AVO MK III, VALVE CHARACTERISTIC METER Service manual

THE AVO
VALVE CHARACTERISTIC METER
Mk. III.
PUB LIS HE D B Y
AVO LIMITED,
AVOCET HOUSE, 91-05 VAUXHALL etUDGE ROAD, LONDON, S.W.l
Telephone: Victoria 3404 (12 lines)
FHE AVq
yn LVECHAKACTe^ c ^
2
Mk [n
FORE WORD
OR more than a quarter of a century we have been engaged in the design and manufacture of AVO Electrical Measuring Instruments. Throughout that time we
F
have consistently pioneered the design of modern multi-range instruments and have kept abreast o f and catered for the requirements of the epoch-making developments in the fields o f radio and electronics.
The success of our steadfast policy of maintaining high standards of performance in instruments of unexcelled accuracy, and making such instruments available at reasonable cost, is reflected in the great respect and genuine goodwill which AVO products enjoy in every part of the World.
It has been gratifying to note the very large number of instances where the satisfaction obtained from the performance of one of our instruments has led t o the automatic choice
of other instruments from the AVO range. This process, having continued over a long period o f years, has resulted in virtual standardisation on our products by numerous Public Bodies, The Services, Railway Systems, and Post Office and Telegraph Undertakings throughout the world.
Our designers have thereby been encouraged to ensure that new instruments or
accessories for inclusion in the AVO range fit in with existing AVO apparatus and serve to extend the usefulness of instruments already in use. Thus, the user who standardises on AVO products will seldom find himself short of essential measuring equipment, for,
by means of suitable accessories, his existing equipment can often be adapted to meet unusual demands.
It is with pleasure that we acknowledge that the unique positi on attained by AVO
is due in no small measure to the co-operation of so many users who stimulate our Research and Develo pm ent staffs from time to time with suggestions, criticisms, and even requests for the produ ction of entirely new instruments or accessories. It is our desire to encourage and preserve this relationship between thos e who use AVO Instruments and those who are responsible for their design and manufacture, and correspondence is therefore welcomed, whilst suggestions will receive prompt and sympathetic consideration.
3
IN DE X
Foreword......................................................................................................................... 3
Introduction ..............................................................
The Basic Method of characteristic checking ... ... ... ... ... 7
The Basic Method of checking diodes and recti fiers
Insulation Testing ... ... ... ... ... ... ... ... ... 8
The Protective Relay
The Valve Panel and Selector Switch .......................................................................... 9
Procedure for setting up valve base connections
Provision for new valve bases .......................................................................... 12
The prevention of Self oscillation o f valves under test
Diagram of Standard base pin connections .................................................. 13
Procedure for valves having internally connected pins
The controls on the front panel, their functions and operations
The Set ~ Control ..................................................................................... 15
The Leakage Switch The Circuit Selector Switch The Anode and Screen Voltage Switches The Heater Voltage Switches
The Negative Grid Voltage Controls .............................................................. 16
The Backing Off Controls
The Meter Switch .................................................................................................. 16
The Set mA/V Control The Electrode Selector Switch
The Mains Adjustment Panel at the rear of the In stru ment General Procedure for testing a v a lv e
Mains voltage adjustment and panel set upcold and hot leakage testsmutual characteristic checks and gas testsdiode and rectifier tests made under load.
Instructions for testing specific valve types ... ... ... ... ... ... 21
Multiple diodes and rectifiersdouble triodes, double pentodes and double tetrodes combined diode and amplifying valvesfrequency changers of heptode and hexode types frequency changers employing separate electrode assemblies.
The Use of the Links on the Valve Panel of the Instrument
Tuning Indicators (Magic Eyes)
Gaseous Rectifiers................................................................................................. 24
Cold Cathode Rectif iers..................................................................................... 24
Thyratron s............................................................................................................. 24
Neon Indicators .................................................. ... ... ... 24
General Precautions to be observed when using the Valve Characteristic Meter ... 25 Abbreviated Working Instructions for the AVO Valve Characteristic Meter
Mk. I l l ......................................................................................................................... 26
Circuit diagram of Valve Characteristic Meter
......................................................................... ... 9
..............
....................................................................................
,............................................................. 15
......................................................................... 15
.................................................. 16
...................................... ... ... ... 16
......................................................................... 16
......................................................................... 17
......................................................................... 17
......................................................................... 23
......................................
......................................
......................................
......................................
...................................... 14
..........................
...................................... 17
..........................
5 7
10 12
14
16
23
The AVO Valve Data Manual and Handbook
This instrument will produce maximum information when used in conjunction with the Valve
Manufacturers Graphs and Technical Data, but to enable rapid checks to be made relative to a valves
general efficiency, the AVO Valve Data Manual (civilian valve types) and the AVO Valve Data Handbook (service valve types) have been produced.
This instruction book refers throughout to the AVO Valve Data Manual, a copy of which should always be kept with the instrument. New editions of this data manual will be published from time to time. Watch our advertisements in the technical press for farther announcements.
4
Introduction
to
THE AVO VALVE CHARACTERISTIC METER Mk. Ill
'The problem of designing a Valve Testing Instrument capable o f giving a true and
comprehensive picture of the state of any valve, has always been one of considerable
magnitude, increasing in complexity as new valve types are brought into general use.
For a quick general purpose test necessitating a minimum o f time and technical effort a mutual conductance figure will give an adequate idea of a valve’s usefulness, and the original AVO Valve Tester was designed to test the efficiency o f valves on this basis.
Whilst a Valve Tester must, of necessity, be accompanied by a data book correlating the results of the Tester with the condition o f the valve in question, a purely empirical figure, if used as a standard, will always give rise to doubts in the mind of the operator. The instrument should therefore, produce a figure which can be compared with some standard quoted by the valve manufacturer, if the operator is to use his instrument with confidence. For this reason the AVO Valve Tester used the static zero bias mutual conductance figure as a basis of comparison, this figure being at that time almost universally quoted by the valve manufacturer.
In order to reproduce this standard correctly, it was also necessary to reproduce the stated values of DC anode and screen voltage, a matter of some considerable difficulty when it is realised that for any stated condition of anode and/or screen volts the correspond ing electrode currents can vary over very wide limits, and in the case o f valves of low initial anode current and high slope, the actuation of the control which produces the milliamp-per-volt reading might easily double the anode current flowing. With DC methods of testing the inherent internal resistance of the rectifying circuits used could be such as to give regulation errors which could cause results to be meaningless unless com plicated thermionic stabilising circuits and a vast array of monitoring meters were used in all voltage supply circuits. Such complications would n o t only render the Tester of prohibitive price and size, but would considerably increase the complication o f operation
for the non-technical user.
The problem was overcome by the introduction of the AC method of operation (Patent No. 480752) by which means the necessary DC test conditions were correctly simulated and a true mutual conductance figure produced by the application o f AC voltages of suitable amplitude to all electrodes. This enormously simplified the power supply problem, rendered regulation errors negligible, and obviated the necessity for voltage circuit monitoring. The AVO Valve Tester thus fulfilled normal testing needs for a longperiod.
During recent years, however, electronic techniques have become much more precise and the nature and multiplicity o f valve types have continuously increased. The zero bias mutual conductance figure is seldom quoted by the valve manufacturers, who, usually now publish the optimum working point mutual conductance and voltage figures, and in a large number o f cases give full families of curves, from which, precise operation, under a variety o f working conditions, can be judged. To cater for present day requirements therefore, a valve testing device should not only be capable o f producing a working point mutual conductance figure at any reasonable value of anode, screen or grid voltage recommended by the manufacturers, but should also be capable, if necessary, or reproducing any one of the mutual characteristics associated with the valve in question. The instrument thus has
5
to simulate the performance of a comprehensive valve measuring set-up o f laboratory
type and yet, at the same time, be sufficiently cheap and simple t o cater for the needs of the comparatively inexperienced radio test assistant. It is obvious that the very much
wider application of an instrument of this class, would render the regulation difficulties, already referred to, much more critical.
