Avalon Stoves Chelan B-Vent User Manual
Chelan B-Vent
y
(700 B-Vent)
Gas Stove
and
Fireplace Insert
¥ Freestanding Stove
¥ Masonry Fireplace Insert
¥ Factory Built (Z.C.) Fireplace
Insert
Listed
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- I nst al l at i on m us t be per for m ed by a qual i f ie d i ns ta l le r, s er vic e a gency or the ga s s uppl i er
IF YOU SMELL GAS
¥ Do not try to light any appliance.
¥ Do not touch any electrical switch; do not use any phone in your building.
¥ Immediatel
¥ If you cannot reach your gas supplier, call the fire department.
call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
- April, 1999 -
Installer: After installation give this manual
to the homeowner and explain
operation of this heater.
$10.00 93508078
10850 117th Place N.E. Kirkland, WA 98033
PAGE 2 SAFETY PRECAUTIONS
¥ IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire
department
¥ This unit must be installed by a qualified installer to prevent the possibility of
an explosion. Your dealer will know the requirements in your area and can
inform you of those people considered qualified. The room heater should be
inspected before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc.
¥ The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation
will void the warranty and safety listing.
Ok
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
¥ Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements
in your area. Notify your
insurance company of this
heater as well.
¥ It is imperative that
control compartments,
screens, or circulating air
passageways of the heater
be kept clean and free of
obstructions. These areas
provide the air necessary
for safe operation.
¥ This heater is either approved for natural gas
(NG) or for propane (LP). Burning the incorrect
fuel will void the warranty and safety listing and
may cause an extreme safety hazard. Direct
questions about the type of fuel used to your
dealer. Check the label on top of the gas control
valve.
¥ If the flame becomes
sooty, dark orange in
color, or extremely tall,
do not operate the heater.
Call your dealer and
arrange for proper
servicing.
¥ Do not operate the heater
if it is not operating
properly in any fashion or
if you are uncertain. Call
your dealer for a full
?
explanation of your heater
and what to expect.
Gas
¥ Do not store or use
gasoline or other
flammable liquids in the
vicinity of this heater.
¥ Keep all furniture or other
combustible items at least
36" away from the front
of the heater.
¥ Do not operate if any
portion of the heater was
submerged in water or if
any corrosion occurs.
SAFETY PRECAUTIONS (CONTINUED) PAGE 3
¥ Do not place clothing or
other flammable items on
or near the heater.
Because this heater can be
controlled by a thermostat
there is a possibility of the
heater turning on and
igniting any items placed
on or near it.
¥ The viewing glass should
be opened for service
only (see the maintenance
section of this manual).
¥ Any safety screen or
guard removed for
servicing must be
replaced prior to
operating the heater.
¥ Operate the heater
according to the
instructions included in
this manual.
¥ If the main burners do not
start correctly turn the gas
off at the gas control
valve and call your dealer
for service.
¥ Light the heater using the
built-in piezo igniter. Do
not use matches or any
other external device to
light your heater.
¥ Never remove, replace,
modify or substitute any
part of the heater unless
instructions are given in
this manual. All other
work must be done by a
trained technician. Don't
modify or replace
orifices.
¥ Allow the heater to cool
before carrying out any
maintenance or cleaning.
¥ The pilot flame must
contact the thermopile
and thermocouple (see the
illustration to the left). If
it does not, turn the gas
control valve to "OFF"
and call your dealer.
¥ This unit is not for use
with solid fuel
¥ Do not place anything
inside the firebox (except
the included fiber logs).
¥ If the fiber logs become
damaged, replace with
Travis Industries log set.
¥ Do not touch the hot
surfaces of the heater.
Educate all children of the
danger of a hightemperature heater.
Young children should be
supervised when they are
in the same room as the
heater.
¥ Instruct everyone in the
house how to shut gas off
to the appliance and at the
gas main shutoff valve.
The gas main shutoff
valve is usually next to
the gas meter or propane
tank and requires a
wrench to shut off.
This
Manual
¥ Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥ Plug the heater into a
115V grounded electrical
outlet. Do not remove the
grounding plug.
¥ Don't route the electrical
cord in front of, over, or
under the heater
¥ Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential
damage(s).
