Avdel 07241, 07242, 07243, 07244, 07245 Instruction Manual

I n s t r u c t i o n M a n u a l
0724 type
07241-07242-07243-07244-07245
Hydro-Pneumatic Power Tool
Pass onto user to read and keep for reference
2
INTENSIFICATION RATIO 50:1 @ 80 lbf/in
2
S P E C I F I C A T I O N S F O R 0 7 2 4 I N TE N S I F I E R
S P E C I F I C A T I O N S F O R
0 7 2 4
T O O L
2
FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in
2
9 litres .32 ft
3
STROKE 07241 / 4 / 5 Minimum 18.54 mm .73 in
07242 / 3 Minimum 15.9 mm .63 in
PULL FORCE @ 5.5 bar / 80 lbf/in
2
10.20 kN 2250 lbf
CYCLE TIME Approximately 1 second
NOISE LEVEL 70.3 dB(A)
WEIGHT Without nose equipment 0.76 kg 1.7 lb
VIBRATION Less than 2.5 m/s
2
8 ft/s
2
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel.
General 2 Specific to 0724 Tool 3
General 4 07241 & 07244 Tool Dimensions / Selection 4-5 07242 & 07243 Tool Dimensions / Selection 6-7 07245 Tool Dimensions / Selection 8-9
Air Supply 10 Operating Procedure 10 Accessories 11
Fitting/Servicing 12 07241 & 07244 Components 13 07245 Components 14 07242 & 07243 Fitting/Servicing/Components 15-16
Regular Servicing 17-18 Service Kit 18 Maintenance - Tool and Intensifier 19-21 Tool General Assembly & Parts Lists 22-23 Intensifier General Assembly & Parts List 24-25
Priming Oil Details 26 Priming Procedure 26-27
Fault Diagnosis Table 28
C
O N T E N T S
1
S A F E T Y
I N T E N T O F U S E
P U T T I N G I N T O S E R V I C E
N O S E A S S E M B L I E S
S E R V I C I N G
P R I M I N G
F A U L T D I A G N O S I S
S
A F E T Y
2
This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS. CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE TOOL/MACHINE.
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT HOSES ARE ALWAYS IN GOOD CONDITION.
3
In addition to the general safety rules opposite, the following specific safety points must also
be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07242 AND 07243 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY WAY.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO CREATE A HAZARD.
07241& 07244 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM CATCHER BEFORE OPERATING.
IF THE 07241 OR 07244 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S) WORKING IN THE VICINITY.
THE INTENSIFIER RETAINING RING MUST BE ASSEMBLED WITH THE RETAINING PLATE SPECIFIED.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR, CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE TRIGGER/LEVER TO AVOID INADVERTENT START UP.
EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.
The hydro-pneumatic 0724 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.
The 07241 and 07244 fitted with pin tail deflectors are the standard tools. A stem catching or full vacuum extraction option is available for the 7241 (see page 11). The 07244 tool has forward stem ejection nose equipment fitted when supplied as a complete tool. It is also possible to order just the base tool part number 07241-00200 which will not be fitted with a nose assembly.
The 07245 is fitted with vacuum stem extraction and a stem catcher as standard. It is possible to order the base tool only, part number 07245-00200, which is shown on page 22.
The base tool part number for the other two tools of this type, the 07242 and 07243, is 07242-00200 shown on page 22.
