Avalon Stoves Avanti PS User Manual

Newport
(Avanti PS)
Horizontal Or Vertical Vent
Freestanding Stove
Mobile Home Approved
Class A Chimney Retrofit
Tested and Listed by
Omni-Test Laboratories, Inc.
ASTME-1509 1995, ULCC 1482
-- Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage bodily injury or even death.
-- Contact local building or fire officials about restrictions and installation inspection requirements in your area.
-- Save these instructions
Installer: After installation give this manual to the home-
owner and explain operation of this stove.
$10.00 Copyright 2007, T.I. Part # 93508074
4051012
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Introduction 1
Introduction
We welcome you as a new owner of a Newport (Avanti PS) pellet heater. In purchasing a Newport you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Newport is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this pellet­burning heater. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new heater an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.
Important Information
No other Newport (Avanti PS) heater has the same serial number as yours. On the Newport the serial number is on the hopper lid.
This serial number will be needed in case you require service of any type.
Model: Newport (Avanti PS) Serial Number: Purchase Date: Purchased From:
Mail your Warranty Card Today, and Save Your Bill of Sale.
To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.
Travis Industries Newport 290902
2 Safety Precautions
Gas
Do not operate the
heater if you smell smoke coming from the heater. Turn the POWER switch to "OFF", monitor your heater, and call your dealer.
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or 'freshen up' a fire in this heater. Keep all such liquids well away from the heater while it is in use.
Do not unplug the heater if you suspect a malfunction. Turn the MODE SWITCH to "OFF" and periodically inspect the heater.
Ok
Sealant
Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.
The exhaust system must be completely airtight and properly installed. The pellet vent joints must be
sealed with RTV 500o F. (260o C.) silicone sealant.
This unit must be properly installed to prevent the possibility of a house fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation.
Never try to repair or replace any part of the heater unless instructions are given in this manual. All other work should be done by a trained technician.
The viewing door and ashpan must be closed and latched during operation.
Never block free airflow through the open vents of the unit.
Do not operate the heater if the flame becomes dark & sooty of if the firepot overfills with pellets. Turn the MODE SWITCH to "OFF" and periodically inspect the heater (see "Running Your Heater").
Your heater requires periodic maintenance and cleaning (see "Maintaining Your Heater"). Failure to maintain your heater may lead to smoke spillage in your home.
Allow the heater to cool before carrying out any maintenance or cleaning. Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure.
This heater is designed and approved for pelletized wood fuel only. Any other type of fuel burned in this heater will void the warranty and safety listing.
Travis Industries Newport 290902
Safety Precautions 3
The heater will not operate during a power outage. If a power outage does occur, check the heater for smoke spillage and open a window if any smoke spills into the room.
Keep foreign objects out
?
of the hopper.
Mobile Home
Disconnect the power cord before performing any maintenance.
NOTE:
Turning the Mode Switch to "OFF" does not disconnect all power to the heater.
This heater must be connected to a standard 115 V., 60 Hz grounded electrical outlet. Do not use an adapter plug or sever the grounding plug. Do not route the electrical cord underneath, in front of, or over the heater.
When installed in a mobile home, the heater must be bolted to the floor, have outside air, and NOT BE
INSTALLED IN THE BEDROOM (Per H.U.D.
requirements). Check with local building officials.
The exhaust system should be checked twice a year minimum for any build-up of soot or creosote.
This Manual
Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.
Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.
Do not touch the hot surfaces of the heater. Educate all children of the danger of a high­temperature heater. Young children should be supervised when they are in the same room as the heater.
Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
Travis Industries Newport 290902
4 Table of Contents
Introduction
Introduction ......................................................1
Important Information .........................................1
Safety Precautions
Safety Precautions............................................2
Specifications
Heating Specifications ........................................5
Dimensions.......................................................5
Electrical Specifications......................................5
Fuel.................................................................5
EPA Compliance................................................5
Installation
Before you Begin ...............................................6
Installation Options ............................................6
Planning the Installation ......................................6
Stove Placement ...............................................6
Floor Protection Requirements..............................6
Clearances - Straight Installation ..........................7
Clearances - Corner Installation............................7
Venting the Pellet Stove......................................8
Maximum Venting Distance .............................8
Pellet Vent Type............................................9
Installing the Pellet Vent .................................9
Pellet Vent Termination...................................9
Mobile Home Requirements..................................10
Outside Air .......................................................10
Alcove Installation Requirements ..........................11
Restrictor Adjustment .........................................11
Installation Example: Direct "Through the Wall" ........12
Installation Example: Interior Vertical.....................13
Installation Example: Type A Chimney Retrofit.........14
Installation Example: Hearth Fireplace ...................15
Operation
Safety Notice ....................................................16
Location of Controls ...........................................16
Starting the Heater for the First Time......................16
Curing the Paint ............................................16
Priming the Auger..........................................16
Loading Pellets..................................................17
The Two Modes of Operation ................................17
Operation (continued)
Manual Mode.....................................................18
Auto Mode........................................................19
Restrictor Adjustment .........................................20
Adjusting the Fan Speed......................................20
Start-Up Sequence.............................................21
"AUGER ON" Light..............................................21
"FAULT" Light....................................................21
Power Outages..................................................21
Maintenance
Daily Maintenance (whenever using the stove).........22
Inspect the Burn ...........................................22
Make Sure Pellets are not Piling Up...................22
Check Firepot for Clinkers...............................23
Cleaning the Firepot.......................................23
Bi-Weekly Maintenance (or every 10 bags pellets)....24
Clean the Heat Exchange Tubes.......................24
Vacuum Hopper ............................................24
Clean the Gold Door.......................................24
Opening the Door ..........................................25
Sweep Ash Into Ashpan..................................26
Check Ashpan, Dispose if Necessary................27
Clean the Glass ............................................27
Yearly Maintenance (or every two tons)..................28
Clean the Exhaust Duct..................................28
Clean the Exhaust Blower ...............................29
Clean the Vent..............................................29
Check for Air Leaks - Door, Glass and Ashpan ....30
Normal Operating Sounds
Normal Operating Sounds....................................31
Safety Label
Safety Label .....................................................32
Warranty
Warranty..........................................................33
Optional Equipment
Thermostat.......................................................34
Optional Log .....................................................36
Optional Gold Grill..............................................37
Optional Gold Door.............................................37
Index
Index...............................................................38
Travis Industries Newport 290902
Specifications 5
Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)*.................................800 to 1,600 Sq. Feet
Burn Rate (Pounds per Hour)**.......................................................................1.0 to 3.5
Maximum Burn Time on Low Burn**................................................................15 - 50 Hours
Hopper Capacity............................................................................................55 Pounds
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the fuel size, quality, and moisture level.
** Small pellets will increase or decrease the stated burn rates and burn times. Differences of plus or minus 20%
depending on fuel quality may occur.
Dimensions:
5-5/8"
7-5/8"
29-1/2"
Air Inlet (1-3/4" Outside Diameter)
10-3/4"
21-5/8"
20-7/8"
Weight: 175 Lbs.
Electrical Specifications:
Electrical Rating.........................................................................................115 Volts, 3.6 Amps, 60 Hz
Watts During Start-Up Sequence...................................................................400 (approximately)
Watts During Operation ...............................................................................180 (approximately)
Fuel:
3" Diameter Exhaust
16-7/8"
The unit is designed for wood pellets that comply with the standards set by the Association of Pellet Fuel Industry (density of at least 40 lbs. per cubic foot, 1/4" to 5/16" diameter, length no greater than 1–1/2", 8200 BTU's/lb., moisture under 8% by weight, ash under 1% by weight, and salt under 300 parts per million). If the fuel does not comply to this standard, the unit may not operate as designed.
