Avdel 07200, 07201 User Manual

0720 type

07200-07201

Pneumatic Power Tool

3

Contents

Safety Rules 4

Tool Specifications 5

Intent of Use 6

Dimensions 6

Putting into Service

Air Supply 7
Operating Procedure 7

Accessories 8
Collar Splitters 8
Collar Splitter Assembly and Adaptor Kit 9

Nose Assemblies 10
Selection 10
Components 10
Fitting & Servicing Instructions 11

Servicing the Tool

Daily / Weekly 12
Moly Lithium Grease EP 3735 Safety Data 12
Service Kit 13

Maintenance

07200 Offset Adaptor Assembly 07200 Tool 14
Straight Adaptor 07201 Tool 14
Handle Assembly 14
Pneumatic Cylinder 15
Air Throttle Valve 15
Spindle Housing Assembly 15
Re-setting 07200 & 07201 Tools 15

General Assembly of Base Tools

General Assembly and Parts List 16-17

Fault Diagnosis

Symptom, Possible Cause & Remedy 18

Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

Warranty
Avdel UK Limited installation tools carry a 12 month warranty against defects
caused by faulty materials or workmanship, the warranty period commencing from the
date of delivery confirmed by invoice or delivery note.

The warranty applies to the user/purchaser when sold through an authorised outlet,
and only when used for the intended purpose. The warranty is invalidated if the
installation tool is not serviced, maintained and operated according to the instructions
contained in the Instruction and Service Manuals.

In the event of a defect or failure, and at its sole discretion, Avdel UK Limited
undertakes only to repair or replace faulty components.

CONTENTS

4

1 Do not use outside the design intent.

2 Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.

3 Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by

Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to

advise upon any proposed modification.

4 The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function

by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited

procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Avdel UK Limited

with your training requirements.

5 The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and

Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be

directed to Avdel UK Limited.

6 The precautions to be observed when using this tool/machine must be explained by the customer to all operators.

7 Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.

8 Do not operate a tool/machine that is directed towards any person(s) or the operator.

9 Always adopt a firm footing or a stable position before operating the tool/machine.

10 Ensure that vent holes do not become blocked or covered and that the hoses are always in good condition.

11 The operating pressure shall not exceed 6.5 bar (95 lbf/in

2

).

12 Do not operate the tool without full nose equipment in place.

13 Care shall be taken to ensure that spent stems are not allowed to create a hazard.

14 07200 tools must be fitted with an undamaged pintail deflector before operating.

15 Avoid holding the head of the tool during initial connection as it may move and could cause injury.

16 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against pin

ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.

17 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept

dry and clean for best possible grip.

18 When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent start up.

19 Ensure the plug filling the circlip removal aperture is in place at all times.

This instruction manual must be read with particular attention to the following safety rules, by any person
installing, operating, or servicing this tool.

Safety Rules

5

Specifications

TOOL SPECIFICATION

Air Pressure Minimum - Maximum 5.4-6.5 bar (80-95 lbf/in2)

Free Air Volume Required @ 5.4 bar/80 lbf/in

2

6.2 litres (.22 ft3)

Stroke Minimum 12.7 mm (.5 in)

Pull Force 07200 @ 5.4 bar/80 lbf/in

2

14.68 kN (3300 lbf)

07201 @ 5.4 bar/80 lbf/in

2

18 kN (4050 lbf)

Cycle time Approximately 1.5 seconds

Noise Level 07200 74.4 dB(A)

07201 72.7 dB(A)

Weight Without nose equipment 4.54 kg (10 lb)

Vibration 07200 2.58 m/s

2

07201 2.93 m/s

2

6

Intent of Use

The pneumatic 0720 type tool is designed to place 3/16” & 1/4” Avdelok®pins and collars at high speed making it ideal for batch or flow-line
assembly in a wide variety of applications throughout all industries.

There are two models offering different access to your application. The base tool part number for the 07200 model is 07200-00200 and
07201-00200 for the 07201 model. Select the one most suited to your application requirements. All nose assemblies are available for both
models (details pages 10-11).

29 Ø

1.15 Ø

17

0.68

60

2.38

105° SWIVEL

(AIR INLET)

13

0.50

96

3.75

323

12.70

63 Ø

2.50 Ø

127

5.00

83.8

3.30

269

10.60

17

0.68

60

2.38

105° SWIVEL

(AIR INLET)

39

1.55

96

3.75

323

12.70

63 Ø

2.50 Ø

29 DIA

1.15 DIA

127

5.00

69

2.70

254

10.00

TOOL DIMENSIONS

07200 MODEL

07201 MODEL

Dimensions shown in bold are millimetres. Other dimensions are in inches.

7

Putting into Service

AIR SUPPLY

All tools are operated with compressed air at an optimum pressure of 5.4 bar. We recommend the use of pressure regulators and a utomatic
oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensur e maximum tool
life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or 10
bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured wh ere operating
conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

1

/ 4 ”.

Read daily servicing details pages 12-13.

• Ensure that the correct nose assembly is fitted.

• Connect the tool to the air supply.

• Push the Avdelok

®

pin through the application hole .

• Place the collar on the pin (orientation as shown right).

• Keeping the head of the pin against the application, push the tool onto the

protruding pin tail.

• Fully depress the trigger. One cycle will ensure that the collar is swaged

into the lock grooves of the pin and the the pin breaks at the breaker
groove.

• Release the trigger. The tool completes its cycle by pushing itself off the

collar and ejecting the pin tail at the rear.

8

6

4

2

0

0

1
2

1

4 1

6 1

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR
OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

3

M

E

T

R

E

S

M

A

X

I

M

U

M

OPERATING PROCEDURE