AWEA SP2016, SP3016, SP4016 OPERATOR'S MANUAL

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AWEA SP/LP SERIES PROGRAMMER'S AND OPERATOR'S MANUAL (FANUC 18iMB) NO. SPEMFI13 DATE:2006/09/06

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CNC DOUBLE COLUMN VER TICAL MACHINING CENTER

MODEL : SP2016/SP3016/SP4016

LP3021/LP4021/LP5021 LP4025/LP5025/LP6025

PROGRAMMER'S AND OPERATOR'S MANUAL

VER. No.: SPEMFI13

AWEA MECHANTRONIC CO., LTD.

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AWEA

DOUBLE COLUMN

VERTICAL MACHINING CENTER

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PROGRAMMER'S AND OPERATOR'S

AWEA

MANUAL

VERSION : NO. SPEMFI13

EDITOR : Eric, Wei-Shinn LOO

MACHINE MODEL : SP/LP SERIES CONTROLLER TYPE : F ANUC 18 iMB NAME OF CUSTOMER : MACHINE SERIAL NUMBER : DATE OF MANUFACTURED :

At the time of writing, the book was completely up-to-date. However, due to continual improvements in design, it is possible that descriptions contained herein may vary to a slight extent from the machine delivered to you. This merely implies that the machine has been improved to better fulfill your requirements. If there are any questions, you are encouraged to contact the nearest AWEA representative for clarification.

Patents Notice:

The machines and attachments and parts thereof illustrated and described in this book are manufactured under and protected by issued and pending local and foreign Patents and copyright is reserved in any original design features thereof and in the contents of this manual and every part thereof.

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AWEA

AWEA SP/LP series, Manual-Content

1. SAFETY RECOMMENDATIONS: ............................................................................1-1

1.1 SAFETY INSTRUCTIONS:................................................................................. 1-2

1.2 SAFETY LABELS EXPLANATION .....................................................................1-5

2. INSTRUCTION.........................................................................................................2-1

2.1 DESCRIPTION OF MACHINE DESIGN AND CONSTRUCTION ...........................................2-1

2.1.1 Machine bed................................................................................................2-2

2.1.2 The bridge................................................................................................... 2-2

2.1.3 The table ..................................................................................................... 2-2

2.1.4 The spindle head.........................................................................................2-2

2.1.5 The feed system.......................................................................................... 2-3

2.1.6 The ATC and Magazine...............................................................................2-3

2.2 C

2.3 S

2.4 OPERATOR’S CONTROL PANEL .............................................................................2-13

3. POWER UP AND POWER DOWN ..........................................................................3-1

3.1 INSPECTION BEFORE OPERATION ...........................................................................3-1

3.2 POWER DOWN...................................................................................................... 3-3

3.3 P

3.4 P

4. OPERATION INSTRUCTION................................................................................... 4-1

4.1 MODE SELECT OPERATION ....................................................................................4-1

4.2 M

4.3 MDI OPERATION .................................................................................................4-13

4.4 AUTOMATIC OPERATION ......................................................................................4-18

OORDINATION..................................................................................................... 2-4

PECIFICATIONS ...................................................................................................2-6

2.3.1 Technical Data............................................................................................. 2-6

2.3.2 Control function (Standard) .......................................................................2-10

2.4.1 LCD/MDI panel.......................................................................................... 2-13

2.4.2 Machine control panel ............................................................................... 2-18

3.1.1 Checking before Power Up .........................................................................3-1

3.1.2 Power Up ....................................................................................................3-2

3.1.3 Checking After Power Up ............................................................................ 3-2

3.2.1 Emergency Stop..........................................................................................3-4

3.2.2 Other Stops ................................................................................................. 3-4

3.2.3 Power Down................................................................................................3-7

OWER ON PROCEDURE LIST ................................................................................3-7

OWER DOWN PROCEDURE LIST............................................................................ 3-7

ANUAL OPERATION .............................................................................................4-3

4.2.1 Reference Point Return............................................................................... 4-3

4.2.2 JOG Feedrate Operation

4.2.3 HANDLE Wheel Operation..........................................................................4-6

4.2.4 Manual operation of the Spindle.................................................................. 4-7

4.2.5 Spindle Tool Loading and Unloading ........................................................... 4-8

4.2.6 Tool magazine operation instruction and trouble shooting ........................ 4-10

4.3.1 MDI Instruction .......................................................................................... 4-13

4.3.2 Tool Number Initial and Command ............................................................ 4-15

4.3.3 Magazine Tool Loading and Unloading .....................................................4-17

4.4.1 Executing Automatic Operation ................................................................. 4-18

4.4.2 Block Skip .................................................................................................4-19

4.4.3 Manual Absolute........................................................................................ 4-20

4.4.4 Program Restart........................................................................................ 4-25

.............................................................................4-4

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4.4.5 3D work coordinate rotating command format (Optional function on multi-head) 4-28

4.4.6 Rigid tapping operation for the multi-head.................................................4-28

4.4.7 Manual tool movement in axial and radial dire

4.4.8 Spindle multi-head operation instruction ................................................... 4-30

4.4.9 Three axes MPG operation ....................................................................... 4-34

4.4.10 Memory card operation .............................................................................4-36

4.4.11 Manual Guide i Editing operation ..............................................................4-38

4.5 PROGRAM CHECK AND TEST ................................................................................4-40

4.5.1 Machine Lock ............................................................................................4-40

4.5.2 Z Axis Cancel ............................................................................................4-40

4.5.3 MST Function Lock ...................................................................................4-40

4.5.4 Dry Run..................................................................................................... 4-41

4.5.5 Cutting Feedrate Override......................................................................... 4-41

4.5.6 Rapid Feedrate Override........................................................................... 4-41

4.5.7 Spindle Speed Override ............................................................................4-42

4.6 A

4.7 A

5. TROUBLE SHOOTING ............................................................................................5-1

5.1 TROUBLE SHOOTING GUIDE................................................................................... 5-1

5.2 OPERATION MESSAGE......................................................................................... 5-18

5.3 RESET OF OVER TRAVEL......................................................................................5-22

5.4 REMEDY METHOD IN AUTO TOOL CHANGING TROUBLE...........................................5-23

5.5 DOOR INTERLOCK SAFETY REGULATION (CE VERSION) OPTION............................... 5-25

6. MAINTENANCE .......................................................................................................6-1

6.1 P

6.2 G

6.3 ADJUSTMENT FOR SLIP CLUTCHES (TORQUE LIMITING OVERLOAD) ON EACH AXIS........6-5

6.4 LUBRICATION ........................................................................................................6-6

6.5 COOLANT FACILITIES ............................................................................................. 6-7

6.6 PNEUMATIC SYSTEM ..............................................................................................6-9

6.7 SPINDLE TEMPERATURE CONTROL SYSTEM (OPTION)........................................... 6-11

6.8 HYDRAULIC POWER UNIT ..................................................................................... 6-14

UTOMATIC TOOL CHANGE (ATC) ......................................................................... 4-43

UTOMATIC TOOL LENGTH MEASUREMENT (ATLM) (G37 OR M137) (OPTION) ........ 4-48

5.1.1 Alarm message ...........................................................................................5-2

5.1.2 Remedial Measures ....................................................................................5-4

5.3.1 Soft Limit Over travel................................................................................. 5-22

5.3.2 Hard Limit Over travel ...............................................................................5-22

5.5.1 Operator door safety door interlock instruction:.........................................5-25

5.5.2 Magazine door interlock instruction:.......................................................... 5-25

5.5.3 Safety regulation rule: ...............................................................................5-25

REVENTIVE MAINTENANCE. ..................................................................................6-1

6.1.1 Daily inspection ...........................................................................................6-1

6.1.2 Weekly

6.1.3 Monthly maintenance (480 hours)

6.1.4 Maintenance every six months....................................................................6-2

6.1.5 Maintenance Chart...................................................................................... 6-2

IB ADJUSTMENT. .................................................................................................6-4

6.7.1 General ..................................................................................................... 6-11

6.7.2 Lubrication ................................................................................................ 6-11

6.7.3 Setting temperature................................................................................... 6-12

6.7.4 Maintenance and inspection .....................................................................6-12

6.7.5 Failure and countermeasure .....................................................................6-13

6.8.1 Description ................................................................................................6-14

6.8.2 Hydraulic unit specification........................................................................ 6-15

maintenance (120 hours)................................................................ 6-2

AWEA SP/LP series, Manual-Content

ction................................... 4-29

...............................................................6-2

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6.9 CHIPS CONVEYOR AND CHIPS COLLECTOR ............................................................. 6-16

6.10 C

6.11 CLAMPING AND UNCLAMPING DEVICE (OPTIONAL FOR THRU SPINDLE COOLANT) ....... 6-16

7. INSTALLATION ........................................................................................................7-1

7.1 GENERAL .............................................................................................................7-1

7.2 THERMAL EXPANSION ............................................................................................7-1

7.3 HEAT RADIATION ...................................................................................................7-1

7.4 MACHINE SERIAL NUMBER......................................................................................7-2

7.5 CNC CONTROL SERIAL NUMBER .............................................................................7-2

7.6 CHOOSING THE FINAL LOCATION ............................................................................. 7-2

7.7 F

7.8 P

7.9 AIR CONNECTION ..................................................................................................7-9

7.10 POWER CONNECTION............................................................................................ 7-9

7.11 EARTH GROUND..................................................................................................7-10

7.12 S

7.13 P

7.14 CLEANING MACHINE ............................................................................................ 7-13

7.15 COOLANT THROUGH SPINDLE CONNECTION (OPTION)............................................ 7-13

8. ASSEMBLY DRAWING (SPARE PART)...................................................................8-1

8.1 STANDARD PARTS LIST: ..........................................................................................8-1

8.A-1 SPINDLE ASSEMBLY WITH 2 STEP GEAR, 30/35 HP MOTOR .................................... 8-2

8.A-2 SPINDLE ASSEMBLY WITH TRANSMISSION SHAFT（GEAR BOX） ...........................8-8

8.A-3 SPINDLE PAWL DRAW BAR ASSEMBLY ...............................................................8-12

8.A-4 TOOL HOLD CONFIGURATION DIAGRAM .............................................................8-18

8.A-5 SPINDLE HEAD WITH HEAD CHANGEABLE INTERFACE (OPT)................................ 8-22

8.A-6 HYDRAULIC COUNTER BALANCE CYLINDER ON SPINDLE HEAD .............................. 8-28

8.B-1 OVERLOAD CLUTCH FOR FEED SYSTEM.............................................................8-30

8.B-2 X AXIAL FEED SYSTEM ASSEMBLY ..................................................................... 8-32

8.B-3 FEED SYSTEM - TAIL SUPPORT BLOCK ON Y AXIS................................................. 8-36

8.B-4 Z

8.C-1 ATC

8.C-2 ATC

8.D-1 T

9. APPENDIX............................................................................................................... 9-1

9.A-1 G

9.A-2 M

9.A-3 MACHINE DIMENSION:........................................................................................ 9-5

9.A-4 RECOMMENDED FOUNDATION DRAWING:............................................................. 9-9

9.A-5 TABLE DIMENSION : .........................................................................................9-19

9.A-6 TOOL SHANK AND STUD DIMENSIONS:................................................................ 9-22

9.A-7 SLIDES TRAVEL LIMIT: ......................................................................................9-23

9.A-8 HYDRAULIC CIRCUIT DIAGRAM AND PARTS LIST:................................................. 9-30

9.A-9 PNEUMATIC CIRCUIT DIAGRAM AND PARTS LIST:................................................. 9-32

9.A-10 HEAVY-MEDIUM WAY OIL P-67....................................................................... 9-33

9.A-11 SPINDLE POWER CHART: .................................................................................9-38

9.A-12 T

OOLANT PUMP ..................................................................................................6-16

OUNDATION FOR MACHINE....................................................................................7-3

RE-INSTALLATION ................................................................................................ 7-4

YSTEM GROUNDING........................................................................................... 7-11

OWER REQUIREMENT ........................................................................................ 7-12

AXIAL FEED SYSTEM......................................................................................8-38

SYSTEM - ARM ROTATION UNIT...................................................................8-40

SYSTEM - TOOL MAGAZINE ASSEMBLY ........................................................8-46

HROUGH THE SPINDLE COOLANT SYSTEM (OPTION).......................................... 8-48

CODE LIST FOR SP SERIES:............................................................................ 9-1

ISCELLANEOUS FUNCTION LIST ( M CODE ) : .....................................................9-3

9.A-8.1 For the machine equipped with gear head: ...........................................9-30

9.A-8.2 For the machine without gear head（opt） : ........................................9-31

9.A-11.1 For the machine equipped with gear head ............................................9-38

9.A-11

.2 For the machine without gear head（OPT） :......................................9-38

HRU SPINDLE COOLANT SYSTEM (AS OPTION) :................................................ 9-39

III

AWEA SP/LP series, Manual-Content

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9.A-13 PNEUMATIC CIRCUIT DIAGRAM AND PARTS LIST: .................................................. 9-40

9.A-14 90

9.A-15 35 DEGREE MILLING HEAD (OPT): ................................................................... 9-43

9.A-16 EXTENSION MILLING HEAD (OPT): ....................................................................9-45

9.B-1. SAFETY CHECKING LIST: ...........................................................................9-47

9.B-1.1. Reference point return........................................................................... 9-47

9.B-1.2. SAFELY PROTECTING TEST: .............................................................. 9-49

9.B-1.3. Overtravel protection : ...........................................................................9-51

9.B-1.4. Manual operation test : .......................................................................... 9-53

9.B-1.5. Spindle rotation and stop .......................................................................9-56

9.B-1.6. Automatic tool change : ( the MACHINE LOCK button is released)

9.B-1.7. Safe interlock during all axes movement ...............................................9-62

9.B-2. W

9.B-3. TEST PROGRAM ( ALL TEST DIMENSION ARE IN METRIC SYSTEM) .....................9-66

9.B-3.1. MAIN PROGRAM FOR FUNCTION TEST ............................................ 9-66

9.B-3.2. AXES'S STROKE TEST ........................................................................ 9-66

9.B-3.3. TOOL

9.B-3.4. CANNED

9.B-3.5. DRILLING AND RIGID TAPPING ..........................................................9-68

9.B-3.6. AUTOMATIC TOOL CHANGE ............................................................... 9-69

9.B-3.7. Face Milling ...........................................................................................9-70

9.B-3.8. Automatic tool length measurement ......................................................9-72

9.C-1 UPDATE INFORMATION .....................................................................................9-73

DEGREE ANGULAR HEAD (OPT):................................................................. 9-41

ARM UP PROGRAMMING .............................................................................. 9-64

COMPENSATION TEST .............................................................9-67

CYCLE TEST PROGRAM ..................................................... 9-67

AWEA SP/LP series, Manual-Content

...... 9-60

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AWEA

AWEA SP/LP series, Manual-Content

FIGURE CONTENTS

Figure 1-1 ......................................................................................................................... 1-5

Figure 1-2 ......................................................................................................................... 1-5

Figure 1-3 ......................................................................................................................... 1-5

Figure 1-4 ......................................................................................................................... 1-6

Figure 1-5 ......................................................................................................................... 1-6

Figure 1-6 ......................................................................................................................... 1-6

Figure 1-7 Safety Instruction Plate ...................................................................................1-7

Figure 2-1Over V Figure 2-2 Machine

Figure 2-3 Maximum Travel Limit .....................................................................................2-5

Figure 2-4 LCD/MDI panel..............................................................................................2-13

Figure 2-5 Software Operator's Panel ............................................................................2-15

Figure 2-6 Machine Control Panel .................................................................................. 2-18

Figure 2-7 M.P.G. control panel ...................................................................................... 2-27

Figure 3-1 Location of E-Stop button................................................................................ 3-4

Figure 4-1 Operation panel at magazine side................................................................. 4-10

Figure 6-1 Feed system on each axes .............................................................................6-5

Figure 6-2 Detail drawing on Overload slip clutch ............................................................6-5

Figure 6-3Lubricating circuit layout................................................................................... 6-6

Figure 6-4 Coolant piping .................................................................................................6-8

Figure 6-5 Coolant supply.................................................................................................6-8

Figure 6-6 Pneumatic circuit diagram ............................................................................... 6-9

Figure 6-7Pneumatic combination units............................................................................6-9

Figure 6-8 Location of pneumatic control valve ..............................................................6-10

Figure 6-9 Control range of the spindle temperature control .......................................... 6-11

Figure 6-10 Hydraulic circuit diagram ............................................................................. 6-14

Figure 7-1 Machine name plate ........................................................................................... 7-2

Figure 7-2 Recommended lifting method on SP series.....................................................7-4

Figure 7-3 Lift Figure 7-4 Lift

Figure 7-5 Lifting method on the conveyor .......................................................................7-5

iew of SP type Machine layout ..............................................................2-1

Axis Orientation................................................................................. 2-4

ing method on the magazine ......................................................................7-4

ing method on Coolant tank........................................................................7-5

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AWEA

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-1

1. SAFETY RECOMMENDATIONS:

THESE SAFETY RECOMMENDATIONS FOR THIS AWEA MACHINE HAVE BEEN PREPARED TO ASSIST THE OPERATOR AND MAINTENANCE PERSONNEL IN PRACTICING GOOD SHOP SAFETY PROCEDURE. OPERATOR AND MAIN-TENANCE PERSONNEL MUST READ AND UNDERSTAND THESE PRE-CAUTIONS COMPLETELY BEFORE OPERATING, SETTING UP, RUNNING OR PERFORMING MAINTENANCE ON THE MACHINE. THERE ARE THREE WARNING LABELS ATTACHED TO THE MACHINE. NEVER REMOVE OR DISFIGURE ANY LABELS OR INSTRUCTION PLATES FROM THE MACHINE.