PAGE 4 TABLE OF CONTENTS
General Information
Introduction & Important Information............1
Safety Precautions ..................................2
Features & Specifications..........................5
Stove Installation
Installation Preparation .............................6
Items Required for Installation....................6
Order of Installation .................................6
Stove Clearances ....................................6
Heater Placement Requirements ................7
Floor Protection ......................................7
Gas Line Installation ................................7
Vent Requirements ..................................8
Vent Termination Requirements .................8
Electrical Connection ...............................8
Insert Installation
Installation Preparation .............................9
Items Packed with the Heater ....................9
Order of Installation .................................9
Re-Routing the Power Cord to the Front.......9
Insert Placement .....................................11
Floor Protection ......................................11
Gas Line Install .......................................12
Vent Requirements ..................................13
Vent Termination Requirements .................13
Electrical Connection ...............................13
Finalizing the Installation
1 Remove the Door..................................14
2 Install the Logs and Coals.......................14
¥ Purge the Gas Line................................14
3 Replace the Door..................................15
4 Leak Test all Gas Line Joints...................15
5 Check the Pilot Flame............................15
6 Adjust the Air Shutter.............................15
7 Check the Draft ....................................15
8 Check the Flame Height .........................15
9 Explain Heater Operation to Owner ..........15
Operating Your Heater
Before You Begin ....................................16
Location of Controls .................................16
Starting The Pilot.....................................17
Starting the Heater for the First Time ...........18
Turning the Heater On and Off ...................18
Adjusting the Flame Height........................18
Adjusting the Blower Speed.......................19
Normal Operating Sounds .........................19
Maintaining Your Heater
Maintaining Your Stove's Appearance..........20
Yearly Service Procedure..........................20
Troubleshooting
Troubleshooting Table..............................21
How this Heater Works .............................22
What Turns the Main Burners
On and Off .......................................22
What Prevents Gas Buildup.................22
Why Nothing Should Be Placed
Against the Heater.............................23
Wiring Diagram .................................23
Replacement Parts List.......................23
Warranty
Warranty................................................24
Listing Information
Safety Label ...........................................25
Optional Equipment
Stove Leg Installation ...............................26
Pedestal Installation.................................26
Telescoping Leg Installation ......................26
Surround Panel Installation........................27
Thermostat ............................................28
Remote Control Thermostat.......................29
Outside Air Kit ........................................29
Propane Conversion Kit ............................30
Index
Symbols Used in this Manual
Requirement
¥1!?+
Index ....................................................34
NoteWarningStep
Hint
FEATURES AND SPECIFICATIONS PAGE 5
Installation Options:
¥ Freestanding
¥ Masonry Fireplace Insert
¥ Zero-Clearance (Metal)
Fireplace Insert
Heating Specifications:
Approximate Heating Capacity (in square feet)* 600 - 1600
AFUE (Annual Fuel Utilization Efficiency) 68 %
High Burn Input Rate (In BTU's) 40,000 38,000
Low Burn Input Rate (In BTU's) 23,000 20,000
Efficiency** 80% 82%
* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.
** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system.
To measure the net BTU's, multiply the BTU input by the efficiency percentage (80% for natural gas, 82% for LP).
Features:
¥ Works During Power Outages
(millivolt system)
¥ High Efficiency; Up to 80% for Natural Gas,
82% for LP (Steady State)
¥ Optional Thermostat or Remote Control
¥ Realistic "Wood Fire" Look
¥ Convenient Operating Controls
¥ Variable-Rate Heat Output
¥ Quiet Blower for Effective Heat Distribution
¥ Low Maintenance
Natural Gas LP (Propane)
Dimensions
The base of the
starter section
is 2" below the
upper top.
Fuel:
Measure Clearances
from the Upper Top
23-3/4"
4-1/2"
18-5/8"
Weight: 175 Lbs.
8" Panels: 28"*
10" Panels: 30"*
12" Panels: 32"*
Pedestal: 31-1/2"
Brass, Cast Legs: 28"
Black Legs: 26-5/8"
8" Panels: 40"*
10" Panels: 44"*
12" Panels: 48"*
* Includes
The base of the starter section
is 2" below the upper top.
20-1/8"
4-1/2"
23-3/4"
5-3/4"*
The heater is designed either for natural gas or for propane (but not
for both). Check the sticker on the top of the gas control valve.
13"*
Emissions:
This unit has passed the ANSI emission standards for vented room
heaters as tested by OMNI Environmental Services, Inc.
Electrical Specifications:
115 Volts, 1.3 Amps, 60 Hz (150 watts on high)
PAGE 6 STOVE INSTALLATION - For qualified installers only!
Installation Preparation
! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI
Z223.1 and the requirements listed in this manual. Failure to follow all of the requirements
may result in property damage, bodily injury, or even death.
! Notify your insurance company before hooking up this heater.
! The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid Ð the qualified installer should follow the
procedure best suited for the installation.
Items Required for Installation
¥ B-Vent System
¥ Brass, Black, or Cast Legs or Pedestal
¥ Gas Hookup Equipment
Items Packed with the Chelan (700) B-Vent
¥ Gas Inlet (3/8" Pipe)
¥ Propane Conversion Kit
¥ Owner's Manual
¥ Log Set (2 Logs, 2 Twigs, Embers)
¥ 2 Leveling Bolts (3/8"-16 x 3" Carriage Bolts - not used for stove installations)
Order of Installation
1 Attach the legs or pedestal (see page 26)
2 If the heater is to use propane, install the propane conversion kit (see page 31)
3 Position the heater, use floor protection if needed
4 Attach any optional equipment.
5 Connect the gas line. Connect the gas vent.
6 Follow the instructions under "Finalizing the Installation" on pages 14 and 15.
Stove Clearances
10" Min.
