path. The control panel for the tool magazine is at the front side of the cabinet along with the foot release switch. The operator can manually exchange tools with ease.

2-3

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-4

2.2 Coordination

Machining centers use the right-hand co-ordinate system to describe the relationship of the axes. This relationship is in accordance with E.I.A. RS-267-A and

I.S.O. R841 Axis and Motion Nomenclature. The right-hand co-ordinate system also establishes the direction of cutter motion with respect to the workpiece. The

AWEAprogramming exercise depends on the programmer visualizing the workpiece to be fixed, and that the cutter does all the moving, (theoretical cutter motion). It is also essential that the programmer view the workpiece from the normal operator position, looking through the tool from the machine spindle. theoretical cutter motions to the back of current position in the Y axis origin which is created by a similar movement of the table to the front of current position.

X axis: Table travel left in " " direction and travel right in " " direction.

Y axis: Spindle head travel out in " " direction (approach to the Magazine) and travel in in " " direction (leave from the Magazine).

Z axis: Spindle carrier travel up in " " direction and travel down in " " direction.

Figure 2-2 Machine Axis Orientation

2-4

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-5

When the origin Point of this co-ordinate system agree with the mechanical 0-0-0 reference point of the machine, all coordinate dimensions will be as mentioned above drawing, (from center of spindle) The maximum of all axial stroke shown as mentioned below:


Axis and Machine model	SP2016	SP3016		SP4016
X axis	2100(82.7")	3000(120.5")		4000(157.5")
Y axis	1600(63")	1600(63")		1600(63")
AWEA
Z axis	760(30")	760(30")		760(30")
Axis and Machine model	LP3021	LP4021		LP5021
X axis	3000(118.1")	4000(157.5")		5000(196.8")
Y axis	2100(82.6")	2100(82.6")		2100(82.6")
Z axis	760(30")	760(30")		760(30")
Axis and Machine model	LP3025	LP4025	LP5025		LP6025
X axis	3000(118.1") 4000(157.5")		5000(196.8")		6000(236.2)
Y axis	2500(98.4")	2500(98.4")	2500(98.4")		2500(98.4")
Z axis	760(30")	760(30")	760(30")		760(30")

Figure 2-3 Maximum Travel Limit

2-5

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-6

2.3Specifications

2.3.1Technical Data

	Item	unit	SP2016			SP3016			SP4016
X axis travel		mm (inch)	2100	(82.7)		3060	(120.5)		4000	(157.5)
Y axis travel		mm (inch)				1600	(63.0)
AWEA
Z axis travel		mm (inch)			760		(30.0)
Distance from spindle to table		mm (inch)		240-1000 (9.4-39.4)
Distance between columns		mm (inch)			1700		(66.9)
Table size in X direction		mm (inch)	2310	(90.9)		3260	(128.3)		4200	(165.4)
Table size in Y direction		mm (inch)				1500	(59.0)
Table load capacity		kg (lb.)	8000	(17600)		10000	(22000)	12000		(26400)
Spindle motor (cont./30 min)		kW (HP)				22/26	(30/35)
Spindle speed		rpm		Two steps geared spindle 10-6000
Spindle taper						BT#50	(ISO50)
Pull-stud			M S403P50T-1 (45Deg.) / DIN69782
Rapid traverse rate X axes		mm(in)/min.	20,000	(787.4)		20,000	(787.4)		15,000 (590.6)
Rapid traverse rate Y axes		mm(in)/min.				20,000	(787.4)
Rapid traverse rate Z axis		mm(in)/min.			10,000		(393.7)
Cutting feed rate (max.)		mm(in)/min.		1 – 1,0000 (0.04 – 393.7)
Tool magazine capacity				32 (60 120 Option)
Max.	tool diameter/ adjacent	mm (in)		127 215 (5.0 8.5)
pocket empty
Max. tool length		mm (in)			350 (13.8)
Max. tool weight		kg (lb.)			20 (44.1)
Tool change time (T to T)		sec					8
Position accuracy (JIS B6338)		mm (in)		±0.01 (0.004) / full travel
Position accuracy (VDI 3441)		mm (in)			P=0.030 (0.0012)
Repeatability (JIS B6338)		mm (in)			±0.003 (0.0001)
Repeatability (VDI 3441)		mm (in)				Ps=0.024(0.001)
Total required power			60 KVA / AC220V ±10%, 3 Phase, 60 Hz/50Hz
ir	resource	kg/c					5
Hydraulic tank capacity		liter (gallon)		120 with 10HP (31.8)
Lubrication oil tank capacity		Liter			6 (1.6)
Lubrication oil tank capacity		(gallon)			6 (1.6)
		(gallon)
Coolant tank capacity		liter (gallon)			420 (110) at 1.5HP
Floor space requirement, L		mm (in)	6,690 (263.3)			8,680 (341.7)			10,680 (420.5)
Floor space requirement, WxH		mm (in)				4700 x 3980
Floor space requirement, WxH		mm (in)				(185 x 156.7)0
						(185 x 156.7)0
Machine weight		kg (lb.)	23,000(50700)			27,000(59500)			30,000 (66100)
CNC controller			FANUC 18 iMB			FANUC 18 iMB			FANUC 18 iMB