Investigations were, therefore, put in hand to see whether the AC test method would
reproduce DC conditions not only in respect of the mutual conductance figure taken at a single discrete point, but at all points on all characteristics from zero bias to cut off. In other words, it was necessary to determine whether the general function for a DC static valve characteristic ( λ^ + μιλ^ - Ι^ Vg2 )
la
-------
-
Ra.
would hold when la was measured in terms of DC current, but when Va, Vg2 and, if necessary, Vg i , were replaced by 50 cycle AC voltages of suitable magnitude and phase. It was eventually found that a complete co-relation between these two sets of conditions was held when the grid voltage took the form of a sinusoidal wave form with the positive half cycle suppressed (in other words, rectified but completely unsmoothed AC), and the
followin g relationships were maintained:
Va RMS = 1.1 Va indicated D C
Vg2 R M S = 1.1 Vg2 indicated DC
Vgj (mean unsmoothed) = 0.52 Vg^ indicated DC
la (mean DC) = 0.5 indicated la
From the above conditions, therefore, the required relationships were obtained which
formed the basis o f operation of the Valve Characteristic Meter (Patent No. 606707).
Such an instrument, whilst retaining the advantages o f simplicity, size and reasonable price, resultant upon the elimination of complicated regulated DC supply systems and universal monitoring, would have the inherent regulation easily obtained from a well- designed AC transformer. It would enable a valve to be checked at any point on any one of its many mutual characteristics and if necessary would allow a full family of character
istics to be drawn.
The basic method of characteri stic checking
The fundamental circuit of operation of the instrument is shown in Figure 1. A s in the
original Valve Tester, the process o f obtaining a direct reading mutual conductance figure
is simplified by the introduction of a backing o f f circuit, which balances out the deflection
due to the standing anode current at the desired test conditions prior to the measurement
of mutual conductance. It will be noticed that the current flowing in this backing off circuit is similar in wave form, but precisely opposite in phase to the anode current, this elim inating any indesirable ripple that could otherwise become apparent when the meter, after backing off, was set to a sensitive range. To facilitate the measurement of mutual conductance of high slope/short grid base valves and valves requiring a long heater stabilising period, two distinct methods o f measurement have been incorporated.
The basic method of checking diodes and rectifiers
Any simple emission test at low applied voltage must necessarily give rise to a purely empirical figure for the valve in question, which cannot necessarily be correlated with any one o f the makers characteristics and which, owing to the fact that it relates to the lower bend portion of the rectifier characteristic may vary very widely for any given type of valve.
7
The important function o f a rectifying valve is that it will, under suitable reservoir load conditions, produce sufficient current to operate the apparatus which it is intended to supply. This fundamental requirement, therefore, is the basis o f rectifier testing in the Valve Characteristic Meter. A sufficiently high AC voltage is applied to operate the valve above
the bend in its characteristic, and to ensure that its internal voltage drop is negligible. With a suitable reservoir condenser in circuit, the DC load is adjusted to correspond to
a number of D C current conditions, i.e. 1mA, 5mA, 15mA, 30mA, 60mA, 120mA and
180mA. The actual current flowing in the load circuit is then indicated on a meter shunted to correspond with the DC load required. The meter reading will then indicate the com parative efficiency of the valve on the basis o f the required DC load. Each ha lf of a full wave rectifying valve is tested separately thus enabling the two halves to be checked for matching and any tendency to produce hum by partial half waving to be indicated.
The pre-determined load figures are chosen so that they not only give a sufficiently wide range of currents to cater for the normal requirements of electronic apparatus, but also correspond to the DC maximum emission figures usually quoted by manufacturers in their rectifying valve data.
Signal diode valves are similarly tested, but usually these loads at the 1mA or 5mA load positions, being normally more than sufficient to cover the rectified signal current that would be obtained. The basic operating circuit of the diode and rectifier system is
show n in Figure 2.
Insulation Testing
To cover all eventualities, three distinct forms of insulation measurement are catered for in the Valve Characteristic Meter. Measurements are taken with DC applied voltages, and direct indication o f the insulation value in megohms is shown on the meter scale. As an initial test, prior to the application of operating voltages to the valve, the rotation of a switch enables the insulation figure to be shown, which occurs between each of the valve
o
o o
o o
o
__
fe
o o o
electrodes taken in order and all the others strapped together. The denomination of the
electrodes between which any breakdown exists will thus be automatically indicated and further, the continuity of the heater circuit is shown as a zero resistance at the heater (H)
position of the switch.
With the application of heater voltage to directly heated valves, electrode expansion
may be sufficient to cause a breakdown between the heater and an adjacent electrode. In the same manner cathode distortion may occur in indirectly heated valves causing similar breakdowns. To show up this condition a test circuit is provided indicating the insulation resistance between the heater and cathode of a valve and all other electrodes strapped when heater voltage has been applied.
Finally the very important factor of heater to cathode insulation when the heater is
hot can be tested, the insulation again being shown directly in megohms, the usual cathode to heater connection being opened for this purpose and the applied voltage being in such a direction as to make the cathode negative with respect to the heater, thus avoiding false indications of insulation resistance due to electrode emission.
Protective relay
To prevent damage to the internal components of the valve characteristic meter due to inadvertent or deliberate shorting of the electrode voltages, a protective relay is incor porated which operates when damaging overloads of alternating current are taken from
either the anode or screen voltage sources. The relay carries three windings, one in each of the two high tension supplies, the remaining winding being a hol d-o ff coil. Operation of the relay connects a high resistance lamp in series with the transformer primary winding whilst simultaneously a red warning indicator is illuminated behind the transparent meter scale and aural warning given. This operation places the instrument in a safety condition and normal working cannot be restored until the instrument has been switched off, the fault removed and the instrument switched on again. The relay is entirely self-setting and in
consequence no reset mechanism has been incorporated.
NOTE: The relay does not p r ot e ct the valve when in co rr ect heater voltages are a p p li e d .
It m u st also be str e sse d tha t the relay will no t o p er ate on the p a s s a g e of nor ma l hea v y current of a DC natu re occurring in a valve anode circuit, an d it wil l n ot
protec t the m ov e m en t i f the l a t te r is w ron gly s e t on a range too low to a c c ommo d a te
the current passin g . This prob l e m can only be d e a lt with b y ensuring th at the m ov e men t is al w a y s se t to its m a x imum current ran ge when the mag nit ude of the e xpect e d current is unknown,
THE VALVE PANEL AND SELECTOR SWITCH
The Valve Panel comprises 19 valve holders of the following types : English 4/5 pin, 7 and 9 pin, 8 pin side contact, B7G, B8A, B8B, (or B8G) (American Loctal), B9A, B9G, Mazda Octal, B3G, 4 and 5 pin Hivac: American-4, 5, 6 and small 7 pin UX, medium 7 pin UX, and Octal. Provision is made by means o f plug-in adaptors to cater for newly introduced valve bases. The valve holders are all wired with their corresponding pins,
according to the standard pin numbering, in parallel, i.e., all pins number one are wired
together, all pins number, two, and so on. This wiring combination is associated with the
well-known AVO Multi-Way Selector Switch which enables any one o f the nine standard pin numbers to be connected to any one of the electrode test circuits in the Valve Characteristic Meter, thus enabling any electrode combination to be set up for any normal valve holder.
It will be seen that the Selector Switch comprises nine thumb control rollers, numbered
from left to right 19. This numbering appears on the moulded escutcheon immediately
9
behind the rollers and corresponds to the valve pins in the order of their standard pin numbering. Thus valves with any number of base connections up to nine can be accom modated. Further, to accommodate top cap and other external valve connections a socket panel is provided with nine sockets marked Gl, S, Al, A2, Dl, D2, C, H, H-f, the markings corresponding to the valve electrode connections which are made externally to the valve.
