Avanti SWP XL 02 CE Installation Manual
AVANTI SERVICE LIFT
Installation manual
Model Service Lift SWP XL 02 CE
Original instructions
Date of publication:
2nd Edition: July 2017
Revision 4: 12/02/2019
This manual covers products with serial numbers from A4-XL0001 AT00010651 SWP XL02 CE EN E02 R04 – Language: ENGLISH
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CE certificate for SWP XL:
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Date of publication:
2nd Edition: July 2017
Revision 4: 12/02/2019
Manufacturer:
Avanti Wind Systems Technology, S.L.
Calle Ángeles (Los), Num. 88
Pol. Industrial Centrovía
50198 Muela (La) - (Zaragoza)- Spain
P: +34 976 149524
F: +34 976 149508
E: info@avanti-online.com
I: www.avanti-online.com
Manufactured Under Process Patent NO.8,499,896.
® Registered in Europe
Sales & Service :
avanti-online.com/contact
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Page
1. Limited warranty .................................................... 6
2. Introduction ........................................................ 7
2.1 Observations ...................................................... 7
2.2 Symbols ......................................................... 7
2.3 Cautions .........................................................8
2.4 Terms and definitions ................................................8
3. Installation ..........................................................9
3.1 Cautions ........................................................ 9
3.2 Freight kit........................................................ 9
3.3 The wire ropes .................................................... 9
3.3.1 Tower top ................................................... 10
3.3.2 Guiding wire rope fixations ....................................... 11
3.3.3 Tower bottom ................................................ 12
3.3.4 Securing the guiding wire rope - ground level ........................... 13
3.3.4.1 Guiding wire ropes in foundation floor........................... 13
3.3.4.2 Guiding wire ropes in beam ................................. 14
3.3.5 Guiding system for travelling cable pulley .............................. 15
3.4 Electrical connections ............................................... 18
3.4.1 Power supply................................................. 18
3.4.2 Installation of platform operating panels ............................... 18
3.4.3 Power connection ............................................. 18
3.5 Installation of traction and safety wire ropes in lift ............................. 20
3.5.1 Traction wire rope installation ...................................... 20
3.5.2 Safety wire rope installation .......................................20
3.6 Securing the traction and safety wire ropes ................................. 21
3.6.1 Traction wire rope counterweight ................................... 21
3.6.2 Safety wire rope push spring ...................................... 21
3.6.3 Traction and safety wire ropes grounding.............................. 21
3.7 Wire rope fix alignment ............................................... 22
3.8 Installation of reflectors at platform levels .................................. 24
3.9 Adjustment of top limit device .......................................... 24
3.10 Danger zone! sticker ................................................ 24
3.11 Inspection before first use ............................................ 24
3.12 Disassembling.................................................... 24
Annex A: Installation Checklist ............................................. 26
Contents
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5
Installation Manual
Ed.Rev Notes
01.01 New document
02.01 Included options of counterweights on safety wire and graduated tensioner for cable pulley. Deleted references to EN60204-32.
Replaced illustrations in pages 10 and 19. Added “manual descent” to definitions.
Checklist: tasks order changed, speed/current measurement removed, added record of wires serial number and manual descent
hours, point 1.4 rephrased. Other minor corrections.
02.02 Added torque values.
02.03 Changed Avanti logos.
02.03a Editorial updates.
02.04
Address changed and QR code added.
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6
AVANTI Service Lift for Wind Turbines
1)
Avanti service lift (“Product”)
Avanti Wind Systems Technology, S.L. warrants
that commencing from the date of shipment to
the Customer and continuing for a period of the
longer of 365 days thereafter, or the period set
forth in the standard AVANTI warranty, the
Product1) described in this Manual will be free
from defects in material and workmanship
under normal use and service when installed
and operated in accordance with the provisions
of this Manual.
This warranty is made only to the original user
of the Product. The sole and exclusive remedy
and the entire liability of Avanti under this
limited warranty, shall be, at the option of
Avanti, a replacement of the Product (including
incidental and freight charges paid by the
Customer) with a similar new or reconditioned
Product of equivalent value, or a refund of the
purchase price if the Product is returned to
Avanti, freight and insurance prepaid. The
obligations of Avanti are expressly conditioned
upon return of the Product in strict accordance
with the return procedures of Avanti.
This warranty does not apply if the Product (i)
has been altered without the authorization of
Avanti or its authorized representative; (ii) has
not been installed, operated, repaired, or
maintained in accordance with this Manual or
other instructions from Avanti; (iii) has been
subjected to abuse, neglect, casualty, or
negligence; (iv) has been furnished by Avanti to
Customer without charge; or (v) has been sold
on an “AS-IS” basis.