2-6

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-7

Item

unit

LP3021

LP4021

LP5021

X axis travel

mm (inch)

3000

(118.1)

4000

(157.5)

5000

(196.8)

Y axis travel

mm (inch)

2100

(82.6)

Z axis travel

mm (inch)

760

(30.0)

Distance from spindle to table

mm (inch)

240-1000 (9.4-39.4)

Distance between columns

mm (inch)

2300

(90.5)

Table size in X direction

mm (inch)

3020

(118.9)

4020

(158.3)

5020

(197.6)

AWEA

Table size in Y direction

mm (inch)

2010

(79.1)

Table load capacity

kg (lb.)

10000

(22000)

12000

(26450)

15000 (33000)

Spindle motor (cont./30 min)

kW (HP)

22/26

(30/35)

Spindle speed

rpm

Two steps geared spindle 10-6000

Spindle nose configuration

BT#50

(ISO50)

DIN69871A

Pull-stud

M S403P50T-1 (45Deg.) / DIN69782

Rapid traverse rate X axes

mm(in)/min.

15,000

(590.0)

15,000

(590.0)

10,000 (393.7)

Rapid traverse rate Y axes

mm(in)/min.

15,000

(590.0)

Rapid traverse rate Z axis

mm(in)/min.

10,000

(394)

Cutting feedrate (max.)

mm(in)/min.

1 - 10000

(0.04-393.7)

Tool magazine capacity

(60 , 120 Option)

Max.

tool diameter/ adjacent

mm (in)

127 215 (5.0 8.5)

pocket empty

Max. tool length

mm (in)

350 (13.8)

Max. tool weight

kg (lb.)

(44.1)

Tool change time (T to T)

sec

Position accuracy (JIS B6338)

mm (in)

±0.015 (0.006) / full travel

Position accuracy (VDI 3441)

mm (in)

P=0.035 (0.0014)

Repeatability (JIS B6338)

mm (in)

±0.003 (0.0001)

Repeatability (VDI 3441)

mm (in)

Ps=0.028(0.001)

Total required power

KVA

220 ±10%

Vac, 3 Phase, 60 / 50Hz

Air

resource

kg/c

Hydraulic tank capacity

liter (gallon)

120 with 10HP (31.8)

Lubrication oil tank capacity

Liter

6 (1.6)

(gallon)

Coolant tank capacity

liter (gallon)

650 (170) at 1.5HP

Floor space requirement, L

mm (in)

8580 (337.8)

10580 (416.5)

12680 (499.2)

Floor space requirement, WxH

mm (in)

5240 x 4000

(206.3 x 157.5)

Machine weight

kg (lb.)

33000 (72750)

38000 (83700)

45000 (99200)

CNC controller

FANUC 18 iMB

2-7

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-8

Item

unit

LP3025

LP4025

LP5025

LP6025

X axis travel

mm (inch)

3000 (118.1)

4000 (157.5)

5000 (196.8)

6000 (236.2)

Y axis travel

mm (inch)

2500 (98.4)

Z axis travel

mm (inch)

760 (30.0)

Distance

from

spindle to

mm (inch)

240-1000 (9.4-39.4)

table

Distance between columns

mm (inch)

2700 (106.3)

Table size in X direction

mm (inch)

3020 (118.9)

4020 (158.3)

5020 (197.6)

6020 (237)

Table size in Y direction

mm (inch)

2400 (94.5)

Table load capacity

kg (lb.)

