Avalon Stoves 1190 User Manual

SAFETY NOTICE:

O l y m p i c

( 1 1 9 0 )

W o o d S t o v e a n d

F i r e p l a c e I n s e r t

• Residential Freestanding Stove

• Mobile-Home Freestanding Stove

• Alcove Approved

• Hearth-Stove Approved

• Masonry Fireplace Insert

Save these instructions

for future reference

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

Owner's Manual

Listed

$10.00 93508061

4050526

Tested to: U.L. 1482\

Report # 028-S-27-2 (June, 1999)

2 Introduction

Introduction

We welcome you as a new owner of an Avalon Olympic wood-burning stove. In purchasing an Avalon Olympic you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Avalon Olympic is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.

Important Information

No other Avalon Olympic appliance has the same serial number as yours. The serial number is stamped onto the label on the back of the appliance.

This serial number will be needed in case you require service of any type.

Model: Avalon Olympic

Serial Number:

Purchase Date:

traviswarranty.com

Or, mail your warranty card to:

Travis Industries House of Fire 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275

Save Your Bill of Sale.

To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.

Purchased From:

We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

Table of Contents 3

General Information

Introduction & Important Information...................... 2

Safety Precautions ............................................ 4

Features & Specifications.................................... 6

Stove Installation

Planning The Installation..................................... 7

Floor Protection Requirements ............................. 8

Stove Placement Requirements ........................... 8

Clearances ...................................................... 8

Chimney Requirements ...................................... 10

Chimney Termination Requirements...................... 11

Outside Air Requirements ................................... 11

Alcove Installation Requirements .......................... 12

Mobile Home Requirements ................................ 13

INSTALLATION DIAGRAMS

Standard Ceiling with a Factory Built Chimney......... 14

Cathedral Ceiling with a Factory Built Chimney........ 14

Exterior Factory Built Chimney ............................. 15

Hearth Stove Positive Connection......................... 15

Hearth Stove Direct Connection ........................... 16

Interior Masonry Chimney ................................... 16

Fireplace Insert Installation

Planning The Installation..................................... 17

Preparation for Installation.............................. 17

Additional Accessories Needed for Installation.... 17

Standard vs. Cook-Top Installations .................17

Installation Considerations..............................17

Top Air Chamber Extension................................. 18

Fireplace Requirements...................................... 19

Insert Placement Requirements............................ 20

Hearth Requirements ......................................... 20

Masonry Fireplace Requirements ......................... 20

Drafting Performance ......................................... 21

Leveling Bolt Installation ..................................... 21

Block-Off Plate Installation .................................. 22

Insert with Positive Connection............................. 23

Insert with Direct Connection (Masonry Fireplace).... 23

Insert with Face Seal Connection.......................... 24

Operating Your Appliance

Safety Notice.................................................... 25

Before Your First Fire ......................................... 25

Opening the Door .............................................. 25

Bypass Operation.............................................. 26

Starting a Fire................................................... 27

Adjusting the Burn Rate ...................................... 28

Ash Removal.................................................... 28

Optional Blower Operation .................................. 29

Re-Loading the Stove......................................... 29

Overnight Burn ................................................. 29

Normal Operating Sounds ................................... 29

Hints for Burning ............................................... 30

Selecting Wood................................................. 30

Troubleshooting ................................................ 31

Maintaining Your Appliance

Daily Maintenance ............................................. 32

Remove Ash .................................................... 32

Clean The Glass ............................................... 32

Monthly Maintenance ......................................... 33

Door and Glass Inspection .................................. 34

Check For Creosote Buildup ................................ 33

Yearly Maintenance ........................................... 34

Touch Up Paint ................................................. 34

Blower Cleaning................................................ 34

Firebrick and Baffle Inspection ............................. 34

Door Parts ....................................................... 35

Replacing the Glass........................................... 35

Replacing the Door Gasket.................................. 35

Replacing the Door Handle.................................. 35

Firebox Parts.................................................... 36

Floor & Side Firebrick Removal & Replacement....... 36

Baffle Removal and Replacement ......................... 37

Air Tube Removal and Replacement ..................... 37

Warranty............................................................

Listing Information............................................ 39

Optional Equipment

Stove Legs....................................................... 40

Pedestal .......................................................... 40

Rear Blower Installation ...................................... 42

Outside Air Boot Installation................................. 43

Surround Panels ............................................... 44

Front Blower..................................................... 45

Index .................................................................46

4 Safety Precautions

The viewing door must be closed and latched during operation.

Never block free airflow through the air vents on this appliance.

This appliance is designed and approved for the burning of cord wood only. Do not attempt to burn any other type of fuel other than cord wood in this appliance, it will void all warranties and safety listings.

Do not touch the appliance while it is hot and educate all children of the danger of a hightemperature appliance. Young children should be supervised when they are in the same room as the appliance.