Rotation of the rollers by the finger rim provided will reveal that each roller can be set in any one of ten positions, the setting in question being indicated in the window opening at the front o f the escutcheon. The ten positions on the roller are marked as under:
1234567890
C Η H + G S A A2 Dl D2
The numbers are provided for ease of memorising and no ting base combinations, but the corresponding electrode denominations are shown by the letter appearing in the
escutcheon window immediately underneath the number, thus:
(1) C corresponds to Cathode, or to an electrode normally connected to cathode
e.g., G3.
(2 ) H - (3) H+
(4) G (5 ) S
(6) A
(7) A2 (8 ) Dl
(9) D2
(0) -
Heater normally Earthy or connected to negative L.T.
in the case of a battery valve. the other Heater connection or centre tap. Control Grid Screen Grid or g2 - normal anode of single or multiple valve. In the case of
an Oscillator mixer valve, A represents the Oscillator
anode.
second anode of double valves, and in the case of Oscillator
mixer valves, the mixer anode.
the first diode anode of half and full wave signal diode
and rectifier valves, diode and rectifier/amplifier
combinations.
the second diode anode of signal diode and rectifier valves,
diode and rectifier/amplifier combinations.
a disconnected valve pin or to a pin upon which an internal
electrode is anchored. Such pins are marked I.C.
in manufacturers literature, or by an asterisk (*) in the
AVO valve data manual. This switch posi ti on leaves
the particular valve pin completely disconnected.
NOTE: Some in s tru men ts are fit ted with this ro ller pos i t ion marked^
This m a r k i n g is syn o n ym o u s with ^
Procedure for set ting up valve base connections
The standard procedure for setting up a valve ready for test is as follows. From some suitable source i.e. AVO Valve Data Manual or Handbook, Valve Manufacturers Data Leaflet or published manual o f Valve Data, determine, the pin basing connections
for the valve, in order of their standard pin numbering. Rotate the rollers of the Selector Switch until the set up number or electrode letter combination appears in the window reading from left to right in order of the standard pin numbering. In the case of valves having less than nine pins, the free rollers on the right o f the set up combinations corres ponding to non-existent valve electrodes should be set at 0. When the valve is inserted in the
10
appropriate valve holder, use the universal top cap lead to connect any top cap or side
connection on the valve to its appropriately marked socket, on the Socket Panel immediately
behind the Selector Switch. N ote that the loctal valve holder having only eight normal pins has its centre lug connected to the ninth roller (corresponding to pin No. 9) to accommodate
valves which have a cathode connection made to this lug.
The accompanying examples show how to correlate the pin basing data and the
equivalent set-up combination for a number of valves in common use.
Valve Type
1. Osram MH4 indirectly heated triode.
642310000
A G ΗH + C
Set up Number
British 5-pin base.
2. Osram U50 full wave rectifier directly heated.
0 2 0 8 0 9 0 3 0
H--------Dl D2 HH
Octal base.
3. Mullard FenA4 indirect ly heated output pentode.
0 4 5 2 3 1
G S H H-f C
British 7 pin base.
4. American 6K8 indirectly 0 2 7 5 4 heated frequency changer. Η A2 S G
Octal base. Top Cap Gl.
Base Diag ram
---------
6 0 0
A
5. Mullard T DD2A battery double diode triode. British 5-pin base.
6 8 2 3 9
A Dl Η H + D2
Top Cap Gl.
6. Mullard EF50 indirectly 2 heated HF pentode. H—
B9G base.
5 6 1 0
S A G 3
11
0 0 0 0
1 4 0 3
C G H-f-
Provision for New Valv e Bases
To cover the possibility of the introduction of new valve bases not provided for on the
standard panel and also the introduction of valves which may necessitate special conditions associated with standard valve holders, a plug-in adaptor is available which enables many non-standard valve holders to be combined in this adaptor and plugged into the octal or
other suitable base on the Valve Characteristic Panel. These adaptors are available for
bases not included on the Valve Panel, and also with a blank valve holder mounti ng panel in which can be mounted the user’s own valve holder i f he requires any special arrangement for which we have not catered.
The Prevention of Self Oscillation o f valves under test
It will be realised that the length of wiring and its associated capacity, connected to the grid and anode pins of any one of the valve holders, can constitute a tuned line corresponding t o a high resonant frequency often of the order of 100 megacycles per second or higher. A number of modern valves have sufficiently high slope t o overcome the inherent losses associated with such a tuned line, and are, therefore, capable of bursting into oscillation at a frequency determined by the constants o f their associated valve holder wiring when being tested at or near their maximum working slope. It is quite obvious that in order to test a valve some wiring must exist between the valve holder and test
circuit. Further, since a multiple test panel is desirable to obviate the necessity o f a vast number of separate plug-in units, the total amount of wiring associated with any one valve holder must be a considerable number of inches in length. It is almost impossible to increase the effective resonant frequency of the lines thus produced to such a high value that no normal valve will oscillate therewith. The only alternative is to render the line of comparatively high loss and in extreme cases to stopper the valve in question right on top of its anode and/or grid connection. Unfortunately, however, since a very large number of pin combinations have to be accommodated in any one valve holder the presence of such a resistance in say a heater or cathode circuit could give completely erroneous results, and this stoppering system could therefore only be very sparsely used.
The problem of se lf oscillation has been almost completely eliminated in the AVO Valve Characteristic Meter Mark III, by wiring the Valve Holder Panel in connection loops of predetermined lengths, so that any valve inserted would tend to oscillate at a definite frequency dependent on the lo op lengths. These separate inter-connection loops are then loaded with ferrox cube beads so that oscillation cannot occur when testing valves
with conventional characteristics, irrespective of the Valve Holder and pin combination used.
In certain circumstances where a newly introduced valve of high efficiency is likely
to be tested in any quantity and shows signs of oscillation, the separate valve holder adaptor
can be employed with considerable advantage. By this means a valve holder can be stoppered to the maximum extent necessary for the valve in question without references to any other
valves that may be incorporated therein, for when other types of valve are likely to be used, the adaptor can be set aside and the valve panel used normally. It must be stressed that this oscillation is unlikely to occur where the valve is tested at anode currents lower than normal, or at a point on its curve which renders its mutual conductance low. Were a purely empirical method of testing employed in the Valve Characteristic Meter, therefore, the problem would in all probability not arise, but since every effort has been made to actually test the valve under its correct operating conditions o f current and voltage, then it is on this account working at its normal efficiency and can, unless special precautions are taken, give rise to the oscillation troubles to which we have referred.
12
DI A GR A M O F ST AN D AR D PI N CONNEC TI ONS
(viewed from u ni id e o f base)
BRI T I S H N INE P IN ( B9> BRI T IS H SEVEN PIN ( B 7)
IN T ERN A TI O N A L O C T AL (A 0 8 )
B7A
SUB MIN IATURE8 PI N ( 8 8 D )
HIVAC FOUR PIN (SM4) HIVAC FIVE PIN (SM S )
AMERICAN SM ALL SEVEN PI N (S M 7 )
BRI TI SH 4 / 5 PIN (B 5 & B 4 )
AM E RIC A N FOU R P IN (U X 4 )
AME RI C AN SE V EN P I N ( U X 7 )
B 9C
AME RIC A N FIVE PIN (UX 5)
AM E R ICAN LOCTAL (B B B O R B 8G )
« Λ
4 *
3
* 5
2 6·
7.