INDICATES FAILURE TO DO SO WILL RESULT IN SERIOUS

DANGER

WARNING

CAUTION

‧Indicates points to be followed.

DANGER

INJURY OR DEATH.

INDICATES FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.

INDICATES FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.

Shows to follow safety instructions.

‧(same as above) ‧ ‧

1.（Indicates: refer to the points below）

2.________________________________________

3.________________________________________

(Indicates manuals, chapters or sections to be searched for）

1-1

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AWEA

1.1 SAFETY INSTRUCTIONS:

READ COMPLETE INSTRUCTIONS CAREFULLY BEFORE OPERATING MACHINE

When this instruction manual was printed, the information given was current. However, since we are constantly improving the design of our machine tools, it is possible that the illustrations and descriptions may vary from the machine you received. This means that the machine you received is the latest improved model to better fulfill your requirements. Your AWEA machine is designed and built for maximum ease and safety of operation. However, some previously accepted shop practices may not reflect current safety regulations , environment protection and procedures, and should be re-examined to insure compliance with the current safety, environment protection, resources recycling and health standards. We recommend that all shop supervisors, maintenance personnel, machine and tool operators be advised of the importance of safety maintenance, environment protection, setup and operation of AWEA built equipment. Our recommendations are described below.

PLEASE READ THESE SAFETY RECOMMENDATIONS BEFORE PROCEEDING ANY FURTHER. (“*” indicated: safety item, “+” indicated

environment protection items)

* ALLOW ONLY AUTHORIZED PERSONNEL to have access to enclosures

containing electrical equipment.

* READ APPROPRIATE MANUAL OR INSTRUCTIONS before attempting

operation or maintenance of machine. Make sure you understand all

instruction.

* CONSULT YOUR SUPERVISOR when in doubt as to the correct way to do a

job.

* DO NOT OPERATE EQUIPMENT unless proper maintenance has been

regularly performed and the equipment is known to be in good wor

* DO NOT OPERATE EQUIPMENT in the possible environment of air explosive. + DO NOT CUT THE FLAMMABLE MATERIAL (like Magnesium base) by

operating of the machine to avoid any possibility of fire.

* BEFORE OPERATING THE MACHINE check that all protective components

and interlocks work properly. If not immediately contact your local distributor.

* DO NOT REMOVE ANY WARNING or INSTRUCTION TAGS from machine.

* DO NOT OPERATE MACHINE if unusual or excessive noise or vibration

occurs. Report any excessive or unusual vibration, sounds, smoke, or heat as

well as any damaged parts.

* MAKE SURE MACHINE IS PROPERLY GROUNDED. CONSULT NATIONAL

ELECTRIC CODE and all local code. * KEEP AREA AROUND MACHINE well light and dry. * KNOW WHERE ALL stop push buttons are located in case of an emergency.

* DO NOT REACH into any control or power cases area unless electrical power

is OFF.

* DO NOT TOUCH ELECTRICAL EQUIPMENT when hands are wet or when

standing on a wet surface.

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-2

king order.

1-2

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+ DO NOT USE a toxic or flammable substance as a solvent cleaner or coolant.

* DO NOT ALTER THE MACHINE to bypass any interlock, overload,

dis-connect or other safety device.

* KEEP CHEMICAL AND FLAMMABLE MATERIAL away from electrical or

operating equipment. * DO NOT OPEN GUARD DOORS while any machine component is in motion.

* MAKE SURE PROPER GUARDING is in place and all doors are closed and

secured.

* MAKE SURE fixture plates and all other spindle-mounted tool holding devices

are properly mounted and secured before starting machine.

* REMOVE ANY LOOSE PARTS OR TOOLS left on machine or in the work area

before operating machine. Always check machine and work area for loose

tools and parts especially after work had been done by maintenance personal. * CHECK LUBE LEVEL and status of indicator lights before operating machine.

* MAKE CERTAIN that all guards are in good condition and are functioning

properly before operating machine.

* DISCONNECT MAIN ELECTRICAL POWER before attempting repair or

maintenance. * REPLACE BLOWN FUSES with fuses of the same size and type as originally

furnished. * ASCERTAIN AND CORRECT cause of a shutdown caused by overload

heaters before starting machine. * WEAR SAFETY GLASSES AND PROPER FOOT PROTECTION at all times.

When necessary, (example: remove the workpieces from the table, tools from

the spindle, clean the table, replacing the liquid or maintain the equipment)

wear respirator, helmet, gloves and ear muffs or plugs. * DO NOT WEAR GLOVES if you are operating the control panel or the chip

conveyor

* HAVE CORRECT TYPE OF FIRE EXTINGUISHER handy when machining

combustible material and keep chips clear of working area. * BEFORE PRESSING CYCLE START PUSH-BUTTON, make

proper functions are programmed and that all controls are set in desired

modes. * CHECK SETUP, TOOLING AND SECURITY OF WORKPIECE if machine has

been off for any length of time. * DRY CYCLE a new setup to check for programming errors. * DO NOT REMOVE CHIPS with hands. Use a hook or similar device and make

certain that all machine movements have ceased. * BE CAREF * DO NOT REMOVE OR LOAD workpieces while any part of the machine is in

motion. * DO NOT CHECK finishes or dimensions of workpiece near running spindle or

moving slides. * DO NOT ATTEMPT to brake or slow the machine with hands or any makeshift

device. * USE CAUTION around exposed mechanisms and tooling especially when

setting up. Be careful of sharp edges on tools. * DO NOT USE worn or defective hand tools. Use proper size and type for job

being performed. * USE ONLY a soft-faced hammer on tools and fixtures. * DO NOT USE worn or broken tooling on machine.

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-3

certain that

UL of sharp edges when handling newly machined workpieces.

1-3

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AWEA

* MAKE CERTAIN that all tool mount surfaces are clean before mounting tools. * INSPECT ALL CLAMPING DEVICES daily to make sure they are in good

operating condition. Replace defective clamper before starting machine. * USE LIGHTER THAN NORMAL feedrate and depth of cut when machining a

workpiece size that is larger than the WORKING CAPACITY. * DO NOT EXCEED rated capacity of machine. * DO NOT LEAVE machine unattended while it is operating. * DO NOT CLEAN machine with an air hose.

* RECYCLING all replaced parts and chips to save the resources.

* MAKE SURE that the waste are well disposed to conform to the environmental

protection regulations. (like wasted oil, coolant etc.)

* DO NOT LEAVE the leaking oil unattended, recycling the leaking oil by

wooden chip.

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-4

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1.2 SAFETY LABELS EXPLANATION

The following warning labels and an instruction plate are attached to the machine. Read and make sure you understand the warnings before operation. If any label is damaged or becomes illegible, contact your local distributor. A new one will be supplied immediately.

NEVER REMOVE OR DISFIGURE ANY WARNING LABEL OR INSTRUCTION PLATE.

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-5

DANGER

ONLY qualified personnel are authorized to service electric cabinet. Failure to do so will result in serious injury or death.

Figure 1-1

WARNING

NEVER open the door during AUTO operation.

Figure 1-2

WARNING

ALWAYS keep away from spindle or tool in motion. Shut power OFF before access to spindle for servicing.

Figure 1-3

1-5

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AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-6

WARNING

KEEP AWAY from movable area during operation. Shut machine OFF for servicing.

Figure 1-4

WARNING

WEAR HELMET and proper foot protection to setup and service. Shut machine OFF when step in/on machine.

Figure 1-5

WARNING

NEVER open the cover, only qualified person is authorized to service. Shut the machine OFF before servicing.

Figure 1-6

1-6

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Follow instructions written on labels, Removal and / or damage to labels

is prohibited.

1. BEFORE operation of machine, READ operator's manual and safety

instructions.

2. ONLY trained and qualified personnel are to operate this machine.

3. ALL GUARDS MUST remain in place during machine operation.

4. MANDATORY wearing of hard hat for set-up and service. Clothing suitable for operation of machine a MUST. (safety shoes, goggles, protection cap, etc.)

5. Proper use, knowledge and location of EMERGENCY STOP BUTTON is imperative.

AWEA SP/LP Series Manual - Chapter 1. SAFETY RECOMMENDATIONS:1-7

SAFETY INSTRUCTIONS

6. SHUT OFF POWER before servicing.

7. ONLY TRAINED AND QUALIFIED personnel may service this machine.

8. STAND CLEAR of machine while in operation. KEEP hands free of movable areas.

9. SECURE ALL tools and workpiece safely. Check that nothing will interfere with machine motions.

10. ONLY USE WATER-BASE coolant to prevent fire during unmanned operation.

Failure to follow the above instructions may result in serious personal

y or death. If any questions or doubt exist regarding the instruction or

injur operation procedures, contact your local distributor.

Figure 1-7 Safety Instruction Plate

1-7

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2. INSTRUCTION

2.1 Description of machine design and construction

The basic machine consists of the Machine bed, Table, The bridge, Saddle, Spindle Carrier, Dual hydraulic counter balance system and Auto tool changing system. (Refer to Figure 2-1). All of which are designed to give high precision for long term and heavy duty cutting performance over many years of machining operation. All of which are described as below:

9 10 11 12 13 14 15

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-1

4 5 6

7 8

Figure 2-1Over View of SP type Machine layout

The main components of the machine are as below:

1. Tool magazine 12. Chip and coolant through

2. Magazine sheet metal 13. Y axial way cover

3. Magazine operator door 14. Carriage

4. ATC operation panel 15. X axial way telescopic cover

5. ATC automatic door 16. Main electric cabinet

6. Machine bed 17. The Bridge

7. Chip bucket 18. Operator panel

8. Coolant pump 19. Main operator door

9. Finish, alarm & operation lamp 20. Splash guard

10. Spindle head 21. Coolant tank

11. Table

19 20 21

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2.1.1 Machine bed

The machine bed is the foundation of the machining center structure. In addition to providing rigidity and support for the sliding members, machine alignment is maintained through the precision leveling of this structure.

2.1.2 The bridge

The bridge is made of one piece, which means columns and beam in one piece. The thick walls and reinforcement ribs give the machining unsurpassed rigidity and prevent any bending or twisting that may affect machining accuracy. The bridge is bolted to the side of the machine bed. The upper linear way bearing is located 75 mm (2.9") behind the lower linear bearing. This step design greatly reduces headstock overhang for added stability and helps maintain machining accuracy during heavy cutting operations. The column is bolted to the side of the table base to ensure the best accuracy alignment and squareness and to allow for maximum rigidity. The double column construction supports the cutting load symmetrically; thus bending movement and thermal deflection is minimized.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-2

2.1.3 The table

The largest table size not only allows for the machining of large parts but also increases the productivity of small to medium sized parts as they can be set up and processed at one time. The wide distance between the columns all allows for extra clearance for larger work pieces.

2.1.4 The spindle head

The large front bearing to assure efficient power transmission to the spindle nose and to enable heavy duty machining supports the spindle. For rigidity, a square-shaped cross section headstock was designed. In addition, with only 90 mm from the spindle centerline to Z axis, so rigidity is unsurpassed. A floating hydraulic cylinder keeps the spindle bearing from being pushed during tool change cycle. This assured long term machine accuracy and spindle life. The counter-balance system for the headstock consists of two hydraulic cylinders, which are arranged to perfectly balance the distribution of the weight of the headstock. The twin hydraulic cylinders are symmetrically placed to ensure equal lading to the way area and to maintain sensitivity and accuracy to the cutting area.

The spindle temperature is kept constant by use of oil recirculating heat exchanger, which reduces heat generation. Harmonized temperature between spindle head and machine body assures minimum spindle expansion at high speeds rotation in long time continuous use.

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2.1.5 The feed system

A custom designed safety device is used on all feed systems to protect the machine from damage caused by accidental, incorrect programming or accidental operator error. If tool head interference occurs, a unique torque limiter clutch protects the machine from major damage. Operations are then restored quickly and easily with a simple manual realignment of the clutch. Use of low friction linear bearing (X and Y axes) and Turcite B (Z axis) which has outstanding vibration dampening characteristics, This allows for high efficiency, high stability, high accuracy for long term machining and machine life.

The guide ways and ball screw are automatically lubricated. The lubricant is collected in a reservoir. So that the area keep clean and also extends the life of the coolant. The entire guide way is fully covered by telescopic covers and coolant recovery is ensured. Build-in spiral chip conveyor and flood coolant flushing minimized cleaning time.

2.1.6 The ATC and Magazine

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-3

Unique ATC assures safe and easy tool storage and construction assures interference free work setting and trouble-free operation. A standard magazine can store 32 tools (60 option) of maximum size Φ125 mm X 350 mm ( Φ50" X 13.8")

and weight 20 kg (44 LB) ATC time, tool to tool : 8 seconds. Tools are always protected from coolant, chips and dust by the automatic tool magazine door. The door is automatically opened and closed by program command when changing tools.

Especially design lock pin mechanisms are used to prevent the gripper failure while the arm is rotating. A unique hydra-pneumatic cylinder is used to limit the transfer force, which prevents damage if any malfunction occurs.

Microcomputer controlled random pot coding assures tool selection from magazine in the shortest bi-direction tool path. The control p the front side of the cabinet along with the foot release switch. The operator can manually exchange tools with ease.

anel for the tool magazine is at

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2.2 Coordination

Machining centers use the right-hand co-ordinate system to describe the relationship of the axes. This relationship is in accordance with E.I.A. RS-267-A and I.S.O. R841 Axis and Motion Nomenclature. The right-hand co-ordinate system also establishes the direction of cutter motion with respect to the workpiece. The programming exercise depends on the programmer visualizing the workpiece to be fixed, and that the cutter does all the moving, (theoretical cutter motion). It is also essential that the programmer view the workpiece from the normal operator position, looking through the tool from the machine spindle. A theoretical cutter motions to the back of current position in the Y axis origin which is created by a similar movement of the table to the front of current position.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-4

X axis:

Y axis:

Z axis:

Table travel left in "＋" direction and travel right in "－" direction.

Spindle head travel out in "＋" direction (approach to the Magazine) and travel in in "－" direction (leave from the Magazine).

Spindle carrier travel up in "＋" direction and travel down in "－" direction.

Figure 2-2 Machine Axis Orientation

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When the origin Point of this co-ordinate system agree with the mechanical 0-0-0 reference point of the machine, all coordinate dimensions will be as mentioned above drawing, (from center of spindle) The maximum of all axial stroke shown as mentioned below:

Axis and Machine model SP2016 SP3016 SP4016

X axis 2100(82.7") 3000(120.5") 4000(157.5") Y axis 1600(63") 1600(63") 1600(63") Z axis 760(30") 760(30") 760(30")

Axis and Machine model LP3021 LP4021 LP5021

X axis 3000(118.1") 4000(157.5") 5000(196.8") Y axis 2100(82.6") 2100(82.6") 2100(82.6") Z axis 760(30") 760(30") 760(30")

Axis and Machine model LP3025 LP4025 LP5025 LP6025

X axis 3000(118.1") 4000(157.5") 5000(196.8") 6000(236.2) Y axis 2500(98.4") 2500(98.4") 2500(98.4") 2500(98.4") Z axis 760(30") 760(30") 760(30") 760(30")

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-5

Figure 2-3 Maximum Travel Limit

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2.3 Specifications

2.3.1 Technical Data

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-6

Item unit

X axis travel mm (inch) 2100 (82.7) 3060 (120.5) 4000 (157.5) Y axis travel mm (inch) 1600 (63.0) Z axis travel mm (inch) 760 (30.0) Distance from spindle to table mm (inch) 240-1000 (9.4-39.4) Distance between columns mm (inch) 1700 (66.9) Table size in X direction mm (inch) 2310 (90.9) 3260 (128.3) 4200 (165.4) Table size in Y direction mm (inch) 1500 (59.0) Table load capacity kg (lb.) 8000 (17600) 10000 (22000) 12000 (26400) Spindle motor (cont./30 min) kW (HP) 22/26 (30/35) Spindle speed rpm Two steps geared spindle 10-6000 Spindle taper BT#50 (ISO50) Pull-stud MAS403P50T-1 (45Deg.) / DIN69782 Rapid traverse rate X axes mm(in)/min. 20,000 (787.4) 20,000 (787.4) 15,000 (590.6) Rapid traverse rate Y axes mm(in)/min. 20,000 (787.4) Rapid traverse rate Z axis mm(in)/min. 10,000 (393.7) Cutting feed rate (max.) mm(in)/min. 1 – 1,0000 (0.04 – 393.7) Tool magazine capacity Max. tool diameter/ adjacent

pocket empty Max. tool length mm (in) 350 (13.8) Max. tool weight kg (lb.) 20 (44.1) Tool change time (T to T) sec 8 Position accuracy (JIS B6338) mm (in) ±0.01 (0.004) / full travel Position accuracy (VDI 3441) mm (in) P=0.030 (0.0012) Repeatability (JIS B6338) mm (in) ±0.003 (0.0001) Repeatability (VDI 3441) mm (in) Ps=0.024(0.001) Total required power 60 KVA / AC220V ±10%, 3 Phase, 60 Hz/50Hz Air resource Hydraulic tank capacity liter (gallon) 120 with 10HP (31.8)

Lubrication oil tank capacity

Coolant tank capacity liter (gallon) 420 (110) at 1.5HP Floor space requirement, L mm (in) 6,690 (263.3) 8,680 (341.7) 10,680 (420.5)

Floor space requirement, WxH mm (in)

Machine weight kg (lb.) 23,000(50700) 27,000(59500) 30,000 (66100) CNC controller FANUC 18 iMB FANUC 18 iMB FANUC 18 iMB

mm (in)

kg/c㎡

Liter

(gallon)

SP2016 SP3016 SP4016

32 (60，120 Option)

127／215 (5.0／8.5)

6 (1.6)

4700 x 3980

(185 x 156.7)0

2-6

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Item

X axis travel mm (inch) 3000 (118.1) 4000 (157.5) 5000 (196.8) Y axis travel mm (inch) 2100 (82.6) Z axis travel mm (inch) 760 (30.0) Distance from spindle to table mm (inch) 240-1000 (9.4-39.4) Distance between columns mm (inch) 2300 (90.5) Table size in X direction mm (inch) 3020 (118.9) 4020 (158.3) 5020 (197.6) Table size in Y direction mm (inch) 2010 (79.1) Table load capacity kg (lb.) 10000 (22000) 12000 (26450) 15000 (33000) Spindle motor (cont./30 min) kW (HP) 22/26 (30/35) Spindle speed rpm Two steps geared spindle 10-6000 Spindle nose configuration BT#50 (ISO50) DIN69871A Pull-stud MAS403P50T-1 (45Deg.) / DIN69782 Rapid traverse rate X axes mm(in)/min. 15,000 (590.0) 15,000 (590.0) 10,000 (393.7) Rapid traverse rate Y axes mm(in)/min. 15,000 (590.0) Rapid traverse rate Z axis mm(in)/min. 10,000 (394)

Cutting feedrate (max.) mm(in)/min.