36"

Gas

ASHES

Gasoline or other flammable liquids must never be used to start the fire or "Freshen Up" the fire. Do not store or use gasoline or other flammable liquids in the vicinity of this appliance.

Ashes must be disposed in a metal container with a tight lid and placed on a noncombustible surface well away from the home or structure.

Keep furniture, drapes, curtains, wood, paper, and other combustibles a minimum of 36" away from the front of the appliance.

This appliance must be properly installed to prevent the possibility of a house fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation.

Inspect the chimney connector and chimney at least twice monthly and clean if necessary. Creosote may build up and cause a house fire.

Do not connect this appliance to any chimney serving another appliance.

Type

Clay

Liner

Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this appliance as well.

This appliance must be connected to a listed high temperature (UL 103 HT) residential type chimney or an approved masonry chimney with a standard clay tile, or stainless steel liner.

Mobile

Home

Safety Precautions 5

When installed in a mobile home, this appliance must be bolted to the floor, have outside air, and not be installed in the bedroom (Per H.U.D. requirements). Check with local building officials.

Do not place clothing or other flammable items on or near this appliance.

Never try to repair or replace any part of this appliance unless instructions are given in this manual. All other work must be done by a trained technician.

Allow the appliance to cool before carrying out any maintenance or cleaning.

Maintain the door and glass seal and keep them in good condition.

Avoid placing wood against the glass when loading. Do not slam the door or strike the glass.

Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance.

Do not make any changes to the appliance to increase combustion air.

Overfiring the appliance may cause a house fire. If a unit or chimney connector glows, you are overfiring.

Do not use a grate or other device to elevate the fire off of the firebox floor. Burn the fire directly on the bricks.

This Manual

Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).

6 Features & Specifications

Installation Options

• Freestanding

• Freestanding in an Alcove

• Freestanding in a Mobile Home

• Masonry Fireplace Insert

NOTE: This fireplace insert is not approved for Factory Built Z.C. (Metal) Fireplaces

Features

• EPA Phase II Approved

• 3.1 Cubic Foot Firebox Volume

• Single Operating Control

• Accepts Logs Up to 24" Long

• Steel Plate Construction (1/4" & 3/16")

• Heavy Duty Refractory Firebrick

• Optional High-Tech Blower

Heating Specifications

Approximate Maximum Heating Capacity (in square feet)* 1,500 to 2,500

Maximum BTU's per Hour (Cord Wood Calculation) 74,300

Overall Efficiency (Oregon Method) 70.0 %

Maximum Burn Time Up to 12 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions

Note: Measure side, corner, and back clearances from the stove top.

5-3/4"

29-3/8"

The flue collar protrudes 1" above the stove top

Weight:

510 Lbs. with pedestal

* For inserts, add 1" for the flue collar. ** See "Fireplace Requirements" for details on fireplace insert installation.

20-1/2"**

21 1/4"*

Height:

With Legs 29-1/8" Pedestal 32-5/8"

Figure 1

Emissions

2.6 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.

Stove Installation (for qualified installers only) 7

SAFETY NOTICE:

Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

Planning The Installation

We suggest that you have an authorized Travis Industries dealer install your stove. If you install the stove yourself, your authorized dealer should review your installation plans.

Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation.

Preparation for Installation

• Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed by

applying touch up paint).

• Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).

The stove can be lightened by removing the firebricks and baffle (pg 36) - replace before operation.

Additional Accessories Needed for Installation

• Legs or Pedestal

Packing List

• Top Air Chamber Extension (used for inserts only) • (4) Screws (for the Top Air Chamber Extension)

• Damper Rod (for the Top Air Chamber Extension) • Pull Tool (used to adjust the damper when hot)

Stove Installation Considerations

The table below details the six most common types of installations and the considerations for each type. Alternative methods of installation are available if they comply with local building codes.

Installation Type Considerations

Standard Ceiling with a Factory Built Chimney (Page 14)

Cathedral Ceiling with a Factory Built Chimney (Page 14)

Exterior Factory Built Chimney (Page 15)

Hearth Stove Positive Connection (Page 15)

Hearth Stove Direct Connection (Page 16)

Interior Masonry Chimney (Page 16)

• Requires ceiling and roof penetration

• Provides best draft

• Cathedral style chimney support required

• Provides best draft

• Uses two elbows to route chimney outside

• Exterior chimney is hidden from the room

• Elbows reduce draft

• Optional exterior chase reduces cold air blockage

• Utilizes existing masonry chimney

• Provides good draft due to full reline

• Easier to clean than direct or horizontal hearth stove

• Utilizes existing masonry chimney

• Requires construction of a "block-off plate"

• Draft reduced due to elbows & chimney cross section

• Utilizes existing masonry chimney

8 Stove Installation (for qualified installers only)

Floor Protection Requirements

• Stove must be placed on the Travis Industries legs or Pedestal.