12000 (26400)

15000 (33000)

18000 (39680)

20000 (44000)

Spindle motor (cont./30 min)

kW (HP)

22/26

(30/35)

Spindle speed

rpm

Two steps geared spindle 10-6000

Spindle nose configuration

BT#50 (ISO50) DIN69871A

Pull-stud

M S403P50T-1 (45Deg.) / DIN69782

Rapid traverse rate X axes

mm(in)/min.

15,000

10,000

7500 (295.3)

(590.0)

(393.7)

Rapid traverse rate Y axes

mm(in)/min.

15,000

(590.0)

Rapid traverse rate Z axis

mm(in)/min.

10,000 (393.7)

Cutting feed rate (max.)

mm(in)/

1-10000

1-5000

min.

(0.04-393.7)

(0.04-196.9)

Tool magazine capacity

32 (60 , 120 Option)

Max. tool

diameter/

adjacent

mm (in)

127/215(5.0 / 8.5)

pocket empty

Max. tool length

mm (in)

350 (13.8)

Max. tool weight

kg (lb.)

(44.1)

Tool change time (T to T)

sec

Position

accuracy

(JIS

mm (in)

±0.015 (0.006) / full travel

B6338)

P=0.045

Position

accuracy

(VDI

mm (in)

P=0.035

P=0.055

3441)

(0.0014)

(0.0018)

(0.002)

Repeatability (JIS B6338)

mm (in)

±0.003

(0.0001)

Repeatability (VDI 3441)

mm (in)

Ps=0.028

Ps=0.045

(0.0011)

(0.0018)

Total required power

KVA

220 ±10% Vac, 3 Phase, 60 Hz / 50Hz

ir resource

kg/c

Hydraulic tank capacity

Liter

120 with 10HP (31.8)

(gallon)

Lubrication

oil

tank

Liter

6 (1.6)

capacity

(gallon)

Coolant tank capacity

liter

750 (198) at 1.5HP

(gallon)

Floor space requirement, L

mm (in)

8600 (338.5)

10600 (417.3)

12600 (496)

14600 (574.8)

Floor space requirement,

mm (in)

5630 x 4000

WxH

(221.7 x 157.5)

Machine weight

kg (lb.)

44000 (97000)

48000

AWEA36000 (79400) 40000 (88100)

(105800)

CNC controller

FANUC 18 iMB

2-8


				AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-9
				AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-9

	A.	Standard Accessories :
		1. Spindle temperature control system
		2.	Spindle lubricating monitoring system
		3. Two step gear head
		4. Adjustable torque-limiting overload clutch (3 axes).
		5.	External pulse coder installed on end of ball screw, 3axes
		6.	Centralized automatic lubricating system
		7.	Flood coolant system
AWEA
		8.	Recycling lubricating oil collector for all axes
		9.	Full splash guard - 1700 mm (66.9")
		10.		Foot switch for tool clamping (operator and magazine sides).
		11. Remote hand wheel control.
		12.		Work light.
		13.		Operation cycle finish and alarm lights.
		14.		RS-232 interface.
		15.		Foundation bolt kit.
		16. Tool box
		17.		Operation and maintenance manual
	B.	Optional accessories.
		1.	Rigid tapping
		2.	8000 rpm spindle (30/35 HP, direct driven)
		3.	Linear scale feedback system for X, Y axes.
		4.	60 tools magazine.
		5. Angular head indexing in 4 position (Max. speed up to 1500 rpm)
		6.	Dual screw type chip conveyor
		7.	Caterpillar type chip conveyor and chip bucket
		8. Automatic tool length measurement
		9. Automatic workpieces measuring system (Renishaw MP10)
		10.		10. Scanning system for mold and die.
		11. CNC rotary table
		12.		Coolant thru the tool adaptor
		13.		Coolant thru the spindle with filtering system (Form 1 or 2).