Tool magazine capacity 32 (60 , 120 Option) Max. tool diameter/ adjacent

pocket empty Max. tool length mm (in) 350 (13.8) Max. tool weight kg (lb.) 20 (44.1) Tool change time (T to T) sec 8 Position accuracy (JIS B6338) mm (in) ±0.015 (0.006) / full travel Position accuracy (VDI 3441) mm (in) P=0.035 (0.0014) Repeatability (JIS B6338) mm (in) ±0.003 (0.0001) Repeatability (VDI 3441) mm (in) Ps=0.028(0.001) Total required power KVA 60 70 70 220 ±10% Vac, 3 Phase, 60 / 50Hz Air resource Hydraulic tank capacity liter (gallon) 120 with 10HP (31.8)

Lubrication oil tank capacity

Coolant tank capacity liter (gallon) 650 (170) at 1.5HP Floor space requirement, L mm (in) 8580 (337.8) 10580 (416.5) 12680 (499.2)

Floor space requirement, WxH mm (in)

Machine weight kg (lb.) 33000 (72750) 38000 (83700) 45000 (99200) CNC controller FANUC 18 iMB FANUC 18 iMB FANUC 18 iMB

mm (in)

kg/c㎡

Liter

(gallon)

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-7

unit LP3021 LP4021 LP5021

1 - 10000

(0.04-393.7)

127／215 (5.0／8.5)

6 (1.6)

5240 x 4000

(206.3 x 157.5)

5240 x 4000

(206.3 x 157.5)

5240 x 4000

(206.3 x 157.5)

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Item unit LP3025 LP4025 LP5025 LP6025 X axis travel Y axis travel Z axis travel

Distance from spindle to table

Distance between columns

Table size in X direction Table size in Y direction Table load capacity

Spindle motor (cont./30 min)

Spindle speed

Spindle nose configuration

Pull-stud MAS403P50T-1 (45Deg.) / DIN69782

Rapid traverse rate X axes

Rapid traverse rate Y axes

Rapid traverse rate Z axis

Cutting feed rate (max.)

Tool magazine capacity

Max. tool diameter/ adjacent pocket empty

Max. tool length Max. tool weight

Tool change time (T to T)

Position accuracy (JIS B6338)

Position accuracy (VDI

3441) Repeatability (JIS B6338)

Repeatability (VDI 3441)

Total required power KVA 60 70 70 80 220 ±10% Vac, 3 Phase, 60 Hz / 50Hz Air resource

Hydraulic tank capacity

Lubrication oil tank capacity

Coolant tank capacity

Floor space requirement, L

Floor space requirement, WxH

Machine weight

CNC controller

mm (inch) 3000 (118.1) 4000 (157.5) 5000 (196.8) 6000 (236.2)

mm (inch) 2500 (98.4)

mm (inch) 760 (30.0)

mm (inch) 240-1000 (9.4-39.4)

mm (inch) 2700 (106.3)

mm (inch)

mm (inch) 2400 (94.5)

kg (lb.) 12000 (26400) 15000 (33000) 18000 (39680) 20000 (44000)

kW (HP) 22/26 (30/35)

rpm Two steps geared spindle 10-6000

mm(in)/min.

mm(in)/

min.

mm (in)

mm (in) 350 (13.8)

kg (lb.) 20 (44.1)

sec 8

mm (in) ±0.015 (0.006) / full travel

mm (in)

mm (in) ±0.003 (0.0001)

mm (in)

kg/c㎡

Liter

(gallon)

Liter

(gallon)

liter

(gallon)

mm (in) 8600 (338.5) 10600 (417.3) 12600 (496) 14600 (574.8)

mm (in)

kg (lb.)

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-8

3020 (118.9) 4020 (158.3) 5020 (197.6)

BT#50 (ISO50) DIN69871A

15,000 (590.0)

1-10000

(0.04-393.7)

P=0.035 (0.0014)

Ps=0.028

(0.0011)

5630 x 4000

(221.7 x 157.5)

36000 (79400) 40000 (88100) 44000 (97000)

FANUC 18 iMB FANUC 18 iMB FANUC 18 iMB FANUC 18 iMB

2-8

10,000 (393.7)

15,000 (590.0) 10,000 (393.7)

1-10000

(0.04-393.7)

32 (60 , 120 Option)

127/215(5.0 / 8.5)

P=0.035 (0.0014)

Ps=0.028

(0.0011)

120 with 10HP (31.8)

6 (1.6)

750 (198) at 1.5HP

5630 x 4000

(221.7 x 157.5)

10,000 (393.7)

1-10000

(0.04-393.7)

P=0.045 (0.0018)

Ps=0.028

(0.0011)

5630 x 4000

(221.7 x 157.5)

6020 (237)

7500 (295.3)

1-5000

(0.04-196.9)

P=0.055

(0.002)

Ps=0.045

(0.0018)

5630 x 4000

(221.7 x 157.5)

48000

(105800)

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A. Standard Accessories :

1. Spindle temperature control system

2. Spindle lubricating monitoring system

3. Two step gear head

4. Adjustable torque-limiting overload clutch (3 axes).

5. External pulse coder installed on end of ball screw, 3axes

6. Centralized automatic lubricating system

7. Flood coolant system

8. Recycling lubricating oil collector for all axes

9. Full splash guard - 1700 mm (66.9")

10. Foot switch for tool clamping (operator and magazine sides).

11. Remote hand wheel control.

12. Work light.

13. Operation cycle finish and alarm lights.

14. RS-232 interface.

15. Foundation bolt kit.

16. Tool box

17. Operation and maintenance manual

B. Optional accessories.

1. Rigid tapping

2. 8000 rpm spindle (30/35 HP, direct driven)

3. Linear scale feedback system for X, Y axes.

4. 60 tools magazine.

5. Angular head indexing in 4 position (Max. speed up to 1500 rpm)

6. Dual screw type chip conveyor

7. Caterpillar type chip conveyor and chip bucket

8. Automatic tool length measurement

9. Automatic workpieces measuring system (Renishaw MP10)

10. 10. Scanning system for mold and die.

11. CNC rotary table

12. Coolant thru the tool adaptor

13. Coolant thru the spindle with filtering system (Form 1 or 2).

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-9

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2.3.2 Control function (Standard)

01. Controlled axes 3 Axes 3 Axes

02. Simultaneous controllable axes 3 Axes 3 Axes

03. Least input increment

04. G20 Inch/ G21 metric conversion

05. Interlock

06. Machine lock

07. Emergency stop

08. Stored stroke check

09. Backlash compensation

10. Stored pitch error compensation

11. Automatic operation (memory)

12. DNC operation

13. MDI operation

14. Program number search

15. Sequence number search

16. Dry run

17. Single block

18. JOG feed

19. Manual reference position return

20. Manual handle feed

21. Incremental feed

22. G00 Positioning (G01 type positioning is possible)

23. G61 Exact stop mode

24. G09 Exact stop

25. G01 Linear interpolation

26. G02, G03 Circular interpolation

27. Dwell

28. G31 Skip function

29. G28 Reference position return

30. G27 Reference position return check

31. 2nd reference position return

32. Rapid traverse rate

33. Rapid traverse override Fo,25,50,100%

34. Automatic acceleration/deceleration (Rapid traverse:linear, Cutting feed:exponential)

35. Feedrate override

36. Override cancel

37. EIA/ISO Automatic recognition

38. Label skip

39. Optional block skip

40. Program number O4-digit

41. Sequence number N5-digit

42. G90 Absolute/G91 incremental programming

43. Decimal point input

44. Pocket calculator type decimal point input

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-10

：

.001mm/0.00001inch

x1，x10，x100

2-10

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AWEA

45. Plane selection G17,G18,G19

46. Coordinate system setting

47. Automatic coordinate system setting

48. Workpiece coordinate system

49. Manual absolute on/off

50. Rigid tapping

51. Sub program call: 4 folds nested

52. Custom macro B

53. Canned cycles for drilling

54. Circular interploation by R programming

55. Miscellaneous function

56. Miscellaneous function lock

57. S code

58. Spindle speed override

59. Spindle orientation

60. T code

61. Tool offset memory

62. Tool length compensation

63. Cutter cpmpensation C

64. Part program storage length

65. Registered programs

66. Part program editing

67. Program protect signal

68. Status display

69. Clock function

70. Current position display

71. Program display (Program name 31 characters)

72. Parameter setting and display

73. Self-diagnosis function

74. Alarm display

75. Alarm history display

76. Tool offset

77. Help function

78. Run hour and parts count display

79. Actual cutting feedrate display

80. Servo setting screen

81. English display

82. Data protection key 3 types

83. Erase CRT screen display

84.

85. Chinese/English display

86. RS232-C interface

87. Input power supply 220 Vac ±10%

88.

89. Mirror image

90. Program restart

Setting and display unit 10.4" color LCD/MDI (standard size)

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-11

G52、G53、G54～G59

：

99 sets

：

160 Meter

：

50～60Hz±3Hz

2-11

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91. Manual handle interruption

92. Single direction positioning

93. Programmable data input

94. 2D coordinate rotation

95. Manual guide

96. Background editing

97. Playback

98. Scaling

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-12

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3、So

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2.4 Operator’s Control Panel

2.4.1 LCD/MDI panel

LCD/MDI consisted of LCD (10.4” color display) and keyboard, shown as Figure 2-4.

【LCD unit】

1、Liquid-crystal display

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-13

1、10.4 LCD 2、Memory card interface

2、Memory card interface

【MDI unit】

4、Help key

5、Reset key

ft key switch

6、Edit key

7、Cancel key

8、Input key

3、Soft key switch

4、Help key 5、Reset key 6、Edit key 7、Cancel key 8、Input key 9、Function keys 10、Cursor keys 11、Page-Up/Down keys

、Shift key

12、Shift key

11、Page-Up/Down keys

10、Cursor keys

Figure 2-4 LCD/MDI panel

9、Function keys

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A. Key function:

The position push-button indicates the current position of the slides. The information is spread over pages.

In "EDIT" mode the cursor can be moved the any desired command by

using the Cursor Forward or Reverse. In "MDI" mode the cursor can be input data to the buffer memory. In "AUTO" mode the cursor can be displayed current commends.

The OFFSET push-button displays either the offset chapter or work shift chapter. Repeatedly pressing "OFFSET" push-button will alternately display on chapter or the other.

The button displays setting of the System Diagnostic data and System parameter data.

The button displays Alarm messages of interest to the operator in two chapter.

The software operator's manual shown as following figure which can be determined by the following procedure:

1. Press the Offset & Setting button.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-14

OPR 3. Select the OPR soft

2. Select the manual by pressing this button which located under the CRT

-key by pressing the button located under the CRT

4. Press the page button down, then the following picture will be displayed.

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OPERATOR'S PANEL O0000 N0000

OP STOP ： ■ OFF ON MAN-ABS ： ■ OFF ON PLAY BACK ： ■ OFF ON MST LOCK ： ■ OFF ON AXES ILK ： ■ OFF ON Z CANCEL ： ■ OFF ON TL SKIP ： ■ OFF ON PGM RSTA ： ■ OFF ON

ACTUAL POSITION (ABSOLUTE) X 2000.000 Y 500.000 Z 100.000

14:32:15 MDI

【MACRO】【MENU】【OPR】【TOOL LF】【】

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-15

Figure 2-5 Software Operator's Panel

OP STOP :

MAN-ABS :

PLAY BACK: "ON" means teach in function will be effective.

MST LOCK :

AXES ILK: "ON" means machine lock is active.

Z CANCEL: "ON" means Z axis travelling will be cancelled.

TL SKIP

"ON" Optional stop function will be active that causes the control to stop execution of a part program after completing a block containing an M01 code. The function is active when the push-button is illuminated. An M01 code is ignored when the push-button is not illuminated. The push-button can be activated before or during a block containing an M01 code. When a block containing an activated M01 is completed, all slide motion and spindle rotation ceases, coolant pump turns OFF, Feed Hold push-button is illuminated and Optional Stop push-button flashes. The push-button is active in Dry Run and Machine Lock modes.

Warning: It is the part programmer's responsibility that to program

M03, M04, M13 or M14 to restart the spindle and coolant af the part program is resumed.

Pressing Cycle Start button will cause program to resume. Feed Hold light will turn OFF. The Optional St

must be pressed a second time to be deactivated. "ON" the amount of manual movement is to be added to the absolute value.

When M.S.T.LOCK mode is active, M.S.T. function operations are locked.

: When TL SKIP is active, the currently tool w

ill be removed.

ter

op push-button

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PGM RSTA:

Several pages are included in the chapter selected with each function button. The page is selected with PAGE button.

NOTE: The data displayed on the screen disappears when one of the function

B. Keyboard functions

C. Cursor shift keys:

When Auto Power Off function is active, machine will be OFF automatically in preset timing. This function specifies sequence No. of a block to be restart when a tool is broken down or when it is desired to restart machining operation after a day off, and restart the machining operation from that block.

buttons and the "CAN" key are pressed. Thereafter, when either function button is pressed, the corresponding screen is displayed again. When the unit is not used with the power turned on for long time, turn off the screen. This is effective to prevent the image quality from deteriorating.

Press this key to reset the CNC, to cancel an alarm etc.

1. This key is used to shift the cursor a short distance in the reverse direction.

2. This key is used to shift the cursor a short distance in the forward direction.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-16

D. Page shift keys:

This key is used to changeover the page on the CRT screen in

E. Program Editing Key:

the reverse direction.

This key is used to changeover the page on the CRT screen in the forward direction.

This button is used in Edit mode to alter a data word in an enabled program stored in memory.

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The "Insert" button is used in Edit mode to insert data words, an entire block or several blocks of data, into an enabled part program stored in memory. It is also used when entering a part

F. Symbols & alphabets keys:

program into memory from the MDI keyboard.

The "Delete" button is used in edit mode to delete a data word, an entire block, or several blocks of data, from an enabled part program stored in memory. It is also used to delete a complete part program from the program Directory.

The "Can" button is used to erase incorrect data entered on the MDI keyboard before "Insert" button is pressed. Character are erased singularly each time the button is pressed starting with the last character entered. That means when the address key or the numerical key is pressed next, the position where the alphabet or the numeral is inserted next is indicated by "-". When the cancel key is pressed, the character immediately before the "-" is canceled.

The button is used when entering information from the MDI keyboard. When an address or numerical key is pressed, the alphabet or the numeral is input once to the key input buffer, and it is displayed on the CRT screen. To set the data input to the key input buffer in the offset register, etc., press the Input key.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-17

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2.4.2 Machine control panel

The description of Machine control panel will be as below:

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-18

Figure 2-6 Machine Control Panel

A. Rotary Switches:

1. MODE selector:

There are seven modes available on this selector which are as below:

EDIT is used when editing a part program stored in memory; to add

data to memory; to delete data from memory and to modify data in memory. To use this mode, Program Protect switch must in "OFF" position.

AUTO Press the cycle start button of the operating panel. The

program in the AUTO operation memory will be executed. When pressed, automatically operation begin and cycle start lamp lights.

MDI the common of the multiple blocks can be input from the

T/MDI panel to the MDI operation buffer memory. The program in the MDI operation buffer memory can be edited in the same method as that for the program registered in the memory. Press the START key of the operating panels the program in the MDI operation buffers memory will executed.

HANDLE can be used to move all axes manually. Select the axis to

be moved by the axial selector, the selected axis can be moved by Manual Pulse Generator. Handle Multiplication can be set by actuating one of the three steps X1, X10, X100.

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RAPID

be moved. The selected axis moves in its direction ( X+, X-,Y+,Y-, Z+, Z-). Feedrate can be set by Rapid override switch. Actuate and hold the corresponding axis key, the machine axis moves continuously at the setting traverse rate. Release the axis key held so far, the traverse movement will stop.

JOG operation can be moved selected axis and moves in its

directions (X+,X-,Y+,Y-,Z+,Z-), Feedrate can be set by Jog feedrate override switch. Actuate and hold the corresponding axis key, the machine axis moves continuously at the set traversing rate. Release the axis key held so far, the traverse movement will stop.

HOME set to the Home position, press the selected axis to be the

reference point. The machine stops at the reference point return, lighting the Axes Home position LED. If 3 axes are selected simultaneously by three switches, three axes moves are allowed at the same time.

2. Cutting Feedrate Override With this dial, it is possible to override the feedrate designated by the program. An override of 0 to 150 % divide to 16 step, this switch provides to the feedrate of G01, G02, G03 and other G code which may using this feedrate for cutting.

push-button can be moved the machine axes. Select the axis to

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-19

3 Rapid Feedrate Override

The Rapid Override switch of 100%, 50%, 25% and F0 is provided, when the rapid traverse rate is 20 m/min. and this dial is set to 50%, actual rate becomes 10 m/min. F0 is a constant value specified by the parameter. Rapid override is effective by the following functions: (1) by G00. (2) during canned cycle. (3) in G27 and G28. (4) Manual rapid traverse.

