AUMA SAEx 07.2, SAEx 10.2, SAEx 07.6, SAEx 14.6, SAEx 16.2 Operation Instructions Manual

...

Page 1

Multi-turn actuators SAEx 07.2 – SAEx 16.2 SAREx 07.2 – SAREx 16.2 Control unit - electromechanical with actuator controls AUMATIC ACExC 01.2 Intrusive

Control

Parallel Profibus DP Modbus Foundation Fieldbus

→ HART

Assembly, operation, commissioningOperation instructions

Page 2

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Table of contents ACExC 01.2 Intrusive HART

Read operation instructions first.

●

Observe safety instructions.

●

These operation instructions are part of the product.

●

Retain operation instructions during product life.

●

Pass on instructions to any subsequent user or owner of the product.

Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff . It is intended to support device installation and commissioning.

Reference documents:

●

Manual (Operation and setting) AUMATIC AC 01.2 HART

●

Manual (Device integration) AUMATIC AC 01.2 HART

Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>).

Table of contents Page

112.2. Short description

123. Transport, storage and packaging........................................................................................

123.1. Transport

123.2. Storage

123.3. Packaging

134. Assembly................................................................................................................................

134.1. Mounting position

134.2. Handwheel fitting

134.3. Multi-turn actuator: mount to valve/gearbox

134.3.1. Output drive types B, B1 – B4 and E

144.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox

144.3.2. Output drive type A

154.3.2.1. Stem nut: finish machining

164.3.2.2. Multi-turn actuator (with output drive type A): mount to valve

174.4. Accessories for assembly

174.4.1. Stem protection tube for rising valve stem

174.5. Mounting positions of local controls

184.5.1. Mounting positions: modify

51. Safety instructions.................................................................................................................

51.1. Basic information on safety

51.2. Range of application

61.3. Warnings and notes

71.4. References and symbols

82. Identification...........................................................................................................................

82.1. Name plate

195. Electrical connection.............................................................................................................

195.1. Basic information

215.2. Connecting via Ex plug/socket connector with screw-type terminals (KP, KPH)

215.2.1. Terminal compartment: open

215.2.2. Cable connection

Page 3

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Table of contents

235.2.3. Terminal compartment: close

245.3. Connecting via Ex plug/socket connector with terminal blocks (KES)

245.3.1. Terminal compartment: open

255.3.2. Cable connection

265.3.3. Terminal compartment: close

265.4. Accessories for electrical connection

265.4.1. Controls mounted to wall bracket

275.4.2. Parking frame

285.4.3. Protection cover

285.4.4. Earth connection, external

296. Operation................................................................................................................................

296.1. Manual operation

296.1.1. Manual operation: engage

296.1.2. Manual operation: disengage

296.2. Motor operation

296.2.1. Local actuator operation

306.2.2. Actuator operation from remote

306.3. Menu navigation via push buttons (for settings and indications)

316.3.1. Menu layout and navigation

326.4. User level, password

336.4.1. Password entry

336.4.2. Password change

346.5. Language in the display

346.5.1. Language change

367. Indications..............................................................................................................................

367.1. Indications during commissioning

367.2. Indications in the display

377.2.1. Feedback indications from actuator and valve

407.2.2. Status indications according to AUMA classification

417.2.3. Status indications according to NAMUR recommendation

427.3. Mechanical position indicator/running indication

437.4. Indication lights

448. Signals.....................................................................................................................................

448.1. Signals via HART

448.2. Status signals via output contacts (digital outputs)

448.2.1. Assignment of outputs

448.2.2. Encoding of outputs

448.3. Analogue signals

459. Commissioning (basic settings)...........................................................................................

459.1. Type of seating: set

469.2. HART address (slave address): set

479.3. Switch compartment: open

489.4. Torque switching: set

489.5. Limit switching: set

499.5.1. End position CLOSED (black section): set

499.5.2. End position OPEN (white section): set

509.6. Intermediate positions: set

509.6.1. Running direction CLOSE (black section): set

509.6.2. Running direction OPEN (white section): set

Page 4

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Table of contents ACExC 01.2 Intrusive HART

519.7. Test run

519.7.1. Direction of rotation: check

529.7.2. Limit switching: check

529.7.3. Reference operation position feedback: perform

539.8. Potentiometer

539.8.1. Potentiometer setting

539.9. Electronic position transmitter RWG

549.9.1. Measuring range: set

549.10. Mechanical position indicator: set

559.11. Switch compartment: close

5710. Corrective action....................................................................................................................

5710.1. Faults during commissioning

5710.2. Fault indications and warning indications

6010.3. Fuses

6010.3.1. Fuses within the actuator controls

6210.3.2. Motor protection (thermal monitoring)

6311. Servicing and maintenance...................................................................................................

6311.1. Preventive measures for servicing and safe operation

6311.2. Disconnection from the mains

6411.3. Maintenance

6511.4. Disposal and recycling

connector and screw-type terminals (KP, KPH)

minals (KP, KPH)

(KES)

6612. Technical data.........................................................................................................................

6612.1. Technical data Multi-turn actuators

6912.2. Technical data Actuator controls

7513. Spare parts.............................................................................................................................

7513.1. Multi-turn actuators SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2 with Ex plug/socket

7713.2. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and screw-type ter-

7913.3. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and terminal blocks

8114. Certificates..............................................................................................................................

8114.1. Declaration of Incorporation and EC Declaration of Conformity

8214.2. ATEX certificate

87Index........................................................................................................................................

89Addresses...............................................................................................................................

Page 5

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Safety instructions

1. Safety instructions

1.1. Basic information on safety Standards/directives

Safety instructions/warn-

ings

Qualification of staff

AUMA products are designed and manufactured in compliance with recognised standards and directives.This is certified in a Declaration of Incorporation and an EC Declaration of Conformity.

The end user or the contractor must ensure that all legal requirements, directives, guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.

They include among others standards and directives such as IEC/EN 60079 “Electrical apparatus for explosive atmospheres" –

●

Part 14: Electrical installations in hazardous areas (other than mines).

●

Part 17: Inspection and maintenance of electrical installations in hazardous areas (other than mines).

All personnel working with this device must be familiar with the safety and warning instructions in this manual and observe the instructions given. Safety instructions and warning signs on the device must be observed to av oid personal injury or property damage.

Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitab ly qualified personnel ha ving been authorised by the end user or contractor of the plant only.

Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.

Work performed in potentially explosiv e atmospheres is subject to special regulations which have to be observed.The end user or contractor of the plant are responsible for respect and control of these regulations, standards, and laws.

Commissioning

Operation

Protective measures

Maintenance

Prior to commissioning, it is important to check that all settings meet the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.

Prerequisites for safe and smooth operation:

●

Correct transport, proper storage, mounting and installation, as well as careful commissioning.

●

Only operate the device if it is in perf ect condition while observing these instructions.

●

Immediately report any faults and damage and allow for corrective measures.

●

Observe recognised rules for occupational health and safety.

●

Observe the national regulations.

●

During operation, the housing warms up and surface temperatures > 60 °C may occur.To prevent possible burns, we recommend checking the surf ace temperature using an appropriate thermometer and wearing protective gloves, if required, prior to working on the device.

The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal protective equipment for the staff.

T o ensure saf e device operation, the maintenance instructions included in this manual must be observed.

Any device modification requires prior consent of the manufacturer.

1.2. Range of application

AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.

Page 6

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Safety instructions ACExC 01.2 Intrusive HART

The devices described below are approved for use in the potentially explosive atmospheres of zones 1, 2, 21, and 22.

If temperatures >40 °C are to be expected at the valve mounting flange or the valve stem (e.g. due to hot media), please consult AUMA.Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.

Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:

●

Industrial trucks according to EN ISO 3691

●

Lifting appliances according to EN 14502

●

Passenger lifts according to DIN 15306 and 15309

●

Service lifts according to EN 81-1/A1

●

Escalators

●

Continuous duty

●

Buried service

●

Continuous submersion (observe enclosure protection)

●

Potentially explosive areas of zones 0 and 20

●

Potentially explosive areas of group I (mining)

●

Radiation exposed areas in nuclear power plants

No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's

designated use.

Information

These operation instructions are only valid for the "clockwise closing" standard version, i.e. driven shaft turns clockwise to close the valve.

1.3. Warnings and notes

The following warnings draw special attention to saf ety-rele v ant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. F ailure to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury . Ma y also be used with property damage.

Potentially hazardous situation. Failure to observe this warning may result in property damage. Is not used for personal injury.

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)

→

Measures to avoid the danger

→

Further measure(s)

Page 7

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Safety instructions

Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard.

1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Important information before the next step.This symbol indicates what is required

for the next step or what has to be prepared or observed.

Via the menu to parameter

Describes the path within the menu to the parameter. By using the push buttons of the local controls you may quickly find the desired parameter in the display.

< > Reference to other sections

T erms in brack ets shown abov e refer to other sections of the document which provide further information on this topic.These terms are either listed in the index, a heading or in the table of contents and may quickly be found.

Page 8

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Identification ACExC 01.2 Intrusive HART

2. Identification

2.1. Name plate

Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates

[1] Actuator name plate [2] Actuator controls name plate [3] Motor name plate [4] Additional plate, e.g. KKS plate (Power Plant Classification System) [5] Explosion protection approval plate

Page 9

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Identification

Actuator name plate

Figure 2: Actuator name plate (example)

[1] Name of manufacturer [2] Address of manufacturer [3] Type designation [4] Order number [5] Actuator serial number [6] Speed [7] Torque range in direction CLOSE [8] Torque range in direction OPEN [9] Type of lubricant [10] Enclosure protection [11] Permissible ambient temperature [12] Can be assigned as an option upon customer request [13] Can be assigned as an option upon customer request [14] Data Matrix code

Actuator controls name plate

[1] Type designation [2] Order number [3] Serial number [4] Actuator terminal plan [5] Actuator controls terminal plan [6] Mains voltage [7] AUMA power class for switchgear [8] Permissible ambient temperature [9] Enclosure protection [10] Control [11] Data Matrix code

Page 10

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Identification ACExC 01.2 Intrusive HART

Descriptions

Type designation Figure 3:Type designation (example)

1. Type and size of actuator

2. Flange size

3. Ex marking

Type and size

These instructions apply to the following devices types and sizes: SAEx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = multi-turn actuators for open-close duty SAREx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = multi-turn actuators for modulating duty ACExC 01.2 = AUMATIC actuator controls

Ex marking

Table 1: Marking for explosion protection (with example)

1b3a-/

1st position: Not used

–

2nd position: motor type

ADX or VDX: 3-phase AC motor

AEX, ACX, VEX and VCX: 1-phase AC motor

3rd position: protection type of electrical connection

Terminal compartment Ex e increased safety:

Types: KP, KPH or KES Terminal compartment Ex d flameproof enclosure:

Type: KES-Exd

4th position: protection type of position transmitter

Without intrinsically safe electric circuita Electric circuit Ex i Intrinsic safety:

Type: RWG 5020.2Ex

5th position: protection type of position transmitter

Standard fieldbus connection1 Ex nL non incendive fieldbus connection2 Ex ic intrinsically safe fieldbus connection3

Order number

The product can be identified using this number and the technical data as well as order-related data pertaining to the device can be compiled.

Please always state this number for any product inquiries. On the Internet at http://www.auma.com, we offer a service allowing authorised

users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificates and the operation instructions when entering the order number.

Serial number

Table 2: Description of serial number (with example)

MD123451405

1st+2nd position: Assembly in week

Week 0505

3rd+4th position:Year of production

Year of production: 201414

All other positions

Internal number for unambiguous product identificationMD12345

Page 11

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Identification

Actuator terminal plan

AUMA power class for

switchgear

Data Matrix code

9th position after TPA: Position transmitter version 0 = Without position transmitter A, B, J, K, L, N, R,T = Potentiometer C, D, E, G, H, M, P, S, U = Electronic position transmitter

The switchgear used in the actuator controls (reversing contactors/thyristors) are

classified according to AUMA power classes (e.g. A1, B1, ....).The power class

defines the max. permissible rated power (of the motor) the switchgear has been designed for.The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA po w er classes to the nominal power of the motor types, refer to the separate electrical data sheets.

For switchgear without assignment to an y power classes, the actuator controls name plate does not indicate the power class but the max. rated power in kW.

When registered as authorised user, you may use the AUMA Support App to scan the Data Matrix code and directly access the order-related product documents without having to enter order number of serial number.

Figure 4: Link to the App store:

Control

2.2. Short description

Multi-turn actuator

Actuator controls

Local con-

trols/AUMA CDT

Intrusive - Non-Intrusive

Table 3: Control examples (indications on controls name plate)

DescriptionInput signal

Control via HART interfaceHART

HART/24 V DC

Control via HART interface and control voltage for OPEN - CLOSE Control via digital inputs (OPEN, STOP, CLOSE)

Definition in compliance with EN ISO 5210: A multi-turn actuator is an actuator which transmits to the valve a torque for at least

one full revolution. It is capable of withstanding thrust. AUMA multi-turn actuators are driven by an electric motor and are capable of

withstanding thrust in combination with output drive type A. For manual operation, a handwheel is provided. Switching off in end positions may be either by limit or torque seating. Controls are required to operate or process the actuator signals.

The AUMATIC actuator controls are used to operate AUMA actuators and are supplied ready for use.The controls may be mounted directly to the actuator or separately on a wall bracket.

When set to local control, it is possible to

●

operate the actuator via the local controls (push buttons and display) and perf orm settings (contents of these instructions).

●

read in or out data or modify and save settings via the AUMA CDT software (accessories), using a computer (laptop or PC).The connection between computer and AUMATIC is wireless via Bluetooth interface (not included in these instructions).

●

Intrusive version (control unit: electromechanical): Limit and torque setting is performed via switches in the actuator.

●

Non-Intrusive version (control unit: electronic): Limit and torque setting is performed via the controls, actuator and controls housings do not have to be opened. For this purpose, the actuator is equipped with an MWG (magnetic limit and torque transmitter), also supplying analogue torque feedback signals/torque indication and analogue position feedback signals/position indication.