• Floor protection must extend 6" to the sides and rear of the stove and 16" to the front of the stove

(41-3/8" wide by 42-1/2" deep - see Figure 2 and Figure 3).

• Floor protection must be non-combustible and at least .018" thick (26 guage).

Stove Placement Requirements

Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or other means approved by local building or fire officials.

• Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36"

of the front of the stove

• If the stove is placed in a location where the ceiling height is less than 7', it must follow the

requirements in the section "Alcove Installation Requirements"

• Must maintain the clearances to combustibles listed below (drywall, furniture, etc.):

Clearances

• The following clearances must be met (see Figure 2 and Figure 3)

Minimum Clearance Singlewall

Connector

A Sidewall to stove 16" 16"

B Backwall to stove 15” 10"

C Cornerwall to stove 9-1/2" 7-1/2"

D Connector to sidewall 27-3/4" 27-1/4"

E Connector to backwall 17-3/4" 12-1/4"

F Connector to cornerwall 21" 18-1/2"

* Reduced clearance installations require one of the chimneys and connectors listed below:

AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney

DURAVENT model DVL connector with DURAVENT UL 103 HT chimney

I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney

METALFAB model DW connector with METALFAB UL 103 HT chimney

SECURITY model DP connector with SECURITY UL 103 HT chimney

Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

NOTE: Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance

listed in this manual. Offsets must be used to maintain the stove to wall clearance.

Reduced Clearance*

Stove Installation (for qualified installers only) 9

Top View Straight Installation

Back Wall

Clearance B

Clearance E

Top View Corner Installation

29-3/8”

6” Min.

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5-3/4”

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20-1/2”

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16” Min.

Floor Protection

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Side Wall

Clearance A

Clearance D

6” Min.

Measure rear and side

clearances from the nearest

edge of the stove top.

NOTE: vent diameter varies

depending on brand and

model.

Measure front clearances from

the face of the stove (unibody).

Figure 2

Corner Wall

Clearance F

29-3/8”

6” Min.

Corner Wall

Clearance C

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5-3/4”

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6” Min.

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20-1/2”

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16” Min.

Floor Protection

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Measure rear and side

clearances from the nearest

edge of the stove top.

NOTE: vent diameter varies

depending on brand and

model.

Measure front clearances from

the face of the stove (unibody).

Figure 3

10 Stove Installation (for qualified installers only)

Chimney Requirements

• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

• Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel (6" diameter). Chimney

must be used from the first floor or wall penetration to the chimney cap.

• Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code

approved masonry chimney with a flue liner.

• Chimney connector and chimney must be fastened to the stove and each adjoining section.

• Follow the chimney manufacturer's clearances and requirements.

• Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing

through a ceiling or thimble when passing through a combustible wall.

• No more than 180

• NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is

adversely affected. Additional chimney height may be required to boost draft.

Chimney Cap (See the section "Chimney Termination Requirements" for more details)

of elbows (two 90o elbows, or two 45o & one 90o elbow, etc.).

Roof Penetration Equipment

Factory Built Chimney Sections

}

(Roof Radiation Shield, Flashing, Storm Collar)

Minimum System 15' Maximum System 33'

Ceiling Penetration Equipment (Attic Radiation Shield with Chimney Support)

Reduced Clearance Chimney Connector Sections

Floor Protection

Drafting Performance

• Standard residential installations may use single-wall connector (Mobile-Homes may not)

• Standard residential installations with reduced clearance connector may use the clearance

determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes must use the clearances listed in this manual under "Additional Requirements for Mobile Home Installations".

This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance.

}

Minimum Air Space to Combustibles (See Chimney Manufacturer's Instructions - usually 2")

tandard residential installations with

reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual.

Mobile

home installations must use the

the reduced clearance connector clearances listed in this manual under “Additional Requirements for Mobile Home Installations”.

Stove Clearance (as outlined in this manual)

Figure 4

Stove Installation (for qualified installers only) 11

Chimney Termination Requirements

• Must have an approved cap (to prevent water from entering)

• Must not be located where it will become plugged by snow or other material

• Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10' (see

Figure 5)

Slanted Roofs

Chimney must extend 3' above the roof

lat Roofs

Chimney must extend 3' above the roof

Chimney must extend 2' above any portion of the roof within 10' of the chimney

Outside Air Requirements

• Required for mobile homes & in certain localities (check with building officials)

• Must not be drawn from an enclosed space (garage, unventilated crawl space)

• Requires the optional outside air boot (for legs) or pedestal.

Chimney must extend 2' above any portion of the roof within 10' of the chimney

Figure 5

When using outside air, find a location where the chimney and outside air hole do not interfere with structural members of the home.

Pedestal (with insulation) directs air to the stove.