2-9

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-10

2.3.2 Control function (Standard)

01.	Controlled axes 3 Axes	3 Axes
02.	Simultaneous controllable axes 3 Axes	3 Axes
03.	Least input increment	.001mm/0.00001inch
04.	G20 Inch/ G21 metric conversion
05.	Interlock
06.	Machine lock
07.	Emergency stop
08.	Stored stroke check
09.	Backlash compensation
10.	Stored pitch error compensation
11.	Automatic operation (memory)
12.	DNC operation
13.	MDI operation
14.	Program number search
15.	Sequence number search
16.	Dry run
17.	Single block
18.	JOG feed
19.	Manual reference position return
20.	Manual handle feed
21.	Incremental feed	x1 x10 x100
22.	G00 Positioning (G01 type positioning is possible)
23.	G61 Exact stop mode
24.	G09 Exact stop
25.	G01 Linear interpolation
26.	G02, G03 Circular interpolation
27.	Dwell
28.	G31 Skip function
29.	G28 Reference position return
30.	G27 Reference position return check
31.	2nd reference position return
32.	Rapid traverse rate
33.	Rapid traverse override	Fo,25,50,100%
34.	utomatic acceleration/deceleration
	(Rapid traverse:linear, Cutting feed:exponential)
35.	Feedrate override
36.	Override cancel
37.	EI /ISO utomatic recognition
38.	Label skip
39.	Optional block skip
40.	Program number O4-digit
41.	Sequence number N5-digit
	AWEA
42.	G90 Absolute/G91 incremental programming
43.	Decimal point input
44.	Pocket calculator type decimal point input
	2-10

			AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-11
			AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-11


45.	Plane selection G17,G18,G19
46.	Coordinate system setting
47.	Automatic coordinate system setting
48.	Workpiece coordinate system			G52 G53 G54 G59
49.	Manual absolute on/off
50.	Rigid tapping
51.	Sub program call: 4 folds nested
52.	Custom macro B
	AWEA
53.	Canned cycles for drilling
54.	Circular interploation by R programming
55.	Miscellaneous function
56.	Miscellaneous function lock
57.	S code
58.	Spindle speed override
59.	Spindle orientation
60.	T code
61.	Tool offset memory			99 sets
62.	Tool length compensation
63.	Cutter cpmpensation C
64.	Part program storage length			160 Meter
65.	Registered programs			63
66.	Part program editing
67.	Program protect signal
68.	Status display
69.	Clock function
70.	Current position display
71.	Program display (Program name 31 characters)
72.	Parameter setting and display
73.	Self-diagnosis function
74.	Alarm display
75.	Alarm history display
76.	Tool offset
77.	Help function
78.	Run hour and parts count display
79.		ctual cutting feedrate display
80.	Servo setting screen
81.	English display
82.	Data protection key 3 types
83.	Erase CRT screen display
84.	Setting and display unit 10.4" color LCD/MDI
84.	(standard size)
	(standard size)
85.	Chinese/English display
86.	RS232-C interface
87.	Input power supply			220 Vac ±10%
88.				50 60Hz±3Hz
89.	Mirror image
90.	Program restart

2-11

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-12

	91.	Manual handle interruption
	92.	Single direction positioning
	93.	Programmable data input
	94.	2D coordinate rotation
	95.	Manual guide
	96.	Background editing
	97.	Playback
	98.	Scaling
	AWEA

2-12

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-13

2.4Operator’s Control Panel

2.4.1LCD/MDI panel

LCD/MDI consisted of LCD (10.4” color display) and keyboard, shown as Figure 2-4.

LCD unit
AWEA
1 Liquid-crystal display
							1 10.4 LCD
							2 Memory card interface
2 Memory card							3 Soft key switch
interface
		3 Soft key switch
MDI unit
4 Help key	5 Reset key
							4 Help key
							5 Reset key
						6 Edit key	6 Edit key
							7 Cancel key
						7 Cancel key	8 Input key
							9 Function keys
							10 Cursor keys
							11 Page-Up/Down keys


					8 Input key		12 Shift key
12 Shift key			10 Cursor keys	9 Function keys
12 Shift key			10 Cursor keys	9 Function keys

11 Page-Up/Down keys

Figure 2-4 LCD/MDI panel

2-13

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-14

A.Key function:

The position push-button indicates the current position of the slides. The information is spread over pages.