Page 12

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Transport, storage and packaging ACExC 01.2 Intrusive HART

3. Transport, storage and packaging

3.1. Transport

For transport to place of installation, use sturdy packaging.

Hovering load!

Risk of death or serious injury.

→

Do NOT stand below hovering load.

→

Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.

→

Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting by hoist to valve and NOT to actuator.

→

Actuators mounted to gearboxes: Attach ropes or hooks f or the purpose of lifting by hoist only to the gearbox using eyebolts and NOT to the actuator.

→

Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting by hoist only to the actuator and NOT to the controls.

3.2. Storage

Long-term storage

3.3. Packaging

Danger of corrosion due to inappropriate storage!

→

Store in a well-ventilated, dry room.

→

Protect against floor dampness by storage on a shelf or on a wooden pallet.

→

Cover to protect against dust and dirt.

→

Apply suitable corrosion protection agent to uncoated surfaces.

Damage on display caused by temperatures below permissible level!

→

The AUMATIC actuator controls must NOT be stored below –30 °C.

If the device must be stored for a long period (more than 6 months) the following points must be observed in addition:

1. Prior to storage: Protect uncoated surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent.

2. At an interval of approx. 6 months: Check for corrosion. If first signs of corrosion show , apply ne w corrosion protection.

Our products are protected by special packaging for transport when leaving the factory .The packaging consists of environmentally friendly materials which can easily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PE foil. For the disposal of the packaging material, we recommend recycling and collection centres.

Page 13

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Assembly

4. Assembly

4.1. Mounting position

AUMA actuators and actuator controls can be operated without restriction in any mounting position.

4.2. Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ-

ately. Figure 5: Handwheel

[1] Spacer [2] Input shaft [3] Handwheel [4] Circlip

1. If required, fit spacer [1] onto input shaft [2].

2. Slip handwheel [3] onto input shaft.

3. Secure handwheel [3] using the circlip [4] supplied.

4.3. Multi-turn actuator: mount to valve/gearbox

Danger of corrosion due to damage to paint finish and condensation!

→

Touch up damage to paint finish after work on the device.

→

After mounting, connect the device immediately to electrical mains to ensure that heater minimises condensation.

4.3.1. Output drive types B, B1 – B4 and E

●

Application

Design

For rotating, non-rising valve stem

●

Not capable of withstanding thrust

Output drive bore with keyway:

●

Types B1 – B4 with bore according to EN ISO 5210

●

Types B and E with bore according to DIN 3210

●

Later change from B1 to B3, B4, or E is possible.

Page 14

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Assembly ACExC 01.2 Intrusive HART

Figure 6: Output drive

[1] Output drive types B, B1 – B4, E and C [2] Output drive sleeve/output drive plug sleve with bore and keyway [3] Circlip

Information Spigot at flanges should be loose fit.

4.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox

1. Check if mounting flanges fit together.

2. Check whether bore and keyway match the input shaft.

3. Apply a small quantity of grease to the input shaft.

4. Place multi-turn actuator. Information: Ensure that the spigot fits uniformly in the recess and that the

mounting faces are in complete contact.

5. Fasten multi-turn actuator with screws according to table. Information: We recommend applying liquid thread sealing material to the

screws to avoid contact corrosion.

6. Fasten screws crosswise to a torque according to table.

Table 4: Tightening torques for screws

Tightening torque TA [Nm]Screws Strength class 8.8Threads

25M8 51M10 87M12 214M16 431M20

4.3.2. Output drive type A

●

Application

Output drive for rising, non-rotating valve stem

●

Capable of withstanding thrust

Information To adapt the actuators to output drive types A av ailab le on site with flanges F10 and

F14 (year of manufacture: 2009 and earlier), an adapter is required.The adapter can be ordered from AUMA.

Page 15

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Assembly

4.3.2.1. Stem nut: finish machining

This working step is only required if stem nut is supplied unbored or with pilot

✔

bore.

Figure 7: Design of output drive type A

[1] Stem nut [2] Bearing [2.1] Bearing race [2.2] Bearing rim [3] Spigot ring

1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with bearings [2].

3. Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].

4. Drill and bore stem nut [1] and cut thread. Information: When fixing in the chuck, make sure stem nut runs true!

5. Clean the machined stem nut [1].

6. Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and bearing races [2.1], ensuring that all hollow spaces are filled with grease.

7. Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].

8. Re-insert stem nut [1] with bearings [2] into output drive. Information:Ensure that dogs or splines are placed correctly in the keyway of

the hollow shaft.

9. Screw in spigot ring [3] until it is firm against the shoulder.

Page 16

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Assembly ACExC 01.2 Intrusive HART

4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve

Figure 8: Assembly with output drive type A

[1] Valve stem [2] Output drive type A [3] Screws to actuator [4] Valve flange [5] Screws to output drive

1. If the output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].

2. Check if the flange of output drive type A matches the valve flange [4].

3. Apply a small quantity of grease to the valve stem [1].

4. Place output drive type A on valve stem and turn until it is flush on the valve flange.

5. Turn output drive type A until alignment of the fixing holes.

6. Screw in fastening screws [5], however do not completely tighten.

7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve.

The flanges are flush with each other if properly engaged.

➥

8. Adjust multi-turn actuator until alignment of the fixing holes.

9. Fasten multi-turn actuator with screws [3].

10. Fasten screws [3] crosswise with a torque according to table.

Table 5: Tightening torques for screws

Tightening torque TA [Nm]Screws Strength class 8.8Threads

11M6 25M8 51M10 87M12 214M16 431M20

11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange and output drive A are firmly placed together.

12. Tighten fastening screws [5] between valve and output drive type A crosswise applying a torque according to table.

Page 17

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Assembly

4.4. Accessories for assembly

4.4.1. Stem protection tube for rising valve stem — Option —

Figure 9: Assembly of the stem protection tube

[1] Cap for stem protection tube [2] Stem protection tube [3] Sealing ring

1. Seal thread with hemp, Teflon tape, or thread sealing material.

2. Screw stem protection tube [2] into thread and tighten it firmly.

3. Push down the sealing ring [3] onto the housing.

4. Check whether cap for stem protection tube [1] is available and in perfect con-

dition.

4.5. Mounting positions of local controls

The mounting position of the local controls is selected according to the order. If , after mounting the actuator to the valve or the gearbox on site, the local controls are in an unfav ourable position, the mounting position can be changed at a later date . F our mounting positions are possible.

Figure 10: Mounting positions A and B

Page 18

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Assembly ACExC 01.2 Intrusive HART

Figure 11: Mounting positions C and D

4.5.1. Mounting positions: modify

Flameproof enclosure, danger of explosion!

Risk of death or serious injury.

→

Before opening, ensure that there is no explosive gas and no voltage.

→

Handle cover and housing parts with care.

→

Joint surfaces must not be damaged or soiled in any way.

→

Do not jam cover during fitting.

Electrostatic discharge ESD!

Risk of damage to electronic components.

→

Earth both operators and devices.

1. Loosen screws and remove the local controls.

2. Check whether O-ring is in good condition, correctly insert O-ring.

3. Turn local controls into new position and re-place.

Cable damage due to twisting or pinching!

Risk of functional failures.

→

Turn local controls by a maximum of 180°.

→

Carefully assemble local controls to avoid pinching the cables.

4. Fasten screws evenly crosswise.

Page 19

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Electrical connection

5. Electrical connection

5.1. Basic information

Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury , or property damage.

→

The electrical connection must be carried out exclusively by suitably qualified personnel.

→

Prior to connection, observe basic information contained in this chapter.

→

After connection but prior to applying the voltage, observe the <Commissioning> and <Test run> chapters.

Wiring diagram/terminal

plan

Permissible networks

(supply networks)

Protection on site

The pertaining wiring diagram/terminal plan (both in German and English) is attached to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com).

The controls (actuators) are suitable for for use in TN and TT networks with directly earthed star point and a maximum voltage of 690 V AC. Use in IT networks is permitted while observing the respective <Protection on site> for for maiximum supply voltages of 600 V AC.

For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer.

The current values for respective sizing is derived from the current consumption of the motor (refer to electrical data sheet) plus the current consumption of the controls.

Table 6: Current consumption controls

Max. current consumptionMains voltage

–30 %±10 %Permissible variation of the mains voltage 1,200 mA750 mA100 to 120 V AC 750 mA400 mA208 to 240 V AC 400 mA250 mA380 to 500 V AC 400 mA200 mA515 to 690 V AC

Power supply for the

controls (electronics)

Safety standards

Table 7: Maximum permissible protection

Max. protectionRated powerSwitchgear

16 A (gL/gG)up to 1.5 kWReversing contactor A1 32 A (gL/gG)up to 7.5 kWReversing contactor A2 63 A (gL/gG)up to 11 kWReversing contactor A3 16 A (g/R) I²t<1,500A²sup to 1.5 kWThyristor B1 32 A (g/R) I²t<1,500A²sup to 3 kWThyristor B2 63 A (g/R) I²t<5,000A²sup to 5.5 kWThyristor B3

If controls are mounted separately from actuator (controls on wall brack et): Consider length and cross section of connecting cable when defining the protection required.

Use appropriate insulation monitors when working in power installations, for e xample an insulation monitor measuring the pulse code.

In case of external supply of the controls (electronics):The external power supply must have a reinforced insulation against the mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

All externally connected devices shall comply with the relevant safety standards.

Page 20

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Electrical connection ACExC 01.2 Intrusive HART

Cable installation in ac-

cordance with EMC

Type of current, mains voltage and mains fre-

quency

Signal and bus cables are susceptible to interference. Motor cables are interference sources.

●

Lay cables being susceptible to interference or sources of interference at the highest possible distance from each other.

●

The interference immunity of signal and bus cables increases if the cables are laid close to the earth potential.

●

If possible, avoid laying long cables and make sure that they are installed in areas being subject to low interference.

●

Avoid long par allel paths with cab les being either susceptible to interf erence or interference sources.

●

For the connection of remote position transmitters, screened cables must be used.

Type of current, mains voltage and mains frequency must match the data on the motor name plate.

Figure 12: Motor name plate (example)

Connecting cables

HART cable recommend-

ation:

[1] Type of current [2] Mains voltage [3] Mains frequency (for 3-ph and 1-ph AC motors)

●

For device insulation, appropriate (v oltage-proof) cables must be used. Specify cables for the highest occurring rated voltage.

●

Use connecting cables with a minimum temperature range of +80 °C.

●

For connecting cables exposed to UV radiation (outdoor installation), use UV resistant cables.

Twisted wire pair, shielded. For cable length <1 500 m: cross section min. 0.2 mm² For cable length <1 500 m: cross section min. 0.5 mm² We recommend selecting 0.75 mm² cross section. For smaller cable length cross

section, the cross section must be enlarged to min. 0.75 mm² using a wire end sleeve if required and performing an appropriate concentric crimping.

Multiple-twisted pair cables must not be used.

Prior to installation, please note:

●

Connection is made as point-to-point topology.

●

Respect a distance of minimum 20 cm between HART cab les and other cables if possible. If possible, the cab les should be laid in a separ ate , conductive, and earthed cable tray.

●

Make sure that there are no potential differences between participants.

●

Maximum cable length depends on characteristics of devices connected (impedance), of cables used (cable capacity and resistance) and the impedance of all devices installed between two end devices.

Page 21

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Electrical connection

5.2. Connecting via Ex plug/socket connector with screw-type terminals (KP, KPH)

5.2.1. Terminal compartment: open

Figure 13: Ex plug/socket connector KPH

[1] Cover [2] Screws for cover [3] O-ring [4] Terminal compartment [5] Terminal board

5.2.2. Cable connection

Hazardous voltage!

Risk of electric shock.

→

Disconnect device from the mains before opening.

1. Loosen screws [2] and remove cover [1].

Terminal compartment [4] is designed for explosion protection Ex e (increased

➥

safety).The flameproof compartment (type of protection Ex d) remains hereby closed.

2. Insert cable glands with Ex e approv al and of size suitable f or connection cables.

The enclosure protection IP… stated on the name plate is only ensured if suit-

➥

able cable glands are used. Example: Name plate shows enclosure protection IP68.

3. Seal cable entries which are not used with approved plugs suitable for the re-

quired protection type.

4. Insert the wires into the cable glands.

Table 8: Cross sections and tightening torques

Power terminals (U1, V1, W1) PE connection

Control contacts (1 to 38)

(flexible or solid)

Tightening torquesCross sectionsType

2 Nm(1.5)1) 2.5 – 6 mm²

1 Nm0.75 – 1.5 mm²

Page 22

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Electrical connection ACExC 01.2 Intrusive HART

with small clamp washers1)

Danger of corrosion: Damage due to condensation!

→

After mounting, commission the device immediately to ensure that heater minimises condensation.

1. Remove cable sheathing in a length of 120 – 140 mm.

2. Strip wires.

→

Controls max. 8 mm, motor 12 mm

3. For flexible cables: Use end sleeves according to DIN 46228.

4. Connect cables according to order-related wiring diagram. Information: Two wires for each connection permitted.

→

When using motor cables with a cross section of 1.5 mm²: Use small clamp washers for connection to terminals U1, V1, W1 and PE (the small clamp washers are provided in the electrical connection cover).

In case of a fault: Hazardous voltage while protective earth conductor is NOT connected!

Risk of electric shock.

→

Connect all protective earth conductors.

→

Connect PE connection to external protective earth conductor of connecting cables.

→

Start running the device only after having connected the protective earth conductor.

5. Tighten protective earth firmly to PE connection Figure 14: PE connection

[1] PE connection, control cable [2] PE connection, motor cable

Information Some actuators are equipped with an additional motor heater.The motor heater

minimises condensation in the motor.