B7G
B9 A
B 3 Q
SAA &7AA
(λ coin WiWfJ
B 8 A
COLOURED
SPOT '
0 0 0 0 0)
<
I 2345^
BS A
B SB
Whilst discussing the problem of oscillation, mention should be made of the rectifier (which will be seen in the circuit diagram) included in the screen circuit o f pentode and tetrode valves. This rectifier has been incorporated to obviate a difficulty which can arise in certain circumstances when testing valves o f the beam tetrode type with alternating current applied to their electrodes. As the applied electrode voltages approach zero during a portion o f their operative cycle, the focusing of the beam of such valves is to some extent upset and the result can be that the screen circuit begins to show an emission in a reverse direction to normal screen current, with the result that the anode current rises and the
current taken by the screen decreases rapidly and becomes negative. This can cause screen
overheating and besides giving an unstable and erroneous impression of the condition of the valve, can, if allowed to continue, damage the valve. To obviate this condition,
therefore, the rectifier is included in such a manner that only its low forward resistance is presented to the screen passing current in the normal direction, thus causing a negligible variation to standard conditions, but the reverse resistance of the rectifier is operative to
limit screen current of the opposite direction to negligible proportions and thus prevent
the conditions stated above, from coming into effect.
Procedure for Valves having Internally Connected Pins
On certain valves of recent manufacture, particularly the miniature glass type employing
B7G, B8A, B9A, etc. bases, it has become the practice of manufacturers to connect internally, certain of the valve electrodes to pins which would otherwise be blank and free from any connection. Although the manufacturers specify the pins on which this is likely to occur they reserve the right to vary the nature of the internal connections from time to time as prevailing conditions might demand. This in itself prevents the inclusion o f the electrode thus internally connected, in the normal selector switch set-up of the vaive.
Valves with internally connected pins present no difficulty when tested on the valve characteristic meter Mk. I [I but because the valve data manual is used with earlier instru ments, internally connected valve pins are marked (*) in the Roller Selector Switch number column. When using the valve characteristic meter Mk. Ill, where the asterisk appears in the Roller Selector Switch number denoting an internal connection, the appropriate roller should be set 0, e.g. U81, where the roller selector switch number reads **9 **8 230, set
roller selector switch to read 009 008 230 and follow the normal procedure.
THE CONT R OL S ON THE FRO N T PANE L
THEIR FUN CTIO N S AND OP E RATIONS
All the controls necessary for carrying out the essential valve testing functions are situated on the front panel of the instrument, and by the manipulation of these controls and the use of the valve panel already described, the following tests can be undertaken,
1. The direct indication o f insulation resistance between specific electrodes with the vaive cold. This test will also indicate heater continuity.
2. The direct indication o f insulation resistance between electrodes with the valve filament hot, including a separate test for the important function of cathode to heater insulation.
3. The measurement of mutual conductance directly in milliamps/volt over a full
range of applied high tension and bias voltages.
4. The comparative indication o f valve goodness on a coloured scale on the basis o f mutual conductance reading.
14
5. The ability to plot complete sets of mutual characteristics Ia/Vgj, la/Va, Is/Vgi,
Is/ Vs, etc., with a complete range of applied electrode voltages corresponding to
D.C. operating conditions.
6. The testing o f rectifiers under reservoir condenser conditions with a full range of D.C. loading.
7. The testing o f signal diodes under suitable D.C. load.
8. The testing of the separate sections of multiple valves, the non-operative section of the valve being maintained at reasonable working electrode voltages.
9. The indication of grid current and valve softness, directly on meter scale.
10. The anode current can, if desired, be read on an external meter of greater sensitivity and tests carried out on valves which require an anode load.
The separate functions of the controls available are as foll ows:
The Set ~ Control
This control enables minor adjustments to be made to the input tappings on the mains
transformer after the coarse mains tapping has been set.
The Leakage Switch
This switch serves the dual purpose of putting the instrument in a condition for the initial setting of the Set ~ control and also indicates the electrodes, i f any, between which leakage occurs with the valve in a cold condition. It also serves to indicate heater continuity.
The Circuit Selector Switch
This is a five position switch enabling the instrument to be set up in readiness for the
type of test to be undertaken. All the necessary internal circuit connections are made to
satisfy the test conditions required, whilst internal test circuits, not required, are auto matically removed from the valve.
On position Check (C) the instrument is set up for the initial mains voltage adjustment,
and is suitably connected for the cold electrode leakage test.
At the Check (H) position of the switch, the valve is automatically tested for electrode
leakage, with the heater hot, between the cathode and heater, and all other electrodes strapped.
At position C/H. INS the valve is automatically tested for cathode to heater insulation
with the valve hot.
With the circuit selector turned to Te st all normal mutual characteristics are measured
in conjunction with the electrode voltage switches and other relevant controls. It will be
noted that in the case of the insulation tests the meter is automatically shunted to the appropriate sensitivity and the insulation scale can be read directly. On the Test position of the Circuit Selecto r switch, however, the Meter Swit ch is brought into circuit, thus
enabling the metei range to be suited to the current measurement t o be undertaken.
Also at this setting in conjunction with the D! and Di positions of the Electrode
Selector switch and the appropriate scale of the Meter Switch, signal diodes and rectifying
valves can be checked. At the position gas, the meter is connected in series with the grid,
and gives direct indication of any gas current flowing.
1 5
The Anode and Screen Volt age Switches
As their names imply these switches enable the requisite electrode voltages to be applied to screens and anodes o f valves for the purpose of carrying out mutual characteristic measurements. They are calibrated in the equivalent D C voltage settings and, therefore, no account need be taken of the actual value of AC voltage which appears at the electrodes o f the valve, which, as already explained, will differ from the equivalent D C value marked
at the switch position.
The Heater Voltage Switches
This dual switch combination is for adjustment of the heater voltage applied to the valve under test. To enable a very wide range of heater voltages to be obtained the settings of the two switches are arranged to be additive. Thus, with the left hand switch set at 0
all useful voltages between 0.625 and 7.5 can be applied to the valve by the right hand switch, whilst with the left hand switch at any figure above 0 the value indicated on the left hand switch should be added to the indication o f the right hand switch. For example, with the right hand switch set at 5 and the left hand switch at 80, the heater voltage applied to the valve will be 85.
The Negative Grid Voltage Controls
The negative grid volts supply comprises two sections: (a) a continu ously variable
control calibrated 020 and (b) a five-way switch giving four increments each o f 20 volts. This arrangement enables any bias voltage down to 100 volts to applied to the valve, the incremental steps being additive to the setting of the variable control.
The Backing O ff Controls enables the initial anode current reading for the valve to
be neutralised prior to the taking of mutual conductance readings. Two variable controls
are used for this purpose, one fine and one coarse, which provide smooth backing off control to a maximum of 100mA. The rotation o f the controls in a clockwise direction will cause the meter needle to approach zero. For normal characteristic tests, both controls should
initially be set fully anti-clockwise.
The Meter Switch is a combination switch to shunt the meter suitably to the current
measurement to be undertaken and also to insert the right value of load when making tests on rectifiers and diodes. It has two calibration scales. The left hand scale marked la, with switch positions 2.5, 10, 25 and 100, is used with the Circuit S elector at position
t est and the Electrode Selector at the position Al, A2 or S to indicate the full scale
deflection of the meter in m A when measuring anode or screen current. The position
mA/V after having the backed off standing anode current is used in conjunction with the Set mA/V Control for the measurement o f mutual conductance either direct or by the comparison method using the coloured scale on the meter.
The right hand scale marked D/R with switch positions 1, 5, 15, 30, 60, 120 and 180 represents the load current when making diode or rectifier tests with the Electrode S elector at Dl or D2. Thus if the valve is rated at say 60 mA per anode, the Meter Selector Switch should be turned to 60 on the D/R scale and the comparative goodness o f the valve
with reference to this basic figure will be shown on the coloured scale.
The Se t mA/V Control. This control has two scales 110 and 330 selected by means
o f an associated toggle switch. When the control is set to the expected mutual conductance figure for the valve under test, the standing anode current backed-off to zero and the
Meter Switch set t o mA/V, the meter shows the relative go od n ess of the valve under test.
1 6
If required the actual mutual conductance of the valve can now be obtained by rotating the set mA/V Control until the meter needle covers the calibration point at the centre of
the goo d portion of the scale (marked 1 mA/V) the mutual conductance of the valve
can now be read directly from the Set mA/V Control.