4. Jog Feedrate Override With this dial, it is possible to override the feedrate designated by the program. An override of 0 to 1260 mm/min. divide to 16 step, this switch provides to the JOG feedrate switch.

5. Spindle Speed Override The spindle speed override switch allows the operator to modify programmed spindle speeds in steps of 10% from 50% to 120%. The actual spindle speed what you commended can be seen on the

and displays current block "S". The switch is active in AUTO,

CRT MDI or Dry Run modes.

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B. Push-buttons:

1. Spindle CW push-button

(included lamp）:

2. Spindle CCW push-button (included lamp):

3. Spindle Stop push-button：

4. Spindle Orientation push-button

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-20

The spindle CW push-button is an illuminating, momentary type, push-button. The light must be "OFF" for spindle CCW mode operation. Effective by mode selected in Handle position (push-button illuminated). Spindle rotates in clockwise direction. Note: After machine "ON", spindle speed must be keyin in

the memory by MDI mode, then this button is effective for pressing.

The spindle CCW push-button is an illuminating, momentary type, push-button. The light must be "OFF" for spindle CW mode operation. Effective by mode selected in Handle position (push-button illuminated). Spindle rotates in clockwise direction. Note: After machine "ON", spindle speed must be keyin in

the memory by MDI mode, then this button is effective for pressing.

The spindle can be stop during machine in AUTO / MDI mode. Press Feed Hold button, then press Spindle Stop button to stop the spindle. Spindle Stop will be lights up. The cycle can be restart by press Cycle Start button, spindle will be rotated immediately, axes will be feeding

1.5 sec. later. In JOG/RAPID/HANDLE mode, spindle stops immediately. The light must be "OFF" for spindle CW or CCW mode operation. The other function for this button is for unclamping the tool from spindle manually. To press this button once, then this button will light up and flashing for about 30 second, in the mean time, press the Tool release foot switch to release the tool from the spindle in 30 second. Pressing the reset button on the controller panel can reset it.

The "Spindle Orientation" push-button is used to stop spindle at its tool change position in Handle mode. The light must be "ON" for Spindle Orientation operation.

5. Cycle Start push-button:

The Cycle Start push-button is used to initiate programs in

UTO, MDI, Dry Run, and Machine Lock modes. It is illuminated while a data block is being executed. When control is in an End of Block, Feedhold or MDI condition, the button will not be illuminated. If Feedhold push-button is pressed during execution of a part program, Cycle Start light will turn "OFF".

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CYCLE

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STOP

6. Cycle Stop push-button

7. X + push-button: The X+ push-button is momentary type switch that allows

8. X - push-button: The X- push-button is momentary type switch that allows

9. Y + push-button: The Y+ push-button is momentary type switch that allows

10. Y - push-button: The Y- push-button is momentary type switch that allows

11. Z + push-button: The Z+ push-button is momentary type switch that allows

12. Z - push-button: The Z- push-button is momentary type switch that allows

13. 4th + push-button: The 4th + push-button is momentary type switch that

14. 4th push-button:

The button allows the operator to stop all axial motion during execution of an enabled part program. It is active in memory AUTO, MDI (Block by Block), Dry Run and Machine Lock modes. It is illuminated when active. It has no effect on active spindle speed. At M.S.T. operation continues up to the end of the block. Cycle Start light and Spindle CW or CCW button light will turn "OFF" when feedhold is activated. Normal operation maybe resumed by pressing Cycle Start push-button.

the operator to jog the X axis in plus X direction. It is enabled when mode is selected in JOG position. Press the push-button to return to the reference point by mode selector in "HOME" position.

the operator to jog the X axis in minus X direction. It is enabled when mode is selected in JOG position.

the operator to jog the Y axis in plus Y direction. It is enabled when mode is selected in JOG position. Press the push-button to return to the reference point by mode selector in "HOME" position.

the operator to jog the Y axis in minus Y direction. It is enabled when mode is selected in JOG position.

the operator to jog the Z axis in plus Z direction. It is enabled when mode is selected in JOG position. Press the push-button to return to the reference point by mode selector in "HOME" position.

the operator to jog the Z axis in minus Z direction. It is enabled when mode is selected in JOG position.

allows the operator to jog the 4th axis in CW 4th axis direction. It is enabled when mode is selected in JOG position. Press the push-button to return to the reference point by mode selector in "HOME" position.

The 4th - push-button is momentary type switch that allows the operator to jog the 4th axis in CCW direction. It is enabled when mode is selected in JOG position.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-21

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15. Overtavel Release push-button:

16. Coolant On push-button:

17. Coolant Auto push-button:

18. 4th Axis Neglect push-button: (option)

19. Chip Conveyor push-button:

20. Home Position Return push-button

21. Work Lamp push-button:

22. Door open push-button:

When the axes overtravel, set the mode selector in Handle position, press Overtravel button, in the mean time, release the axes by Manual Handwheel. (M.P.G.)

The push-button is an illuminating, latching type push-button. The coolant motor ON is active, when the button is illuminated. The Coolant pump is always ON regardless of operating mode. When the button is pressed a second time, the coolant pump is OFF regardless of operating mode. The coolant pump can be controlled by

coolant ON push-button is pressed or released, M08, M13, M14, M28, M33, M44, M51 must be programmed in memory or tape to turn coolant pump ON and M05 or M09 to turn pump OFF.

The push-button is an illuminating, latching type push-button. Press the button, coolant will be distributed in accordance with M08, M13, M14, M28, M33, M44, M51 command in Automatic operation. When coolant is being distributed in Automatic operation, depressing this button to OFF will stop coolant flow. Setting to Auto ON will cause resumption of coolant flow.

This function is optional available. Its function are as below:

1) To cancel 4th axis function, release the

2) If 4th axis is effective, to clamp the 4th axis by

The chip conveyor “ON” is active when the push-button is illuminated. When the push-button pressed a second time, the chip conveyor is always “OFF” regardless of operating mode.

Press the push-button (push-button light will come on), Z axis will move to its home position automatically. After Z axis is at its home position, Y axis will follow the Z axis procedure, and then the X axis.

The push-button is an illuminating latch type push-button. Work Lamp lights by pressing the button. button lamp will lights up.

The push-button is an illuminating momentary type push-button. Press this button while the machine is stationary,

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-22

UTO mode being selected. In this position, whether the

push-button before machine power "ON". release the button, unclamp the 4th axis by depress

the button.

the operator door will be opened.

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23. Buzzer OFF push-button:

24. Single Block push-button:

25. DNC push-button:

26. Block Skip push-button:

27. Dry Run push button:

28. Manual Air blow push button:

29. Auto power OFF push button:

30. Handle Interruption push button:

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-23

When machine alert, buzzer will comes "ON" and the lamp lights up. To turn the buzzer "OFF" by pressing the button and the lamp will flash.

The Single Block push-button is an illuminating, latch type switch push-button used to initiate AUTO, MDI, Dry Run and Machine Lock modes. It is illuminated while the push-button is being pressed. One block of the program is executed, and then the execution is stopped. If the cycle start button is pressed, the next block is executed and then the execution is stopped again. The Single Block push-button must be pressed a second time to be de-activated.

The DNC button is an illuminating, latch type switch push-button used to active the DNC operating modes. The lights ON means DNC mode is active.

The Block-Skip push-button is an illuminating, latching type that causes the control to ignore any block containing a Slash code ( / ). The function is active when the push-button is illuminated. When the push-button is not illuminated, the data block is executed. If the slash code is the first character in the block, all data to the EOB character will be ignored when the push-button is active. If the slash code is placed in the middle of a block, only data from the slash code to the EOB character will be ignored; while data proceeding the slash code will be executed. To exit from Block Skip, press push-button a second time. The push-button is active in Dry Run and Machine Lock.

The Dry Run button is an illuminating, latch type switch push-button used to active the Dry Run operating modes.

ll axes movement will be travelling in JOG override

feedrate. The lights ON means Dry RUN mode is active.

The Manual Air Blow button is an illuminating, momentary type button used to active for manual air blowing to the working area. To cancel this function is by press the button once again. The lights ON means the function is active.

The button is an illuminating, latch type button which will be active when the program executing M02 or M30, the machine power will be turned OFF after a while. The light ON means this function is active.

The button is an illuminating, latch type button used to active the Handle Interruption function. The lights ON means the function is active.

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31. Tool Number Display push-button:

32. Feed Hold push-button:

33. Program Protect switch

34. Key switch for Manual mode

35. 4th axis unclamping push button: (OPTION)

36. Axes synchronized movement for the

uto head button:

(OPTION)

37. Angular Head unclamping push button: (OPTION)

The push-button is an illuminating, latching type push-button. When Tool No. Display mode is active (push-button illuminated), the CRT can display current tool number on the spindle or ATC arm.

The button allows the operator to stop all axial motion during execution of an enabled part program. It is active in memory AUTO, MDI (Block by Block), Dry Run and Machine Lock modes. It is illuminated when active. It has no effect on active spindle speed. At M.S.T. operation continues up to the end of the block. Cycle Start light will turn "OFF" when feedhold is activated. Normal operation maybe resumed by pressing Cycle Start push-button.

The Program Protect key-switch should be turned to the ON or EDIT position and key removed except when part program editing is required. Part program can be deleted from memory or modified in any way when switch is in the OFF position. With this control, it can be operated by following process:

1) The program registered in memory and modified.

2) Re-setting the coordinate system.

3) Keying machine parameter by manual.

4) Setting the PC parameter and timer parameter.

The key switch must in the “ON” position when the mode selector is in “Manual mode” position. Machine will be getting alarm while machine is in Auto mode position and the Key switch is turn “ON”.

The 4thaxis unclamp push button is an white color illuminating latch type button which is provide to unclamp the 4 clamping device is unclamped. The lights ON means 4 axis is unclamped.

The axes synchronized movement button is an while color illuminating latch type with protect cover button which is enable to move all axes by MPG synchronizing movement as commended. The light ON means this function is active.

The Angular head unclamp push button is an white color illuminating latch type button which is provide to unclamp the angular head. The angular head then can be indexing only by MPG when the clamping device is unclamped. The lights ON means 4th axis is unclamped.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-24

axis. The 4thaxis can be rotated only when the

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C. Spindle status: (White Light)

Spindle high gear

Lamp:

Spindle low gear

Lamp:

Tool Release

Foot switch:

D. L.E.D. Lamps:

X Axis Home position L.E.D.

The X axis Home position light will flash whenever the X axis is moving to the reference points and will be lights up when the X axis is at the HOME position.

When the lights ON, means the spindle gear at the high gear shift.

When the lights ON, means the spindle gear at the low gear shift.

Tool release from spindle effective by mode selected in Handle position and press Spindle stop button. If you take out the tool from the spindle by using of this button, when there is no tool No. on the spindle, machine will alert you and this function will be ineffective.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-25

Y Axis Home position L.E.D.

The Y axis Home position light will flash whenever the Y axis is moving to the reference points and will be lights up when the Y axis is at the HOME position.

Z Axis Home position L.E.D.

The Z axis Home position light will flash whenever the Z axis is moving to the reference points and will be light axis is at the HOME position.

4th Axis Home position L.E.D. (option)

The 4th axis Home position light will flash whenever the 4th axis is moving to the reference points and will be lights up when the 4th axis is at the HOME position.

ATC ready L.E.D.

s up when the Z

The ATC Ready L.E.D. will light when ATC is ready for To Change.

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Low Hydraulic Pressure Light

E. Meters:

The Low Hydraulic Pressure Light will turn ON whenever the hydraulic system pressure at the pump drops below 600 psi, an Emergency Stop will be forced, and the message "Low Hydraulic Pressure" will be displayed on the CRT screen.

Low Coolant Level Light The Low Coolant Level Light indicates a coolant low condition as detected by a level sensor in the coolant reservoir. How the control treats the coolant low condition depends on the setting of coolant selector switch. If coolant low condition is present and coolant selector is set at OFF, low coolant level light will be ON but will not flash. If coolant low condition is present and coolant switch is set at ON or AUTO, low coolant level light will flash.

Low Lubricating Level Light The Low Lubricating Level Light will turn ON whenever the level of lubricant in reservoir falls below minimum operating level. The message "Low Lub. Level" will be displayed on the CRT screen. An Emergency Stop will be forced if machine is in AUTO mode.

Low Air Pressure Light The Low Air Pressure Light will turn ON whenever incoming air supply to the machine drops below 5 bar ( 5 kg ), an Emergency Stop will be forced, and the message "Low Air Pressure" will be displayed on the CRT screen.

10.

Emergency Stop If you press the Emergency Stop button on the machine, this light will light up.

Spindle

Speed Meter:

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-26

This meter indicates the currently active spindle speed in unit of RPM.

Load Meter:

The spindle load meter displays the percent of full load current available at the operation speed. The 150% level is peak current operation in the 100-150% range must be limited to the in the vicinity of 150% has a maximum ON time of 30 min. During any work period motor RMS value must be less than 100%.

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duty cycle

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F. Emergency Stop Buttons:

Emergency

Stop push-button:

G. Manual Pulse Generator (M.P.G.) Control Panel:

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-27

If you press the Emergency Stop button on the machine operator's panel, the machine movement stops in a movement, mechanical reference point will disappear. Spindle stops rotating automatically. The button is locked when pressed. The button can be unlocked by twisting it.

1. Axial position selector:

2. Handle Multiplication Switch:

3. Manual Pulse Generator :

Figure 2-7 M.P.G. control panel

Selecting which axis you want to move. (X,Y,Z,4th)

X1: When switch is placed at

the M.P.G

X10: When switch is placed at X1 position each

graduation the M.P.G

X100:When switch is placed at X1 position each

graduation the M.P.G

The feedrate can be adjusted precisely by using the Manual Pulse Generator. The incremental Jog handwheel allows the operator to jog a slide in increments when Mode Select Switch is in Handle position. The value of each handwheel increment depends on the setting of Handle Multiplication switch and the axis to be jogged depends on the setting of Axial Position Selector.

. represents 0.001 mm.

X1 position each graduation

. represents 0.010 mm. . represents 0.100 mm.

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H. Magazine's control panel

This control panel (Figure 2-8) is located on the Tool magazine side and only available on the mode selector of the machine control panel which is selected in handle position and the key-switch of the magazine control panel is in manual position. This design concept is prepared for customer service in trouble shooting and tool loading and unloading. The description of Magazine control panel will be as below:

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-28

※ ARM section: When Mode selector is in this section, its function will be effective

a. Spindle:

b. Middle:

as following procedures.

1. MODE selector:

There are eleven modes available on this selector which are also divided in three sections. These three sections are ARM, DOOR and MAGAZINE. Its descriptions are as below:

TC arm can be moved toward the spindle. The function is active when the Mode selector is in Handle, Rapid or Jog position of the machine control panel and key-switch is in manual position. Once the magazine door is opened, ATC arm will be moved toward the spindle by pushing Manual step push-button.

TC arm must be stand by in the middle position when machine is ready for the operation. In case of any trouble shooting that the ATC arm is out of this position, operator must return the ATC arm to the middle position.

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c. Magazine:

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d. CW:

e. CCW:

f. Up:

g. Down:

※ DOOR section: When Mode selector is in this section, its function will be

a. Open:

b. Down:

a. CW:

b. CCW:

effective as following procedures.

※ MAGAZINE section: When Mode selector is in this section, its function will be

effective as following procedures.

TC arm can be moved toward the magazine when ATC arm is in down position. The function is active when the Mode selector is in Handle, Rapid or Jog position of the machine control panel, key-switch is in manual position,

TC arm is in down position and magazine door is opened. Some status can not be used, due to the safety regulation forced.

TC arm can be rotated CW in its middle position. The function is active when the Mode selector is in Handle, Rapid or Jog position of the machine control panel, key-switch is in manual position, ATC arm is in down position and magazine door is opened.

TC arm can be rotated CCW in its middle position. The function is active when the Mode selector is in Handle, Rapid or Jog positions of the machine control panel, key-switch is in manual position, ATC arm is in down position and magazine door is opened.

TC arm must be stand by in the UP and Middle positions when machine is ready for the operation. In case of any trouble shooting that the ATC arm is out of this position, operator must return the ATC arm to the up position. ATC arm can be moved down in Middle position. The function is active when the Mode selector is in Handle, Rapid or Jog position of the machine control panel, magazine door is opened and key-switch is in manual position.

Magazine door can be opened during machine in Manual mode. The function is active when the Mode selector is in Handle, Rapid or Jog position of the machine control panel and key-switch is in manual position.

TC arm can be moved down in Middle position. The function is active when the Mode selector is in Handle, Rapid or Jog position of the machine control panel, magazine door is opened and key-switch is in manual position.

The magazine can be indexed for tool loading and unloading by manual mode at any time. The function is active when the key-switch is in manual position whatever machine is in Auto mode or Manual mode. The magazine can be indexed in CW direction by pressing the Manual step push-button.

The magazine can be indexed for tool loading and unloading by manual mode at any time. The function is active when the key-switch is in manual position whatever machine is in Auto mode or Manual mode. The magazine can be indexed in CCW direction by pressing the Manual step push-button.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-29

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2. Manual step button: The manual step push-button is momentary type switch that allows the operator to jog the tool magazine in motion when the magazine selector is in certain position.

3. Key-switch: The tool magazine protect key-switch should be turned to the Lock position when machine is ready for operation or in Auto mode and key removed except when jog the tool magazine is required. If machine mode is selecting in Auto or Edit mode when switch is in the Manual position, machine will be alert. With this control, it can be operated for the following purposes:

1) Additional tool is loading or unloading without interrupt

machine operation in Auto mode.