Page 23

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Electrical connection

5.2.3. Terminal compartment: close

Figure 15: Ex plug/socket connector KPH

[1] Cover [2] Screws for cover [3] O-ring [4] Terminal compartment [5] Terminal board

1. Clean sealing faces of cover [1] and housing.

2. Check whether O-ring [3] is in good condition, replace if damaged.

3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.

4. Fit cover [1] and fasten screws [2] evenly crosswise.

5. Fasten cable glands with the specified torque to ensure the required enclosure protection.

Page 24

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Electrical connection ACExC 01.2 Intrusive HART

5.3. Connecting via Ex plug/socket connector with terminal blocks (KES)

5.3.1. Terminal compartment: open

Figure 16: Ex plug/socket connector: left KES, right KES flameproof

[1] Cover [2] Screws for cover [3] O-ring [4] Terminal compartment: Type of protection Ex e [5] Terminal compartment: Type of protection Ex d [6] Frame

Hazardous voltage!

Risk of electric shock.

→

Disconnect device from the mains before opening.

1. Loosen screws [2] and remove cover [1]. Terminal compartments [4] and [5] are designed either in type of protection Ex

➥

e (increased safety) or in type of protection Ex d (flameproof enclosure). Hereby, the flameproof interior compartment of the actuator (Ex d) remains closed.

2. Insert cable glands with Ex e approval and suitable for connection cables. The enclosure protection IP… stated on the name plate is only ensured if suit-

➥

able cable glands are used. Example: Name plate shows enclosure protection IP68.

3. Seal cable entries unused cable entries with approved plugs suitable for the required protection type.

4. Remove cable sheathing and insert the wires into the cable glands.

5. Fasten cable glands with the specified torque to ensure required enclosure protection.

Page 25

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Electrical connection

5.3.2. Cable connection

Table 9: Cross sections and tightening torques

Tightening torquesCross sectionsType

1.5 – 1.8 Nmmax. 10 mm² (flexible or solid)Power terminals (U, V, W)

3.0 – 4.0 Nmmax. 10 mm² (flexible or solid)PE connection

Control contacts (1 to 50)

max. 4 mm² (solid)

0.6 – 0.8 Nmmax.2.5 mm² (flexible), or

Danger of corrosion: Damage due to condensation!

→

After mounting, commission the device immediately to ensure that heater minimises condensation.

1. Strip wires.

2. For flexible cables: Use end sleeves according to DIN 46228.

3. Connect cables according to order-related wiring diagram.

In case of a fault: Hazardous voltage while protective earth conductor is NOT connected!

Risk of electric shock.

→

Connect all protective earth conductors.

→

Connect PE connection to external protective earth conductor of connecting cables.

→

Start running the device only after having connected the protective earth conductor.

4. Tighten protective earth firmly to PE connection Figure 17: PE connection

[1] Terminal blocks [2] Terminal housing [3]

PE connection, symbol:

Information Some actuators are equipped with an additional motor heater.The motor heater

minimises condensation in the motor.

Page 26

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Electrical connection ACExC 01.2 Intrusive HART

5.3.3. Terminal compartment: close

Figure 18: Ex plug/socket connector: left KES, right KES flameproof

[1] Cover [2] Screws for cover [3] O-ring [4] Terminal compartment: Type of protection Ex e [5] Terminal compartment: Type of protection Ex d [6] Frame

1. Clean sealing faces of cover [1] and housing.

2. Ex plug/socket connector designed as KES flameproof: Preserve joint surf aces with an acid-free corrosion protection agent.

3. Check whether O-ring [3] is in good condition, replace if damaged.

4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.

Flameproof enclosure, danger of explosion!

Risk of death or serious injury.

→

Handle cover and housing parts with care.

→

Joint surfaces must not be damaged or soiled in any way.

→

Do not jam cover during fitting.

5. Fit cover [1] and fasten screws [2] evenly crosswise.

5.4. Accessories for electrical connection

5.4.1. Controls mounted to wall bracket

The wall bracket allows separate mounting of controls and actuator.

●

Application

If the actuator cannot be accessed.

●

If the actuator is subjected to high temperatures.

●

In case of heavy vibration of the valve.

Page 27

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Electrical connection

Design Figure 19: Design principle with wall bracket

[1] Wall bracket [2] Connecting cables [3] Electrical connection of wall bracket (XM) [4] Electrical connection of actuator (XA) [5] Electrical connection of controls (XK) – customer connector

Observe prior to connec-

tion

5.4.2. Parking frame Application

●

Permissible length of connecting cables: max. 100 m.

●

If the actuator is equipped with a position transmitter (RWG): Connecting cables must be available as shielded version.

●

Versions with potentiometer in the actuator are not suitable.

●

We recommend: AUMA cable sets LSW8-KES or LSW9-KP.

●

If the AUMA cab le set is not used: Use suitab le flexib le and screened connecting cables.

●

When using connecting cables, e.g. of the heater or switch, requiring direct wiring from the actuator to the XK customer connector (XA-XM-XK, refer to wiring diagram), these connecting cables must be subject to an insulation test in compliance with EN 50178. Connecting cab les of position transmitters (RWG, IWG, potentiometer) do not belong to this group.They may not be subject to an insulation test.

Parking frame for safe storage of a disconnected plug. For protection against touching the bare contacts and against environmental

influences. Figure 20: Parking frame and Ex plug/socket connector with screw-type terminals

(KP/KPH)

Page 28

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Electrical connection ACExC 01.2 Intrusive HART

Figure 21: Parking frame and Ex plug/socket connector with terminal blocks (KES)

5.4.3. Protection cover

Protection cover for plug compartment when plug is removed. The open terminal compartment can be closed using a protective cover (not

illustrated).

5.4.4. Earth connection, external

The housing is equipped with an external earth connection (U-bracket) to connect the device to the equipotential earth bonding.

Figure 22: Earth connection

Page 29

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation

6. Operation

Valve damage due to incorrect basic setting!

→

Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.

6.1. Manual operation

For purposes of setting and commissioning, in case of motor failure or power f ailure, the actuator may be operated manually. Manual operation is engaged b y an internal change-over mechanism.

6.1.1. Manual operation: engage

Damage at the motor coupling due to faulty operation!

→

Engage manual operation only during motor standstill.

1. Press push button.

2. Turn handwheel in desired direction.

→

To close the valve, turn handwheel clockwise: Drive shaft (valve) turns clockwise in direction CLOSE.

➥

6.1.2. Manual operation: disengage

Manual operation is automatically disengaged when motor is started again.The handwheel does not rotate during motor operation.

6.2. Motor operation

Perform all commissioning settings and the test run prior to motor operation.

✔

6.2.1. Local actuator operation

Local actuator operation is performed using the push buttons of the local controls of the AC.

Page 30

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Operation ACExC 01.2 Intrusive HART

Figure 23: Local controls

[1] Push button for operation command in direction OPEN [2] Push button STOP [3] Push button for operation command in direction CLOSE [4] Push button RESET [5] Selector switch

Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight!

Danger of burns

→

Check surface temperature and wear protective gloves, if required.

→

Set selector switch [5] to position Local control (LOCAL).

The actuator can now be operated using the push buttons [1 – 3].

➥

Run actuator in direction OPEN: Press push button [1] .

- Stop actuator: Press push button STOP [2].

Run actuator in direction CLOSE: Press push button [3] .

Information OPEN - CLOSE operation commands can be given either in push-to-run or in self-

retaining operation mode. In self-retaining mode, the actuator runs to the defined end position after pressing the button, unless another command has been received beforehand. For further information, please refer to Manual (Operation and setting).

6.2.2. Actuator operation from remote

→

Set selector switch to position Remote control (REMOTE).

Actuator control from Remote can be made either via the analogue setpoint

➥

indication (4 – 20 mA) or via digital HART commands.

6.3. Menu navigation via push buttons (for settings and indications)

Menu navigation for display and setting is made via the push buttons [1 – 4] of the local controls.

Page 31

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation

Set the selector switch [5] to position 0 (OFF) when navigating through the menu.

The bottom row of the display [6] serves as navigation support and explains which push buttons [1 – 4] are used for menu navigation.

Figure 24:

Backlight

[1–4] Push buttons or navigation support [5] Selector switch [6] Display

Table 10: Important push button functions for menu navigation

Push buttons

[1]

[2]

[3]

[4] C

●

The display is illuminated in white during normal operation.The backlight turns

port on display

Up ▲

Down ▼

Ok Save Edit Details Setup Esc

FunctionsNavigation sup-

Change screen/selection Change values Enter figures from 0 to 9 Change screen/selection Change values Enter figures from 0 to 9 Confirm selection Save Enter <Edit> menu Display more details Enter Main menu Cancel process Return to previous display

to red under fault conditions.

●

The screen illumination is brighter when operating a push button. If no push button is operated for 60 seconds, the display will become dim again.

6.3.1. Menu layout and navigation

Groups

The indications on the display are divided into 3 groups:

Page 32

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Operation ACExC 01.2 Intrusive HART

Figure 25: Groups

[1] Startup menu [2] Status menu [3] Main menu

Status menu and main menu are marked with an ID.

Figure 26: Marking with ID

ID starts with S = status menu

ID starts with M = main menu

Group selection

Direct display via ID

It is possible to select between status menu S and main menu M: For this, set selector switch to 0 (OFF), hold down push button C for approx. 2

seconds until a screen containing the ID M... appears. Figure 27: Select menu groups

You return to the status menu if:

●

the push buttons on the local controls have not been oper ated within 10 minutes

●

or by briefly pressing C

When entering the ID within the main menu, screens can be displayed directly (without clicking through).

Figure 28: Direct display (example)

Display indicates in the bottom row:Go to

4. Repeat steps 2 and 3 for all further digits.

6.4. User level, password User level

The user level defines which menu items or par ameters can be displayed or modified by the active user.

There are 6 different user levels.The user level is indicated in the top row:

Press push button Go to. Display indicates:Go to menu M0000

Use push buttons Up ▲ Down ▼ to select figures 0 to 9. Press push button Ok to confirm first digit.

To cancel the process: Press C Esc.

Page 33

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation

Figure 29: User level display (example)

Password

6.4.1. Password entry

A password must be entered to allow par ameter modification.The display indicates:

Password 0***

A specific password is assigned to each user level and permits different actions. Table 11: User levels and authorisations

Authorisation/passwordDesignation (user level)

Observer (1)

Operator (2)

Maintenance (3) Specialist (4)

Service (5)

AUMA (6)

Select desired menu and hold down push button for approx. 3 seconds. Display indicates the set user level, e.g Observer (1)

➥

Press Up ▲to select a higher user level and press Ok to confirm. Display shows:Password 0***

➥

Use push buttons Up ▲ Down ▼ to select figures 0 to 9.

Confirm first digit of password via push button Ok.

Verify settings No password required

Change settings Default factory password: 0000

Reserved for future extensions Change device configuration

e.g. type of seating, assignment of output contacts Default factory password: 0000

Service staff Change configuration settings

AUMA administrator

5. Repeat steps 1 and 2 for all further digits. Having confirmed the last digit with Ok, access to all parameters within one

➥

user level is possible if the password entry is correct.

6.4.2. Password change

Select main menu

Only the passwords of same or lower user level may be changed. Example:The user is signed in as Specialist (4).This authorises him or her to modify

the passwords between user levels (1) to (4).

Device configuration M0053

Service functions M0222

Change passwords M0229

Menu point Service functions M0222 is only visible if user level has been set to Specialist (4) or higher.

1. Set selector switch to position 0 (OFF).

Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates:▶ Display...

➥

Page 34

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Operation ACExC 01.2 Intrusive HART

Change passwords

Select parameter Change passwords either:

→ →

Display indicates:▶ Change passwords

click via the menu to parameter, or via direct display: press and enter ID M0229

- The user level is indicated in the top row (1 – 6), e.g.:

- For user level 1 (view only), passwords cannot be changed.To change passwords, you must change to a higher user level. For this, enter a password via a parameter.

For a user level between 2 and 6: Press push button Ok. The display indicates the highest user level, e.g.:For user 4

➥

Select user level via push buttons Up ▲ Down ▼ and confirm with Ok. Display indicates:▶ Change passwords Password 0***

➥

Enter current password (→ enter password). Display indicates:▶ Change passwords Password (new) 0***

➥

Enter new password (→ enter password). Display indicates:▶ Change passwords For user 4 (example)

➥

Select next user lev el via push b uttons Up ▲ Down ▼ or cancel the process via Esc.

6.5. Language in the display

The AUMATIC display is multilingual.

6.5.1. Language change

Display... M0009

Language M0049

Select main menu

Change language

1. Set selector switch to position 0 (OFF).

➥

5. The bottom row of the display indicates:

➥

Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates:▶ Display... Press Ok. Display indicates:▶ Language Press Ok. Display indicates the selected language, e.g.:▶ Deutsch

→ →

Save → continue with step 10 Edit → continue with step 6

Press Edit. Display indicates:▶ Observer (1) Select user level via Up ▲ Down ▼ resulting in the following significations:

→ →

black triangle:▶ = current setting white triangle: ▷ = selection (not saved yet)

Press Ok. Display indicates:Password 0***

Page 35

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation

Enter password (→ enter password). Display indicates:▶ Language and Save (bottom row)

➥

10.

Language selection

Select new language via Up ▲ Down ▼ resulting in the following significations:

→ →

11.

Confirm selection via Save. The display changes to the new language.The new language selection is saved.

➥

black triangle:▶ = current setting white triangle: ▷ = selection (not saved yet)

Page 36

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Indications ACExC 01.2 Intrusive HART

7. Indications

7.1. Indications during commissioning LED test

Language selection

When switching on the power supply, all LEDs on the local controls illuminate for approx. 1 second.This optical feedback indicates that the v oltage supply is connected to the controls and all LEDs are operable.

Figure 30: LED test

During the self-test, the language selection can be activated so that the selected language is immediately indicated in the display. For this, set selector switch [5] to position 0 (OFF).

Activate language selection:

Display indicates in the bottom row:Language selection menu? 'Reset'

2. Press push button RESET and hold it down until the following te xt is displayed in the bottom line: Language menu loading, please wait.

