Autec DJSNJ035 User Manual

LIUDJS001_eng-01

Instruction Manual for the use and the
maintenance of the Radio Remote Control

Original instructions

Part C: DJS Transmitting Unit

DYNAMIC+ SERIES

WARNING

THIS PART OF THE MANUAL CONSISTS OF: Part C - Information, instructions and
warnings for the DJS Transmitting Unit. The Manual consists of Part A – General, Part
B – Conformity and Frequencies, Part C – Transmitting Unit, Part D – Receiving Unit
and Part E – Battery and Battery Charger, plus the Technical Data Sheet.

THIS MANUAL, INCLUDING ALL PARTS THEREOF, AND ALL INSTRUCTIONS CONTAINED
HEREIN, MUST BE READ CAREFULLY AND UNDERSTOOD BEFORE INSTALLING,
USING, MAINTAINING OR REPAIRING THE AUTEC RADIO REMOTE CONTROL.

FAILURE TO READ AND COMPLY WITH ALL APPLICABLE WARNINGS AND
INSTRUCTIONS OR ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL CAN
RESULT IN SERIOUS BODILY INJURY OR DEATH, AND/OR PROPERTY DAMAGE.

THE AUTEC RADIO REMOTE CONTROL IS NOT A STANDALONE PRODUCT AND IS
INTENDED ONLY AS A COMPONENT ON A MACHINE:

- ON WHICH AND WHERE THE USE OF A RADIO REMOTE CONTROL IS APPROPRIATE,

- THAT CAN BE OPERATED SAFELY AND IN ACCORDANCE WITH ALL APPLICABLE
LAWS, REGULATIONS AND STANDARDS BY SUCH REMOTE CONTROL.

ACCORDINGLY, IT IS THE RESPONSIBILITY OF THE MANUFACTURER AND OF THE
DESIGN PROFESSIONALS OF THE MACHINE ON WHICH THE AUTEC RADIO REMOTE
CONTROL IS TO BE INSTALLED, that a full and proper risk assessment is done to
determine whether the use and installation of the Autec Radio Remote Control is

appropriate for the safe and e󰓐ective operation of the Machine by a Radio Remote Control

in the facility and for the purposes intended, and that the installation, maintenance
and operation of the Autec Radio Remote Control and all of its components are done

solely and completely in accordance with this Manual, and with all local applicable

laws, safety rules and standards (all of the foregoing referred to herein as “Laws,
Regulations and Standards”).

With reference to the USA market the Laws, Regulations and Standards include all safety
rules and regulations of the Occupational Safety & Health Administration (OSHA) (http://

www.osha.gov), all federal, state and local laws, regulations and building and electrical
codes, and all applicable standards, including but not limited to ANSI Standards.

AUTEC LIUDJS001_eng-01

It is also the responsibility of the Manufacturer and of the design professionals of
the Machine on which the Autec Radio Remote Control is to be installed and used to
be certain that the structure, condition, organization and markings of the Machine as
installed at the facility is appropriate for and will allow for the safe and reliable use and

control of the Machine through the Autec Radio Remote Control interface.

IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR
DESIGN PROFESSIONALS, that the installation, maintenance and operation of the Autec
Radio Remote Control and all of its components are done solely and completely in

accordance with this Manual, and with all applicable Laws, Regulations and Standards,
even local. It is also the responsibility of the Manufacturer of the Machine on which the
Autec Radio Remote Control is to be installed and used, and their design professionals,
to be certain that the structure, condition, organization and markings of the Machine
as installed at the facility is appropriate for and will allow for the safe and reliable use

and control of the Machine through the Autec Radio Remote Control interface.

ONLY QUALIFIED AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED
TO OPERATE OR USE THE AUTEC RADIO REMOTE CONTROL AND THE MACHINE
OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL. ONLY QUALIFIED
AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED TO BE IN THE VICINITY
OF MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL.

FAILURE TO PROPERLY INSTALL, OPERATE, MAINTAIN AND SERVICE THE AUTEC
RADIO REMOTE CONTROL CAN RESULT IN SERIOUS BODILY INJURY OR DEATH
AND/OR PROPERTY DAMAGE. Refer to this Manual and each of its Parts for further

assistance or contact Autec. Autec is not responsible for and shall not be held liable
for any installation of the Autec Radio Remote Control not performed by Autec or for

any use of the Autec Radio Remote Control not in complete compliance with, and/or
not maintained in complete compliance with, all Autec instructions and warnings and

all applicable Laws, Regulations and Standards, even local.

Autec is not responsible for and shall not be held liable for any alteration or modi󰄈cation

of the Autec Radio Remote Control, or the use of non-Autec components or products
used with or incorporated into the Autec Radio Remote Control.

IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR

DESIGN PROFESSIONALS, to be certain that the Autec Radio Remote Control is

properly maintained and serviced at all times in compliance with all Autec instructions

and warnings, and with all applicable Laws, Regulations and Standards, even local.

LIUDJS001_eng-01 AUTEC

IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR

OFFICERS, MANAGERS AND SUPERVISORS, to be certain that all Users of the Autec
Radio Remote Control and that all Persons who are or will be working with or near
the Machine operated by or through the Autec Radio Remote Control are fully and
properly educated and trained by quali󰄈ed Personnel in the proper and safe use of

the Autec Radio Remote Control and of the Machine, including without limitation
complete familiarity with and understanding of Autec warnings and instructions, and

all applicable Laws, Regulations and Standards, even local, and that such Users and

other Persons do in fact at all times operate or work with the Autec Radio Remote
Control safely and ONLY in compliance with Autec instructions and warnings and

with all applicable Laws, Regulations and Standards, even local. FAILURE TO DO SO

CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.

IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR

OFFICERS, MANAGERS AND SUPERVISORS, to be certain that the areas in which
the Machine operated by or through the Autec Radio Remote Control is located and

operates are clearly delineated and marked in accordance with all Autec warnings

and instructions, and all applicable Laws, Regulations and Standards, even local, and
otherwise su󰓑cient to alert and warn ALL PERSONS that the Machine is operated by
or through a Radio Remote Control, and prohibiting any unauthorized access thereto.

FAILURE TO DO SO CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR
PROPERTY DAMAGE.

FAILURE TO OPERATE THE AUTEC RADIO REMOTE CONTROL SAFELY AND IN
COMPLIANCE WITH AUTEC INSTRUCTIONS AND WARNINGS AND WITH APPLICABLE
LAWS, REGULATIONS AND STANDARDS, EVEN LOCAL, AND/OR PERMITTING USERS
OR OTHER PERSONS NOT PROPERLY TRAINED IN THE SAFE AND PROPER USE
OF THE SYSTEM, OR THE MACHINE ON WHICH IT IS INSTALLED, CAN RESULT IN
SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.

AUTEC LIUDJS001_eng-01

INDEX

1 Information on the use of instructions ................................................................ 7

1.1 Structure of the Instruction Manual ................................................................ 7

1.2 Caption and terminology ................................................................................ 9

1.3 Symbols ........................................................................................................ 9

1.4 To whom the instructions are addressed ..................................................... 10

1.5 Instruction storage ....................................................................................... 10

1.6 Intellectual property ..................................................................................... 10

2 Brief product presentation ................................................................................. 11

2.1 Series, Radio Remote Control and Unit ....................................................... 11

2.2 Conformity with standards ........................................................................... 11

2.3 Contacts and useful addresses .................................................................... 11

2.4 Warranty ..................................................................................................... 11

2.5 Technical assistance and spare parts .......................................................... 11

3 Description of the Transmitting Unit ................................................................. 12

4 Technical data ..................................................................................................... 13

5 Technical Data Sheet .......................................................................................... 14

6 Plates ................................................................................................................... 14

7 Light and acoustic warning signals ................................................................... 15

7.1 Light signals ................................................................................................ 15

7.2 Acoustic signals .......................................................................................... 16

8 General operating instructions .......................................................................... 17

8.1 Power keyswitch .......................................................................................... 17

8.2 START pushbutton ...................................................................................... 18

8.3 STOP pushbutton ........................................................................................ 18

8.4 Display ........................................................................................................ 19

8.5 Command meaning ..................................................................................... 20

8.6 Low Power function ..................................................................................... 22

8.7 Battery ......................................................................................................... 22

8.8 ID internal tx memory .................................................................................. 23

8.9 Starting up the Radio Remote Control ......................................................... 23

8.10 Command activation .................................................................................... 24

8.11 Radio link interruption .................................................................................. 25

8.12 Transmitting Unit automatic switch o󰘯 ......................................................... 25

8.13 Switching o󰘯 the Transmitting Unit .............................................................. 26

8.14 "Data Feedback" function ............................................................................ 27

8.15 Cable control ............................................................................................... 28

8.16 BACK-UP UNIT ........................................................................................... 29

9 Instructions for the User .................................................................................... 30

9.1 Usage restrictions ........................................................................................ 30

9.2 User behaviour ............................................................................................ 30

9.3 Belt or harness ............................................................................................ 32

10 Maintenance ........................................................................................................ 36

11 Malfunction signalled by the Transmitting Unit ................................................ 37

11.1 Red LED [B] and green LED [A] .................................................................. 37

11.2 Bi-coloured LED [A][B] ................................................................................. 38

11.3 Identifying the activated command .............................................................. 40

12 Decommissioning and disposal ......................................................................... 43

LIUDJS001_eng-01 AUTEC

Information on the use of instructions 7

1 Information on the use of instructions

Before reading this part of the Manual, you must read and understand the general
part (Part A) of the Manual provided with the Radio Remote Control.