2) Jog the ATC or magazine single motion for trouble shooting

in Manual mode. (Machine mode must be selected in Handle, Jog or Rapid mode position.)

4. Fault reset: Pressing this button can reset machine alarm.

5. Emergency Stop: If you press the Emergency Stop button on the machine operator's panel, the machine movement stops in a movement, mechanical reference point will disappear. Spindle stops rotating automatically. The button is locked when pressed. The button can be unlocked by twisting it.

AWEA SP/LP Series Manual - Chapter 2. INSTRUCTION 2-30

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AWEA SP/LP Series Manual - Chapter 3. POWER UP AND POWER DOWN 3-1

3. POWER UP AND POWER DOWN

3.1 Inspection before Operation

Checking List to be followed before operation of the machine is as follows:

3.1.1 Checking before Power Up

‧Air filter unit

2. Any lub. oil in reservoir ? Check visually

‧Hyd. Oil Tank

‧

2. Oil sufficient? Check visually

3. Any leakage? Check visually

‧Chip conveyor ‧Coolant Tank

2. Coolant sufficient? Check visually

3. Any leakage? Check visually

‧Slide cover ‧Magazine door ‧Table ‧Spindle ‧Electric cabinet

2. No damage or disconnection

‧General

2. No looseness of bolts on

DANGER

Check point Check item Method Remark

Spindle Oil Cooler

The electric box, motor, transformer and relay boxes with a high-voltage mark have terminals of lethal voltage. Only electrical experts with official qualification are authorized to open their covers and doors. Cable and wire with damaged film can cause electric leakage or shock. Double-check that there is no damage on cable and wire. Failure to follow this warning will result in serious personal injury or death from electric shock.

1. Drain the water in reservoir? Check visually

Air pressure 5-7 kg/c㎡ ?

1. Hydraulic oil sufficient? Check visually

1. Temperature setting value? Check visually

1. Chips removed? Check visually

1. Any chips accumulated? Check visually

1. Spindle taper clean? Check visually

1. Door closed? Check visually

on external wiring or cable?

1. Machine environment well sorted out?

cover, etc.?

3-1

Check visually

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3.1.2 Power Up

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DANGER

CAUTION

Power-up procedure is a systematic method of safely turning on the control and readying the machine for operation. The following is a comprehensive description of the 3 axial procedure: A. Turn MAIN SWITCH and AIR SWITCH "ON". B. Press POWER ON push-button.

When buzzer has beeped, that indicates that the control is in an EMERGENCY STOP condition. Turn EMERGENCY STOP push-button in clockwise direction to make certain it is released; beep will be disappeared. Machine is ready for operation.

C. To Zero axes:

(1) Set Mode Selector at HOME position.

Set Rapid Override Switch at 50%. Press Home position return push-button (push-button light will come on). The Z axis will move to the Home position (pos lights up, the Z axis is at the reference zero position. The Y axis will follow up the Z axis procedure, and move to the Home position automatically until all axes Home position L.E.D.'s light up indication that all the axes are at their reference zero position. (c) procedure can be operated by the manual push-button of each axes. Press and release X+ push-button, X axis will move to the positive side of Home position. After X+ push-button light is out and X Home position L.E.D. lights up indicating that the X axis is at it the slides arrive at their reference zero position, Y+ and Z+ push-button lights will be out and Home position L.E.D. Y and Z will light up. Turn Rapid Override Switch to 100% and try (e) procedure again, to be sure this function is O.K.

AWEA SP/LP Series Manual - Chapter 3. POWER UP AND POWER DOWN 3-2

‧DO NOT touch any switches or buttons when hand are wet.

‧CHECK the machine environment is clean so that

convenient for operation.

‧CHECK hydraulic oil, coolant and pneumatic pressure

are sufficient to work.

‧WARM UP the machine for approx. 15 minutes after

turning the power ON

‧WHEN setting the spindle speed above 3000 rpm, pay the

closest attention.

s reference zero position, press the Y+ and Z+ push-buttons. When

itive direction). After Z axis Home position L.E.D.

3.1.3 Checking After Power Up

Check Point Check item Method Remark

‧Motor ‧Air unit

2. Hose leakage? Check visually

‧Coolant unit ‧Hydraulic unit ‧CRT screen ‧Operation panel

1. No abnormal sound or heat?

1. Air pressure (5-7kg/c㎡)?

1. Pump running perfect? Check visually

1. System pressure (40 kg/c㎡)?

1. No alarm displayed? Check visually

1. Warning lamp lights? Check visually

3-2

Check visually Check visually

Check visually

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3.2 Power Down

AWEA SP/LP Series Manual - Chapter 3. POWER UP AND POWER DOWN 3-3

CAUTION

To prevent damage to control, machine tool or drives during shut down, follow the Power-Down procedure listed below: A. Establish a condition that ensures that the machine tool will not be damaged

when control is shutdown. Ideally, establish an end-of-program condition with all axes at Home position. If this can not be accomplished, a cycle stop is adequate, but try to position the axes clear of the workpieces.

B. Press Emergency Stop push-button. If rotating, spindle will dynamically brake

to a stop. Any axis motion will also cease. Power is removed from axes drive

motors and spindle driving motor, thus disabling axes and spindle. C. Press Power OFF push-button. D. Turn disconnect switch OFF and turn Air switch OFF.

Note: The machine is placed in E-Stop before the control is turned OFF is to

remove power in two distinct steps; first from the drive motor, then from the drives. Removing all power at once can damage the machine.

All personnel must know the location of Emergency Stop buttons and how to use them in case of Emergency.

‧ALWAYS lock the Main Switch by locker to protect

unauthorized personnel.

‧DO NOT leave keys on the switches or lockers after

machine is turn off.

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3.2.1 Emergency Stop

In case of any emergency cases, press the button, which is nearest button as soon as possible. Machine will be stopped immediately. CRT screen will display the alarm message " Not ready ". After the emergency situation has solved, turn the switch clockwise to release the push-button.

Locations of Emergency Stop push-button:

AWEA SP/LP Series Manual - Chapter 3. POWER UP AND POWER DOWN 3-4

3.2.2 Other Stops

There are several methods to stop machine during machine in AUTO or MDI operation. The descriptions are as below:

A. Program Stop ( M00 )

Stop program, stops spindle, turns coolant OFF, "Tool release" push-button is activated. "Feedhold" light flashes intermittently. Cycle operation is stopped after a block containing M00 is executed. When the program is stopped, all existing modal inform block operation. Specifying CNC start can restart the cycle operation. It is the programmer's responsibility to program an M03, M04, M13, or M14 to restart spindle and

Figure 3-1 Location of E-Stop button

turn coolant on when rest

arting the program after an M00 program stop.

3-4

ation remains unchanged as in single

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B. Optional Stop ( M01 )

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C. End Of Program ( M02, M30 )

D. Feed Hold or Cycle Stop push-buttons

CYCLE

STOP

Performs the same function as M00 but will not stop the cycle unless "Optional Stop" push-button is activated (illuminated) before the block containing the M01 is read by the control. If "Optional Stop" is not activated, the cycle will continue without stopping. When active, the "Cycle Start" light goes out, "Optional Stop" lights up and "Feed Hold" light is illuminated. This function is useful when it is necessary to gauge the workpiece during setup. Pushing "Cycle Start" push-button allows program to continue. It is the programmer's responsibility to program an M03, M04, M08, M13 or M14 to restart spindle and turn coolant on when restarting program after an M01 Optional Stop.

ON : Press the button, button lamp will lights up.

Machine will be stopped after the block containing the M01 is

Machine will continue without stopping after the block

The M02 or M30 is used at the end of the program. It is usually the last block programmed. It stop the spindle, and turns coolant off. "Cycle Start" light goes out and Feedhold light flashes intermittently. When entering a program in memory from MDI keyboard, placing M30 at end of Program will cause program to automatically return to stop when M30 is encountered in the enabled program.

The Feed-Hold push-button allows the operator to stop all slide motion during execution of an enabled part program. It is active in memory AUTO, MDI, Dry Run and Machine Lock modes. It is illuminated when active. It has no effect on active spindle speed. The following steps take place after all interpolation has been completed:

(1) At M.S.T. or B, operation continues up to the end of block. (2) Cycle Start light will turn OFF when Feed hold is activated. (3) It will be stopped in G04 when Feed hold is activated.

Normal operation may be resumed by pressing Cycle-Start or Feed-Start push-buttons.

AWEA SP/LP Series Manual - Chapter 3. POWER UP AND POWER DOWN 3-5

read by the control. Machine will be restarted after release the Optional Stop push-button.

OFF : Release the button, button lamp will goes out.

containing the M01 is read by the control.

FEED

START

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Note 1:

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Note 2:

E. Single Block

It is illuminated while the push-button is being pressed. One block of the program is executed, then machine will be hold on, the execution is stopped.

ON: It will be illuminated while the push-button is being pressed. One block of the program is executed, and then the execution is stopped. If the Cycle Start is stopped again. At the end of each program block, the machine is placed in a Feed Hold condition.

OFF: It will be de-activated while the bush-button is being released. When G28 & G30 are in the same block, the execution will stopped in G28 or G30 whatever which G code is executed. In Canned cycle, machine will stopped at the end of point 1, 2 and 6 during Single Block is activated.

AWEA SP/LP Series Manual - Chapter 3. POWER UP AND POWER DOWN 3-6

button is pressed, the next block is executed and then the execution

Note 3:

Rapid Traverse

Feedrate Traverse

When Single Block is activated, machine will not be executed during a block containing an M98P; M99; and G65. But machine will be executed during a block containing an address other than O, N or P, and M98, or M99.

F. Spindle Stop

The spindle can be stopped during machine in AUTO operation. Press Feed Hold button, machine will stopped, then push Spindle Stop button, the push-button will be illuminated. The spindle will be restarted after pressing Cycle Start button, all axes movement will be executed 1.5 sec. later on.

The Spindle stop push-button can also be used to manually release the tool holder from the spindle, once pressed the button, the button light will be flashed then push the footswitch for tool unclamping which is located in front of the operator‘s door. The drawbar will stay in the open position as long as the button is held depressed. The button light will be flashed in 30 seconds valid for tool unclamping from Spindle. The spindle unclamping function will be invalid once light flashing stopped. This push-button is available only when spindle rotation is stopped and machine is out of cycle.

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G. Reset

RESET

3.2.3 Power Down

When the control loses power, either because of a power fail or because the Power Off push-button has been pressed, the control system disables all outputs, including the machine power permission control relay. If the control power is lost during any data entry operation, the correctness of the data being entered cannot be guaranteed and should be verified. All information previously entered into the system is retained; active information such as an operator entered MDI block is lost. There is some mechanical safety devices on the machine, which can protect the operator or third party. a list is as below:

The Reset push-button is active anytime control is ON. It cancels active spindle speeds and slides motions, resets G and M codes to start-up conditions and cancels active offsets. If Tool Change is progressing when "Reset" is pressed, ATC will progress continuously until "Reset" is held depressed. "Reset" is also used to clear an alarm State after fault has been corrected. To return a program in memory to the beginning, press "Program" push-button.

Spindle Tool Power Drawbar Clamp Clamp Spindle Tool Power Drawbar Unclamp Clamp Spindle Motor Rotating Stop All Axes Movement Moving Stop Z Axial Brake Unclamp Clamp Controller Power Unit On Off

AWEA SP/LP Series Manual - Chapter 3. POWER UP AND POWER DOWN 3-7

Safety Items Power ON Power Lost

3.3 Power on Procedure List

A. Turn ON Air Switch. B. Turn ON the Main Power Switch. C. Press the Power On push-button. D. Release the Emergency Stop button. E. Set the Mode Selector in HANDLE position. F. Move all axes away 200mm from Home position by M.P.G. G. Set the Mode Selector in HOME position. H. Set Rapid Override Switch at 50%. I. Press HOME Position Return push-button. J. All axes will move to the Home position individual.

3.4 Power down Procedure List

A. Set the Mode Selector in HOME position. B. Set Rapid Override Switch at 50%. C. Press HOME Position Return push-button. D. All axes will move to the Home position individual. E. Depress the Emergency Stop button. F. Press the Power Off push-button. G. Turn OFF the Main Power Switch. H. Turn OFF Air Switch.

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4. OPERATION INSTRUCTION

4.1 Mode select Operation

According to the operating safety regulation, all the activities must be stop whenever the mode is selecting. When the mode is exchanging between AUTO/MDI and HANDLE/RAPID/JOG/HOME, the spindle, feed system will be stopped.

* To remain the AUTO mode, then press the CYCLE START button again. * To remain the HANDLE mode, then follow the operating instruction.

) When the mode is selected, it must be reconfirmed by MODE key, the mode

changed will be then effective.

Mode Key confirmation instruction must be Î ON Î OFF Î ON (For CE regulation)

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-1

WARNING

If the operation is Stop or hold ON while at Auto execution, please follow the operation method here under instruction to avoid change the mode without any notice. A. Terminate the further execution:

(1) Press the E-Stop button. (2) Press the RESET button.

B. Pause the execution:

(1) Feed system stop temperary:

Press the FEED HOLD button, to feeding again by pressing CYCLE START.

(2) Stop the feed systen, then spindle speed:

(i) Press the FEED HOLD button, feed system will be stopped, feed

system stop, then press the SPINDLE STOP button, then spindle will be stopped. If the SPINDLE STOP button is pressing under the feed system is working, then the spindle will not be stopped.

(ii) Press the CYCLE STOP button, the feed system stop, then the

spindle will be stopped. To remain the spindle rotate, then press the CYCLE START button. The spindle will be rotating at the previous spindle speed, then feed system is active.

* Mode selecting back to AUTO mode, execute the previous

program, the controller will remain the previous spindle speed rotating direction and speed.

* Turn the mode to the MANUAL mode to move each axis

during the controller is runing the program under AUT O mode, the machine position will be displaced.

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O0000; M03 S300; %

O0000; M03 S500; X500.; Z-300.; X-500.; Z300.; %

WARNING

IF the mentioned above instruction is not followed, the the following condition could be happened.

At MDI mode:

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-2

AT the end of program, M02 or M30 must be putting . To clear the Data in the RAM, must be pressing the Reset button in order to avoid any reaction later on.

z Press the CYCLE START button, then spindle will be running

at 300 rpm CW,.

z The mode selection at HANDLE mode position is selected,

the spindle will be stopped.

z When the mode turns back to MDI, press the CYCLE START,

then the spindle will remain to STOP.

z Press the RESET button to finish all activity.

z Press the CYCLE START button, then the spindle will be

running at 500 rpm CW and feeding.

z The mode selection at HANDLE mode position is selected,

the feed system will then stop and spindle stop. The display will remain without change.

z When the mode turns back to MDI, press the CYCLE START

button, then the spindle remain to run at 500 rpm CW, then feed system will be active later. When the program is finished, the spindle speed will remain at 500 rpm, because there is no M05 or M02 or M30 at the end of program.

z Press the RESET button to finish all action.

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4.2 Manual Operation

4.2.1 Reference Point Return

WARNING

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-3

Before return to HOME position, move all axes away from HOME position at minimum 200mm.

Set the Mode selector in HOME position.

Home mode is selected, if X,Y,Z, or 4th are selected simultaneously by three or four push-buttons (X+, Y+, Z+ ,or 4th+), three or four axes moves are followed at the same time. If press the HOME position return push-button, Z axis will move to its home position. After Z axis is at its home position, Y axis will follow the Z axis procedure, and then the X axis, 4th axis.

Note：Before Home return positioning, move away min. 200

mm from Home position by using M.P.G. handwheel.

1.1 Press this push-button that allow the operator to jog the X

1.2 The X axis Home position L.E.D. will flash whenever the X

When NC mode is exchanging, Mode Key must be confirmed as the following instruction: press button ON Î OFF Î ON (For CE regulation).

axis in the plus X direction. There are three possibilities to interrupt the home return function:

1) Press the Reset push-button on CRT/MDI panel.

2) Turn the mode selector away from HOME position.

3) Press the Emergency Stop button.

axis moves to the reference points and will light when the X axis returns to the HOME position. The coordinate system of X axis will set to 0 automatically.

Y, Z, 4th axes movements will follow X axis procedure.

Press the push-button (push-button light will come on), Z

axis will move to its home position. After Z axis is at its home position, Y axis will follow the Z axis procedure, and then the X axis. All axial L.E.D. will come on.

There are three possibilities to interrupt the home return

function:

1) Press the Reset push-button on CRT/MDI panel.

2) Turn the mode selector away from HOME position.

3) Press the Emergency Stop button.

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4.2.2 JOG Feedrate Operation

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-4

This Switch of four positions by the operator to manually

change feedrate from 0 to 100% during axes motion in Home position return. Without Home position return, axial Rapid override switch is ineffective during machine is in Manual mode or AUTO mode.

Machine Rapid Override Switch is effective in Home position

return will be defined by the parameter No. 1005, bit 0, its definition is as below:

: Rapid Override Switch is ineffective, before all axes are

Reference Point Return to its Home position.

: Rapid Override Switch is effective, whatever machine is

Reference point returned or not.

A. JOG mode：

1. Set the mode selector in JOG position. JOG mode is selected, X axis can be moved by pressing X+ momentary push-button (button is illuminated) that allows the operator to jog the X axis in the plus X direction with its Jog Override Feedrate. Axial movement will stopped by released the push-button. Depress Xpush-button (button is illuminated) that allows the operator to jog the X axis in the minus X direction with its Jog Override Feedrate. Y, Z, 4th axes are the same as X axis procedure.

When NC mode is exchanging, Mode Key must be confirmed as the following instruction: press button ON

OFF Î ON (For CE regulation).

2. Select JOG feedrate override switch

With this dial, it is possible to override the feedrate

designated by the program. An override of 0 to 1260 mm/min. divide to 16 step, this switch provides to the JOG feedrate switch.