Figure 31: Self-test

Startup menu

The language selection menu follows the startup menu. The current firmware version is displayed during the startup procedure: Figure 32: Startup menu with firmware version: 04.00.00–xxxx

If the language selection feature has been activated during the self-test, the menu for selecting the display language will now be indicated. For further information on language setting, please refer to chapter <Language in the display>.

Figure 33: Language selection

If no entry is made over a longer period of time (approx. 1 minute), the display automatically returns to the first status indication.

7.2. Indications in the display Status bar

The status bar (first row in the display) indicates the operation mode [1], the presence of an error [2] and the ID number [3] of the current display indication.

Page 37

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications

Figure 34: Information in the status bar (top)

[1] Operation mode [2] Error symbol (only for faults and warnings) [3] ID number: S = Status page

Navigation support

If further details or information are available with reference to the displa y, the following indications Details or More appear in the navigation support (bottom display row). Then, further information can be displayed via the push button.

Figure 35: Navigation support (bottom)

[1] shows list with detailed indications [2] shows further available information

The navigation support (bottom row) is faded out after approx. 3 seconds. Press any push button (selector switch in position 0 (OFF)) to fade in the navigation support.

7.2.1. Feedback indications from actuator and valve

Display indications depend on the actuator version.

Valve position (S0001)

This indication is only available if a position transmitter (potentiometer, RWG or MWG) is installed in the actuator.

●

S0001 on the display indicates the valve position in % of the travel.

●

The bargraph display appears after approx. 3 seconds.

●

When issuing an operation command, an arrow indicates the direction (OPEN/CLOSE).

Figure 36:Valve position and direction of operation

Reaching the preset end positions is additionally indicated via symbols (CLOSED) and (OPEN).

Figure 37: End position CLOSED/OPEN reached

0% Actuator is in end position CLOSED 100% Actuator is in end position OPEN

Page 38

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Indications ACExC 01.2 Intrusive HART

Torque (S0002)

The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter).

●

S0002 on the display indicates the torque applied at the actuator output.

●

The bargraph display appears after approx. 3 seconds.

Figure 38:Torque

Select unit

Display in percent

OPEN - CLOSE control

The push button allows to select the unit displayed (percent %, Newton metre Nm or "foot-pound" ft-lb

Figure 39: Units of torque

100 % indication equals the max. torque indicated on the name plate of the actuator . Example: SA 07.5 with 20 – 60 Nm.

●

100 % corresponds to 60 Nm of nominal torque.

●

50 % corresponds to 30 Nm of nominal torque.

Operation commands (S0003)

The display S0003 indicates:

●

active operation commands, lik e e.g.: Operation in direction CLOSE or in direction OPEN

●

the actual value E2 as bargraph indication and as v alue between 0 and 100 %.

●

for setpoint control (positioner): setpoint E1

●

for stepping mode or for intermediate positions with operation profile: pivot points and operation behaviour of pivot points

The navigation support (bottom row) is faded out after approx. 3 seconds and the axis/axes for pivot point display are shown.

Active operation commands (OPEN, CLOSE, ...) are shown above the bargraph display. The figure below shows the operation command in direction CLOSE.

Figure 40: Display for OPEN - CLOSE control

E2 Actual position value

Page 39

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications

Setpoint control

Pivot point axis

If the positioner is enabled and activated, the bargraph indication for E1 (position setpoint) is displayed.

The direction of the operation command is displayed b y an arrow above the barg raph indication.The figure below shows the operation command in direction CLOSE.

Figure 41: Display for setpoint control (positioner)

E1 Position setpoint E2 Actual position value

The pivot points and their operation behaviour (operation profile) are shown on the pivot point axis by means of symbols.

The symbols are only displayed if at least one of the f ollo wing functions is activ ated:

Operation profile M0294

Timer CLOSE M0156

Timer OPEN M0206

Figure 42: Examples: on the left pivot points (intermediate positions); on the right stepping mode

Table 12: Symbols along the pivot point axis

Symbol

with operation profile

Stop during operation in direction CLOSE

Stop during operation in direction OPEN

OPEN and CLOSE

and CLOSE

Stepping modePivot point (intermediate position)

End of stepping modePivot point without reaction| Start of stepping mode in direction

CLOSE Start of stepping mode in direction

OPEN

–Stop during operation in directions

–Pause for oper ation in direction CLOSE –Pause for oper ation in direction OPEN –Pause for oper ation in directions OPEN

Multiport valve positions (S0017)

In case of active multiport valve function, the display S0017 indicates a second bargraph display with set positions (valve connections) above the actual position value E2. Positions (P1, P2, ...) are displayed with a black triangle . Push buttons

are used to select positions. Both positions and the actual position v alue E2 are

displayed in degrees.

Page 40

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Indications ACExC 01.2 Intrusive HART

Figure 43: Status indication for multiport valve (example P4 = 180°)

P (P1, P2, ...) selected position (1, 2, ...)

(– –) no position selected

E2 Actual position value

7.2.2. Status indications according to AUMA classification

These indications are available, if the parameter Diagnostic classific. M0539 is set to AUMA.

Warnings (S0005)

If a warning has occurred, the display shows S0005:

●

the number of warnings occurred

●

a blinking question mark after approx. 3 seconds

Figure 44:Warnings

For further information, please also refer to <Corrective action>.

Not ready REMOTE (S0006)

The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006:

●

the number of indications occurred

●

a blinking crossbar after approx. 3 seconds

Figure 45: Not ready REMOTE indications

For further information, please also refer to <Corrective action>.

Fault (S0007)

If a fault has occurred, the display shows S0007:

●

the number of faults occurred

●

a blinking exclamation mark after approx. 3 seconds

Page 41

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications

Figure 46: Fault

For further information, please also refer to <Corrective action>.

7.2.3. Status indications according to NAMUR recommendation

These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.

Out of Specification (S0008)

The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107.

If such an indication has occurred, the display shows S0008:

●

the number of indications occurred

●

a blinking triangle with question mark after approx. 3 seconds

Figure 47: Out of specification

For further information, please also refer to <Corrective action>.

Function check (S0009)

The S0009 indication shows function check indications according to NAMUR recommendation NE 107.

If an indication has occurred via the function check, the display shows S0009:

●

the number of indications occurred

●

a blinking triangle with a spanner after approx. 3 seconds

Figure 48: Function check

For further information, please also refer to <Corrective action>.

Maintenance required (S0010)

The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107.

If such an indication has occurred, the display shows S0010:

●

the number of indications occurred

●

a blinking square with an oil can after approx. 3 seconds

Page 42

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Indications ACExC 01.2 Intrusive HART

Figure 49: Maintenance required

For further information, please also refer to <Corrective action>.

Failure (S0011)

The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.

If such an indication has occurred, the display shows S0011:

●

the number of indications occurred

●

a blinking circle with a cross after approx. 3 seconds

Figure 50: Failure

For further information, please also refer to <Corrective action>.

7.3. Mechanical position indicator/running indication

— Option —

Mechanical position indicator:

●

Continuously indicates the valve position (For complete travel from OPEN to CLOSED or vice versa, the indicator disc [2] rotates by approximately 180° to 230°.)

●

Indicates whether the actuator is running (running indication)

●

Indicates that the end positions are reached (via indicator mark [3])

Figure 51: Mechanical position indicator

[1] Cover [2] Indicator disc [3] Mark [4] Symbol for position OPEN [5] Symbol for position CLOSED

Page 43

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications

7.4. Indication lights

Figure 52: Arrangement and signification of indication lights

[1] Marking with symbols (standard) [2] Marking with figures 1 – 6 (option)

End position CLOSED reached (blinking: for operation in direction CLOSE)

1 2 Tc Torque fault CLOSE

Motor protection tripped

3 4 To Torque fault OPEN

End position OPEN reached (blinking: for operation in direction OPEN)

Bluetooth connection

Modify indication light assignment (indications)

Different indications can be assigned to LEDs 1 – 5.

Device configuration M0053

Local controls M0159

Indication light 1 (left) M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat. light 5 (right) M0097 Signal interm. pos. M0167

Defaut values (Europe):

Indication light 1 (left) = End p. CLOSED, blink Indication light 2 = Torque fault CLOSE Indication light 3 = Thermal fault Indication light 4 = Torque fault OPEN Indicat. light 5 (right) = End p. OPEN, blink Signal interm. pos. = OPEN/CLOSED = Off

Further setting values:

Refer to Manual (Operation and setting).

Page 44

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Signals ACExC 01.2 Intrusive HART

8. Signals

8.1. Signals via HART

HART offers different feedback signals. Configuration is possible for both data structure and data contents.

For details regarding feedbac k signals via HART interf ace, please ref er to the Manual (Device integration) HART.

8.2. Status signals via output contacts (digital outputs)

Characteristics

8.2.1. Assignment of outputs

Output contacts are used to send status signals (e.g. reaching the end positions, selector switch position, faults...) as binary signals to the control room.

Status signals only have two states: active or inactive. Active means that the conditions for the signal are fulfilled.

The output contacts (outputs DOUT 1 – 6) can be assigned to various signals. Required user level:Specialist (4) or higher.

Device configuration M0053

I/O interface M0139

Digital outputs M0110

Default values:

Signal DOUT 1 = Fault Signal DOUT 2 = End position CLOSED Signal DOUT 3 = End position OPEN Signal DOUT 4 = Selector sw. REMOTE Signal DOUT 5 = Torque fault CLOSE Signal DOUT 6 = Torque fault OPEN

8.2.2. Encoding of outputs

●

Required user level:Specialist (4) or higher.

Signal DOUT 1 M0109

High active = output contact closed = signal active Low active = output contact open = signal active

8.3. Analogue signals

Valve position

Device configuration M0053

I/O interface M0139

Digital outputs M0110

Coding DOUT 1 M0102

Signal: E2 = 0/4 – 20 mA (galvanically isolated) Designation in the wiring diagram: ANOUT1 (position) For further information on this topic, please refer to Manual (Operation and setting).

Page 45

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings)

9. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).

Information: The selector switch is not a mains switch.When positioned to 0

(OFF), the actuator cannot be operated.The controls' power supply is maintained.

2. Switch on the power supply. Information:Please consider the heat-up time for ambient temperatures below

–20 °C.

3. Perform basic settings.

9.1. Type of seating: set

Valve damage due to incorrect setting!

→

The type of seating must suit the valve.

→

Only change the setting with the consent of the valve manufacturer.

Limit

Torque

Select main menu

Select parameter

CLOSE or OPEN

Customer settings M0041

Type of seating M0012

End position CLOSED M0086 End position OPEN M0087

Default value: Limit Setting values:

Seating in end positions via limit switching. Seating in end positions via torque switching.

1. Set selector switch to position 0 (OFF).

Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates:▶ Display...

➥

3. Select parameter either:

→ →

Display indicates:End position CLOSED

➥

Use Up ▲ Down ▼ to select:

→ →

The black triangle ▶ indicates the current selection.

➥

Press Ok. Display indicates the current setting:Limit or Torque

➥

The bottom row of the display indicates either:

➥

Edit → continue with step 6

Save → continue with step 10

click via the menu to parameter, or via direct display: press and enter ID M0086 or M0087

▶ End position CLOSED ▶ End position OPEN

Page 46

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Commissioning (basic settings) ACExC 01.2 Intrusive HART

Press Edit. Display indicates:▶ Specialist (4)

➥

Log on user

Change settings

Use Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher

The symbols have the following meaning:

➥

black triangle:▶ = current setting

white triangle: ▷ = selection (not saved yet)

Press Ok. Display indicates:Password 0***

➥

Enter password (→ enter password). The screen indicates the pre-set type of seating (▶ Limit or ▶ Torque) by means

➥

of a black triangle ▶.

10.

Select new setting Up ▲ Down ▼ resulting in the following significations: The symbols have the following meaning:

➥

black triangle:▶ = current setting

white triangle: ▷ = selection (not saved yet)

11.

Confirm selection via Save. The setting for the type of seating is complete.

➥

12.

Back to step 4 (CLOSED or OPEN): Press Esc .

9.2. HART address (slave address): set

HART address adaptation is only required for m ultidrop operation.Without multidrop operation, address 0 must be set.

Customer settings M0041

HART M1238

Address M1253

Default value: 0 Setting range: 0 – 63

Select main menu

Set HART address

1. Set selector switch to position 0 (OFF).

Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates:▶ Display...

➥

3. Select parameter either:

→ →

Display indicates:Address

➥

Press Ok. Display shows the set address.

➥

5. The bottom row of the display indicates:

→ →

Press Edit. Display indicates:Observer (1)

➥

or press and enter ID M0098 (direct selection)

Edit → continue with step 6 Up ▲ Down ▼ → continue with step 10

(by clicking through the menu)

Page 47

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings)

Select access level via Up ▲ Down ▼ resulting in the following significations:

→ →

black triangle:▶ = current setting white triangle: ▷ = selection (not yet saved)

Information: Required access level: Specialist (4) or higher

Press Ok. Display indicates:Password 0***

➥

Enter password (→ enter password). Display shows the set address.

➥

10.

Enter new address via Up ▲ Down ▼. Information: The address range is displayed in round brackets on the screen.

11.

Confirm selection via Save. The HART address setting is complete.

➥

9.3. Switch compartment: open

The switch compartment must be opened to perform the following settings (options).

Flameproof enclosure, danger of explosion!

Risk of death or serious injury.

→

Before opening, ensure that there is no explosive gas and no voltage.

→

Handle cover and housing parts with care.

→

Joint surfaces must not be damaged or soiled in any way.

→

Do not jam cover during fitting.

1. Loosen screws [2] and remove cover [1] from the switch compartment.

Page 48

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Commissioning (basic settings) ACExC 01.2 Intrusive HART

2. If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever).

Information:T o a v oid damage to paint finish, use spanner in combination with soft object, e.g. fabric.