Except as specifically set forth in this Limited
Warrant y,
ALL EXPRESS OR IMPLIED CONDITIONS,
REPRESENTATIONS AND WARRANTIES,
INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OR CONDITION OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON-INFRINGEMENT,
SATISFACTORY QUALITY, COURSE OF DEALING, LAW, USAGE OR TRADE PRACTICE ARE
HEREBY EXCLUDED TO THE MAXIMUM
EXTENT PERMITTED BY APPLICABLE LAW
AND ARE EXPRESSLY DISCLAIMED BY
AVANTI. IF, PURSUANT TO ANY APPLICABLE
LAW, TO THE EXTENT AN IMPLIED WARRANTY CANNOT BE EXCLUDED AS PROVIDED IN
THIS LIMITED WARRANTY, ANY IMPLIED
WARRANTY IS LIMITED IN TIME TO THE SAME
DURATION AS THE EXPRESS WARRANTY
PERIOD SET FORTH ABOVE. BECAUSE SOME
STATES DO NOT PERMIT LIMITATIONS ON
THE DURATION OF IMPLIED WARRANTIES,
THIS MAY NOT APPLY TO A GIVEN CUSTOMER. THIS LIMITED WARRANTY GIVES CUSTOMER SPECIFIC LEGAL RIGHTS, AND
CUSTOMER MAY HAVE OTHER LEGAL
RIGHTS UNDER APPLICABLE LAWS.
This disclaimer shall apply even if the express
warranty fails of its essential purpose.
In any cases of dispute the English original shall
be taken as authoritative.
1. Limited Warranty
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Installation Manual
2.2 Symbols
2.1 Observations
2. Introduction
!
STOP
!
Symbol Signal word Meaning Possible injury if not observed
Safety instructions
DANGER!
IMMEDIATE or
possibly imminent
danger:
Death or severe injury!
DANGER!
IMMEDIATE or
possibly imminent
danger of hazardous
voltage:
Death or severe injury!
CAUTION! Potentially hazardous
situation:
Light injury or material damage.
Additional instructions
ATTENTION!
Potentially dangerous
situation:
Damage to equipment or workplace
IMPORTANT!
Useful tips for optimum
working procedure
None
Reference to written
specification/documentation
Only trained people may use this lift.
This manual must be available to staff at all times during installation, maintenance and operation.
Additional copies are available from the manufacturer upon request. All measurements are indicative only
and subject to change without prior notice.
The pictures and sketches in this manual may not reflect the product aesthetics, colours,
arrangement precisely. This has no impact on the function or safety.
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8
AVANTI Service Lift for Wind Turbines
2.3 Cautions
Use and daily inspection of the service lift shall only
be performed by person who has gone through the
relevant training associated with the Avanti service
lift use and daily inspection and is in possession of a
valid (non expired) certificate for the task.
Installation and maintenance of the service lift shall
only be performed by certified technicians.
Personnel must be at least 18 years of age. The staff
must be familiar with the relevant accident prevention
instructions and must have received proper training
in these.
Personnel are obliged to read and understand this
Installation Manual.
Personnel shall wear PFPE (safety helmet, full body
harness, shock absorber, lanyard and slider) at all
times, when using the lift.
A copy of the Installation Manual must be handed out
to the personnel involved and must always be available for reference.
If more than one person is entrusted with installation tasks, the employer shall appoint a supervisor in
charge of the operation.
Self-locking nuts must be used at all times. The
screw must extend from the nut by at least half of the
thread diameter. The nut may not be used once it has
become possible to loosen by hand!
If any damage or faults are found during operation, or
if circumstances arise which may jeopardize safety:
immediately interrupt the work in progress and notify
the supervisor or employer!
All tests/repairs of electrical installations may only be
performed by AVANTI or certified technicians.
All repairs to the traction, braking and supporting
systems may only be performed by AVANTI or certified technicians.
If any supporting parts are repaired or replaced, the
operational safety of the system must be tested and
verified by AVANTI or certified technicians.
Only original fault-free parts may be used.
Use of non-original parts will render the manufacturer’s warranty void and any type approval invalid.
No modification, extension or reconstruction of the
service lift is allowed without AVANTI’s prior
written consent.
No warranty is provided against damage resulting
from reconstruction or modification of equipment or
use of non-original parts which are not approved by
AVANTI.
Service lift must be inspected by AVANTI or by certified technician before first use.
Service lift must be inspected at least once a year
or after 60 hours of use (whichever occurs first) by
AVANTI or certified technicians.
Service lift is designed for a lifetime of 25 years with
an operating frequency of approximately 60 hours/
year for the first year and the 10 hours/year for the
rest of the years (300 h in total).
Service lift may not be used by persons who are
under the influence of alcohol or drugs which may
jeopardize working safety.
The service lift shall not be used in case of fire in the
tower.
Service lift shall ONLY be used when the turbine is
not generating power.
All wind farm site specific rules must be followed.
Service lift shall not be used during inclement
weather, including wind speeds over 25 m/s (55.5
mph), electric storms, hurricanes, temperature out of
lift’s operating range (-25ºC to +60ºC), and any other
that jeopardize safe operation.
Avoid injury – follow all instructions!
Owner must verify the need for third party
service lift inspections with the local authority and comply with the standards specified.
2.4 Terms and definitions
Terms Definitions
Certified technician
Person who has gone through the relevant training associated with the scheduled task from Avanti
or from a certified trainer and is in possession of a valid (non expired) certificate for the task.
User
Person who has gone through the relevant training associated with the Avanti service lift
use and daily inspection and is in possession of a valid (non expired) certificate for the task.
Manual descent
Action performed to descend the lift at a controlled speed without power supply by manually
opening the hoist electromagnetic brake. (Also manual no-power descent)
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