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B. RAPID override mode:

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-5

3. Select the axis what you want to move.

JOG or RAPID mode is selected, all axis can be moved by

pressing X+,X- or Y+, Y-, etc. momentary push-button (button is illuminated) that allows the operator to jog the X axis in the plus or minus X direction with its Jog Override Feedrate. Axial movement will stopped by released the push-button.

1. Set the mode selector in RAPID position.

RAPID mode is selected, X axis can be moved by pressing X+ momentary push-button (button is illuminated) that allows the operator to move the X axis in the plus X direction with its Rapid Override Feedrate. Axial movement will stopped by released the push-button. Depress X- push-button (button is illuminated) that allows the operator to move the X axis in the minus X direction with its Rapid Override Feedrate. Y, Z, 4th axes are the same as X axis procedure.

2. Select the RAPID override switch .

3. Select the axis what you want to move.

When NC mode is exchanging, Mode Key must be confirmed as the following instruction: press button ON

OFF Î ON (For CE regulation).

The Rapid Override switch of 100%, 50%, 25%, and F0 is provided, when the Rapid traverse rate is 20 m/min. and this dial is set to 50%, actual rate becomes 10 m/min., F0 is a

constant value specified by the parameter. F0 =1,000 mm/min

100% : X Axis = 20,000 mm/min

Y Axis = 20,000 mm/min

Z Axis = 12,000 mm/min

JOG or RAPID mode is selected, all axis can be moved by pressing X+,X- or Y+, Y-, etc. momentary push-button (button is illuminated) that allows the operator to move the X axis in the plus or minus X direction with its Rapid Override Feedrate. Axial movement will stopped by released the push-button.

；

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4.2.3 HANDLE Wheel Operation

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-6

1. Set the mode selector in HANDLE position. Select the axis to be moved by the axes selector, the selected axis can be moved by Manual Pulse Generator (M.P.G.). Handle Multiplication can be set by actuating one of the three steps X1, X10, X100. When NC mode is exchanging, Mode Key must be confirmed as the following instruction: press button ON

2 Set the Axis select mode

The axis to be moved is selected by setting of Axis select mode. The Handle wheel allows the operator to move a slide in increments when Mode Select Switch is in X, Y, Z or 4th position.

3. Set the Handle Multiplication Switch The value of each hand wheel increment depends on the setting of Handle multiplication switch and the axis to be

ogged depends on the setting of Axis select Mode. A list

of movement amount per degree is as below:

Input system X 1 X 10 X 100 Metric input (mm) 0.001 0.010 0.100 Inch input (inch) 0.0001 0.0010 0.0100

4. The Feedrate can be adjusted precisely by using of Manual Pulse Generator.

The increment

a slide in increments when Mode Select switch is in X, Y, Z or 4th axis position. The Handle multiplication switch defines the value of each graduation on Manual Pulse Generator:

X1: When switch is placed at X1 position each graduation

X10:When switch is placed at X1 position each graduation

X100: When switch is placed at X1 position each

Note: 1. If the Handle is rotated in excess of 5 turns /sec,

OFF Î ON (For CE regulation).

al jog handwheel allows the operator to move

the M.P.G. represents 0.001 mm.

the M.P.G. represents 0.01 mm.

graduation the M.P.G. represents 0.1 mm.

there is a difference between the Handle rotation amount and the machine movement distance.

2. Rotating the Handle too fast when X100 is selected, moves the tool or table at a rate as fast as the rapid traverse rate. A sudden stop gives the machine tool a shock.

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4.2.4 Manual operation of the Spindle

DANGER

Note：Before starting the spindle revolution manually , the spindle speed must

have been commanded already to NC by S code. When the power is turned ON, S code is set to 0 (zero), if you wish to run the spindle, the spindle does not rotate though the button illuminated.

The spindle can be rotated in the modes of HANDLE, RAPID, JOG, HOME by pressing the following push-buttons. S any interruption of Mode selector's changing.

Spindle Clockwise (CW) push-button. The spindle CW push-button is an illuminating, momentary type push-button. The light must be OFF for spindle CCW mode operation. Effective by mode selected in Handle position, press the CW push-button. Spindle rotates in clockwise direction. Spindle Counter Clockwise (CCW) push-button.

The spindle CCW push-button is an illuminating, momentary type push-button. The light must be OFF for spindle CW mode operation. Effective by mode selected in Handle position, press the CCW push-button. Spindle rotates in counter clockwise direction.

Spindle Stop push-button. Spindle can be stopped by the following methods:

2. Commanded M05 when mode selector is in AUTO position.

The CW & CCW push-buttons will light out when spindle is stopped.

Spindle Orientation push-button.

The spindle Orientation push-button is used to stop spindle at its tool change position in manual mode. The execution is the same as a M19 commanded in MDI or AUTO mode. When the spindle stopped in its position, the button will light up. To release the Spindle Orientation can be canceled by the method as below:

1. Commanded M3 or M4 in AUTO or MDI mode.

2. Press the spindle CW or CCW push-button when mode selector is in

3. Press the EMERGENCY STOP

Press the Reset button in Handle mode, spindle will be stopped immediately. The

push-button will be illuminated whenever spindle is not in running.

Press the push-button on the programmer's panel or Emergency stop button.

HANDLE mode.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-7

DO NOT approach the spindle while its running. SHOULD have the power been turned off before servicing the spindl CHECK AND MAKE SURE that the tool is clamped and no any interference envi spindle.

e unit.

ronment before turn on the

pindle speed will be rotated continue without

push-button.

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4.2.5 Spindle Tool Loading and Unloading

DANGER

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-8

DO NOT approach the spindle while its running. SHOULD have the power been turned off before servicing the spindl CHECK AND MAKE SURE that the spindle is stopped while cleaning the spindle taper.

e unit.

WARNING

MUST STOP the axial movement while in spindle tool loading and unloading.

◎

BE SURE that the tool number in the spindle and magazine are relati

◎

MAKE SURE that there is no tool in the tool pocket of the magazine of whatever number is occupied on the spindl

◎

IF the spindle has been occupied by a tool, DO NOT modify the spindle tool number at the value of "0".

◎

The tool must be performed by dimension check, clean and tightened pull stud before spindle loading.

◎

The tool to be mounted must meet the specified

specifications as below: Max. tool Dia. (full 215 mm (8.4") Max. tool Length = 350 mm (13.8") Max. tool Weight = 20 kg (44 lb)

/ adjacent empty) = 127 mm (4.9") /

ve to each other.

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NOTE: 1.The tool to be mounted must meet the specified specifications as below:

Max. tool Dia. (full / adjacent ) = 127 mm (4.9") / 215 mm (8.4") Max. tool Length = 350 mm (13.8") Max. tool Weight = 20 kg (44 lb)

2.Machine will be alert when you press the tool unclamp push-button while tool no. display is T=0.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-9

Set the mode selector in HANDLE position. Select the axis to be moved by the axes selector, the selected axis can be moved by Manual Pulse Generator (M.P.G.). Handle Multiplication can be set by actuating one of the three steps X1, X10, X100. When NC mode is exchanging, Mode Key must be confirmed as the following instruction: press button ON Î OFF ÎON (For CE regulation).

Spindle tool holder releasing function switches Press the Sp holder from the spindle, then push the footswitch for tool unclamping which is located in front of the operator‘s door. The drawbar will stay in the open position as long as the footswitch is held depressed. The button light will be flashed in 30 seconds valid for tool unclamping from Spindle. The spindle unclamping function will be invalid once light flashing stopped. This push-button is available only when spindle rotation is stopped and machine is out of cycle.

Tool Number Display push-button. The tool No. Display push-button is an illuminating latching type push-button. When Tool No. Display mode is active, the CRT can display current tool number on the spindle or magazine side.

To initial the tool number, please refer to the description on chapter 4.2.2.

indle stop push-button to manually release the tool

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4.2.6 Tool magazine operation instruction and trouble shooting

WARNING

(1) Before your requested tools are put into the magazine,

(2) The tool to be mounted should meet the specified

Max. tool diameter = 130 mm (5.1") Max. tool length = 350 mm (13.8") Max. tool weight = 20 kg (44 lb)

(3) During mounting of your requested tools in the

(4) During machine operation in AUTO mode and mounting

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-10

MAKE SURE all items as mentioned below before tool loading at magazine.

pre-check tool tips are in good condition and tighten and clean the tool holder.

specifications as follows:

magazine, Make sure that your expected tool pocket numbers are assigned by the controller.

of your requested tools in the magazine at magazine side, DO NOT set anywhere in ATC arm positions. ONLY magazine CW & CCW is permitted.

Figure 4-1 Operation panel at magazine side.

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A. Operation instruction on the magazine:

a. ARM SPINDLE: ARM move to Spindle side b. ARM MIDDLE: ARM move to Neutral position c. ARM MAGAZINE: ARM move to Magazine side d. ARM CW: ARM rotate in CW direction e. ARM CCW: ARM rotate in CCW direction

f. ARM UP: ARM move up g. ARM DOWN: ARM move down h. DOOR OPEN: Magazine door open

i. DOOR CLOSE: Magazine door close j. MAGAZINE CW: Tool magazine rotating in CW direction

k. MAGAZINE CCW: Tool magazine rotating in CCW direction

) Tool Magazine manual operation effective condition:

When the tool magazine key switch turn to MANUAL position while the ATC is not in Auto Tool Changing process; The tool magazine manual operation effective only when the ATC processing has been finished.

) Tool Magazine manual operation mode cancellation:

When the tool magazine key switch turn to LOCK position, press the FAULT RESET button and the button lights out, the Tool Magazine manual operation mode will be cancelled. If the cancellation can not be done, means ATC mechanism is not in the initial condition, then to cancel all condition must be pressed the FAULT RESET button.

(1)

Set the mode select switch to the HANDLE, RAPID or JOG position.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-11

(2)

(3)

(4)

Turn the key-switch from LOCK to MANUAL, which is located on the operation panel of the Tool Magazine.

Press this button to operate the magazine manually.

Whenever miss operating the magazine, the magazine will be getting alarm. The lights up means Tool Magazine is in manual operation mode. The light flashing means Tool magazine is abnormal or mis-operation.

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(5)

[For CE version only]

(6)

If the machine is equipped with CE version, then the magazine door

B. Operation instruction on the magazine:

must be opened only by pressing the DOOR open button under the Manual mode. When the door is open, the magazine chain will not be rotating.

Push this button, machine will be in Emergancy status and reset all NC data in the RAM. To terminate this E-stop status, turn the E-stop button in right hand direction to release the button, then push the OT Stop release push button to clear the E-stop status.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-12

ATC status

Activity

Spindle Clp

Spindle Rls.

Arm up

Arm down

Arm rotate

Door open

Door Close

Pocket Swing up

Pocket Swing dwn.

Pocket Ind. Pocket Stp.

Spindle Mgz.

door

Clam

RLS

X1008.1 X1008.2 X1006.5 X1006.4 X1012.1 X1012.2 X1011.4 X1011.5 X1011.6 X1011.7 X1006.1 X1006.0 X1006.1 X1006.0 D130 X1006.

1 0 - - - - 1 - 0 1 - - - - - - 1 0 - - - - 1 - 1 0 - - - - - - 0 1 - - - - 1 - 0 1 - - - - - - 0 1 - - - - 1 - 1 0 - - - - - - -

- - - - - 1 0 1 0 1 - - - - - - -

- - - - - 1 0 1 1 0 - - - - - - -

- - - - - - 1 0 0 1 - - - - - - -

- - - - - - 1 0 1 0 - - - - - - -

- - 1 0 - - 0 1 0 1 - - - - - - -

- - 1 0 - - 0 1 1 0 - - - - - - -

- - 0 1 - - - - 0 1 - - - 0

- - 0 1 - - - - 1 0 0

- - 1 0 - - - - 0 1 1 0 - - - - 0

- - 1 0 - - - - 1 0 1 0 - - - - 0

- - - - 0 1 1 0 - - - - 0 1 -

- - - - 0 1 0 1 - - - - 0 1

- - - - 1 0 1 0 - - - - 0 1 -

- - - - 1 0 0 1 - - - - 0

- - - - 1 0 (1) - - - - - - 0

- - - - 1 0 - - - - - - 0 1

Open Close Hori. Vert. Up Down CW CCW In Out Enb In. Mz. Arm PX

Pocket

ind.

ATC arm

ATC

arm

ATLM Mg

Pin P# A# M6

=A#=M

- 0

D131

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4.3 MDI operation

4.3.1 MDI Instruction

The MDI mode provides the operator with the means to manually enter and execute program information one block of information at a time. MDI blocks are executed independent of the Active NC program. Each MDI block is completely executed before the next MDI block can be entered. The MDI mode is terminated by depressing one of the other mode keys. If an MDI block is disp the block is erased. The control state which was active when the MDI mode was entered is retained when the MDI mode is terminated, unless the state is changed from end of block to end of program while in the MDI mode, in which case the end of program state is retained.

Note: The MDI mode can not be terminated if the cycle of an MDI block has

been started and has not been completed (in cycle or suspended in the middle of the block).

A. Programming

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-13

layed in the MDI Block entry area when the MDI mode is terminated,

Set the mode selector in MDI position. Press the PRGRM push-button, the CRT screen will displayed as below:

․ The program No. O0000 will inserted automatically. To program in MDI mode is

the same as program editing.

․ The length of a program which can be prepared is limited to one page of a CRT

screen. In the above case, the longest program is 6 lines with specification of the parameter, if the mode is switched to that of no modal information display, up to 10 lines of program can be prepared. If the number of lines of program exceeds the limit, % will disappear and insertion and modification operation will become impossible.

․ To delete a program by press the RESET push-button (when parameter no.

057 is set as MBCLR=1) or O「DELETE」.

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Program editing, please refer to FANUC operation manual.

B. Program Execution

Set the cursor on the head of the program. (Start from an intermediate point is possible) Press the START push-button on the FANUC Panel or Cycle Start push-button on the Control Panel. Machine will start to run. When the

C. Cautions and others:

program end (M02, M30) or % is executed, the program will be erased automatically and the operation is end. By command of M99, return to the head of the program is performed.

(1) Programs registered in the program memory can be called as

subprogram. In this case, the nest of subprogram is up to 2-loops combined with automatic operation (AUTO) program. (If a caution macro option is provided, up to 4-loops combined is possible.)

(2) If the custom macro option is provided, even in the MDI mode, custom

macro program preparation and execution is possible. macro program which call another macro program, macro call is not possible.

(3) A program to be prepared in the MDI mode uses program memory vacant

area. If there is no vacancy in the program memory, p in the MDI mode is not possible.

(4) Program prepared in the MDI mode will be erased in the following cases:

(i) In MDI operation, if M02, M30 or % is executed. (i) In AUTO mode, if memory operation is performed. (ii) In EDIT mode, if any editing is performed. (iii) Background editing is performed.

(5) The editing operation during the stop of MDI operation will start from the

cursor position which makes start, but not from the current cursor position.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-14

However, when a

rogram preparation

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4.3.2 Tool Number Initial and Command

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-15

WARNING

MAKE SURE ALL FOLLOWING ITEMS MUST BE CORRECTED BEFORE TOOL NO. CHANGE.

A. Procedure to initial Spindle Tool Number: (Display in vertical status)

Operation MESSAGE 09000 N9000

（MAGZ T#）（ATC Arm T#）（SPDL T#）

S T MDI [ ALARM ] [MESSAG ] [ ] [ ]

BE SURE that the tool number in the spindle and magazine are ◎

relative to each other.

MAKE SURE that there is no tool in the tool pocket of the ◎

magazine of whatever number is occupied on the spindle.

IF the spindle has been occupied by a tool, DO NOT modify the ◎

spindle tool number at the value of "0".

The tool must be perf◎ ormed by dimension check, clean and

tightened pull stud before spindle loading.

The tool to be mounted must meet the specified specifications ◎

as below: Max. tool Dia. (full / adjacent empty) = 130 mm (5.1") / 215 mm (8.4") Max. tool Length = 350 mm (13.8") Max. tool Weight = 20 kg (44 lb)

MAZ=#01 ARM=#02 SPD=#03

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B. Procedure to initial Spindle Tool Number: (Display in Horizontal status)

(OPT)

․ Spindle current status:「EMPTY」, machine operation is prohibited. ․ Spindle current status:「COVER」, machine is in vertical operation. ․ Spindle current status: 「HEAD」, machine is ins horizontal operation. ․ C axis current status: by means of tilting head information.

․ While the spindle status is in horizontal status, Y axis can only be returned

to HOME position when the C axis is in 270 degree.

OPERATION MESSAGE 09000 N9000

（MAGZ T#）（ATC ARM T#）（SPDL T#）

（SPDL CURRENT STATUS）

（C AXIS CURRENT STATUS）

S T MDI [ ALARM ] [MESSAG ] [ ] [ ]

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-16

MAZ=#01 ARM=#02 SPD=#03

SPD=2 : 1.EMPTY 2.COVER 4.HEAD

C AXIS ANGLE=3 : 3.0DEG 4.90DEG 5.180DEG 6.270DEG

In MDI mode

C. Procedure to initial Tool Number:

(1) Key-in M96T__ k1; (for the T number at the Tool magazine side)

Key-in M96T__ k2; (for the Key-in M96T__ k3; (for the T number at the Spindle side) (T__=T1 - T max. Tmax=32 for 32 tool magazine)

(2)

(3)

* If the operator key-in the T n ≠ T1 - T max., machine will alert. Tn=T0

Press CYCLE START push-button, M95T__; on the screen will be disappeared.

Check the tool number by pressing T#DISPLAY push-button, to see whether it is corrected.

can be accepted by the control, it means there is no Tool No. on the spindle. M96T__k3 is only available for changing the Tool no. on the spindle.