Straight Installations Corner Installations
When installed with
this clearance, the
vent is 6-1/4" from the
back wall, 19-1/2"
from the side wall.
4" Min.
When installed with this clearance, the
vent is 13-1/2" from the wall.
4" Min.
45¡
STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 7
Heater Placement Requirements
¥ Heater must be installed on a level surface capable of supporting the heater and vent
¥ Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies.
Heater must be placed so no combustibles are within, or can swing within 36" of the front of the heater (e.g. drapes,
doors)
? When placed in a location where the floor to ceiling height is under 7 feet , the installation is considered an alcove and
must meet the following requirements:
¥ The alcove floor to ceiling height must be at least 58" tall
¥ The alcove must not be more than 45" deep (before the ceiling returns to 7 feet)
¥ The alcove must be at least 44" wide
¥ The heater must not be placed so the vents below or above the door, along the sides of heater, or along the back of the
heater can become blocked.
Floor Protection
¥ When the stove is installed directly on carpeting, vinyl or other combustible material other than wood flooring or a high
pressure laminate wood floor, the stove must be installed on a metal or wood protection panel extending the full width
and depth of the heater (Minimum 23-3/4" wide by 18-5/8" deep).
Gas Line Installation
! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements
listed below.
Rear
Panel
Use a pipe wrench
to tighten in place.
1-1/2"
7-1/2"
NOTE:
Apply thread
sealant prior to
installing.
Gas Inlet
(3/8" diameter pipe)
Center of
Stove
12-7/8" Pedestal
9-1/2" Brass/Cast Legs
8" Steel Legs
! The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that
system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the
manual shutoff valve.
¥ This heater is designed for natural gas but can be converted to propane. Check the sticker on the top of the gas control
valve to make sure the correct fuel is used.
¥ Leak test all gas line joints and the gas control valve prior to and after starting the heater.
¥ The gas inlet accepts a 3/8" F.P.T. fitting
¥ The location of the gas inlet is shown below
¥ A manual shutoff valve is required for installation (it must be located within 3' of the heater)
Gas Inlet Pressure
¥ With the heater off, the inlet pressure must meet the requirements listed in the table below
? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for the residence does
not exceed the amount supplied.
? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas
at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure.
Standard Input Pressure
Natural Gas 7" W.C.
Propane 11" W.C.
PAGE 8 STOVE INSTALLATION (CONT.) - For qualified installers only!
Vent Requirements
! Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire
hazard. Do not fill air spaces with insulation.
! The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance.
¥ Minimum 5' vertical rise
from top of stove (see
the illustration below)
¥ When the vent passes
Vent must
terminate a
minimum 1'
above the roof.
through a wall, a wall
thimble is required.
When the vent passes
through a ceiling, a
support box or firestop is
required. When the vent
Min. 5' Rise
Maintain 1"
minimum
clearance
Provide a 1/4" rise
for every 12" run.
Min. 5' Rise
passes through the roof,
a roof flashing and storm
collar are required.
Follow the instructions
and requirements
provided with the vent
Type B Vent
The total
horizontal
run must
not exceed
50% of the
vertical rise
when installing.
¥ The horizontal run may
not exceed 50% of the
vertical rise
¥ Use 4" dia. B vent for entire system from one manufacturer (don't mix brands)
- or -
Use high temperature factory built or masonry chimney with listed gas chimney liner running the
entire length
¥ Vent termination must be above the roof and not below any eaves or overhangs
Do not block gas
vent termination
High
temperature
factory built
chimney and
connector
Listed Gas
Chimney Liner
Chimney with LinerStandard Installation Exterior Vent
Drafting
Performance
This appliance relies upon natural draft to operate. External forces, such as wind,
barometric pressure, topography, or factors of the home (negative pressure from
exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis
Industries can not be responsible for external forces leading to less than optimal
performance.
Vent Termination Requirements
¥ Vent termination must have an approved cap (to prevent water from entering)
¥ Vent termination must not be located where it will become plugged by snow or other material
¥ Vent termination must be
1' above the roof and
meet the requirements
outlined in ANSI
Z223.1, section 7.6.2.
12Ó Min.
Note: ANSI 223.1, section 7.6.2 outlines additional
requirements for gas vent terminations. If your
installation involves a roof with a slope greater
than 6/12 or if a wall or other vertical obstruction is
within 8' of the vent termination, the vent
termination will need to be taller. Refer to ANSI
223.1 for full details.