9.4. Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection of the valve).

Information The torque switches may also trip during manual operation.

Valve damage due to excessive tripping torque limit setting!

→

The tripping torque must suit the valve.

→

Only change the setting with the consent of the valve manufacturer.

Figure 53:Torque measuring heads

[1] Torque switching head black in direction CLOSE [2] Torque switching head white in direction OPEN [3] Lock screws [4] Torque dials

1. Loosen both lock screws [3] at the indicator disc.

2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example:

Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction CLOSE

White torque switching head set to approx. 20 da Nm ≙ 200 Nm for direction OPEN

3. Fasten lock screws [3] again.

Information: Maximum tightening torque: 0.3 – 0.4 Nm

9.5. Limit switching: set

The torque switch setting is complete.

➥

The limit switching records the travel.When reaching the preset position, switches are operated.

Page 49

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings)

Figure 54: Setting elements for limit switching

Black section:

[1] Setting spindle: End position CLOSED [2] Pointer: End position CLOSED [3] Mark: End position CLOSED is set

White section:

[4] Setting spindle: End position OPEN [5] Pointer: End position OPEN [6] Mark: End position OPEN is set

9.5.1. End position CLOSED (black section): set

1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.

3. T urn handwheel by approximately half a turn (overrun) in the opposite direction.

4. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]:While a ratchet click is felt and heard, the pointer [2] moves 90° every time.

5. If the pointer [2] is 90° from mark [3]: Continue turning slowly.

6. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle. The end position CLOSED setting is complete.

➥

7. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

9.5.2. End position OPEN (white section): set

1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.

3. T urn handwheel by approximately half a turn (overrun) in the opposite direction.

4. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]:While a ratchet click is felt and heard, the pointer [5] moves 90° every time.

5. If the pointer [5] is 90° from mark [6]: Continue turning slowly.

6. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle. The end position OPEN setting is complete.

➥

7. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

Page 50

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Commissioning (basic settings) ACExC 01.2 Intrusive HART

9.6. Intermediate positions: set — Option —

Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.

Figure 55: Setting elements for limit switching

Black section:

[1] Setting spindle: Running direction CLOSE [2] Pointer: Running direction CLOSE [3] Mark: Intermediate position CLOSED is set

White section:

[4] Setting spindle: Running direction OPEN [5] Pointer: Running direction OPEN [6] Mark: Intermediate position OPEN is set

Information After 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for

1 – 5,000 turns/stroke), the intermediate switches release the contact.

9.6.1. Running direction CLOSE (black section): set

1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently:Turn valve in opposite direction

and approach intermediate position again in direction CLOSE. Information: Always approach the intermediate position in the same direction

as in later electrical operation.

3. Press down and turn setting spindle [1] with screw driver in direction of the

arrow and observe the pointer [2]:While a ratchet click is felt and heard, the pointer [2] moves 90° every time.

4. If the pointer [2] is 90° from mark [3]: Continue turning slowly.

5. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.

The intermediate position setting in running direction CLOSE is complete.

➥

6. If you override the tripping point inadvertently (ratchet click is heard after the

pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

9.6.2. Running direction OPEN (white section): set

1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Mov e v alv e in opposite direction

and approach intermediate position again in direction OPEN (always approach the intermediate position in the same direction as in later electrical operation).

Page 51

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings)

3. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]:While a ratchet click is felt and heard, the pointer [5] moves 90° every time.

4. If the pointer [5] is 90° from mark [6]: Continue turning slowly.

5. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle. The intermediate position setting in running direction OPEN is complete.

➥

6. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

9.7. Test run

Perform test run only once all settings previously described have been performed.

9.7.1. Direction of rotation: check

1. Move actuator manually to intermediate position or to sufficient distance from end position.

2. Set selector switch to position Local control (LOCAL).

3. Switch on actuator in running direction CLOSE and observe the direction of rotation:

with indicator disc: step 4 without indicator disc: step 5 (hollow shaft)

→

Switch off before reaching the end position.

4. With indicator disc:

→

Observe direction of rotation. The direction of rotation is correct, if actuator runs in direction CLOSE

➥

and indicator disc turns counterclockwise.

Page 52

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Commissioning (basic settings) ACExC 01.2 Intrusive HART

5. Without the indicator disc:

→

Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].

The direction of rotation is correct, if actuator runs in direction CLOSE and

➥

hollow shaft or stem turn clockwise. Figure 56: Hollow shaft/stem

[1] Threaded plug [2] Seal [3] Hollow shaft [4] Cap for stem protection tube [5] Stem [6] Stem protection tube

9.7.2. Limit switching: check

1. Set selector switch to position Local control (LOCAL).

2. Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication):

➥

- the yellow indication light/LED1 is illuminated in end position CLOSED

- the green indication light/LED5 is illuminated in end position OPEN

- the indication lights go out after travelling into opposite direction. The limit switching is set incorrectly if:

➥

- the actuator comes to a standstill before reaching the end position

- one of the red indication lights/LEDs is illuminated (torque fault)

the status indication S0007 in the display signals a fault.

3. If the end position setting is incorrect: Reset limit switching.

4. If the end position setting is correct and no options (e.g. potentiometer , position transmitter) are available: Close switch compartment.

9.7.3. Reference operation position feedback: perform

For actuators with position feedback (RWG, potentiometer), a reference operation has to be performed once the limit switching setting was changed to ensure that the position feedback (0/4 – 20 mA) supplies correct values:

Page 53

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings)

→

Operate actuator electrically (via the push buttons OPEN and CLOSE of the local controls) once to end position OPEN and once to end position CLOSED.

9.8. Potentiometer — Option —

The potentiometer is used as travel sensor and records the valve position.

Setting elements

The potentiometer is housed in the actuator switch compartment.The switch compartment must be opened to perform any settings. ➔ Refer to <Switch compartment: open>.

Setting is made via potentiometer [1]. Figure 57:View on control unit

[1] Potentiometer

9.8.1. Potentiometer setting

Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not

always covered.Therefore, external adjustment (setting potentiometer) must be provided.

1. Move valve to end position CLOSED.

2. Turn potentiometer [1] clockwise to the stop.

End position CLOSED corresponds to 0 %

➥

End position OPEN corresponds to 100 %

➥

3. Turn potentiometer [1] slightly in opposite direction.

4. Perform fine-tuning of the zero point at external setting potentiometer (f or remote

indication).

9.9. Electronic position transmitter RWG — Option —

The electronic position transmitter RWG records the valve position. On the basis of the actual position value measured by the potentiometer (tra vel sensor), it generates a current signal between 0 – 20 mA or 4 – 20 mA.

Technical data

Table 13: RWG 4020

Max. load R

Load influence

2-wire system3-wire or 4-wire systemData

600 Ω

4 – 20 mA0 – 20 mA, 4 – 20 mAOutput current I 14 V DC + (I x RB), max. 30 V24 V DC (18 – 32 V)Power supply U 20 mA24 mA at 20 mA output currentMax. current consumption (UV – 14 V)/20 mA

0.1 %/V0.1 %/VImpact of power supply

0.1 %/100 Ω0.1 %/(0 – 600 Ω)

Page 54

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Commissioning (basic settings) ACExC 01.2 Intrusive HART

2-wire system3-wire or 4-wire systemData

< 0.3 ‰/KTemperature impact

Transmitter potentiometer

Power supply possible via: AC, AM controls or external power supply1) Depending on temperature range of the actuator: Refer to name plate2)

–60 °C to +80 °CAmbient temperature

5 kΩ

Setting elements

The RWG is housed in the actuator switch compartment.The switch compartment must be opened to perform any settings. Refer to <Switch compartment: open>.

Setting is made via three potentiometers [1], [2] and [3]. Figure 58:View on control unit when switch compartment is open

[1] Potentiometer (travel sensor) [2] Potentiometer min. (0/4 mA) [3] Potentiometer max. (20 mA) [4] Measuring point (+) 0/4 – 20 mA [5] Measuring point (–) 0/4 – 20 mA

The output current (measuring range 0 – 20 mA) can be checked at measuring points [4] and [5].

9.9.1. Measuring range: set

For measuring range setting, voltage must be applied at the position transmitter.

1. Move valve to end position CLOSED.

2. Connect ammeter for 0 – 20 mA to measuring points [4 and 5].

3. Turn potentiometer [1] clockwise to the stop.

4. Turn potentiometer [1] slightly in opposite direction.

5. Turn potentiometer [2] clockwise until output current starts to increase.

6. T urn potentiometer [2] in opposite direction until the follo wing v alue is reached:

- for 0 – 20 mA approx. 0.1 mA

- for 4 – 20 mA approx. 4.1 mA This ensures that the signal remains above the dead and live zero point.

➥

7. Move valve to end position OPEN.

8. Set potentiometer [3] to end value 20 mA.

9. Approach end position CLOSED again and check minimum value (0.1 mA or

4.1 mA). If necessary, correct the setting.

Information If the maximum value cannot be reached, the selection of the reduction gearing must

be checked.

9.10. Mechanical position indicator: set — Option —

1. Place indicator disc on shaft.

Page 55

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings)

2. Move valve to end position CLOSED.

Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover.

4. Move actuator to end position OPEN.

Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.

6. Move valve to end position CLOSED again.

7. Check settings: If the symbol (CLOSED) is no longer in alignment with mark on the cover:

7.1 Repeat setting procedure.

7.2 Check whether the appropriate reduction gearing has been selected, if

9.11. Switch compartment: close

Danger of corrosion due to damage to paint finish!

→

Touch up damage to paint finish after work on the device.

1. Clean sealing faces of housing and cover.

2. Preserve joint surfaces with an acid-free corrosion protection agent.

3. Check whether O-ring [3] is in good condition, replace if damaged.

4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.

required.

Page 56

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Commissioning (basic settings) ACExC 01.2 Intrusive HART

Flameproof enclosure, danger of explosion!

Risk of death or serious injury.

→

Handle cover and housing parts with care.

→

Joint surfaces must not be damaged or soiled in any way.

→

Do not jam cover during fitting.

5. Place cover [1] on switch compartment.

6. Fasten screws [2] evenly crosswise.

Page 57

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Corrective action

10. Corrective action

10.1. Faults during commissioning

Table 14: Faults during commissioning

RemedyPossible causesFault description

Mechanical position indicator cannot be set.

Fault in end position Actuator runs to end stop although the limit switches work properly.

Position transmitter RWG Measurement range 4 – 20 mA or maximum value 20 mA cannot be set.

Limit and/or torque switches do not trip.

turns/stroke of the actuator. The overrun was not considered when setting

the limit switching. The overrun is generated by the inertia of both the actuator and the valve and the dela y time of the controls.

turns/stroke of the actuator.

Switch is defective or switch setting is incorrect.

Exchange reduction gearing.Reduction gearing is not suitable for

Determine overrun: Ov errun = trav el cov ered from switching off until complete standstill. Set limit switching again considering the overrun (turn handwheel back by the amount of the overrun).

Exchange reduction gearing.Reduction gearing is not suitable for

Check setting, if required, reset end positions. → Check switches and replace them, if re- quired.

Switch check

The red test buttons [1] and [2] are used for manual operation of the switches:

1. T urn test button [1] in direction of the TSC arrow:Torque switch CLOSED trips.

3. Turn test button [2] in direction of the TSO arrow:Torque switch OPEN trips.

If the actuator is equipped with a DUO limit switching (option), the intermediate position switches (LSA and LSB) will be operated at the same time as the torque switches.

1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.

2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.

10.2. Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation. In the event of a fault,

the display backlight is red. Warnings have no influence on the electrical actuator operation.They only serve

for information purposes. Collective signals include further indications which can be displayed via the

Details push button.

Table 15: Faults and warnings via status indications in the display

Warnings S0005

Not ready REMOTE S0006

Fault S0007

Collective signal 02: Indicates the number of active warnings.

Collective signal 04: Indicates the number of active signals.

Collective signal 03: Indicates the number of active faults. The actuator cannot be operated.

For indicated value > 0:Description/causeIndication on display

Press push button Details. For details, refer to <Warnings and Out of specification> table.

Press push button Details. For details, ref er to <Not ready REMOTE and Function check> table.

Press push button Details to display a list of detailed indications. For details, ref er to <Faults and F ailure> tab le.

Page 58

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Corrective action ACExC 01.2 Intrusive HART

For indicated value > 0:Description/causeIndication on display

Out of specification S0008

Collective signal 07: Indication according to NAMUR recommendation NE 107

Press push button Details. For details refer to <Warnings and Out of

specification> table. Actuator is operated outside the normal operation conditions.

Function check S0009

Collective signal 08: Indication according to NAMUR recommendation NE 107

Press push button Details.

For details, ref er to <Not ready REMOTE and

Function check> table. The actuator is being worked on; output signals are temporarily invalid.

Maintenance required S0010

Collective signal 09: Indication according to NAMUR recommenda-

Press push button Details to display a list

of detailed indications. tion NE 107 Recommendation to perform maintenance.

Failure S0011

Collective signal 10: Indication according to NAMUR recommendation NE 107

Press push button Details to display a list

of detailed indications.

For details, ref er to <Faults and F ailure> tab le. Actuator function failure, output signals are invalid

Table 16: Warnings and Out of specification

Config. warning

Internal warning

24 V DC external

Wrn on time running

Wrn on time starts

Failure behav. active

Wrn input AIN 1 Wrn input AIN 2 Wrn setpoint position

Op. time warning

Wrn controls temp. Wrn motor temp. Wrn gearbox temp.

Collective signal 06: Possible cause: Configuration setting is incorrect. The device can still be operated with restrictions.

Collective signal 15: Device warnings The device can still be operated with restrictions.

controls has exceeded the power supply limits. Warning on time max. running time/h ex-

ceeded

Warning on time max. number of motor starts (starts) exceeded

The failure behaviour is active since all required setpoints and actual values are incorrect.

position Possible causes: Input signal for setpoint = 0 (signal loss)

The set time (parameter Perm.op. time, manual M0570) has been exceeded.The preset operating time is exceeded for a complete travel from end position OPEN to end position CLOSED.

high

RemedyDescription/causeIndication on display

Press push button Details to display a list

of individual indications.