T number at the ATC arm)

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** Before pressing CYCLE START push-button to initial the tool no. on

the spindle, make sure that AXES ILK key has been selected, otherwise machine will alert.

(4) MACRO Program:

:9024(CHANGE TOOL NO.) IF[#20NE#0]GOTO10 #3000=30(T CODE ERROR) N10 IF[#6EQ1]GOTO100 IF[#6EQ2]GOTO200 IF[#6EQ3]GOTO300 #3000=31(K CODE ERROR) N100 IF[#20NE0]GOTO150 #3000=30(T CODE ERROR) N150 #1133=ABS[#20] M93 GOTO900 N200 #1133=ABS[#20] M94 GOTO900 N300 #1133=ABS[#20] M95 N900 G4X1. #1133=0

M99

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-17

Spindle Loading and Unloading procedure, please refer to the chapter 4.3.3.

4.3.3 Magazine Tool Loading and Unloading

Operation procedure to unload the tools in the magazine is as below:

A. Set the mode select switch to the HANDLE position. B. Turn the key-switch from LOCK to MANUAL, which is located on the operation

panel of the Tool Magazine. C. Unload the tool by pulling the tool. D. Select the Magazine mode at CW or CCW and press the Manual Step

push-button once a pocket to change to the other pocket position. E. Turn the key-switch from MANUAL to LOCK. This is complete tool loading

procedure.

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4.4 Automatic Operation

4.4.1 Executing Automatic Operation

The program which stored in memory can be executed in AUTO mode, only one program can be perform at the same time. To search the program number and enable it as follows: A. Load the program to the memory. B. Select the program to be operated. C. Select the mode in AUTO position. D. Press CYCLE START push-button to run the program.

After automatic operation is started, the following are executed:

A. A one-block command is read from the specified program. B. The block command is decoded. C. The command execution is started. D. The command in the next block is read. E. Buffering is executed. That is, the command is decoded to allow immediate

F. Immediately after the proceeding block is executed, execution of the next block

G. Hereafter, automatic operation can be executed by repeating the steps (4) to (6).

execution.

can be started. This because buf

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-18

(1) Set the mode selector in EDIT position. When once a

expected program is selected, load the program by pressing the RESET push-button on the F operator's panel.

(2) Set the mode selector in AUTO position.

(3) Press the CYCLE START push-button, the button

light will come on.

ANUC

fering has been executed.

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4.4.2 Block Skip

(1) ON: Depressed the push-button, button light will come ON.

The function is active when the push-button is illuminated. The

/ N3 X30.; ( Slash code is in front of the block )

control will ignore any block containing a Slash code ( / ) when mode selector is in AUTO or MDI position.

(2) OFF: Released the push-button, button light will turn OFF.

When the push-button is not illuminated, the data block is executed, even any block containing a Slash code ( / ).

For example:

N1 G54; N2 G90 G81 X50 .Z-20. R3 .F100;

N4 X10.; N5 G80; M30;

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-19

BLOCK SKIP button is ON BLOCK SKIP button is OFF

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4.4.3 Manual Absolute

This soft-key ON/OFF selects whether the amount of manual movement is to be added to the absolute value.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-20

For example :

：：

N001 G01 G90 X100.0 Y100.0 F1000 ; N002 X200.0 Y150.0; N003 X300.0 Y200.0;

A. When block N002 has been executed after manual operation ( X axis +

20.0, Y axis +100.0 ) at the end of movement of block N001.

( 220, 250 )

( 120, 200 )

( 200, 150 )

Manual Operation

Manual Absolute is OFF

( 100, 100 )

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Manual Absolue is ON

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(

)

(

)

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B. When the Feed Hold button is pressed while block N002 is being

executed, manual operation (Y axis +75.0) is performed, and the cycle

start button is pressed and released.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-21

Manual Absolute is OFF

300, 275

200, 225

(150, 200 )

Manual Operation

(200, 150)

(150, 125)

(100, 100)

C. When the Feed Hold button is pressed while block N002 is being

executed, manual operation ( X axis +75.0 ) is performed, the control unit

is reset with RESET button, and block N002 is read again.

Manual Absolute is ON

(300, 200)

Manual Absolute is OFF

( 300, 275 )

( 200, 225 )

( 150, 200 )

Manual Operation

( 200, 150 )

( 100, 100 )

Manual Absolute is ON

( 300, 200 )

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D. When there is only one axis in the following command, only the

commanded axis returns.

N1 G01 G90 X100.0 F500 ; N2 X200.0 ; N3 Y150.0;

Manual Operation

E. When the follow ing commands are incremental commands, operation is

the same as when the MANUAL ABSOLUTE push-button is OFF. NOTE:The following conditions will be happened when manual operation is

performed during cutter radius compensation.

A. The MANUAL ABSOLUTE push-button is OFF and cutter compensation is being

performed.

After manual operation is performed with the Manual Absolute push-button in OFF position moves parallel to the movement that would have been performed. if manual movement had not been performed. The amount of separation equals to the amount that was performed manually.

during cutter compensation, automatic operation

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-22

Manual absolute is ON

Manual Absolute is OFF

is restarted then the tool

Manual Absolute is OFF - Tool Path

Tool Path

Program Path

Manual Operation

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B. The MANUAL ABSOLUTE push-button is ON and cutter radius compensation is being

performed.

Machine operation upon return to automatic operation after manual intervention with the manual absolute push-button in command program in the cutter radius mode will be described. The vector, the remaining part of the current block and the beginning of the next block is shifted in parallel the amount of manual movement performed is included in the calculations of the vectors of the two blocks subsequent to the current block. This also applies when manual operation is performed during cornering.

(1) During block execution

Example 1:

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-23

ON position during execution with an absolute

Program path

(Absolute command)

Tool Path

(before manual operation)

Manual Operation

Assume that the Feed Hold was applied at point PH while moving from PA to PB of programmed path PA, PB, and PC and that the tool was manually moved to PH'. The block end point PB moves to the point PB' by the amount of manual movement, and vectors VB1 and VB2 at PB also move to VB1' and VB2'. Vectors VC1 and VC2 between the next two blocks PB PC and PC - PD are discarded and new vectors VC1' and VC2' ( VC2' = VC2 in the example above ) are produced from the relation between PB' PC and PC - PD. However, since VB2' is not a newly calculated vector, correct offset is not performed at block PB' - PC. Offset is correctly performed after PC.

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Example 2:

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-24

Program Path

(Absolute Command)

Manual Operation

Tool Path

This is an example when manual operation is performed during cutter radius cornering. VA2', VB1', and VB2' are vectors moved in parallel with VA2, VB1 and VB2 by the amount of manual movement. The new vectors are calculated from VC1 and VC2. Then correct cutter radius is performed for the blocks following PC.

(2) Manual operation was performed when execution of a block was

terminated by single block stop.

Manual

Operation

Tool Path

Vectors VB1 and VB2 are shifted by the amount of manual operation. Sub-sequence processing is the same as case (a) described above.

An MDI operation can also be intervened as well as manual operation. The movement is the same as that by manual operation.

VA1'

Program Path

(Absolute Command)

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4.4.4 Program Restart

This function specifies Sequence No. of a block to be restarted when a tool is broken down or when it is desired to restart machining operation after a day off, and restart the machining operation from that block. It can also be used as a high speed tape check function. Please check the following parameters: #124 > X axis = 1, #125 > Y axis = 2, #126 > Z axis = 3. #910.0 = 1.

A. When a tool is damaged ( P type ):

(1) Press Feed Hold to escape the tool, and replace it with a new one. Modify

the offset amount if it varies.

(2) Press PRGRM to display the present program.

(3) Turn the Mode selector in “Handle” or “Rapid” position in order to move Z,

Y, or X axis to change the tool.

(4) Depressed the Program Restart push-button on the machine control

panel. The button light will come on.

(5) Find the program head, press RESET push-button during memory

operation. Selected AUTO mode position and press O and ↑.

(6) Press P Sequence No. ↓, and search the block with Sequence No. to be

restarted. When the same sequence No. appears many times, for example, when the subprogram is accessed several times in searching Sequence No. in the subprogram, specify the frequency of a block with its sequence No. in upper 4 digits, and specify Sequence No. in lower 4 digits as illuminated below.

P 1 2 3 4 0 1 2 3 【↓】 └───┘└───┘ Frequency Sequence No.

When the block is the first time, the upper 4 digits can be omitted. Further, the leading zero can be omitted expect Sequence No. when the frequency is specified.

(7) After completion of block search, the CRT screen is changed to the

program rest

(DESTINATION) shows the position where the machining operation is restarted. (DISTANCE TO GO) shows the distance between the current tool position and the machining restart position. the order (parameter setting) described later when the tool moves to the restart position.

M ..... Shows M code commanded recently 35 times in the past.

T ..... Shows T code commanded recently 2 times in the past.

S ..... Shows S code command in the last.

B ..... Shows B code command in the last.

Display the most previously commanded code in the head. Each code is cleared with the program restart command and the cycle st conditions.

(8) Released Program Restart push-button, button light will turn off. At this

time, the figure at the left side of axis name (DISTANCE TO GO) flickers

as well as Restart message at the right side.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-25

art screen. Please refer to the screen as below.

The figure at the left side of the axis name shows

art command in reset

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(9) Check the screen, and if M, S, T or B code should be output, select the

MDI mode and output M, S, T or B code from MDI. Each code in this case is not displayed on the program restart screen. Selected “Handle” mode, push Spindle CW button to rotate which speed will be following the spindle speed executed by last block.

(10) During memory operation, select AUTO mode and check that the distance of

DISTANCE TO GO is correct, and the tool does not hit the workpiece or others. If it is about to collide with an obstacle, move the tool manually to the location where it does not collide, then press CYCLE START button. At this time, the tool moves to the machining restart position in the Dry Run mode by one axis in the order set to the parameters No. 0124 to 0127, thus restarting machining operation in succession.

Manual Absolute button must be depressed all the time.

PRPGRAM RESTART O0500 N0010

(DESTINATION) M033 010 011 020 015

(DISTA 2 X 3 Y 1 4 Z 1 A 14:32:15 AUTO RSTR 【PRGRM】【CURRNT】

B. When restarting machining operation after the following cases (Q type)

(1) When power is turned OFF once (2) When the emergency stop button is depressed once. (3) When the coordinate system is changed after automatic operation is

previously stopped. For example: (i) When G92 was set from MDI. (i) When the coordinate system was shifted. (ii) When the automatic coordinate system was set by the reference

(iii) When the coordinate system was modified by " RESET ".

(1) When power is turned ON or emergency stop is released, perform all

necessary operations at that time, including the reference point return.

(2) Move the tool manually to the program starting point (machining start

point), and keep the modal data and coordinate system in the same

conditions as at the machining start. (3) If necessary, set and modify the offset amount. (4) Pressed the Program Restart push-button on the machine operator's

panel. button light will come ON. (5) Press PRGRM to display the program. When it is not the specified one,

search the specified program. (6) Find the program head block. Press RESET During memory operation,

select AUTO mode, and press O ↑.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-26

X 100.000 019 034 056 050 044

Y 100.000 065 068 070 080 085 Z 100.000 077 082 092 022 015 A 0.000 032 044 040 055 ***

* * * * ***

NCE TO GO) *** *** *** *** ***

108.864

03.001 T 0101 0202

82.082 S 02000

0.000 B ******

【 NEXT】【CHECK】【RSTR】

point return.

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(7) Press Q "sequence NO." ↓ and search a block with Sequence No. to be

re-started. When the same sequence No. appears many times, specify the frequency of a block with its sequence No. in upper 4 digits, and

specify Sequence No. in lower 4 digits.

(8) Upon complete of block searching, the display on the CRT screen is

changed to the Program Restart screen.

(9) Release the Program Restart push-button, this function will be

ineffective. At this time, the figure at the left side of axis name (DISTANCE TO GO) blinks.

(10) Check the screen, and select the MDI mode if there are M, S, T or B

codes to be specified, and output M, S, T or B codes from MDI, In this cases, each code is not displayed on the program restart screen.

(11) During memory operation, return the operation mode to " AUTO mode,

check that the distance (DISTANCE TO GO) is correct, and that the tool does nor hit against a work and others when moving to the machining restart position. If it is likely to hit against an obstacle, move the tool manually to the position where it does not collide, then press the CYCLE START button, At this time, the tool moves to the machining re-start position in the DRY RUN mode by one axis in the order preset to the parameters (No.0124 to 0127).

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-27

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4.4.5 3D work coordinate rotating command format (Optional function on multi-head)

Horizontal direction work coordinate rotation: 3D work oordinate rotation: M58 W## Cxx H_A_X_Y_Z_

Code Description

W##

C xx

X_Y_Z_

Assigned work coordinate system

C axis rotate degree

Tool length compensation number

A axis rotating angle value

Moving value

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-28

Sample explanation

W54 means G54 work coordinate system, if no assignment, regular code in the MACRO will be G54. If no indicate, setting value for current machine work coordinate will be current C axis position.

If no assignment has been made, means no tool length compensation.

If the head is standard 90 angular head, then A=90. If the head is 35 degree head, then A=35. If the head is Universal head, then A value must be refer to the actual rotating value. W##: absolute original position assign for the work coordinate position, moving value in X_Y_Z_.

4.4.6 Rigid tapping operation for the multi-head

A. Use purpose:

Whenever the machine in operation in 2 D to use the rigid tapping function and machine got alarm cause the tapping t moved our by using MPG with this function.

B. Execution:

M29Sxxx; G91G84Z0.Fxxxx;

When the spindle under rigid tapping condition, Turn the mode selection to HANDLE position, select the Z axis and move out the tapping tool by using of MPG. The moving ratio between Spindle tilting angle value and Z axis must be equal the proportion of Sxxxx and Fxxxx. If the rigid tapping function is on X, Y axes, it must be assign G18, G19 beforeM29Sxxxx, also MPG in X, Y axes was selected, moving the MPG can be move out the tapping tool.

ool stop in the thread hole, it can be

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4.4.7 Manual tool movement in axial and radial direction

A. When the drilling function failed in some where on the multi-head angle, it is

necessory to draw out by HAMDLE mode, it was called manual tool axial movement.

B. Its operation instruction is as below:

(1) Under G69 code, HANDLE mode and spindle in Horizontal direction

status.

(2) MPG operation.

․ Single axis MPG using purpose: select Z axis. ․ 3 axes MPG use:

Axis select X axis select key Y axis select key Z axis select key

X 1 0 0 Y 0 1 0

Z 0 0 1

(3) Execute the current 3D work coordinate rotating command for the

Horizontal angle.

(4) Press the 【A-Head axis Handle PB】button, draw out the tool by using the

MPG.

(5) After draw back the tool, cancel the 【A-Head axis Handle PB】, otherwise

when 【A-Head axis Handle PB】=1, 3 axes MPG function will be shifted to single axial MPG.

C. Operation sample:

(1) Make sure to execute M58 work coordinate rotating and 3D MPG

functions 【A-Head axis Handle PB】.

(2) Check C=90 °, A=0 ° on the 3D MPG operation:

․ Execute M58C90.A. ․ Mode turn to HANDLE position. ․ Press 【A-Head axis Handle PB】

․ Use the MPG to move Z axis, commanded axial and actual direction will not

․ Press the Reset push button【RST

(3) Check C= 90°, A= 90° on the 3D MPG operation:

․ Execute M58C90.A90. ․ Shift to HANDLE mode position. ․ Press the 【A-Head axis Handle PB】

․ Use the MPG to move Z axis, commanded axial and actual direction will be

․ Press the Reset push button【RST

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-29

Manual tool axial, radial moving function, FANUC does not support the 3 axial MPG. Therefore there is only one axis MPG available.

button.

be changed. To move the X axis, commanded axis will actually be changed to Y axis direction. To move the Y axis, commanded axis will actually be changed to X axis direction.

PB】, Work coordinate rotate will b

deleted.

changed to X axis. To move the X axis, commanded axis will actually be changed to Y axis direction. To move the Y axis, commanded axis will actually be changed to Z axis direction.

PB】, Work coordinate rotate will b

deleted.

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4.4.8 Spindle multi-head operation instruction

A. Spindle multi-head operation condition:

Make sure the spindle status is under the following actual status:

Head storage

style

Spindle

Horizontal

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-30

status

head storage position = 0 or 3rd head storage

position = 0, means current spindle is Horizontal Head.

Status description

Auto head

storage

Swing arm

type head

storage

Manual head

storage box

Head cover

Empty

Horizontal

Cover

Empty

Horizontal

Head

Cover

1sthead storage position = 0, means current spindle is Head Cover. (in vertical direction only)

When 3rd head storage position = 1, means current spindle is Empty.

When the head storage sensor = 0, C axis clamping LS =1, means current spindle is Horizontal Head.

When the head storage sensor = 1, C axis clamping LS =1, means current spindle is Head Cover.

When the head storage sensor = 1, C axis clamping LS =0, means current spindle is Empty.

There is no sensor on the manual head storage box, therefore when the【Manual Head enable PB】=1, button

lamp comes up, C axial clamping LS=1, means current spindle status is Horizontal Head.

When 【Manual Head enable PB】=0(The lamp light s out on the panel), C axial clamping LS=1, means current

spindle status is Head Cover. When 【Manual Head enable PB】=0(The lamp light s out

Empty

B. Spindle clamping & unclamping in Auto program mode condition:

(1) Execute M73 to exchange the head. (2) Execute M74 to rotate the Angular Head. (3) Under I/O by pass.

C. Spindle clamping & unclamping command:

M112: Spindle head unclamping. M111: Spindle head clamping.

D. Executing manual spindle head clamping & unclamping condition:

(1) HANDLE mode. (2) SERV (3) Spindle stop. (4) No flood coolant & air blow.

O axes (X, Y, Z) stop.

on the panel), C axial clamping LS=0, means current spindle status is Empty.