4
I
N T E N T O F U S E
07241 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD
B (mm) A (in)
Al. Alloy Al. Alloy
Steel Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Steel Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Al. Alloy/L.Flange
Steel
Al. Alloy & Steel
Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Al. Alloy
Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Stainless Steel
Stainless Steel Stainless Steel
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Stainless Steel Stainless Steel
Al. Alloy
Al. Alloy oversize
Al. Alloy
Stainless Steel
Al. Alloy Al. Alloy Al. Alloy
Steel
Steel
Steel
Steel
AVEX
Snap head & 120° csk head except 07241-00024 large flange only
MONOBOLT * BULBEX
AVSEAL
TLR AVINOX
BE11 & BE61
AVDEL
Snap head & 100° csk & 120° csk
MBC
Universal head & 100° csk
AVIBULB
Low profile
T-LOK
Snap head
* Protruding head & 100° csk
1
/
8
"
3mm
5
/
32
"
3
/16
"
3
/16
"
5
/32
"
3
/16
"
5
/32
"
3
/16
"
4mm
5mm
6mm
6.5mm
7mm
3
/16
"
1
/8
"
5
/32
"
3
/16
"
1
/8
"
5
/32
"
3
/16
"
1
/8
"
5
/32"
3
/16
"
1
/8
"
5
/32
"
3
/16
"
4.3mm
4.3mm
3
/16
"
3
/16
"
07241-00001 07241-00002 07241-00008 07241-00021 07241-00006 07241-00008 07241-00009 07241-00015 07241-00022 07241-00015 07241-00016 07241-00023 07241-00024 07241-00026 07241-00031 07241-00008 07241-00015 07241-00009 07241-00016 07241-00064 07241-00074 07241-00065 07241-00075 07241-00066 07241-00076 07241-00062 07241-00072 07241-00067 07241-00077 07241-00058 07241-00008 07241-00015 07241-00027 07241-00003 07241-00005 07241-00028 07241-00010 07241-00012 07241-00029 07241-00019 07241-00030 07241-00051 07241-00054 07241-00045 07241-00046 07241-00052 07241-00055 07241-00053 07241-00047
07241-00008 07241-00015 07241-00027 07241-00015 07241-00014 07241-00015 07241-00014
07241-02000 07241-02100 07241-02600 07241-03300 07241-02500 07241-02600 07241-02700 07241-03000 07241-03400 07241-03000 07241-03100 07241-03500 07241-03600 07241-03700 07241-04200 07241-02600 07241-03000 07241-02700 07241-03100 07241-05000 07241-05500 07245-03100 07245-04100 07245-03200 07245-04200 07241-04900 07241-05400 07245-03400 07245-04400 07241-04800 07241-02600 07241-03000 07241-03800 07241-02200 07241-02400 07241-03900 07241-02800 07241-02900 07241-04000 07241-03200 07241-04100 07241-04300 07241-04600 07241-06800 07241-06900 07241-04400 07241-04700 07241-04500 07241-07000 07241-02600 07241-03000 07241-03800 07241-03000 07241-07100 07241-03000 07241-07100
3.3
12.9
3.3
3.3
3.3
3.3
11.4
3.3
3.3
3.3
10.0
4.1
4.1
3.3
4.1
3.3
3.3
11.4
10.0
4.5
6.7
4.5
6.7
5.3
7.2
5.3
7.2
5.3
7.2
4.1
3.3
3.3
3.3
3.3
2.5
2.5
3.3
2.5
2.5
2.5
2.5
4.7
4.8
4.7
4.9
4.9
4.9
5.0
5.0
3.3
3.3
3.3
3.3
10.0
3.3
10.0
Standard Extended Standard Hd. Forming Standard Standard Extended Standard Hd. Forming Standard Extended Hd. Forming Standard Standard Standard Standard Standard Extended Extended Standard Extended Standard Extended Standard Extended Standard Extended Standard Extended Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Extended Standard Extended
61
58.4 61 61 61 61
58.4 61 61 61
58.4 61 61 61 61 61 61
58.4
58.4 61 61 61 61 61 61 61 61 61 61
6 1
61 61 61 56 56 56 56 56 56 56 56 61 56 56 56 61 61 61 61 61 61 61 61
58.4 61
58.4
.130 .510 .130 .130 .130 .130 .450 .130 .130 .130 .395 .160 .162 .130 .160 .130 .130 .450 .395 .177 .264 .179 .264 .208 .283 .208 .283 .208 .283 .160 .130 .130 .130 .130 .100 .100 .130 .100 .100 .100 .100 .185 .190 .185 .192 .192 .192 .196 .196 .130 .130 .130 .130 .395 .130 .395
2.4
2.3
2.4
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.3
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.4
2.2
2.2
2.2
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.4
2.3
B (in)
NOSE TIP TYPE
07241 & 07244 - FIXED NOSE ASSEMBLIES
5