1.1 Structure of the Instruction Manual

The Manual for the use and maintenance of Autec Dynamic+ series Radio Remote Controls

consists of di󰘯erent parts, that altogether form the Manual; the Manual must be read carefully,

understood and applied by the Radio Remote Control's Owner, User and by all those Persons
that, for any reasons, may operate with the Radio Remote Control or with the Machine where
it is installed.
The following table describes the structure of the Instruction Manual for the use and the
maintenance of the Radio Remote Control.

Part Title Contents

- General information regarding the series,

- directions for risk assessment of the "Machine+Radio Remote

A General part

Conformity and

B

frequencies

C Transmitting Unit

D Receiving Unit

Battery and

E

Battery Charger

Control" system,

- warnings for installation of the Radio Remote Control,

- warnings for use and maintenance of the Radio Remote Control,

- instructions for correct transportation and storage of Radio Remote
Control.

- Operating frequency bands of the Radio Remote Control,

- conformity and law references of the Radio Remote Control.

Description and instructions concerning the Transmitting Unit,
including:

- description of operation,

- commands,

- light signals,

- malfunctions,

- additional instructions to the general part.

Description and instructions concerning the Receiving Unit,
including:

- description of operation,

- light signals,

- malfunctions,

- additional instructions to the general part.

Description, warnings and instructions concerning batteries and
Battery Chargers, including:

- description of operation,

- light signals,

- malfunctions,

- instructions for the User.

AUTEC - Dynamic+ series

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8

Information on the use of instructions

Usage and maintenance instructions are supplemented by the Radio Remote Control's
Technical Data Sheet, that:

- describes the Transmitting Unit's con󰘰guration,

- indicates the relation between commands sent by the Transmitting Unit and those available
on the Receiving Unit.

Usage and maintenance instruction as a whole are to be considered as an integral part both
of the Autec Radio Remote Control and of the Machine, system, device or Machinery system
where the Radio Remote Control is installed.
The Manufacturer of the Machine on which the Autec Radio Remote Control is installed, and
the Owner and User of the Machine, must make sure that the Instruction Manual and all of
its parts are included in the Instruction Manual of the Machine.

The CD attached to each Instruction Manual includes the translations of the Manual.

Act as follows to identify the single Manual parts in the relevant language in the CD:

- choose the desired language,

- select the single parts of the Manual: refer to the code name provided on the cover of
each part.

XXXXXXXXX_language-XX

Instruction Manual for the use and the
maintenance of the Radio Remote Control

Original instructions

XXXXXXXXX_language-XX

LIUDJS001_eng-01

Part X: XXXXXXXXXXXXXXXXXXXXXXXXXXXXX

XX SERIES

AUTEC - Dynamic+ series

Information on the use of instructions 9

1.2 Caption and terminology

Contact Autec if any of the instructions, symbols, warnings or images are not
clear and understandable, or if you have doubts or questions.

In this part of the Manual, the terms listed below have the same meaning explained in the
corresponding paragraph of the general part (Part A):

- Unit

- Radio Remote Control

- Transmitting Unit

- Receiving Unit

- Machine

- Manufacturer

- Installer

- User

- Maintenance Technician

- Manual or Instruction Manual

- Installation Manual

- Person

- Owner

Functions indicated for the Manufacturer, the Installer, the User and the Maintenance
Technician may be performed by a single Person, if he/she has the needed competence
and undertakes the resulting responsibilities. Each Person must be aware of the instructions
contained in the Manual, depending on the activity they carry out.
For example, if a Manufacturer is also the Installer, and/or Maintenance Technician, he must

also know and follow the instructions speci󰘰cally addressed to those Persons. The same

applies, for example, if a User is also the Manufacturer and/or the Installer.

1.3 Symbols

This symbol identi󰘰es the parts of text in the Manual that must be read with

special attention.

This symbol identi󰄈es the parts of text in the Manual containing warnings,

information and/or instructions that are particularly relevant with regards

to safety; failure in understanding them may cause hazards for People and/

or property.

AUTEC - Dynamic+ series

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10

Information on the use of instructions

1.4 To whom the instructions are addressed

Addressees of instructions are listed in the paragraph with the same title in the general part:
please refer to that part.

1.5 Instruction storage

Regulation for the storage of instructions are described in the paragraph with the same title
in the general part: please refer to that part.

1.6 Intellectual property

Restrictions connected to intellectual property are described in the paragraph with the same
title in the general part: please refer to that part.