Air may be drawn from a ventilated crawl space or use an air duct.

A hole must be cut through the floor protection and floor and the rodent screen nailed in place here (see the optional equipment instructions for exact sizes)

Optional Air Duct (must not be longer than 15' and at least 16 square inches in cross section)

Outside air entrance must be placed so it does not become blocked by snow.

Outside Air Boot

Figure 6

12 Stove Installation (for qualified installers only)

Alcove Installation Requirements

Whenever the stove is placed in a location where the ceiling height is less than 7' tall, it is considered an alcove installation. Because of the reduced height, the special installation requirements listed below must be met.

• Chimney connector and chimney must be one of the following types:

AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney

DURAVENT model DVL connector with DURAVENT UL 103 HT chimney

I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney

METALFAB model DW connector with METALFAB UL 103 HT chimney

SECURITY model DP connector with SECURITY UL 103 HT chimney

Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

• Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have walls

and a ceiling that are 3 1/2" thick of a non-combustible material (brick, stone, or concrete - see Figure

7). This non-combustible material must be spaced and ventilated at least 1" off of all combustible materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling. All other alcoves are considered combustible. The clearances below must be met:

Minimum Clearance (See the Figure 7 below)

Combustible

Alcove

Non-Combustible

Alcove

A Sidewall to stove 16" 6" B Backwall to stove 10" 2" D Connector to sidewall 27-1/4" 17-1/4" E Connector to backwall 12-1/4" 4-1/4" G Maximum depth of alcove 48" 48" H Minimum width of alcove 61-3/8" 41-3/8" J Minimum height of alcove 84" 6" above stove top

Non-combustible alcove construction (on walls and ceiling) - see the explanation above.

Ventilated air space

1" Min.

3 1/2" thick noncombustible material

Combustible

materials

Non-combustible reinforcer

Figure 7

Stove Installation (for qualified installers only) 13

Mobile Home Requirements

• Outside air must be installed - see "Outside Air Requirements" on page 11

• Chimney connector and chimney must be one of the following types:

AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney DURAVENT model DVL connector with DURAVENT UL 103 HT chimney I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney METALFAB model DW connector with METALFAB UL 103 HT chimney SECURITY model DP connector with SECURITY UL 103 HT chimney Standard Masonry Chimney with any one of the above listed connectors NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

• Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)

Corner Installations

Straight Installations

NOTE:

Measure clearances to the stove top.

Minimum Clearance (See the illustration above)

A Sidewall to stove 16" B Backwall to stove 10" C Cornerwall to stove 7-1/2" D Connector to sidewall 27-1/4" E Connector to backwall 12-1/4" F Connector to cornerwall 18-1/2"

• If using offsets, use the connector clearance listed in Figure 9,

not the connector manufacturer's clearance.

• The appliance must be secured to the floor (consult your building

official). Secure the outside air boot to the floor and stove to insure the stove does not dislocate.

• Mobile home installations require a spark arrester at the chimney

termination.

• The appliance must be grounded to the chassis of the mobile

home (consult your building official).

• WARNING:DO NOT INSTALL IN SLEEPING ROOM.

• CAUTION:THE STRUCTURAL INTEGRITY OF THE MOBILE

HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.

Figure 8

Reduced Clearance Connector

12-1/4” Min.

Minimum Connector Clearance (as outlined above)

Minimum Stove Clearance (as outlined above)

Figure 9

14 Stove Installation (for qualified installers only)

Standard Ceiling with a Factory Built Chimney

Chimney Cap (See the section "Chimney

Termination Requirements" for more details)

Chimney Sections

Insulation

Follow the chimney manufacturer's instructions

and clearances for floor penetrations. A ceiling

support is required, an attic insulation shield is required

where insulation is present.

Chimney Connector Sections

Floor Protection (See the section "Floor

Protection Requirements" for more details)

}

Follow the chimney manufacturer's instructions

and clearances for roof penetrations. A storm collar

and flashing are required (some require a radiation

shield).

Minimum Air Space to Combustibles (See

Chimney Manufacturer's Instructions - usually 2")

Minimum 15' Maximum 33'

Stove Clearances (See the section "Stove

Placement Requirements" for more details)

Cathedral Ceiling with a Factory Built Chimney

Chimney Cap (See the section "Chimney Termination Requirements" for more details)

Chimney Sections

Minimum Air Space to Combustibles (See Chimney Manufacturer's Instructions usually 2")

Chimney Connector Sections

Floor Protection (See the section "Floor Protection Requirements" for more details)

}

Figure 10

Follow the chimney manufacturer's instructions and clearances for roof penetrations. A storm collar, flashing, and cathedral-style chimney support are required (some require a radiation shield).

Minimum 15' Maximum 33'

Stove Clearances (See the section "Stove Placement Requirements" for more details)

Figure 11

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