The 07241 and 07244 are both fitted with fixed straight nose assemblies suitable where access is unrestricted. 07241 tools eject spent stems through the rear of the pistol whilst the type of nose assemblies fitted to 07244 tools results in forward stem ejection. Use the selection charts below and opposite to select a complete 07241 or 02744 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 12 and 13.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
07244 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD
B (mm) A (in)
Al. Alloy
Steel
Al. Alloy
Steel
Al. Alloy
Steel Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy
AVEX
Snap head & 120° csk
AVINOX
BE11 & BE61
BULBEX AVIBULB
Low profile
1
/
8
"
5
/
32
"
3
/16
"
1
/
8
"
5
/
32
"
3
/16
"
5
/
32
"
3
/16
"
1
/
8
"
5
/
32
"
3
/16
"
07241-00001 07241-00001 07241-00001 07241-00001 07241-00001 07241-00002 07241-00001 07241-00003 07241-00001 07241-00004 07241-00005 07241-00001 07241-00001 07241-00003 07241-00004 07241-00005
07244-02001 07244-02001 07244-02001 07244-02001 07244-02001 07244-02200 07244-02001 07245-02200 07244-02001 07244-02300 07244-02800 07244-02001 07244-02001 07245-02200 07244-02300 07244-02800
Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
3.55
3.43
3.43
3.05
3.05
6.35
3.55
3.55
3.55
3.55
3.55
3.43
3.05
3.43
3.05
3.55
.140 .135 .135 .120 .120 .250 .140 .140 .140 .140 .140 .135 .120 .135 .120 .140
.5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5
B (in)
NOSE TIP TYPE
Dimensions shown in bold are millimetres. Other dimensions are in inches.
61
2.4
A
B
149
5.86
204
8.03
201
7.9
358
14.1
130
5.1
2134
84
91.9
3.61
56
2.2
'B'
'C'
'A' Ø
6.4
(.25)
360° rotation
about centre line
07242 - STRAIGHT SWIVEL NOSE ASSEMBLY
The 07242 tool is fitted with a “straight” swivel type of nose assembly for use on applications with restricted access.
It will place all the fasteners listed in the selection table below. Use this table to select a complete 07242 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 15 and 16.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
6
07242 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD
B (mm) A (in)
Al. Alloy
Steel
Al. Alloy
Steel Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Stainless Steel Stainless Steel
Al. Alloy
Al. Alloy oversize
St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Stainless Steel
Al.Alloy/St.Steel
Al. Alloy oversize
Al.Alloy/St.Steel
Al. Alloy oversize
Al. Alloy
AVEX
Snap head & 120° csk
BULBEX AVSEAL
AVINOX BE11 & BE61 AVDEL
Snap head & 100° csk & 120° csk
MBC
Universal head & 100° csk
1
/
8
"
5
/
32
"
3
/16
"
3
/16
"
4mm
5mm
1
/8
"
5
/32
"
1
/8
"
5
/32
"
3
/16
"
1
/8
"
5
/32
"
3
/16
"
07242-00004 07242-00005 07242-00005 07242-00006 07242-00006 07242-00006 07242-00064 07242-00065 07242-00074 07242-00075 07242-00005 07242-00006 07242-00014 07242-00017 07242-00024 07242-00015 07242-00018 07242-00016 07242-00019 07242-00023 07242-00051 07242-00054 07242-00052 07242-00055 07242-00053
07345-03000 07345-03100 07345-03100 07345-03200 07345-03200 07345-03200 07494-06000 07494-06100 07494-07000 07494-07100 07345-03100 07345-03200 07345-03300 07494-03600 07494-03000 07345-03400 07494-03700 07345-03500 07494-03700 07494-03400 07345-04000 07345-04300 07345-04100 07345-04400 07345-04200
7.87
7.87
7.87
7.87
7.87
7.87
6.35
6.35
7.62
7.62
7.87
7.87
5.08
5.08
5.08
6.6
6.6
8.13
8.13
5.08
4.75
4.75
6.35
6.35
7.92
Standard Standard Standard Standard Standard Standard Short Extended Short Extended Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
3.81
3.81
3.81
3.81
3.81
3.81
1.95
4.11
2.00
4.11
3.81
3.81
1.17
1.17
3.81 .84 .84 .25 .25
1.27
2.4
2.4
2.4
2.4
2.4
.310 .310 .310 .310 .310 .310 .250 .250 .300 .300 .310 .310 .200 .200 .200 .260 .260 .320 .320 .200 .187 .187 .250 .250 .312
.150 .150 .150 .150 .150 .150 .077 .162 .079 .162 .150 .150 .046 .046 .150 .033 .033 .010 .010 .050 .094 .094 .094 .094 .094
B (in)
NOSE TIP TYPE
Dimensions shown in bold are millimetres. Other dimensions are in inches.