The Electrode Selector Swit ch marked A[, Αχ, S, Dl and D2 enables separate tests
to be made on multiple valves, and also makes possible the taking o f Screen (or g2 )
characteristics. With this switch turned to Aj”, the figures of anode current and mutual conductance shown on the meter are relevant to the anode designated on the set-up roller
by a· As such the switch is in position for measurements on all single electrode system valves (triodes, pentodes, etc.). This position also serves for the first half of double valves (double triodes etc.) and for the triode or pentode section of multiple diode valves (double- diode-triode, etc.) The same setting of this switch serves for the triode or oscillator section
o f frequency changers.
With the Elect rode Selector Switch at position A2", the indicator meter will show
anode current and mutual conductance associated with the second anode o f double valves, the mixer anode of frequency changers and all anode systems associated with the set up
figure a72. In this condition the first anode is not left floating, but has the normal screen volts supplied to it via a limiting resistance.
With the Elect rode Selector set to S , the current meter is inserted in the screen (g{) circuit of valves and screen current will thus be indicated. When making this test, anode voltage is automatically applied to all anodes in the valve. Not e that in the case of a double pentode valve, the current indicated will be the combined current of both screens.
With the Electrode Se lector at position D l, the indicating meter is associated with the diode anode of a signal diode or rectifying valve (and the first anode of double diode and full wave rectifiers). This switch position is directly associated with the anode desig
nated on the selector switch roller by Df.
With the Elect rode Selector at position D 2 the indicating meter is associated with the second anode of double diodes and full-wave rectifiers. In this case the switch
position is associated with the roller switch setting ^2.
The Mains Adjustment Panel at the rear of Instrument
This will be uncovered by the removable plate at the back o f the instrument and the
following will be exposed to view.
(a) The coarse setting for the applied 50/60 ~ mains voltage marked 100/115, 200/215,
220/230, 240/250, the setting being made by means of the plug on this small sub- board, to the tapping most nearly corresponding to the nominal mains voltage.
) The fuse holder cap which when unscrewed reveals a small cartridge fuse which
may be thus easily replaced if blown. The correct value for this fuse is 3 amp.
GENER AL PROCEDURE FOR TE STING A VALVE
1. After having set the coarse mains voltage plug at the rear of the instrument to suit the supply voltage, connect mains lead to supply noting that red and black leads are live and neutral. The green or yellow lead is the Earth connection. Switch on and the indicator lamp should light up. The valve to be tested should not be inserted at this stage. A l l o w a few moments for the instrument to warm up.
17
2. Turn the Circuit Selector switch to position Check (C)andLea k ageswitch to position 11 ~ The instrument needle should now rise and assume a position near the black region of the insulation scale denoting zero ohms. Ro t a te the Set ~ control until the meter needle assumes its nearest point to the red line in the middle of this black scale
marking. With a correct setting of the initial mains voltage adjustment rotation of the Set ~ control should enable the needle to be moved on either side of the red line. If this is not the case and rotation of the Set ~ control does not enable the needle to reach
its setting mark from either direction, then the initial mains setting should be moved to
the next appropriate tapping. This tapping should be higher than the one chosen if the needle always appears to the right of the red mark and lower if to the left.
3. Having set up the accuracy of the instrument to conform to the applied mains
voltage, refer to the AVO Valve D at a Manual, or alternatively to the maker’s charac teristic data for the valve and set up the appropriate valve holder connections on the Valve Panel selector switch as already explained.
Set the Heate r Voltag e Switches to their correct value for the valve and insert it in the appropriate valve holder (NOTE-Heater voltages in parenthesis should be ignored as they relate to valve tester Type 160 o n l y ) , wi thout moving the Circuit Selector switch from its
position Check (C). Rotate the Lea kag e switch through its various electrode positions starting with the extreme counter clockwise position marked H At position H the meter should show a short, thus indicating heater continuity. Thereafter any reading
obtained on the insulation scale of the meter will show an electrode insulation breakdown
corresponding to the electrode indicated by the Leakag e switch setting. (Thus a reading on the meter of 1 megohm when the Leakage switch is set to position Gj and position S will indicate that a cold insulation breakdown of 1 me gohm is occurring between the grid and screen electrodes of the valve.) It will be noted that wherever electrode leakage occurs, indication of this will be shown at two positions of the Leakage switch, because, obviously, leakage must occur between two points. In the case of breakdown to heater from any other electrode, such leakage indication will only occur at one switch setting subsequent to the initial selector setting, which should automatically show zero ohms to denote heater continuity.
4. Having ensured that no cold leakage path o f any magnitude is present in the valve to be tested turn the Circuit Sel ector switch to Ch eck (H ). A ll o w a few moments for the valve heater to warm up and note whether any meter deflection occurs. Such a deflection would denote in megohms the amount of insulation breakdown that occurs between
cathode and heater strapped and all other electrodes of the valve when heater voltage is applied. Note that if, for any reason, the Circuit Selector switch is turned back to Check
(C) there will, in all probability, be an indication of an apparent cold electrode insulation
breakdown between a number of the valve electrodes. This need not be the cause and the reading will be found generally to disappear after a few moments. The reason for such an indication is obvious when it is realised that the valve cathode has been heated during the C heck (H) test. When returning to the Check (C) position, therefore, the cathode is hot and still emitting. What appears to be a temporary electrode breakdown, therefore, is in fact the indication o f emission which disappears as the heater or cathode cools.
5. Turn Circuit Sele ctor switch to C /H. INS when any cathode to heater insulation
breakdown which occurs with the heater ho t will be shown on the insulation resistance scale of the meter. No set rule for the rejection o f a valve on this score can be laid down, but it will be realised that in many circuits where an appreciable potential exists between heater and cathode such as, for instance, in cathode follower circuits or DC valve amplifiers, the presence of a heater to cathode breakdown of the order of megohms can often give
18
rise to quite serious trouble. Heater to cathode insulation breakdown, either permanent or variable, can also give rise to noise in valve amplifier circuits. If, on the other hand, the
value of cathode to heater circuit resistance is only of the order of a few hundred ohms,
as for instance where cathode biasing is used with high slope valves, then a cathode to heater insulation breakdown of the order o f fractions o f a megohm need not give rise to
any serious trouble.
6. The next test normally to be made upon the valves is the measurement of some
or all o f its mutual characteristics. This may take the form of the complete plotting of one or all of its characteristics, or the measurement of its mutual conductance, or the comparative testing of the valve on the basis o f its mutual conductance. All these require
the manipulation of the main voltage and meter controls and, before such a test is under
taken and the Circuit Selector switch turned to position Test, one should be assured that all the requisite controls are correctly set. This applies to the setting of the anode, screen
and grid voltage controls, the Meter Switch and the Electrode Selector switch. In pa r tic u la r,
where the p r o b a b l e anode current of the valve is unknown, the Meter Switch sho ul d b e se t
to 100 mA to a vo i d damag e to the mo v e m e n t if the current flo w i n g is such as to be co nsid er ab ly higher than that cat e r e d f or by the lower meter range pos iti on s. It is always perfectly simple
and safe to set the Meter Switch at successively lower full scale current deflections to cater for a valve, the anode current of which is less than that which can be appropriately read on a higher range. If the reverse procedure is adopted, however, then it is quite possible that a damaging current may have passed through the meter circuit before the latter is set to a suitable high range. The procedure for taking the necessary valve measurements is then almost self explanatory.
Where only a measurement of mutual conductance is required then the data for this
can be taken from the AVO Valve Data Manual or Handbook. The electrode voltage
settings should be made as indicated and consequent upon such settings an initial anode current will be sh ow n on the meter which has been finally set to a suitable range. This
anode current reading should normally be compared with the anode current reading shown
in the tables, as it will give an initial indication of the valves goodness . Quite obviously if a valve shows an anode current reading considerably below that which is appropriate for the applied electrode voltages, then its emission is much lower than would normally be expected and in normal circumstances the valve will not function at full efficiency. More particularly does this apply in the case o f valves used either as oscillators or output valves,
for in both conditions the valve has to deliver an appreciable power which cannot obviously be up to standard if the emission is low. At the same time care should be taken not to jump to false conclusions on this basis when testing valves of very high slope and short grid base, where it may be possible to double the valve anode current for a change in bias of some .25V, and a very slight variation in the valve characteristics may give rise to an erroneous impression of the valves goodness on the score of anode current.