EPA Compliance:
This heater is EPA exempt from Phase II requirements, but has been tested for emissions using EPA test methods by OMNI Test Labs.
Travis Industries Newport 290902
6 Installation
Before You Begin
READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER. FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
Check with local building officials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation.
Packing List
Newport Stove Owner's Manual Door Latch Tool • Fuses (2) • Lag Bolts (2)
Installation Options:
Residential or Mobile Home (see the section "Mobile Home Requirements")
Alcove Compatible (see the section "Alcove Installation")
Horizontal or Vertical Vent
Outside Air Compatible
Vent with L-Vent, L-Vent Fireplace Liner, or Type A Chimney (with adapter)
Planning The Installation
HINT: Have an authorized Travis Industries dealer install this heater. If you install the heater
yourself, have your dealer review your installation plans.
HINT: Sketch out a detailed plan of the installation including dimensions. Then verify the
dimensions with the requirements listed in this manual.
HINT: When determining the location of the stove, locate the wall studs (for horizontal
penetrations) and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member.
HINT: Place the heater outside and load 10 pounds of pellets inside the hopper. Plug the
heater in and let it run on HIGH until the pellets run out. This will cure the paint and burn off any oil on the steel, eliminating any smell inside the home.
Stove Placement
Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the heater.
? If the stove is placed in a location where the ceiling height is less than 7', it must follow the
requirements in the section "Alcove Installation Requirements".
HINT: REDUCING CLEARANCES - Clearances may be reduced by methods specified in NFPA
211, listed wall shields, pipe shields, or other means approved by local building or fire officials.
Heater and floor protection must be installed on a level, secure floor.
Floor Protection Requirements
The heater must be installed on a non-combustible floor protector extending the full width and depth of the heater and extending 6" in front (Minimum 21-5/8" wide by 26-7/8" deep) (minimum .018" thick - 26 gauge) .
Must extend under and 2" to each side and rear of a chimney "Tee" (if used).
Travis Industries Newport 290902
Installation 7
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Clearances - Straight Installation
Through the Wall Installations Interior Vertical Vents
Minimum
3 Minimum
3
AAAAAA AAAAAA
Tee
AAAAAA
2
Minimum
AAAAAA AAAAAA AAAAAA
9 Minimum
AAAAAA AAAAAA AAAAAA AAAAAA
6 Minimum
Floor Protection
AAAAAA
Clearances - Corner Installation
Through the Wall Vents
2 Minimum
45°
45° Elbow
AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA
6 Minimum
Interior Vertical Vents
2
Minimum
3 Minimum
9 Minimum
2
Minimum
Tee
2
Minimum
6 Minimum
2 Minimum
6 Minimum
Floor Protection
Note: If interior vertical pellet vent is used, the clearance to the backwall is determined by the
Travis Industries Newport 290902
upward-turning elbow or "Tee". It will vary in depth depending on the brand of pellet vent used (it is approximately 5"). Before placing the heater, connect the elbow or "Tee" and measure off the 3" clearance.
8 Installation
Venting the Pellet Stove
PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER).
DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
USE AN APPROVED WALL THIMBLE WHEN PASSING THE VENT THROUGH WALLS AND A CEILING SUPPORT/FIRE STOP SPACER WHEN PASSING THE VENT THROUGH CEILINGS (MAKE SURE TO MAINTAIN 3" CLEARANCE TO ANY COMBUSTIBLES.
No more than 180° of elbows (two 90° elbows, or two 45° & one 90° elbow, etc.).
33 Feet (max.)
Maximum Venting Distance:
Vent must have a support bracket every 5' of pellet vent when exterior of structure
If the heater is installed at an altitude over 4,000' use 4" diameter for all applications
The vent height and run must not exceed the distance shown in the shaded region shown to the right.
NOTE: To achieve optimum performance, we recommend keeping the vent as short as possible (horizontal run especially).