In "EDIT" mode the cursor can be moved the any desired command by using the Cursor Forward or Reverse.

In "MDI" mode the cursor can be input data to the buffer memory.

In "AUTO" mode the cursor can be displayed current commends.

The OFFSET push-button displays either the offset chapter or work shift chapter. Repeatedly pressing "OFFSET" push-button will alternately display on chapter or the other.

The button displays setting of the System Diagnostic data and System parameter data.

The button displays Alarm messages of interest to the operator in two chapter.

The software operator's manual shown as following figure which can be determined by the following procedure:

	1.	Press the Offset & Setting button.
Î	2.	Select the manual by pressing this button which located under the
	CRT
OPR	3.	Select the OPR soft-key by pressing the button located under the CRT
	4.	Press the page button down, then the following picture will be
	displayed.
AWEA

2-14

+ 248 hidden pages

AWEA SP2016, SP3016, SP4016 OPERATOR'S MANUAL

MODEL : SP2016/SP3016/SP4016

PROGRAMMER'S AND

OPERATOR'S MANUAL

AWEA MECHANTRONIC CO., LTD.

DOUBLE COLUMN

VERTICAL MACHINING CENTER

PROGRAMMER'S AND OPERATOR'S

MANUAL

Patents Notice:

1. SAFETY RECOMMENDATIONS:

DANGER

WARNING

CAUTION

DANGER Shows to follow safety instructions.

(Indicates manuals, chapters or sections to

1.1 SAFETY INSTRUCTIONS:

READ COMPLETE INSTRUCTIONS CAREFULLY BEFORE OPERATING MACHINE

* MAKE CERTAIN that all tool mount surfaces are clean before mounting tools.

* INSPECT ALL CLAMPING DEVICES daily to make sure they are in good operating condition. Replace defective clamper before starting machine.

* USE LIGHTER THAN NORMAL feedrate and depth of cut when machining a workpiece size that is larger than the WORKING CAPACITY.

* DO NOT EXCEED rated capacity of machine.

AWEA* RECYCLING all replaced parts and chips to save the resources.

* MAKE SURE that the waste are well disposed to conform to the environmental protection regulations. (like wasted oil, coolant etc.)

* DO NOT LEAVE the leaking oil unattended, recycling the leaking oil by wooden chip.

1.2 SAFETY LABELS EXPLANATION

ONLY qualified personnel are authorized to service electric cabinet. Failure to do so will result in serious injury or death.

WARNING

NEVER open the door during AUTO operation.

WARNING

ALWAYS keep away from spindle or tool in motion. Shut power OFF before access to spindle for servicing.

WARNING

WARNING

SAFETY INSTRUCTIONS

Follow instructions written on labels, Removal and / or damage to labels is prohibited.

2.ONLY trained and qualified personnel are to operate this machine.

3.ALL GUARDS MUST remain in place during machine operation.

9.SECURE ALL tools and workpiece safely. Check that nothing will interfere with machine motions.

Failure to follow the above instructions may result in serious personal injury or death. If any questions or doubt exist regarding the instruction or operation procedures, contact your local distributor.

2.INSTRUCTION

2.1Description of machine design and construction

The main components of the machine are as below:

Tool magazine

Chip and coolant through

Magazine sheet metal

Y axial way cover

Magazine operator door

Carriage

X axial way telescopic cover

Main electric cabinet

Machine bed

The Bridge

Chip bucket

Operator panel

Coolant pump

Main operator door

Finish, alarm & operation lamp

Splash guard

Spindle head

Coolant tank

Table

2.1.1 Machine bed

The machine bed is the foundation of the machining center structure. In addition to providing rigidity and support for the sliding members, machine alignment is maintained through the precision leveling of this structure.

AWEA2.1.2 The bridge

2.1.3 The table

2.1.4 The spindle head

2.1.5 The feed system

2.1.6 The ATC and Magazine

Especially design lock pin mechanisms are used to prevent the gripper failure while the arm is rotating. A unique hydra-pneumatic cylinder is used to limit the transfer force, which prevents damage if any malfunction occurs.

2.2 Coordination

Axis and Machine model

X axis

Y axis

Z axis

Axis and Machine model

X axis

Y axis

Z axis

Axis and Machine model

X axis