7. After having observed the initial anode current reading and obtained therefrom such information as is desirable, this anode current indication may now be backed off to zero by the Backing Off controls and the Meter Switch Set to its 2· 5 position, any further adjustment to zero being made by the Fine Backing off Control.
The Set mA/V Control should already have been set to the value given in the valve data and it would be as well to explain here how the two scales on this control should be employed. The outer scale marked IL0 applies a potential to the grid such, that at the slope indicated the rise in anode current is 1mA. Thus when the Set mA/V dial
19
indicates 1 mA per volt, the bias change is equivalent to IV, but when the control is set at 10 mA per volt the bias change is only 1 /10th of a volt.
The inner scale marked 330 applies a potential to the grid such that at the slope indicated the rise in anode current is 3mA. It therefore follows that for a slope of 10 mA/V on this scale the voltage change at the grid will be 0-3V.
For general purpose use, the inner scale should be employed, but when checking (c) a valve with slope less than 3 mA / V or (b) a vaive with a high slope/short grid base, the outer scale should be used.
Whilst in (b) above, there is no necessity to use the outer scale, a more accurate result should be obtained by its employment due to the smaller decremental voltage used to produce the mutual conductance reading. To measure the comparative goodness o f a valve in terms of mA/V, with the anode current backed off to zero as already explained,
any final zero adjustment having been made with the Meter Switch at its 2-5 mA position, set Meter Switch to position mA/V. The comparative goodness of the valve will now
be given on the Replace/Good scale.
All valves coming within the green portion can be taken as satisfactory. Valves in
the red portion are suitable for rejection, whilst the small intermediate band between the green and red portions denotes a valve which, whilst not entirely unsatisfactory, is not by any means working at its full rated efficiency. Subsequent action on the valves whose test figures come within this band will obviously have to be related to the particular requirement of the moment.
Alternatively, where it is required to obtain a reading o f mutual conductance, and not
merely a gauge of the valves goodness factor on the basis of mutual conductance, then after backing off to zero, the Meter Switch should be set to position mA/V and the Set mA/V control rotated until the meter needle covers the calibration line at the centre of the goo d scale (marked m A /V ). The mutual conductance of the valve may now be read
> from the Set mA/V Control.
Valves having a slope of less than ImA/V cannot be checked by the comparative goodness method (using replace/good scale). In such instances, the set mA/V control should be set to position 1, the standing anode current backed off, and the Meter Switch set to position mA/V. The mutual conductance (slope) of the valve will now be directly indicated oh the meter (using scale marked 0-11 mA/V).
Where more comprehensive tests of the valve are required, to assist in the solution of development or more intricate test problems, the plotting o f one or a family of mutual characteristics can often give a much more complete answer. This may readily be under taken with the Valve Characteristic Meter and is performed with the Circuit Selector in its position Test. The manipulation of the controls subsequent to the obtaining of the initial anode current readings is not of course required, it being merely necessary to plot the value of the appropriate electrode currents as read from the meter, against the settings o f the associated electrodc voltage switches. Ia/Vg! curves will be taken at a pre-determined
setting of anode and/or screen volts, the reading of the anode current obtained being plotted against the settings on the variable grid bias controls. Similarly l a/Va curves will require a fixed setting of grid bias, anode current being plotted against the settings of the anode voltage switch.
Where either mutual conductance characteristic curves are required for the screen
or g2 of the valve in question, then the Electrode S elector switch should be set to position
2 0
S , the meter current shown will be an indication of the screen (or g2) current and all the above instructions can be related thereto.
Remarks in relation to the tests described above as applied to multiple or special types
o f v a l ve , will be fo und in subsequent test notes.
8. Where a valve is suspected of passing too much grid current, a measure of the magnitude o f grid current at the desired conditions o f applied electrode voltage may be made after having measured the mutual conductance o f the valve in question. With the
Meter Switch set to 100 mA on the la scale and the Circuit Selector turned to position Gas the meter is now directly connected in the grid circuit of the valve under test and gives a direct indication of grid current flowing. (To prevent damage to the instrument, a
limiting resistance is incorporated which affects the accuracy of readings at the upper end
of the scale). The scale is calibrated 0100 μ Α .
9. The testing of rectifying valves should really be associated with the requirements
of the circuit in which these valves are to work, although in most cases, in the data for the valve in question a figure is quoted denoting the standard emission to be expected for a valve of the type under test.
The procedure for carrying out the test is again straightforward. All initial tests should have been carried out as for amplifying valves, but before setting the Circuit Selector to Test, the suggested l o a d current figure for the valve given in the Data
Manual should be set on the D/R scale of the Meter Switch. This l o a d current, it wil l be
realised, applies to one anode only. The setting of load current can either be determined from the tabulated data as already mentioned, or alternatively can be related to the total current that the valve is required to deliver. Thus in a piece of apparatus where the total
HT current drawn is say 50mA, then a rectifier load current setting of 60 will be an
adequate test for the valve emission (assuming half wave rectification). Alternatively,
if the valve is a new one, the makers rating foT maximum load current can be used as the basis for the setting of the Meter Switch. It will be realised that since each hal f of a full wave rectifier is t e st e d independently, then the setting of the range switch should indicate half the total value of current that the valve would be expected to deliver in a full w av e
circuit. For instance a valve rated at a maximum current of 120 mA would be tested with each an ode at the 60 positio n on the Meter Switch.
No further manipulation of the electrode voltage controls is required. The heater
voltage is already set whilst anode, grid and screen voltage controls are c ompletely dis
as so c i ate d from the test circuit by the setting o f the Electrode Selector switch to Dl or D2,
all appropriate voltage and circuit connections also being automatically made. Having, therefore, correctly set up the valve as explained, the indication of the meter needle on the coloured scale will show the operative goodness of the valve in relation to the standard load current chosen.
Similar remarks apply to the testing o f signal diode valves, with the exception that
these are always tested with the Meter Switch at 1 unless otherwise specified.
INST RUCTI ONS FOR TESTIN G SPECIFIC VALVE TYPES
The function of a valve, as distinct from its manufacturers type number is indicated
by a symbol in the form o f letters appearing at the extreme right of the test data; thus a
21
half wave rectifier would have the lette r R in the function colum n, whilst a full wave
rectifier would be designated by RR Similarly, diode valves will be shown by the letter D the number of diode elements being indicated by the number of Ds , thus DD D refer to a triple diode.
The testing of multiple diodes or rectifiers is carried out in the manner already explained, the Electrode Selector switch being used to select the diode or rectifier element, the comparative emission for which, being indicated on the meter. It will be realised that when
dealing with diodes or rectifiers Dl and D2 positions of the selector switch represent diode or rectifier anodes 1 and 2 respectively and correspond to figures 8 and 9 in the set
up figure.
In the case of triple diodes since only two anode systems are normally catered for,
a special procedure is adopted in the set up figure. At the position in the se t up number representing the third diode the symbol f is included, the first and second diodes being indicated by 8 and 9 respectively in the normal way. The valve should now be tested normally with the selector switch set to 0 where the f appears in the set up number. This will give emission figures for diodes 1 and 2. Now rotate the Selector Switch rollers so that the two rollers originally set at 8 and 9 are now set to 0 and set up the position | as 8 on the selector switch. A further test with the Electrode Selector switch at Dl will thus
give the emission o f the third diode, e.g., AAB1 will be indicated in the data as 0231|0980. To test diodes 1 and 2 the set up on the roller switch will be 023100980 and diodes 1 and 2 will be tested in the normal manner. For obtaining the emission figure for the third diode the Selector Switch will be altered to 023180000 and the Electrode Selector to position Dl.