For a description of the individual signals, refer

to Manual (Operation and setting).

Press push button Details to display a list

of individual indications.

For a description of the individual signals, refer

to Manual (Operation and setting).

Check 24 V DC voltage supply.The external 24 V DC voltage supply of the

●

Check modulating behaviour of actuator.

●

Check parameter Perm. running time/h M0356, re-set if required.

●

Check modulating behaviour of actuator.

●

Check parameter Permissible starts/h M0357, re-set if required.

Verify signals:

●

Setpoint E1

●

Actual value E2

●

Actual process value E4 Check wiring.Warning: Loss of signal analogue input 1 Check wiring.Warning: Loss of signal analogue input 2 Check setpoint signal.Warning: Loss of signal of actuator setpoint

The warning indications are automatically cleared once a new operation command is executed.

●

Check valve.

●

Check parameter Perm.op. time, manual

M0570.

Measure/reduce ambient temperature.Temperature within controls housing too high Check actuator sizing, correct accordingly.Temperature within motor winding too high Check actuator sizing, correct accordingly.T emper ature within actuator gear housing too

Page 59

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Corrective action

RemedyDescription/causeIndication on display

RTC not set RTC button cell PVST fault

PVST abort

Wrn no reaction

Wrn FOC

Wrn FO cable budget

Wrn FOC connection Torque wrn OPEN

Torque wrn CLOSE

successfully completed.

or could not be started. No actuator reaction to operation commands

within the set reaction time.

(no or insufficient Rx receive lev el) or RS-485 format error (incorrect bit(s))

(critical or permissible Rx receive level)

Limit value for torque warning in direction OPEN exceeded.

Limit value for torque warning in direction CLOSE exceeded.

Set time.Real time clock has not yet been set. Replace button cell.Voltage of the RTC button cell is too low. Check actuator (PVST settings).Partial Valve Strok e Test (PVST) could not be

Perform RESET or restart PVST.Partial Valve Strok e Test (PVST) was aborted

●

Check movement at actuator.

●

Check parameter Reaction time M0634.

Check/repair FO cables.Optical receiving signal (channel 1) incorrect

Check/repair FO cables.Warning: FO cable system reserve reached

Fit FO cable connection.W arning FO cable connection is not availab le. Check parameter Wrn torque OPEN M0768,

re-set if required. Check parameter Wrn torque CLOSE M0769,

re-set if required.

Table 17: Faults and Failure

Configuration error

Config. error REMOTE

Internal error

Torque fault CLOSE

Torque fault OPEN

Phase fault

Incorrect phase seq

Collective signal 11: Configuration error has occurred.

Collective signal 22: Configuration error has occurred.

Collective signal 14: Internal error has occurred.

Torque fault in direction CLOSE

Torque fault in direction OPEN

●

When connecting to a 3-ph AC system and with internal 24 V DC supply of the electronics: Phase 2 is missing.

●

When connecting to a 3-ph or 1-ph AC system and with external 24 V DC supply of the electronics: One of the phases L1, L2 or L3 is missing.

The phase conductors L1, L2 and L3 are connected in the wrong sequence. Only applicable if connected to a 3-ph AC system.

RemedyDescription/causeIndication on display

Press push button Details to display a list of individual indications. For a description of the individual signals, refer to Manual (Operation and setting).

AUMA service Press push button Details to display a list of individual indications. For a description of the individual signals, refer to Manual (Operation and setting).

Perform one of the following measures:

●

Issue operation command in direction OPEN.

●

Set selector switch to position Local control (LOCAL) and reset fault indication via

push button RESET.

Perform one of the following measures:

●

Issue operation command in direction CLOSE.

●

Set selector switch to position Local control (LOCAL) and reset fault indication via

push button RESET.

Test/connect phases.

Correct the sequence of the phase conductors L1, L2 and L3 by exchanging two phases.

Page 60

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Corrective action ACExC 01.2 Intrusive HART

RemedyDescription/causeIndication on display

Mains quality

Thermal fault

Due to insufficient mains quality, the controls cannot detect the phase sequence (sequence of phase conductors L1, L2 and L3) within the pre-set time frame provided for monitoring.

Motor protection tripped

●

Check mains voltage.

●

Check parameter Tripping time M0172,

extend time frame if required.

●

Cool down, wait.

●

If the fault indication display persists after

cooling down:

Set selector switch to position Local

control (LOCAL) and reset fault indication via push button RESET.

●

Check fuses.

Fault no reaction

Check movement at actuator.No actuator reaction to operation commands

within the set reaction time.

Table 18: Not ready REMOTE and Function check (collective signal 04)

RemedyDescription/causeIndication on display

Wrong oper. cmd

Sel. sw. not REMOTE Service active

Disabled

EMCY stop active

EMCY behav. active

I/O interface

Handwheel active Interlock Interlock by-pass PVST active

Collective signal 13: Possible causes:

●

Several oper ation commands (e.g. OPEN and CLOSE simultaneously , or OPEN and SETPOINT operation simultaneously)

●

A setpoint is present and the positioner is not active

●

For fieldbus: Setpoint exceeds 100.0 %

service software AUMA CDT. Actuator is in operation mode Disabled.

The EMERGENCY stop switch has been operated.The motor control power supply (contactors or thyristors) is disconnected.

Operation mode EMERGENCY is active (EMERGENCY signal was sent). 0 V are applied at the EMERGENCY input.

(parallel).

●

Check operation commands (send one

operation command only).

●

Set parameter Positioner to Function act-

ive.

●

Check setpoint. Press push button Details to display a list

of individual indications. For a description of the individual signals, refer to Manual (Operation and setting).

Set selector switch to position REMOTE.Selector switch is not in position REMOTE. Exit service software.Operation via service interface (Bluetooth) and

Check setting and status of function <Local controls enable>.

●

Enable EMERGENCY stop switch.

●

Reset EMERGENCY stop state by means

of Reset command.

●

Detect cause for EMERGENCY signal.

●

Verify failure source.

●

Apply +24 V DC at EMERGENCY input. Check I/O interface.The actuator is controlled via the I/O interface

Start motor operation.Manual operation is activated. Check interlock signal.An interlock is active. Check states of main and by-pass valve.By-pass function is interlocked. Wait until PVST function is complete.Partial Valve Stroke Test (PVST) is active.

10.3. Fuses

10.3.1. Fuses within the actuator controls Fuses used

F1/F2

Primary fuses on power supply unit

Power supply ≤ 500 V

Power supply > 500 V

AUMA art. no.F1/F2G fuse

6.3 x 32 mmSize K002.2771 A T; 500 VReversing contactors

K002.6652 A FF; 690 VReversing contactors

Page 61

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Corrective action

AUMA art. no.F1/F2G fuse

K002.2771 A T; 500 VThyristor units for motor power up to 1.5 kW Thyristor units for motor power up to 3.0 kW Thyristor units for motor power up to 5.5 kW

Internal 24 V DC supply

AUMA art. no.F3G fuse according to IEC 60127-2/III

5 x 20 mmSize

K006.1062.0 A T; 250 VVoltage output (power supply unit) = 24 V

K006.1062.0 A T; 250 VVoltage output (power supply unit) = 115 V

Internal 24 V AC supply (115 V AC) for:

●

Heater, switch compartment, reversing contactors control

●

PTC tripping device

●

for 115 V AC also control inputs OPEN - STOP - CLOSE

AUMA art. no.F4G-fuse according to IEC 60127-2/III

5 x 20 mmSize

K001.1841.25 A T; 250 VVoltage output (power supply unit) = 24 V ——Voltage output (power supply unit) = 115 V

Automatic reset fuse as short-circuit protection for external 24 V DC supply for

customer (see wiring diagram)

Replace fuses F1/F2

Information Only valid for version with electrical connection of KES type.

Hazardous voltage!

Risk of electric shock.

→

Disconnect device from the mains before opening.

1. Loosen screws [1] and remove plug/socket connector [2].

2. Pull fuse holder [3] out of pin carrier, open fuse cover and replace old fuses by new ones.

Fuses F3/F4 (F1/F2): test /replace

Information For versions with electrical connection type KP/KPH, the fuses (F1/F2) are located

on the PSU board.

Page 62

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Corrective action ACExC 01.2 Intrusive HART

1. Loosen screws [1] and remove cover [2] on the rear of the actuator controls.

The power supply unit has measurement points (solder pins) allowing to perf orm a resistance (continuity) measurement:

Measuring pointsVerifying

MTP1 – MTP2F1 MTP3 – MTP4F2 MTP5 – MTP6F3 MTP7 – MTP8F4

2. T o replace def ectiv e fuses:. Carefully loosen power supply unit [3] and pull out. (The fuses are on the equipped part of the power supply board).

Cable damage due to pinching!

Risk of functional failures.

→

Carefully assemble power supply unit to avoid pinching the cables.

10.3.2. Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high surface temper atures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding.The thermoswitch is tripped as soon as the max. permissible winding temperature has been reached.

The actuator is switched off and the following signals are given:

●

LED 3 (thermal fault) on the local controls is illuminated.

●

Status indication S0007 displays a fault.The fault Thermoswitch is displayed when selecting Details.

The motor has to cool down before the operation can be resumed. Depending on the parameter setting, the fault signal is either automatically reset or the f ault signal has to be reset using the push button Reset in selector switch position LOCAL.

For further information to this topic, please refer to Manual (Operation and setting).

Page 63

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Servicing and maintenance

11. Servicing and maintenance

Damage caused by inappropriate maintenance!

→

Servicing and maintenance must be carried out exclusively by suitably qualified personnel having been authorised by the end user or the contractor of the plant. Therefore, we recommend contacting our service.

→

Only perform servicing and maintenance tasks when the device is switched off.

AUMA

Service & Support

AUMA off er extensiv e service such as servicing and maintenance as well as customer product training. For the relevant contact addresses, please refer to <Addresses> in this document or to the Internet (www.auma.com).

11.1. Preventive measures for servicing and safe operation

The following measures are required to ensure safe device operation:

6 months after commissioning and then every year

●

Carry out visual inspection: Cable entries, cable glands, b lanking plugs, etc. have to be checked for correct tightness and sealing. Respect torques according to manufacturer's details.

●

Check fastening screws between actuator and gearbox/valve for tightness. If required, fasten screws while applying the tightening torques as indicated in chapter <Assembly>.

●

When rarely operated: Perform test run.

●

For devices with output driv e A: Press in Lithium soap EP m ulti-purpose grease on mineral oil base at the grease nipple with a grease gun.

●

Lubrication of the valve stem must be done separately.

Figure 59: Output drive type A

[1] Output drive type A [2] Grease nipple

Table 19: Grease quantities for bearing of output drive type A

For grease at density r = 0.9 kg/dm³1)

For enclosure protection IP68

After continuous immersion:

●

Check actuator.

●

In case of ingress of water, locate leaks and repair, dry device correctly and check for proper function.

11.2. Disconnection from the mains

If the device must be dismantled, e.g. for service purposes, it can be separated from the mains without having to remove the wiring.

A 16.2A 14.2A 10.2A 07.2Output drive

5321.5Quantity [g]

Page 64

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Servicing and maintenance ACExC 01.2 Intrusive HART

Flameproof enclosure, danger of explosion!

Risk of death or serious injury.

→

Before opening, ensure that there is no explosive gas and no voltage.

→

Handle cover and housing parts with care.

→

Joint surfaces must not be damaged or soiled in any way.

→

Do not jam cover during fitting.

Figure 60: top: KP/KPH, bottom: KES

Removing the plug:

Fitting the plug:

11.3. Maintenance Lubrication

[1] Cover [2] Screws for housing [3] O-ring [4] Terminal compartment [5] Terminal board (KP, KPH) [6] Frame (KES)

1. Loosen the screws [2].

2. Remove plug/socket connector. Hereby, cover [1] and terminal board [5] or frame [6] remain together.

➥

3. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame.

4. Clean sealing faces at the cover and the housing.

5. Preserve joint surfaces with an acid-free corrosion protection agent.

6. Check whether O-ring [3] is in good condition, replace if damaged.

7. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.

8. Replace plug/socket connector and fasten screws evenly crosswise.

●

In the factory, the gear housing is filled with grease.

●

Grease change is performed during maintenance

- Generally after 4 to 6 years for modulating duty.

- Generally after 6 to 8 years if operated frequently (open-close duty).

- Generally after 10 to 12 years if operated rarely (open-close duty).

●

We recommend exchanging the seals when changing the grease.

Page 65

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Servicing and maintenance

●

No additional lubrication of the gear housing is required during operation.

●

Notes regarding the

maintenance

Check actuator visually. Ensure that no outside damage or changes are visible.

●

The electric connection cables must be without damage and wired correctly.

●

Do a thorough touch-up of possible damage to paint finish to prev ent corrosion. Original paint in small quantities can be supplied by AUMA.

●

Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing. Consider torques according to manufacturer's details. If required, replace the components. Only use components which have an EC type examination certificate.

●

Check whether Ex connections are fastened correctly.

●

Take care of possible discolouration of the terminals and wires.This would indicate an increased temperature.

●

For Ex housings, pay special attention to a possible collection of water.This may originate from “breathing” due to severe temperature variations (e. g. change of night and day), from damaged seals etc. Remov e any w ater immediately.

●

Check the flame path gaps of flameproof enclosures for dirt and corrosion.

●

Since the dimensions of all flameproof joints are strictly defined and inspected, no mechanical work (such as grinding) shall be performed on them.The joint surfaces have to be cleaned chemically (e. g. with Esso-Varsol).

●

Prior to fitting, preserve joint surfaces with an acid-free corrosion protection agent (e. g. Esso Rust-BAN 397).

●

Ensure that all housing covers are handled carefully and that the seals are checked.

●

All cable and motor protection components have to be checked.