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AUTEC - Dynamic+ series

Brief product presentation 11

2 Brief product presentation

2.1 Series, Radio Remote Control and Unit

The object of this part of the Manual is the DJS Transmitting Unit of a Dynamic+ series'
Autec Radio Remote Control.
Autec Dynamic+ series' Radio Remote Controls are designed to be used on Machines and
provide a command interface to their command and control system, to be used from an
appropriate distance and position.

2.2 Conformity with standards

The conformity of Radio Remote Controls with standards and with working requirements and

conditions in the single Countries is provided in the related speci󰘰c part “Conformity and

frequencies” (Part B) of the Manual.

2.3 Contacts and useful addresses

The Radio Remote Controls are produced by Autec srl – Via Pomaroli, 65 – 36030 Caldogno
(VI) – ITALY.

You can 󰘰nd contacts for Autec, its distributors, dealers and authorized service centres on

the website www.autecsafety.com.

2.4 Warranty

General warranty conditions are indicated both in the relevant sheet provided together with

this documentation, and in the speci󰘰c page on the website www.autecsafety.com.

2.5 Technical assistance and spare parts

If you need technical services and/or spare parts, please refer to contacts provided in the
website www.autecsafety.com.

When applying for technical service to Autec, its distributors, dealers and authorized service
centres, the Radio Remote Control's serial number is required; you can 󰘰nd it on the
identi󰘰cation plate on the Transmitting Unit and/or on the Receiving Unit.

AUTEC - Dynamic+ series

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A B C

12

3 Description of the Transmitting Unit

D

Description of the Transmitting Unit

N E

S/N:

XXXXXXX

S/N:

XXXXXXX

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J H GM

---

---

TA1343-00

MANUF. DATE XXXX

TU I D: T 0XX XXX XX

MODEL: DJS TYPE NJ 035

TU ID: T0XXXXXXX

L

P

AUTEC srl

via Pomaroli, 65 Caldogno (VI) ITALY

BATTERY ................................... MBM06MH (7.2V )

RADIO MODULE ......................................... FSAACI02A

FREQUENCY RANGE ................................ 863-870MHz

RF POWER ............................................... <25mW ERP

FREQUENCY RANGE ................................ 915-928MHz

RF POWER ............................................... <50mW ERP

............................................................ LPM02 (7.4V )

F DK

AUTEC - Dynamic+ series

Technical data 13

A LEDs

B STOP pushbutton

C Display or LED (if present)

Actuators (joysticks, selectors,

D

pushbuttons)

E Battery

F Connector for cable control (if present)

Radio remote control identi󰘰cation

G

plate (if the “ID internal tx memory” is

present)

H Technical data plate

J Transmitting unit identi󰘰cation plate

K Battery housing

Radio remote control identi󰘰cation plate

L

(if the “Key ID 0-1” is present)

M Power keyswitch

N START pushbutton

P Connector for "ID internal tx memory"

4 Technical data

Power supply (battery MBM06MH) ......................................................................... 7.2V

Power supply (battery LPM02) ............................................................................... 7.4V

Antenna .................................................................................................................. internal

Housing material .......................................................................................... PA 6 (20%fg)

Protection degree ....................................................................................... IP65 (NEMA 4)

Dimensions .................................................................. 258x170x126mm (10.2x7.0x5.0In)

Weight ............................................................................................................. 1.3kg (3Lb)

Run time at 20°C (68°F):

- with battery MBM06MH ............................................................................................... 11h

- with battery LPM02 .................................................................................................. 18.5h

- with MBM06MH battery and display ........................................................................... 9.5h

- with LPM02 battery and display ................................................................................... 16h

AUTEC - Dynamic+ series

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14

Technical Data Sheet

5 Technical Data Sheet

The Radio Remote Control 's Technical Data Sheet:

- describes the Transmitting Unit's con󰘰guration,

- indicates the relation between commands sent by the Transmitting Unit and those available
on the Receiving Unit.

The Technical Data Sheet must be 󰘰lled in, checked and signed by the Installer, who is

responsible for correct wiring.
A Technical Data Sheet must always be kept together with this Manual: if you need to use
the Technical Data Sheet for administrative purposes (tests, check, etc.), make a copy of it.

The wiring of the Receiving Unit's outputs must always re󰄉ect the wiring

indicated in the Technical Data Sheet.

6 Plates

The DJS Transmitting Unit has the following plates:

Plate Position Content

Key ID 0-1 (if present)

Radio Remote Control

identi󰄈cation plate

Transmitting Unit

identi󰄈cation plate

Technical data plate Battery housing

Battery housing (if the

“ID internal tx memory” is

present)

Battery housing

Radio Remote Control serial number
(S/N)

Manufacturing year, bar code and

Transmitting Unit identi󰘰cation number

(TU ID)

MODEL, TYPE and main Transmitting
Unit technical data, marking and
possible Radio Remote Control marks

LIUDJS001_eng-01

AUTEC - Dynamic+ series