Use 4” diameter vent if venting into this shaded region.
Use 3 or 4 diameter vent if venting into this shaded region.
30 Feet
25 Feet
20 Feet
15 Feet
10 Feet
5 Feet
0 Feet
10 Feet
0 Feet
5 Feet
(max.)
Travis Industries Newport 290902
Installation 9
Pellet Vent Type
Must be Type "L"(except for masonry fireplace installations) - or - connect the vent to a factory built type "A" chimney (use an adapter and seal all joints).
Installing the Pellet Vent
Seal each vent section by
500° F. RTV
Silicone
Horizontal sections must have a 1/4" rise every 12" of travel.
Pellet vent connections must be sealed airtight with 500° F. RTV silicone and screwed
together with at least three sheet metal screws.
Pellet Vent Termination (See the illustration below)
injecting a liberal amount of 500° F. RTV silicone into the
gap between sections.
Must have an approved cap (to prevent water from entering) or a 45° downturn.
If the termination is located on a windy side of the house, an approved house shield is
recommended to prevent soot from building up on the side of the house.
Must not be located where it will become plugged by snow or other material.
Horizontal terminations must protrude 12" from the wall, verticall terminations require 24".
X
B
C
NOTE: Measure clearances to the nearest edge of the exhaust hood.
H
A
F
E
G
A
F
D
A Minimum 4' clearance below or beside any door or window that opens B Minimum 1' clearance above any door or window that opens C Minimum 2' clearance from any adjacent building D Minimum 7' clearance above any grade when adjacent to public walkways
NOTE: Vent may not terminate in covered walkway or breezeway.
E Minimum 2' clearance above any grass, plants, or other combustible materials F Minimum 3' clearance from any forced air intake of any other appliance G Minimum 2' clearance below eaves or overhangs H Minimum 1' clearance horizontally from combustible wall X Must be a minimum of 2' above the roof
Travis Industries Newport 290902
10 Installation
Mobile Home Requirements
Outside air is required (used for combustion) - see the directions below.
The heater must be bolted to the floor (Some states do not require this; check with your local building department). See the illustration to the right.
The heater must be grounded to the steel chassis of the mobile home (Some states do not require this; check with your local building department).
WARNING: DO NOT INSTALL IN
SLEEPING ROOM.
CAUTION: THE STRUCTURAL
INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.
c
Lift the stove off of the pedestal and place it on a piece of wood so that the ash pan trap door does not become damaged.
d
Use the included lag bolts to screw the pedestal to the floor. Then replace the stove and ash pan.
a
Remove the ash pan (see page 27).
1/2
Socket
b
Remove the four bolts holding the stove to the pedestal.
7/16
Socket
Outside Air (used for combustion)
Must not be drawn from an enclosed space (garage, unventilated crawl space).
HINT: Travis Industries strongly suggests outside air for all residential installations, especially for
those that are energy efficient, air tight homes.
WARNING: During a power outage there is a
possibility of some smoke entering the room if an outside air connection is not used.
Must not be over 15' long.
Must be made with 1 3/4" diameter
or larger metal or aluminum duct with a metal screen attached to the end to keep out rodents (P.V.C. or other combustible materials may not be used). Use the Travis Industries Outside Air Kit (part #
99200136).
Must not terminate above or within 1' of the chimney termination.
Must have a rain cap or down­turned elbow to prevent water from entering.
Must be located so that it will not become plugged by snow or other material.
7-5/8"
Silicone
10-3/4"
Cut a minimum 2" diameter hole in the wall.
1-3/4" Diameter Flex Duct
Select a location between framing members for the outside air hole.
Wall Cover Plate
Silicone
We recommend the use of the Travis Industries Outside Air Kit (Part # 99200136)
Seal the area around the tube to prevent air from entering the wall.
Silicone
Seal the vent with silicone.
Silicone
Rain Hood with Rodent Screen
Travis Industries Newport 290902
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