Combined Diode and Amplifying Valves will be represented in the type columns by
DT and DD T for diode triodes and double diod e triodes, whil st DP and DDP indicate diode pentodes and double diode pentodes. The testing of such valves is automatic, the amplifying section being tested first with the Circuit Selector switch at
position Test and the Anode Selector at position Aj” whilst the rotation of the Meter Switch to the appropriate load setting and the Electrode Selector t o Dl a n d/o r D2 would cause the meter to indicate the comparative goodness of the valve. (Unless otherwise stated the load setting will be position 1 on the D/R scale of the Meter Switch.)
Double Triodes, Double Pentodes or Double Tetrodes will be indicated by the letters
TT or PP in the type column and will be tested in the normal way for each half of the valve, selection being made by the rotation of the Electrode Selector switch to A!
or A2 corresponding to set up figures 6 and 7. Note that screen current readings obtained
whilst checking double tetrodes or double pentodes will be a combined value for both
halves of the valve.
Frequency Changers of the Heptode, Hexode class employing the normal oscillator
section as a phantom cathode for the mixer section are not very satisfactorily tested in two sections, as the nature of the valve construction is such that each section is dependent on the other for its correct operation. For test purposes therefore, this valve is shown con nected as a triode or pentode for which, where possible, anode current and/or mutual conductance figures are given. Such valves are indicated by the letters H in the type column.
Frequency changers of the Octode class designated by 0 in the type column are, as will be seen from the data, tested as if they had two separate electrode assemblies, separate data being given for each. In this case the oscillator section is tested with the
Electrode Selector at Ai and the mixer section at A2.
22
As a further test to ensure the probability of such a valve oscillating satisfactorily, an
indication of failing emission will possibly give the most useful results. It will be realised
that when a valve is up to standard its cathode will develop its full emission at the rated
heater voltage for the valve, and any slight change in the cathode temperature will not
result in a corresponding change in the emission. If, however, the cathode’s emission is
failing, then an increase or decrease in the cathode temperature will result in a noticeable change in the emission for the valve. When a valve is oscillating it tends to run into the
positive grid region, and thus makes use of the full emission capabilities of the cathode. Any failing emission will limit its utility in this respect. As a subsequent test, therefore, on a valve designed to be used as an oscillator, it is helpful to note the anode current at the rated test figures with the normal heater voltage applied and then decrease the heater
voltage by about 10 to 15% (the next tapping on the heater switch) for a short period. In the case of a valve with failing emission this will result in a decrease in the anode current considerably greater than the percentage decrease in heater volts. Such a result would suggest that the valve will not oscillate very satisfactorily. A negligible or small percentage decrease in anode current (or of the same order as the heater volts change) will show that the valve is developing its full emission at the rated heater voltage, and provided that the circuit conditions are correct it should oscillate normally.
Frequency Changers employing separate electrodes assemblies for oscillator and mixer
functions are designated by TH (Triode Hexode) TF (Triode Pentode). The separate sections o f this type o f valve are not interdependent, as in the case of the phantom cathode types, and they can thus be tested in two separate sections as triode and pentode respectively.
This arrangement is catered for in the set up figures given, 6 corresponding to the triode
section and tested with the Electrode Selector at AI whilst 7 in the set up figure corresponds to the mixer section which is tested with the Electrode Selector at A2. The figures to be
expected from both halves of the valve are given in the tables where available, but it is often informative to apply a test for failing cathode emission to the triode or oscillator
section in the manner already described.
In the case o f normal triodes and pentodes (including beam tetrodes) the test procedure
for which has already been fully outlined, the type column will show the symbol T
and P respectively.
THE USE OF THE LINKS O N THE VALVE PANEL OF THE INST R U M E NT
These links enable a load t o be inserted into either anode circuit of the valve under
test when an anode current or mutual conductance test is being undertaken on the electrode circuit in question. They therefore enable dynamic figures for the valve or electrode system concerned to be obtained, the procedure being to disconnect the shorting link and to connect across the terminals a resistance or other load which it is desired to include in
circuit.
Tuning indicators (Magic Eyes) are tested with the controls set according to the figures given in the separate data table, using the screen switch for obtaining target voltage and inserting the anode load, shown in column marked Ra by means of the link on the
valve panel of the instrument. At the approximate bias given in the table the triode section should be at cut-off and the eye fully closed. On varying the grid bias to zero the eye should open fully and the value of anode current should be approximately that appearing in the table. In the case of double sensitivity indicators giving multiple images responding to different sensitivities, two sets of data (where possible) are given, the first
set referring to the more sensitive indication.
23
Gaseous Rectifiers
These also necessitate the use o f the link, as such valves would normally pass a damaging current i f tested without suitable limiting load in the anode circuit. They are tested with the Circuit Selector switch turned to Test, anode voltage and representative
anode current figures being given in the Valve Data columns. The value of load resistance
(of suitable wattage) which must be included across the link, before the valve is tested, is
shown in K Ω in the mA/V column (which would not normally apply to a rectifier
valve).
Full wave examples of this class of valve are o f course tested at Electrode Selector
switch positions Ai and A2 and the appropriate load connected across each link on the
top panel of the instrument.
Cold Cathode Rectifiers designated by the symbol CCR can be tested in a similar
manner to Gaseous Rectifiers, the anode voltage, approximate anode current, and load
resistance being given in the data columns.
Thyratrons can be checked by comparison i f set up as a normal triode, with a limiting
resistance included in the link, the control ratio being indicated by a comparison between
the peak value of the applied anode voltage, and the setting o f the grid bias control which will prevent the valve striking and passing anode current. It must be emphasised, however,
that the main value o f such a test is in comparison only, as the hold off grid bias value shown on the grid bias control is only approximately half that of the bias which would
normally be required to hold oif the anode current of the valve at the peak anode voltage
in question.
In the data columns where information is given on common thyratrons, it will be seen that this comprises a Roller Selector Switch No., Heater Voltage, Anode Voltage, expected Anode Current, and the value o f the limiting resistor required. The resistor should be o f suitable wattage and connected across the link terminals before the valve is inserted in its holder. Grid volts should be at their maximum setting. With the Meter
Switch set to 1 00 on the l a scale, the Electrode Selector at Al , and the Circuit Selector at Test, the bias on the valve should be reduced until the valve strikes and
anode current flows. A good valve will pass approximately the anode current given in the Data. (If necessary, reduce setting o f Meter Switch.) This test is suitable as an emission check on thyratrons used in television and commercial radio equipment.
Neon Indicators may be tested for striking, by setting up the roller switch so that
anode and cathode pins of the tube are set to 6 and 1 respectively, all other rollers being connected to 0. A suitable load resistance (normally between 5,000 and 15,000 ohms) should be included in the anode circuit link and the anode voltage switch should be set to a peak value as near as possible to (and in no cases lower than) the striking voltage of the neon in question. The striking of the neon will, of course, be indicated by a passage of anode current shown on the Meter Switch being set to 100 on the la scale. It should be noted that where the anode voltage refers to the peak applied voltage, as in the case of thyratrons and neons, the actual peak voltage applied to the valve is higher than the indication on the anode voltage switch. To obtain the peak voltage equivalent to a given setting o f the anode voltage switch the figure shown on the switch should be multiplied by approximately 1-5; thus with the anode voltage switch set to represent a DC voltage of 100V the peak applied voltage is approximately 150V.
24
GENERAL PRECA U T IONS TO BE OBSERVED WHEN
USING THE VALVE CHARACTERISTIC METER
It will be realised that when dealing with an instrument such as the Valve Characteristic Meter with such flexibility of control, it is almost impossible to protect the instrument to such an extent that the operator cannot cause damage to either the valve or the instrument by some combination or wrong setting of the controls or incorrect use of the meter. It is, therefore, important that the correct procedure, as previously outlined should be used in the sequence o f the tests applied. Valves should be tested for insulation or breakdown before full voltages are applied for characteristic tests. Where any doubt whatever exists as to the probable electrode current likely to be passed, the Meter Switch should always be turned to its highest current range and then gradually reduced in order to facilitate reading of the electrode current.