The 07243 tool is fitted with a “right angle” swivel type of nose assembly for use on applications with no direct access to the fixing point.
It will place all the fasteners listed in the selection table below. Use this table to select a complete 07243 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 15 and 16.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
7
07243 - RIGHT ANGLE SWIVEL NOSE ASSEMBLY
07243 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART NºA (mm)
NAME & HEAD
B (mm) A (in)
Al. Alloy
Steel
Al. Alloy
Steel Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Stainless Steel Stainless Steel
Al. Alloy
Al. Alloy oversize St.Steel & Titanium
Al. Alloy
Al. Alloy oversize
Al. Alloy
Al. Alloy oversize
Stainless Steel
Al.Alloy/St.Steel
Al. Alloy oversize
Al.Alloy/St.Steel
Al. Alloy oversize
Al. Alloy
AVEX
Snap head & 120° csk
BULBEX AVSEAL
AVINOX BE11 & BE61 AVDEL
Snap head & 100° csk & 120° csk
MBC
Universal head & 100° csk
1
/
8
"
5
/
32
"
3
/16
"
3
/16
"
4mm
5mm
1
/8
"
5
/32
"
1
/8
"
5
/32
"
3
/16
"
1
/8
"
5
/32
"
3
/16
"
07243-00004 07243-00005 07243-00005 07243-00006 07243-00006 07243-00006 07243-00064 07243-00065 07243-00074 07243-00075 07243-00005 07243-00006 07243-00014 07243-00017 07243-00024 07243-00015 07243-00018 07243-00016 07243-00019 07243-00023 07243-00051 07243-00054 07243-00052 07243-00055 07243-00053
07346-03000 07346-03100 07346-03100 07346-03200 07346-03200 07346-03200 07495-06000 07495-06100 07495-07000 07495-07100 07346-03100 07346-03200 07346-03300 07495-03600 07495-03000 07346-03400 07495-03700 07346-03500 07495-03800 07495-03400 07346-04000 07346-04300 07346-04100 07346-04400 07346-04200
7.87
7.87
7.87
7.87
7.87
7.87
6.35
6.35
7.62
7.62
7.87
7.87
5.08
5.08
5.08
6.6
6.6
8.13
8.13
5.08
4.75
4.75
6.35
6.35
7.92
Standard Standard Standard Standard Standard Standard Short Extended Short Extended Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
3.81
3.81
3.81
3.81
3.81
3.81
1.95
4.11
2.00
4.11
3.81
3.81
1.17
1.17
3.81 .84 .84 .25 .25
1.27
2.4
2.4
2.4
2.4
2.4
.310 .310 .310 .310 .310 .310 .250 .250 .300 .300 .310 .310 .200 .200 .200 .260 .260 .320 .320 .200 .187 .187 .250 .250 .312
.150 .150 .150 .150 .150 .150 .077 .162 .079 .162 .150 .150 .046 .046 .150 .033 .033 .010 .010 .050 .094 .094 .094 .094 .094
B (in)
NOSE TIP TYPE
A
B
52
2.06
56
2.19
32
1.26
7.6
.3
2.93
74
360° rotation
about centre line
Dimensions shown in bold are millimetres. Other dimensions are in inches.
163
6.4
20
4
8.03
A
B
358
14.1
223
8.8
8
07245 - VACUUM EXTRACTION
The 07245 fitted with both vacuum extraction and a stem catcher unit is fitted with a fixed straight nose assembly for use where access is unrestricted.
Use the selection chart, opposite, to select a complete 07245 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 12 & 13.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
Dimensions shown in bold are millimetres. Other dimensions are in inches.
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