●

If defects impairing the safety are detected during maintenance, repair measures have to be initiated without delay.

●

Any kind of surface coating for the joint surfaces is not permitted.

●

When exchanging parts, seals etc. only original spare parts shall be used.

11.4. Disposal and recycling

Our devices have a long lifetime. However, they have to be replaced at one point in time.The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.:

●

The following generally applies:

●

electronic scrap various metals plastics greases and oils

Greases and oils are hazardous to water and must not be released into the environment.

Arrange for controlled waste disposal of the disassembled material or for separate recycling according to materials.

Observe the national regulations for waste disposal.

Page 66

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Technical data ACExC 01.2 Intrusive HART

12. Technical data

Information The following technical data includes standard and optional features. For detailed

information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number).

12.1. Technical data Multi-turn actuators

Features and functions

Standard version (ATEX):

●

II 2G Ex de IIC (IIB, IIB+H2) T4 (T3) Gb

●

II 2D Ex tb IIIC T130°C (T190°C) Db IP68

●

II 2G c IIC T4

Standard version (IECEx):

●

Ex de IIC (IIB, IIB+H2) T4 (T3) Gb

●

Ex tb IIIC T130°C (190°C) Db IP68

Short-time duty S2 - 15 min (multi-turn actuators for open-close duty) Intermittent duty S4 - 25 % (multi-turn actuators for modulating duty)

Short-time duty S2 - 30 min (multi-turn actuators for open-close duty) Intermittent duty S4 - 50 % (multi-turn actuators for modulating duty)

3-ph AC asynchronous motor, type IM B9 according to IEC 60034Standard:Motors 1-phase AC motor, type IM B9 according to IEC 60034

DC shunt motor, type IM B14 according to IEC 60034 DC compound motor, type IM B14 according to IEC 60034

F, tropicalizedStandard:Insulation class H, tropicalizedOption: 3-phase and 1-phase AC current motors: PTC thyristors (according to DIN 44082)

DC motors:Without Thermoswitches (NC) in the actuator and in the thermal overload relay of controlsOption:

110 – 120 V AC, 220 – 240 V AC or 400 V AC (externally supplied)Voltages:Motor heater (option)

Handwheel lockable Handwheel stem extension Power tool for emergency operation with square 30 mm or 50 mm

EC type examination certificate

Mains voltage, mains frequency

Self-locking

Manual operation

Indication for manual operation (option)

Standard:Explosion protection

For actual version, refer to actuator name plate DEKRA 11 ATEX 0008 X

DEKRA 12 ATEX 0143 X IECEx DEK 12.0022 X

Standard:Type of duty

Option:

For nominal voltage and 40 °C ambient temperature and at average load with 35 % of the max. torque

Option:

Refer to motor name plate Permissible variation of mains voltage: ±10 % Permissible variation of mains frequency: ±5 % (for 3-phase and 1-phase AC current)

Category III according to IEC 60364-4-443Overvoltage category

Standard:Motor protection

Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz) NOT Self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz) Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque acts upon the output drive.

Power depending on the size 12.5 – 25 W Manual drive for setting and emergency operation, handwheel does not rotate during elec-

trical operation. Option:

Indication whether manual operation is active/not active via single switch (1 change-over contact)

Page 67

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Technical data

Features and functions

B1 according to EN ISO 5210Standard:Valve attachment A, B2, B3, B4 according to EN ISO 5210

A, B, D, E according to DIN 3210 C according to DIN 3338

Single switches (1 NC and 1 NO) for each end position, not galv anically isolatedStandard: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically

isolated Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated Intermediate position switch (DUO limit switching), adjustable for any position

Single switches (1 NC and 1 NO) for each direction, not galvanically isolatedStandard: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically

isolated

Self-regulating PTC heater, 5 – 20 W, 110 – 250 V AC/DCStandard:Heater in switch compartment 24 – 48 V AC/DC or 380 – 400 V ACOptions:

Electromechanical control unit

Limit switching

logue (option)

(option)

Option:

Special output drive types: AF, AK, AG, B3D, ED, DD, IB1, IB3 A prepared for permanent lubrication of stem

Counter gear mechanism for end positions OPEN and CLOSED Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)

Options:

Torque switching adjustable for directions OPEN and CLOSETorque switching

Options:

Potentiometer or 0/4 – 20 mA (EWG/RWG)Position feedback signal, ana-

Continuous indication, adjustable indicator disc with symbols OPEN and CLOSEDMechanical position indicator

Blinker transmitter (option for modulating actuators)Running indication

A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AM or AC actuator controls.

Technical data for limit and torque switches

2 x 106 startsMechanical lifetime

Silver plated contacts:

24 V AC/DCU min. 250 V AC/DCU max. 20 mAI min.

I max. AC current

I max. DC current

Gold plated contacts

Technical data for blinker transmitter

Silver plated contacts:

I max. AC current

5 A at 250 V (resistive load) 3 A at 250 V (inductive load, cos phi = 0.6)

0.4 A at 250 V (resistive load)

0.03 A at 250 V (inductive load, L/R = 3 µs) 7 A at 30 V (resistive load) 5 A at 30 V (inductive load, L/R = 3 µs)

5 VU min. 30 VU max. 4 mAI min. 400 mAI max.

107 startsMechanical lifetime

10 V AC/DCU min. 250 V AC/DCU max. 3 A at 250 V (resistive load)

2 A at 250 V (inductive load, cos phi ≈ 0.8)

0.25 A at 250 V (resistive load)I max. DC current

Page 68

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Technical data ACExC 01.2 Intrusive HART

Technical data for handwheel activation switches

106 startsMechanical lifetime

Silver plated contacts:

12 V DCU min. 250 V ACU max. 3 A at 250 V (inductive load, cos phi = 0.8)I max. AC current 3 A at 12 V (resistive load)I max. DC current

Service conditions

Indoor and outdoor use permissibleUse Any positionMounting position

Installation altitude

to EN 60529

Vibration resistance according to IEC 60068-2-6

Finish coating

Lifetime

≤ 2 000 m above sea level > 2,000 m above sea level, on request

–40 °C to +40/ 60 °CStandard:Ambient temperature

Options:

–50 °C to +40 °C/+60 °C (1-phase AC motors) –60 °C to +40 °C/+60 °C (3-phase AC motors)

For exact version, refer to actuator name plate. Standard:Enclosure protection according

IP68 For special motors differing enclosure protection: refer to name plate.

DS Terminal compartment additionally sealed against interior (double sealed)Option:

According to AUMA definition, enclosure protection IP68 meets the following requirements:

●

Depth of water: Maximum 8 m head of water

●

Duration of continuous immersion in water: Maximum 96 hours

●

Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion. For actual version, refer to actuator name plate. Pollution degree 4 (when closed) according to EN 50178Pollution degree 2 g, from 10 to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this.Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.

Standard:Corrosion protection

KS: Suitable for installation in industrial units, in water or power plants with a low pollutant concentration as well as for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g. w aste water treatments plants, chemical industry)

Option:

KX: Suitable for installation in extremely aggressive atmospheres with high humidity and high pollutant concentration

KX-G : same as KX, however aluminium-free version (outer parts)

Powder coating Two-component iron-mica combination

AUMA silver-grey (similar to RAL 7037)Standard:Colour Other colours are possible on request.Option:

AUMA multi-turn actuators meet or even exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request.

Further information

EU Directives

ATEX Directive: (94/9/EC) Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC)

Page 69

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Technical data

12.2. Technical data Actuator controls

Features and functions

Standard version (ATEX):

●

II 2G Ex de IIC (IIB, IIB+H2) T4 (T3) Gb

●

II 2D Ex tb IIIC T130°C (T190°C) Db IP68

Standard version (IECEx):

●

Ex de IIC (IIB, IIB+H2) T4 (T3) Gb

●

Ex tb IIIC T130°C (190°C) Db IP68

Reversing contactors (mechanically and electrically interlocked) f or A UMA power classes A1/A2

Reversing contactors (mechanically and electrically interlocked) f or A UMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1 and B2

Signal transmission is made via HART interface

OPEN, STOP, CLOSE, EMERGENCY control inputs I/O interface for selecting the control type (HART or additional binary OPEN, STOP, CLOSE input signals)

24 V DC, current consumption: approx. 10 mA per inputStandardVoltage and current values of 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input 115 V DC, current consumption: approx. 15 mA per input 115 V AC, current consumption: approx. 15 mA per input

Power supply Mains frequency

External supply of the electronics (option)

Current consumption

Control and feedback signals

HART interface with additional input signals (option)

the optional additional inputs

Standard:Explosion protection

For actual version, refer to actuator name plate In combination with SAEx: DEKRA 11ATEX0008 XEC type examination certificate Refer to name plates at controls and motor

Permissible variation of mains voltage: ±10 % Permissible variation of mains voltage: ±30 % (option) Permissible variation of mains frequency: ±5 %

24 V DC +20 % / –15 % Current consumption: Basic version approx. 250 mA, with options up to 500 mA External power supply must have reinf orced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption of the controls depending on mains voltage: For permissible variation of mains voltage of ±10 %:

●

100 to 120 V AC = max. 740 mA

●

208 to 240 V AC = max. 400 mA

●

380 to 500 V AC = max. 250 mA

●

515 to 690 V AC = max. 200 mA

For permissible variation of mains voltage of ±30 %:

●

100 to 120 V AC = max. 1,200 mA

●

208 to 240 V AC = max. 750 mA

●

380 to 500 V AC = max. 400 mA

●

515 to 690 V AC = max. 400 mA

Category III according to IEC 60364-4-443Overvoltage category The controls are designed for the rated motor power, refer to motor name plateRated power Standard:Switchgear

Options:

Reversing contactors are designed f or a lif etime of 2 million starts. For applications requiring a high number of starts, we recommend using thyristor units. For the assignment of AUMA power classes, please refer to electrical data on actuator.

Via HART interface Device class: Actuator Analogue 4 – 20 mA setpoint with digital HART communication

●

2 free analogue inputs (0/4 – 20 mA), 4 free digital inputs

●

OPEN, STOP, CLOSE, EMERGENCY, I/O interface inputs

Options:

All input signals must be supplied with the same potential. Via HART interfaceStatus signals

Page 70

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Technical data ACExC 01.2 Intrusive HART

Features and functions

HART interface with additional output signals (option)

Bluetooth Communication interface

Additional output signals (only available in combination with additional input signals) Binary output signals

●

6 programmable output contacts:

5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load)

Standard assignment: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

Standard assignment: Collectiv e fault signal (torque fault, phase f ailure, motor protection tripped)

●

6 programmable output contacts:

5 change-over contacts with one common, max. 250 V AC, 1 A (resistive load)

1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

●

6 programmable output contacts:

6 potential-free change-over contacts without one common, per contact max. 250 V

AC, 5 A (resistive load)

All binary output signals must be supplied with the same potential. Analogue output signal for position feedback

●

Galvanically isolated position feedback E2 = 0/4 – 20 mA (load max. 500 Ω) Standard:Voltage output

Auxiliary voltage 24 V DC, max. 100 mA f or supply of control inputs, galv anically isolated from internal voltage supply

Option:

Auxiliary voltage 115 V AC , max. 30 mA for supply of control inputs , galvanically isolated from internal voltage supply Not possible in combination with PTC tripping device

Standard:Local controls

●

Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)

●

Push buttons OPEN, STOP, CLOSE, RESET

Local STOP

The actuator can be stopped via push button Stop of local controls if the selector switch is in position REMOTE. Not activated when leaving the factory.

●

6 indication lights:

End position and running indication CLOSED (yellow), torque fault CLOSE

(red), motor protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue)

●

Graphic LC display, illuminated

Options:

●

Special colours for the 5 indication lights:

End position CLOSED (green), torque fault CLOSE (blue), torque fault

OPEN (yellow), motor protection tripped (white), end position OPEN (red)

Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial en vironments. Supports the SPP Bluetooth profile (Serial Port Profile). Programming software: AUMA CDT, commissioning and diagnostic tool for Windows-based PCs, PDAs and smartphones

Standard:Application functions

●

Switch-off mode adjustable

Limit or torque seating for end positions OPEN and CLOSED

●

Torque by-pass, adjustable up to 5 seconds (no torque monitoring during start-up time)

●

Start and end of stepping mode as well as ON and OFF times (1 to 1,800 seconds) can be set individually for directions OPEN and CLOSE.

●

Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour programmable

●

Positioner

Position setpoint via HART interface

Automatic adaptation of dead band (adaptive behaviour selectable)

Change-over between OPEN - CLOSE control and setpoint control via

HART interface

Option:

●

PID controller with adaptive positioner , 0/4 – 20 mA inputs for process setpoint and actual process value

Page 71

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Technical data

Features and functions

●

EMERGENCY operation, behaviour programmable

Digital input low active

Reaction can be selected: Stop , run to end position CLOSED , run to end

position OPEN, run to intermediate position Torque monitoring can be by-passed during EMERGENCY operation.

●

Local STOP

The actuator can be stopped via push button Stop of local controls if the

selector switch is in position REMOTE. Not activated when leaving the factory.

Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED , torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque f aults OPEN, motor protection trippings

Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of specification", "Maintenance required"

3 torque characteristics (torque-travel characteristic) f or opening and closing directions can be saved separately. Torque characteristics stored can be shown on the display.