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(5) Spindle clamping cylinder signal at clamping status. (6) Press “ A-HEAD UNCLAMP ” button, to exchange the spindle clamping &

unclamping.

E. When the “A-HEAD UNCLAMP ” button lamp lights up, means spindle head is

under unclamping status.

F. When the spindle head is under unclamping status, the operator can only be

moving the servo axes by MPG or by NC command to move the servo axis.

G. Horizontal Head must be at 270° position, Y axis then can be returned to the

HOME position.

H. When the spindle head is under unclamping status, the spindle can not be

rotated, gear shifting or orientation etc. activities.

I. If the clamping & unclamping mechanism of the spindle head is indexing in

every 90° or 5°, when Cs axis coordinate system is not the multiply of 90 or 5, it is not possible to clamping the spindle head manually, but the PLC can be set the permitted error value.

J. Manual instruction for loading the Horizontal Head & Head Cover:

Clamping the Head:

(1) C indexing the Head to the correct position. (2) Return the Cs to the HOME position. (3) Unclamping the spindle head. (4) Release the Head. (5) Z axis move to the Head exchange position. (6) Hold the spindle Head. (7) Move toward to Z+, moving away from Head Storage. (8) Hold and Clamping the Head.

Returning the Head:

Clamping the Head Cover:

(1) Z axis move to the suitable position. (2) Hold the spindle Head Cover. (3) Unclamp the clamping device. (4) Remove the Head Cover.

Unclamping the Head Cover:

(1) Z axis move to the suitable position. (2) Unclamp the clamping device. (3) Hold the spindle Head Cover. (4) Holding Head Cover.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-31

orage.

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K. Operation instruction procedure for the Horizontal head exchange:

Procedure Standard process Remark

Clamping

Head

Return the

Head

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-32

◎ Spindle status must be at Horizontal ◎ Before clamping the Head, return the vertical tool. ◎ Remove the Head cover before clamping the Head. ◎ Cs axis return to HOME position before clamping the

Head.

◎ Swing Arm move into the head exchange position

before clamping the Head.

◎ After clamping the Head, assembly the oil lubricating

pipe.

◎ Swing Arm move out to Home position after clamp the

Head.

◎ Make sure all spindle status is match.

◎ Spindle status must be at Horizontal ◎ Cs axis return to HOME position before return the

Head.

◎ Swing Arm move into the Head exchange position

before return the Head.

◎ Remove the oil lubriation pipe before return the Head. ◎ Swing Arm move out to the HOME position after

return the Head.

◎ Hold the Head Cover.

◎ Make sure all spindle status is match.

◎ Spindle status must be at Horizontal.

Use K0 command, indexing radiu must be

Index

A. Message Notice：

During the machine indexing procedure by the program, machine will be stop temperory to warning the operator to remove the oil lubrication pipe. After this action has been done, press the【Cycle start PB】, then machine will be moving

continuously.

B. Operation instruction for the Universal Head:

◎ Universal Head executing to rotate the C axis.

(i) Before use the K0 command, to be sured the indexing radiu will not

(ii) If the spindle head travel is less than 760 nn, then the oil lubricating

◎ Universal Head executing to clamp or returning command.

(i) When the Swing arm or none head storage was used, the M73

interrupt anything. (K0: indexing the C axis at origin position)

◎ Remove the oil lubrication pipe before index.

◎ Replace the oil lubrication pipe after index.

be interrupted any of the machine pa

pipe must be removed before index.

command will be automatically indexing to 0° and then X, Y axes move to the Head exchange position. Machine will be then stop to wait for the manual operation by the operator to move the Z axis to execute the clamping & unclamping activities.

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(ii) Before returning back the Universal Head, make sure the A axis

(iii) When the spindle travel with 760 mm is used, after Universal Head

C. Command format:

(1) M73 （Horizontal Head Exchange）command formet:

(i) Automatic Multi-Head storage specfication: M code full automatic

(ii) Manual Multi-Head storage specification: Operator exchange the

(iii) Regular head storage will not be equipped with M73 function. (iv) Manual Multi-Head on Swing arm storage: M code semi-exchange

(2) M74 ( C axis rotation):

Execution format: M74 C xx (means expecting degree to be indexed) (Z returned to the Home position, move Y axis in the middle of Y travel, then execute C axis rotation) Add on K0 command: To index the C axis at origin. (Operator must check if indexing range could be interrupt something nearby) ※Use 760 mm of Z travel spindle, while the head is processing that will

be stop temporary to show message to mention the operator to be sured the lubrication pipe is removed.

(3) M75 (Head cover open), M76 (Head cover close) command, only

available on Auto head storage unit.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-33

head tool # is empty, A axial angle value whether is 0°, Oil lubricating pipe remove or not etc.

has been clamped, make sure the oil lubrication pipe is replaced. When the Universal Head has been used, make sure the tool clamping screw is tighten deeply to avoid any interruption of the C axis in indexing.

Head exchange.

․ Returning Head Cover/Horizintal Head: M73 K0. ․ Clamping the Head Cover at 1st position: M73 K1. ․ Clamping the Head at 2nd position: M73 K2. ․ Clamping the Head at 3rd position: M73 K3. ․ Caution: the K value must be added “point” behind the number.

Head manually.

head. Execute M73 (without K value), which will be evaluated whether no tool in vertical or C axis in 0 degree position, Z axis will be returning at Home position and X,Y axes moving to the exchange position, then Cs axis will be returning to its Home position, then stop there. Operator must be operating the Z axis and manual clamping & unclamping operation on the head exchange. It is complete Manual Multi-Head exchange procedure.

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4.4.9 Three axes MPG operation

A. 3 axes MPG operator panel

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-34

B. 3 axes MPG switches box:

2. Rotate to move the axis.

MPG axial selection button:

z Light ON: MPG available. z Light OFF: MPG not available.

MPG remote button: (Operation shifter) Light ON: Means Cycle Start, Feedhold, Feedrate override

buttons on the MPG panel are available, reflective that those button on the main operator panel is not available.

Light OFF: Means Cycle Start, Feedhold, Feedrate override buttons on the MPG panel are not available, reflective that those button on the main operator panel is available.

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AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-35

CAUTION: 1. The remote MPG push button will be caused the operating function fault.

It is a MUST to press it OFF to avoid any mis-operation.

At AUTO/MDI mode, if the button does not press, then the button must be OFFÆONÆ OFF, NC then start to execute. When the button is in processing, the button light will be ON.

At AUTO/MDI mode, if the button has been pressed, then all axes will be stop. The button light will be OFF.

Feedrate Override switch: Its function will be the same as Main operator’s panel.

MPG incremental unit select switch: please refer to the chapter 2 for more detail.

2. Manual axial or radial movement function is only available on single MPG mode. Its function is different than the 3 axes MPG operation. Please refer to the chapter 4.4.7.

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4.4.10 Memory card operation

Use the memory card at the left side of the LCD, the I/O channel (Parameter No. 20) setting in “4”, which can be used for executing DNC operation and transfer the program etc. data.

 Operation instruction:

Under the mode selection of EDIT, press the function key, and then press

, select the 【CARD】 softkey, the screen will be displayed as the following

softkeys.

AWEA SP/LP Series Manual - Chapter 4. OPERATION INSTRUCTION 4-36

A. File search: (1) F SRH: Keyin the file name is being searching.

(2) EXEC: Execution.

B. File copy: Read the program from memory card and copy to RAM.

Method I : Use the program number of the memory card. (1) ”F READ” (2) At FILE NO column to keyin the program No., then press F SET, keyin

Program NO. to read the program from RAM. Ex. : FILE NO. = 6 PROGRAM NO. = 111

Program # in Memory card File name in the RAM

(3) EXEC to execute.

Method II : Use the program file name.

(1) ”N READ”

READ

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FILE NAME =122 PROGRAM NO. = 122 Program # in Memory card File name in the RAM

(2) EXEC to execute.

C. File storage: Store the program from RAM to Memory card.

For example: send the program O 0121 to the memory card in the name of “MM”. (1) CARD Æ DIR+ Æ OPRT Æ PUNCH, keyin ”121” Æ O SET

“MM” Æ F NAME

(2) As picture Î EXEC Î PUNCH

FILE NAME = MM PROGRAM NO. = 121

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(3) File delete: Keyin program number in the memory card, press F SET Æ

EXEC Æ Finish.

(4) Use memory card to execute DNC:

(i) Shift to RMT mode. (ii) Press 【PROGRAM】function key Æ Æ Display【DNC-CD】

softkey.

(iii) Keyin the expected program name, then press【DNC- ST】softkey, it

is complete setting procedure.

(iv) Press【Cycle Start PB】to execute the program.

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4.4.11 Manual Guide i Editing operation

※『The entired Manual Guide I operation instruction, please refer to the Fanuc

Manual Guide Operator's Manual B-63424EN』

【To Start the Manual guide program editing operation】

When the display is at PROGRAM, press 【MANUAL GUIDE】 key, then Manual guide editing function is available to operate. The operation display will be

showing as following figure.

【Manual guide display】

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【MANUAL GUIDE conversational function description】 A. Fixed cutting cycle:

(1) Drill (7 shape) (2) Drill matrix cutting cycle. (8 shapes) (3) Pocket cutting cycle. (fixed 18 shapes) (4) Surface cutting cycle. (fixed 4 shapes) (5) Key slot cutting cycle. ( fixed 6 shapes)

B. (B) Profile programming:

(1) Powerful profile calculating function with maximum

second. (2) The profile program can be reconfirmed by the display. (3) With 11 auxiliary calculation for easy keyin.

C. G code and M code auxiliary description: Explanation text and figure both can

displayed at the same time.

of 10 block per

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【MANUAL GUIDE conversational programming functions】 A. All operationa are on the same display.

B. Easy to confirm the machnism status: Can display necessory mechnism status,

ex. Currently position, actual speed and motor load .. etc. C. Easy to confirm the program: provide 3 D cutting simulation. D. Direct selecting function with ease: Select the softkey with symbol figure. E. Easy to programing: Basic on the ISO programing format, complex cutting

program can be keyin by symbol selection. F. Connection with CAD/CAM: CAD/CAM ISO programming format can be used

directly.

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4.5 Program Check and Test

4.5.1 Machine Lock

This function is used to check a program. When Machine Lock mode is active (push-button is illuminated), move command pulses are inhibited. Consequently the position display is updated as specified by the program, but the tool does not move. The M, S, and T are executed.

Note: When a G27, G28 or G30 command is specified, the tool does not go to the reference point and the reference point return completion led does not go on.

4.5.2 Z Axis Cancel

When the Z axis Cancel push-button is pressed, button is illuminated, an Z axis command can be ignored during Manual or AUTO operation. Position display updates as if the axis were moving. To exit Z axis cancel, press push-button a second time, button lamp will lights out.

4.5.3 MST Function Lock

When the auxiliary function lock Soft key ( MST Lock) is turned “ON” on the screen as following Figure, M, S, and T function operation are locked. This Soft key is used to check a program.

Note: M00, M01, M02, M30, M98 and M99 are executed, even if the Soft key is ON.

OPERATOR'S PANEL O0000 N0000

PLAYBACK : □ OFF MST LOCK : OFF □ ON

DNC INPUT : □ OFF DOOR BPS : □ OFF A-PWR-OF : □ OFF

ACTUAL POSITION (ABSOLUTE) X 20 Z

14:32:15 MDI 【ALARM】【OPR 】

: □ OFF ON

MAN-ABS : □ OFF

H/INTRUP : □ OFF

00.000 Y 500.000

100.000

【MSG 】【】【】

ON ON

ON ON ON ON

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4.5.4 Dry Run

When the Dry Run push-button is pressed (button is illuminated) during

in MDI or AUTO position, the Feedrate specified by the program is

ignored. G00 will kept the same as Rapid Feedrate, G01 will becomes as

Max. Jog Feedrate by JOG Feedrate override switch control. To exit this

function, press the push-button a second time, button lamp will lights

out.

4.5.5 Cutting Feedrate Override

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With this dial, it is possible to override the Feedrate designated by the program in MDI or AUTO mode. An override of 0 to 150 % can be applied to override all axes in G01 command. M48, M49 or Rigid Tapping function are always override 100 %, this dial is not available.

4.5.6 Rapid Feedrate Override

The Rapid Override switch of 100%, 50%, 25% and F0 is provided, when the rapid traverse rate is 20 m/min. and a G00 is commanded in MDI or AUTO mode, this dial is set to 50%, actual rate becomes 10 m/min. F0 is a constant value specified by the parameter. Rapid override is effective by the following functions:

(1) by G00. (2) during canned cycle. (3) in G27 and G28. (4) Manual rapid traverse. (5) Rapid traverse in manual reference point return.

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4.5.7 Spindle Speed Override

The Spindle power chart for SP series machine are as following which equipped with 2 steps Gear head as a standard and direct belt drive as an option.

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The Spindle Speed Override switch allows the operator to modify programmed spindle speeds in steps of 10% from 50% to 120% during machine in MDI, AUTO or Dry Run mode. The actual spindle speed what you commanded can be seen on the CRT screen and displays current spindle speed at Spindle Speed meter. If commanded spindle speed is 2000 RPM, set the Spindle Speed Override at 50%, the actual Spindle speed will be 1000 RPM. This meter indicates the currently active spindle speed in unit of RPM.

The Spindle Load meter displays the percent of full load current available at the operation speed. The 150% level is peak current operation in the 100 - 150% range must be limited to the duty cycle in the vicinity of 150% has a maximum on time of 30 min. 100%: 7.5 kW(10 HP) continuous rated output. 150%: 10 kW(15 HP) 30 min. rated output.

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4.6 Automatic tool change (ATC)

The ATC unit occupies a wide working range and its runs at a high speed. It is very dangerous to remove the cover or to enter the working range before maintenance. Be sure to switch off the power.

The ATC consist of the following items and the configuration is as below:

Tool magazine

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Tool holder

ATC arm

Spindle

Gripper

Magazine door

1. Spindle 2. ATC arm

3. Gripper 4. Magazine door

5. Tool magazine

The figure following illustrates the relations between the ATC unit and the Magazine.

Tool change

position

2nd reference point

Y axis zero

point

Z axis zero point

Z stroke

retract

ATC arm neutral position

Workpiece

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A. T __ Code operating procedure.

By use of this code, the arm picks up the next processing tool from the magazine and gets back to the primary. If T code is commanded, the tool magazine operating procedure will be shown as listed:

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1. The tool magazine will select the tool No. XX that you have commanded.

Tool unclamping cylinder

3. The tool gripper pick up the tool.

2. The ATC arm gripper moves toward the tool pocket.

4. The tool gripper moves down .

5. The ATC arm moves back to the neutral position.

6. The tool gripper moves up.

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B. M6 Code operating procedure.

By using this code, the tool on the spindle is replaced with the one on the tool gripper. After putting back the replaced tool in its pocket in the magazine, ATC comes back to the primary state. If M6 code is commanded, the ATC operating procedure will be shown as listed here:

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The spindle orientation and spindle

head moves to the second reference point in the mean time opens the magazine door by pneumatic cylinder.

3. The ATC arm will moves to the tool change position.

2. The magazine door is opened.

4. The spindle head will moves to the pick up position of the ATC arm gripper.

5. The spindle unclamps the tool.

6. The ATC arm moves down.

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7. The ATC arm rotates 180 deg.

9. The spindle clamp the tool.

8. The ATC arm moves up , inserts the appointed tool into the spindle.

10. The ATC arm moves back to the neutral position.

11. Moves the spindle head away from second reference point to the Home position, Door will close mechanically cam by the spindle head moving control itself.

12. The magazine door will close by pneumatic cylinder.

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C. Tool Returning Procedure:

Machine Spindle T# after End Of Block

Program Activity (Currently Status) 10 7 5 N01 T10；

N02 M06 T10；

N03 T07；

N04 M06 T07；

N05 T05 ；

N06 M06 T05；

N07 T9；

N08 M06 T9； N09 T00；

N10 M06 T00；

D. Note for ATC programming

% :9001(CV+SPD TOOL CHANGE) IF[#1000EQ0]GOTO9999 IF[#1012NE1]GOTO100 #3000=1100(SPINDLE IS HEAD) N100 IF[#1002EQ1]GOTO200 #3000=100(SPINDLE IS EMPTY) N200 G49G40G80G50.1 #147=#4003 M70 G4X0.1 G91G28Z0.M19 G91G30Z0.M65 G91G30Y0. M06 G91G28Y0.M66 G91G28Z0. G#147 N9999 M69 M99 %

None 10 7 5 None 10 7 5

None 10 7 5 Tool Exchange 7 10 5

T# Selective procedure: a. T#10 return to the tool pocket. b. ATC arm pickup T#5 Tool Exchange 5 7 5 T# Selective procedure: a. T#7 return to the tool pocket. b. ATC arm pickup T#9 Tool Exchange 9 5 9

Return T#5, ATC arm gripper is empty.

Tool Exchange 0 9 5

(1) It is recommended that T code is commanded well before M6 in order to

cut down the machining time, because the T code can be carried out while machining still goes on.

(2) Program for ATC is already for work after you operate ATC by M6 Code.

The sub-program for ATC is put into the user macro B, protected by a secret code. The user can not edit by any method. The contents of this program for your reference are the following descriptions:

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SPDLE T# ATC T# MGZN T# Remark

7 5 5

5 9 9

9 0 5

Check whether required T# = SPDL T# Erase “CANNED CYCLE” status Stored G90 or G91 status Return Z home and SPDL orient Auto tool change mode start Z moves to ATC position / door open Y moves to ATC position (PRM 1241) ATC process Y moves to Home / door close Z moves to Home Restore G90 or G91 status Auto tool change mode finish Return to main program

Parameter setting for ATC program: P6071 = 6 (for ATC program)

Parameter #1241 = Y ATC position Parameter #1241 = Z ATC position

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