! When installed, the vent must provide suitable draft for the appliance. Other factors, such as exhaust
fans, may create negative pressure inside the home and cause down drafts. Additional vent height
may be required in these circumstances.
Electrical Connection
¥ Plug the power cord into a grounded 110 Volt outlet (do not remove the grounding plug).
INSERT INSTALLATION - For qualified installers only! PAGE 9
Installation Preparation
! This appliance must be installed in accordance with all local codes, if any; if not, follow
ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the
requirements may result in property damage, bodily injury, or even death.
! Notify your insurance company before hooking up this heater.
! The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid Ð the qualified installer should follow
the procedure best suited for the installation.
Items Packed with the Heater
¥ Propane Conversion Kit
¥ Owner's Manual
¥ Log Set (2 Logs, 2 Twigs, Embers)
¥ Gas Inlet (3/8" Pipe)
¥ 2 Leveling Bolts (3/8"-16 x 3" Carriage Bolts - used to level the heater in fireplaces with stepped-up hearths)
Order of Installation
1 If the heater is to use propane, install the propane conversion kit (see page 31)
2 Connect the gas inlet (see page 12)
3 Re-route the power cord (if desired - see below)
4 Position the heater (see "Heater Placement")
5 Connect the gas line. Connect the gas vent.
6 Follow the instructions under "Finalizing the Installation" on pages 14 and 15.
7 Install the surround panel kit.
Re-Routing the Power Cord to the Front
The power cord may be re-routed to the front of the heater if desired (see the directions below).
1 Disconnect the strain relief at the rear of the heater.
TO REMOVE THE STRAIN RELIEF
Compress the strain relief
from the top and bottom
with a pair of slip joint
pliers. Once compressed,
the strain relief can be
pulled out.
TO INSTALL THE
STRAIN RELIEF
Compress the strain relief
from the top and bottom
and insert it into the hole
until it locks in place.
Power Cord
Strain Relief
PAGE 10 INSERT INSTALLATION (CONT.) - For qualified installers only!
Re-Routing the Power Cord to the Front (continued)
2 Carefully pull on the power cord until the molex connector is exposed. Disconnect the molex
connector.
Molex Connectors
Power Cord
Wires Leading
from the Heater
3 Pry out one of the button plugs on either side of the insert (see the illustration below).
4 Open the control cover and locate the wires leading from the power cord molex connector (green,
white, and black wires). Pull these wires forward. Insert the molex connector on the power cord
through the hole exposed in step 2 and re-connect to the molex connector on the heater. Tuck any
excess wire underneath the clip on the baseplate to prevent any wires from contacting the burner
pan.
Remove the button
plug by prying it loose
with a screwdriver
Standard
Screwdriver
The power cord must
be routed underneath
this clip to prevent it
Button Plug
(found on both sides)
from touching the
bottom of the burner
pan.
5 Secure the power cord to the heater with the strain relief (see the illustration under step 1).
INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 11
Insert Placement
Min. 29-3/4" WIde (includes 6" for gas
line installation)
Min. 22-1/8" Tall
(includes 2" for
vent installation)
See the section "Gas Line
Installation" for details on the
location of the gas inlet.
¥ Insert must be placed so no combustibles are within, or
can swing within 36" of the front of the heater (e.g.
drapes, doors)
¥ The insert may be placed inside a masonry fireplace or
listed zero-clearance (metal) fireplace
¥ The insert must be installed in a level, undamaged
fireplace (damage must be repaired prior to
installation). Use the included leveling bolts to level
the insert in fireplaces with recessed floors.
¥ The insert must maintain 10" clearance to sidewalls
(measure from the upper top)
¥ Non-combustible facing (e.g. brick, tile) must extend 8"
minimum from the side and 8" to the top of the insert
(measure from the upper top)
¥ Combustible mantles must be a minimum 17-1/2"
above the top of the insert (measure from the upper top)
Floor Protection
¥ The heater must be installed on a non-combustible
hearth and may not extend over combustible flooring
The insert must be in place with
the gas line and vent attached
prior to installing the panels.
The Insert Must be
Placed 13" into the
Fireplace.
Use the leveling bolts for
fireplaces with recessed
floors (included with the
stove).
Run the power cord to
either side of the insert
along the facing.
Zero-Clearance (Metal)
Fireplace Requirements:
¥ The damper ("A") and grate (with logset)
("B") must be removed (see the illustration
below)
¥ The smoke shelf ("C"), internal baffles
("D"), screen ("E"), masonry lining or
refractory ("G" & "I"), and metal or glass
doors ("F") may be removed (if applicable)
¥ The insulation ("H"), and any structured
rigid frame members (metal sides, floor,
door frame, face of the fireplace, etc.) may
not be removed or altered.
H
F
E
C
I
B
A
D
G
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