In experimental work where a variable voltage is required to be supplied to the anode or screen electrodes of the valve, always start with the lower voltage tappings and increase only after correct adjustments have been made to the Meter Switch to ensure that the meter circuit is not overloaded by an unknown current. Always make sure that the selector voltage switches have been correctly set for the valve before the instrument is switched on. In this respect it is a good practice to return the selector voltage switches to zero (particularly Heater Voltage switches) after a test has been applied and before a new valve is inserted.
Take care in setting the Roller Selector Switch to avoid wrongly connecting the
electrodes of the-valve under test. In this respect the automatic cut-out is advantageous in that it will usually save a valve if high tension voltage is inadvertently applied to the
heater by incorrect setting of the switch, but it must be pointed out that after the switch
is correctly set nothing can save the he ate r fr om being burnt out if an o ve r lo a d h ea te r voltage
is a p p l ie d b y wrong se tt in g of the he ate r vol tage switches .
D o not apply test voltages t o the valve without ensuring that where necessary top cap
connections have been correctly made, as a valve can often be irreparably damaged by running it with its grid or its anode wrongly connected.
Where a valve appears to be performing abnormally, as indicated for instance by a
continuously rising or falling anode current which does not attain a condition of stability, do not leave the valve cooking for a long period to see what will ultimately happen, as this will in all probability result in the damaging of the valve due to excessive currents in the anod e or screen circuits. In general, it is not necessary or helpful to leave a valve
on test for a considerably longer period than is necessary to complete the test in question.
Finally, it must be stressed that whilst every care has been taken in the compilation of this publication, the AVO Valve Data Manual and the AVO Valve Da ta Handbook to ensure that all data given is correct as far as is known at the time of going to press, it
is no t impossible that with the many thousands of figures involved, errors will have crept in. T h e manufacturers cannot hold themselves responsible for any damage that might
occur to a valve or to the instrument from such a cause.
ABBREVIATED WORKING INSTRU C T I O N S FOR TH E AVO VALVE
CHARACTERISTIC METER MARK Ι Π
Before switching ON the full instruction Book should be read and always used for
reference when testing unusual types o f valves.
1. Check mains adjustment tap and connect mains lead to the supply, red and black leads are line and neutral, green or yellow being the earth connection.
2 5
2. Set Circuit Selector to Check C and Electrode Selector to A
3. Set Meter Switch to 1 00 on the la scale.
4. Turn Backing Off controls fully anti-clockwise.
5. Set Heater Volts switches to value indicated in Valve Data. (Heater volts in parenthesis should be ignored.)
6. Set Anode V olts”, Screen Vol ts and Grid Volt s to values indicated in Valve Data.
7. Rotate the Set Ma/V control to figure given in Valve Data using (where possible)
the inner scale and appropriate setting of associated switch.
8. Set R oll er Selector switch as indicated in Valve Data and ensure that Aj and A2
links are tight. (For * in data read 0 .)
9. With leakage switch at ~ switch on, and allow instrument to warm up, Adjust pointer to position ~ by means of Set ~ switch.
ALL VALVES
1. Insert valve, and make any top cap connections if required.
2. Fully rotate Leakage switch. Check heater continuity at H and insulation
on all other positions.
3. Set Circuit Selector to Check H to measure leakage from Heater/Cathode to
all other electrodes strapped together with valve hot.
4. Turn Circuit Selector to C/H to measure leakage between heater and cathode with valve hot (if valve is indirectly heated.).
TRIODES, DOUBLE TRIODES, DIODE TRIODES PENTODES, DOUBLE PEN
TODES, DIODE PENTODES AND TETRODES IN SIMILAR COMBINATION. ANODE CURRENT. With Electrode Selec tor at A, set Circuit Selector to
Test . Meter should then indicate anode current. Reduce Meter Switch setting if
required. If protective relay operates, switch o f f and check for incorrect setting o f Roller
Selector switch or panel controls. If all controls are correct and relay continues to operate
when instrument is switc he d on again, the valve is prob ab ly soft an d the test should be dis
continued.
MUTUAL CONDUCTANCE. Reduce meter reading to zero by means of Backing Off
controls. Set MeteT Switch” to 2-5 position and re-adjust zero if necessary. Turn Meter Switch " to mA/V position, when a good valve will give an indic ation in the green band on the meter scale. To obtain actual mA/V reading, adjust Set mA/V control until needle reads on calibration point 1 mA/V, in centre of green band. The Set
mA/V control will now indicate the mutual conductance of the valve under test. To
26
obtain a reading for valves with mutual conductance below 3 mA/V, use outer scale setting on Set mA /V control and fol low the procedure outlined above.
For double valves, check data for difference in electrode voltages and repeat above
operations with the Electrode Selector set to A 2
GAS TE ST. To measure grid current, set Circuit Selector to posit io n Gas and the
Meter Switch to its 100 mA position. Meter will now indicate gas current, full-scale indication being Ι Ο Ο μ Α .
DIO DES. To check diodes turn Electrode Selector to Dj and Meter Switch to 1 mA on D/R scale (unless otherwise indicated in Valve Data). Turn Circuit Selector to Test. The condition o f the valve will now be given on the Replace/Goo d scale, Cheek double diodes at D[ and D2 position of the Electrode Selector
RECTIFIERS. To chcck rectifiers, set Electrode Selector to D f and set anode loading given in Valve Data, on D/ R scale o f Meter Switch . Turn Circuit Selector to Test The condi tio n of the valve will now be indicated on R e p l a c e /Good scale. Load reading is per anode. Check full-wave rectifiers at position Dj and D2 of Electrode Selector switch.
On completion of tests return controls to their fully anti-clockwise position.
REF.
TOL.
Rl
» Ί */
fcz R3
£ 1 k
RA
- *
* 1 7. soon.
*5 R6
ί [%
(?7
± t V. 2-5 KJ1 X 17.
TTf
t t r.
«10
Ϊ It
fill
! 1 S
2l2
± 1 *
«13
I i t
RU
+ ir .
3i5
T i Λ 3-54· KX1 £ 2 A
Ri?
Sift
I ?4L
Rl9
£ 1%
020
t Zf.
Αδι ± t% ί·2Ζ Μ a
022
f£ 2 i SM Κ&
R23 t Z%
A2A
i 2t
R25
t 3*4 ΙΟ Ο * Λ
*26
t 2% 31 ·S Κ Λ R27 R2Q
έ |V. R23
i 1 % R 30
t 1 % 21 -β Κ Λ R3I
t 1 % 2*θ Κ Λ R32 «33
E
*34.
* f S
ϊ T v .
+ i i.
R36
-o r.
RJ7
±2l'J?
R3d
t s * 3 κ α
L.P.I. L.P.2.
»v ' t RV3 ΙΟ K U
RAM
Rv 5
RV 6 ά κ α . . .
F i Cl
VI
Y2 077
VALUE.
33 n 7ftO.il.
2 K J1
ΙΆ6 0 Ω.
25-6 Kil
1 X
1
* | |
3 5 Λ Λ
ί Κ Λ
6θθί1 2*96 Μ Λ ΜΑΓ ΟίΟ tO Η XL
406 Κ Λ 202 Κ Λ
4'35Τζί Γ 249 Κ Λ 53*6 Κ Λ
β'β ΚΛ .
530 Κ Λ ι ο κ α
! Κ Λ J90 Λ (ι»20θΠ*·5% 500 Λ
0 - 3 ν 0· 3 Α M.e .S.
25 Λ
£50 Λ
s * α
ιο Kd
2-*^ Α Μ Ρ
a u A E.LEC.lTfOuVYiC
-
Ο 7/
tr
VQLT5
SWITCH
H.T TRANS FORMER
K K .I
i/ 6 A
Loading...