PTC tripping device in combination with PTC thermistors within actuator motorStandard:Motor protection evaluation Additional thermal overload relay in controls combined with thermoswitches

within actuator

Monitoring functions

Diagnostic functions

Standard:Safety functions

●

Valve overload protection (adjustable), results in switching off and generates fault signal

●

Motor temperature monitoring (thermal monitoring), results in switching off and generates fault indication

●

Monitoring the heater within actuator, generates warning signal

●

Monitoring of permissible on-time and number of starts (adjustable), generates warning signal

●

Operation time monitoring (adjustable), generates warning signal

●

Phase failure monitoring, results in switching off and generates fault signal

●

Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)

●

Electronic device ID with order and product data

●

Operating data logging: A resettable counter and a lifetime counter each for:

●

Time-stamped event report with history for setting, operation and faults:

●

Torque characteristics

Options:

Refer to name plateWiring diagram

Setting/programming the HART interface

Setting the HART address

The HART address is set via HART command 6 or alternatively via the display of AC 01.2 controls (default value: 0)

Ex plug/socket connector with screw-type terminals (KP)Standard:Electrical connection

●

Ex plug/socket connector with terminal blocks (KES), increased safety Ex e

●

Ex plug/socket connector with terminal blocks (KES), flameproof enclosure Ex d

Metric threadsStandard:Threads for cable entries Pg-threads, NPT-threads, G-threadsOptions:

Page 72

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Technical data ACExC 01.2 Intrusive HART

Commands and signals of the HART interface

Output data

Feedback signals

Fehlermeldungen

Device class: "Actuator" Supported control types:

●

Loop Current Mode activated:

Analogue 4 – 20 mA control signal for position setpoint

●

Loop Current Mode deactivated:

Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in

directions OPEN and CLOSE End positions OPEN, CLOSED

Position setpoint Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator Selector switch in position LOCAL/REMOTE Running indication (directional) Torque switches OPEN, CLOSED Limit switches OPEN, CLOSED Manual operation by handwheel or via local controls Analogue (2) and digital (4) customer inputs Device Status Informationen

●

Field Device Status

●

Device Specific Status

●

Extended Device Status Information

●

Standardized Status

●

Analog Channel Saturated

●

Analog Channel Fixed Motor protection tripped

Torque switch tripped in mid-travel One phase missing Failure of analogue customer inputs

Page 73

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Technical data

General HART data

HART according to IEC 61158 and IEC 61784 (CPF 9)Communication protocol Point-to-point wiringNetwork topology

Communication signal

Power supply

Device identification

Supported HART commands

HART, baud rate 1.2 kbit/s Device class: "Actuator"

●

FSK (Frequency Shift Key) modulated to 4 – 20 mA setpoint signal

●

Input impedance: 250 Ω.The impedances of other HART devices connected within the loop (parallel or in series) must be within the HART specification.

●

Point-to-point wiring

●

Signal range: 4 – 20 mA

●

Working range: 2 – 22 mA

●

Minimum operation voltage: 7 V (at 22 mA)

●

Integrated reverse polarity protection

Refer to HART specificationHART cable specification Internal power supply of HART interface via actuator controls (apart from HART supply

voltage, no other supply required) Manufacturer name: AUMA

Manufacturer ID: 0x607C HART protocol revision: 7.4 Number of device variables: 12 Model name: AUMATIC AC 01.2/ACExC 01.2 Device type code: 0xE1FD

●

Universal Commands

●

Common Practice Commands:

Command 33 (Read Device Variables)

Command 40 (Enter/Exit Fixed Current Mode)

Command 42 (Perform Device Reset)

Command 45 (Trim Loop Current Zero)

Command 46 (Trim Loop Current Gain)

Command 50 (Read Dynamic Variable Assignments)

Command 79 (Write Device Variable)

Command 95 (Read Device Communication Statistics)

●

Device Specific Commands:

Command 128 (Write Operation Command)

Command 131 (Read Software Version)

Command 132 (Reset to Factory Default)

Command 133 (Reset Operational Data)

Command 134 (Reset HART Configuration)

Command 160 (Read Parameter)

Command 161 (Write Parameter)

Command 162 (Read Process Data)

Service conditions

Installation altitude

Indoor and outdoor use permissibleUse Any positionMounting position ≤ 2 000 m above sea level

> 2,000 m above sea level, on request

–25 °C to +40 °C/+60 °CStandard:Ambient temperature –60 °C to +40 °C/+60 °C, extreme low temperature versionOptions:

Low temperature versions incl. heating system for connection to e xternal power

supply 230 V AC or 115 V AC. For exact version, refer to actuator controls name plate. Up to 100 % relative humidity across the entire permissible temperature rangeHumidity

Page 74

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Technical data ACExC 01.2 Intrusive HART

Service conditions

Enclosure protection according to EN 60529

EN 60664-1 (VDE 0110-1) Vibration resistance according

to IEC 60068-2-6

Finish coating

IP68 with AUMA 3-phase AC motor/1-phase AC motor Terminal compartment additionally sealed against interior (double sealed)

According to AUMA definition, enclosure protection IP68 meets the following requirements:

●

Depth of water: Maximum 8 m head of water

●

Duration of continuous immersion in water: Maximum 96 hours

●

Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion. For exact version, refer to actuator controls name plate. Pollution degree 4 (when closed)Pollution degree according to

1 g, from 10 Hz to 200 Hz Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Not valid in combination with gearboxes.

Standard:Corrosion protection

Option:

KX: Suitable for installation in extremely aggressive atmospheres with high humidity and high pollutant concentration

Powder coating Two-component iron-mica combination

AUMA silver-grey (similar to RAL 7037)Standard:Colour Other colours are possible on request.Option:

Accessories

Wall bracket

Further information

EU Directives

AC 01.2 mounted separately from the actuator , including plug/soc ket connector. Connecting cable on request. Recommended for high ambient temperatures, difficult access, or in case of hea vy vibr ation during service. Cable length between actuator and AC 01.2 max. 100 m. Not suitab le f or v ersion with potentiometer in the actuator. Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter. Cable length for non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG.

AUMA CDTProgramming software for PC

approx. 12 kg (including Ex-plug/socket connector and terminal board)Weight ATEX Directive: 94/9/EC

Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC)

Page 75

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Spare parts

13. Spare parts

13.1. Multi-turn actuators SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2 with Ex plug/socket connector and screw-type terminals (KP, KPH)

Page 76

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Spare parts ACExC 01.2 Intrusive HART

Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.

no.

079.0

501.0

(SA/SAR 07.2 – SA/SAR 16.2 for VD motor)

type terminals (KP, KPH)

TypeDesignationRef.

no.

554.0Sub-assemblyTorque lever017.0

558.0Sub-assemblyOutput drive wheel for limit switching023.0

559.0-1Sub-assemb lyDrive wheel for limit switching024.0

559.0-2Sub-assemb lyLocking plate025.0

566.1Sub-assemblyEx plug/socket connector with screw-

7003Sub-assemb lyAxial needle roller bearing514.1

Snap ring535.1Sub-assemblyBearing flange002.0

Output drive sleeve B1/B3/B4/C549.1Manual drive coupling005.3

connector with cable harness

wires (without impulse disc and insulation plate)

heads and switches

torque transmitter (MWG) for Non-intrusive version in combination with AUMATIC integral controls

Switch case560.2Sub-assemblyReduction gearing155.0

clutch

Stem protection tube (without cap)568.1Washer – Power terminal501.4 Cap for stem protection tube568.2Sub-assemblyPin carrier (without pins)502.1 V-seal568.3Sub-assemblyPin for controls505.0 Stem nut type A575.1Sub-assemblyPin for motor506.0

Pin for motor coupling583.1Sub-assemb lyThreaded plug511.0

Radial seal for output drive type A with ISO

TypeDesignationRef.

Sub-assemblyScrew plug539.0Sub-assemblyHollow shaft003.0 Sub-assemblyHandwheel with ball handle542.0Sub-assemblyDrive shaft005.0 Sub-assemblyOutput drive type B1/B3/B4/E549.0Motor coupling005.1

Sub-assemblyMechanical position indicator553.0Sub-assemblyPlanetary gearing for manual drive009.0 Sub-assemblySocket carrier for motor plug/socket

Sub-assemblyPotentiometer for position transmitter556.0Gear segment018.0 Sub-assemblyPotentiometer without slip clutch556.1Crown wheel019.0 Sub-assemblyHeater557.0Sub-assemblyDrive pinion II for torque switching022.0 Sub-assemblyBlinker transmitter including pins at

Sub-assemblyControl unit with torque switching

Sub-assemblyControl unit with magnetic limit and

Sub-assemblySwitch stack for direction OPEN560.0-1Sub-assemblyWire for protective earth058.0 Sub-assemblySwitch stack for direction CLOSE560.0-2Sub-assemblyMotor (VD motor incl. ref. no. 079.0)070.0 Sub-assemblySwitch for limit/torque560.1Sub-assemblyPlanetary gearing for motor drive

Sub-assemblyPosition transmitter EWG/RWG566.0Sub-assemblyCover500.0 Sub-assemblyPotentiometer for RWG without slip

Sub-assemblyPosition transmitter board for RWG566.2Screw – Control terminal501.1 Sub-assemblyWires for RWG566.3Washer – Control terminal501.2 Sub-assemblySlip clutch for potentiometer567.1Screw – Power terminal501.3

Sub-assemblyMotor coupling on motor shaft583.0Sub-assemblyCover for electrical connection507.0

Sub-assemblyRetaining spring for motor coupling584.0Sub-assemblyOutput drive type A (without stem nut)514.0

SetSeal kit, smallS1Sub-assemblyOutput drive type D516.0 SetSeal kit, largeS2

Page 77

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Spare parts

13.2. Actuator controls A UMA TIC ACExC 01.2 with Ex plug/socket connector and scre w-type terminals (KP, KPH)

Page 78

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Spare parts ACExC 01.2 Intrusive HART

no.

TypeDesignationRef.

Sub-assemblyEx plug/socket connector with screw-type terminals (KP, KPH)501.0 Screw for control terminal501.1 Washer for control terminal501.2 Screw for power terminal501.3 Washer for power terminal501.4

Sub-assemblyPin carrier (without pins)502.0

Sub-assemblyPin for controls505.0

Sub-assemblyPin for motor506.0

Sub-assemblyCover for electrical connection507.0

Sub-assemblySwitchgear508.0 Padlock509.1

Sub-assemblyFuse kit510.0

Sub-assemblyCable conduit (actuator connection)532.0 Circlip535.1

SetSeal kitS

Page 79

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Spare parts

13.3. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and terminal blocks (KES)

Page 80

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Spare parts ACExC 01.2 Intrusive HART

no.

TypeDesignationRef.

Sub-assemblyLocal controls002.0 Sub-assemblyLocal controls board002.3 Sub-assemblyFace plate for display002.4 Sub-assemblyPower supply unit006.0 Sub-assemblyI/O board008.1 Sub-assemblyFieldbus board008.1 Sub-assemblyLogic board009.0 Sub-assemblyRelay board011.1 Sub-assemblyOption board012.1 Sub-assemblyCover500.0 Sub-assemblyPin carrier (without pins)502.0 Sub-assemblyPin for controls505.0 Sub-assemblyPin for motor506.0 Sub-assemblySwitchgear508.0

Padlock509.1

Sub-assemblyFuse kit510.0 Sub-assemblyTerminal frame (without terminals)528.0

End clamp529.0

Sub-assemblyCable conduit (actuator connection)532.0 Terminals for motor/controls533.0 Circlip535.1

Sub-assemblyEx plug/socket connector with terminal blocks (KES)573.0

SetSeal kitS

Page 81

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Certificates

14. Certificates

14.1. Declaration of Incorporation and EC Declaration of Conformity

Page 82

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Certificates ACExC 01.2 Intrusive HART

14.2. ATEX certificate

Page 83

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Certificates

Page 84

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Certificates ACExC 01.2 Intrusive HART

Page 85

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART

Page 86

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

ACExC 01.2 Intrusive HART

Page 87

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Index

Index

Accessories (electrical connection) Accessories for assembly 17 Actual value - indication on display Actuator controls terminal plan Actuator operation at the local controls Actuator operation from remote Actuator terminal plan 9 , 11 Ambient temperature 9 , 9 , 68 , 73 Analogue signals 44 Applications 6 Assembly 13 ATEX certificate 82

Cable set 26 Certificates 81

29 30

Failure - indication on displa y 42 Fault - indication on display 40 Flange size 10 Function check - indication on

41 display Fuses 60

Handwheel 13 HART address 46

Identification 8 Indication lights 43 Indications 36 Indications on display 36 Indicator disc 42 , 54 Input current 11 Input signal 11 Inspection record 10 Intermediate position indica-

43 tion via LEDs Intermediate positions 50 Intrusive 11

Commissioning 5 Commissioning (indications

36 on display) Commission number 9 Connecting cable 26 Control 9 , 11 Control voltage 11 Corrective action 57 Corrosion protection 12 , 68 , 74 Current consumption 19

Language in the display 34 LEDs (indication lights) 43 Limit switching 48 , 52 Local actuator operation 29 Local control 29 Local controls 29 Local setting 30 Lubrication 64

Data Matrix code 11 Declaration of Incorporation 81 Device type 10 Digital outputs 44 Direct display via ID 32 Direction of rotation 51 Directives 5 Display (indications) 36 Disposal 65 DUO limit switching 50

Earth connection 28 EC Declaration of Conformity 81 Electrical connection 19 Electronic position transmitter 53 EMC 20 Enclosure protection 9 , 9 , 68 , 74 Error - indication on display 36 Explosion protection marking 10

Main menu 32 Mains frequency 20 Mains voltage 9 , 20 Maintenance 5 , 63 , 64 Maintenance required - indic-

41 ation on display Manual operation 29 Marking for explosion protec-

10 tion Mechanical position indicator 42 , 54 Menu navigation 30 Motor heater 22 , 25 Motor operation 29 Multiport valve - Indications

39 on display

Name plate 8 , 20 Network types 19 Non-Intrusive 11 Not ready REMOTE - indica-

40 tion on display

Page 88

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit - electromechanical

Index ACExC 01.2 Intrusive HART

Operation 5 , 29 Operation commands - indic-

38 ations on display Order number 9 , 9 , 10 Out of specification - indica-

41 tion on display Output contacts 44 Output drive type A 14 Output drive types B, B1, B2,

13 B3, B4, and E

Packaging 12 Parking frame 27 Password 32 Password change 33 Password entry 33 Positioner - indication on dis-

39 play Position indicator 54 Position transmitter 11 Position transmitter RWG 53 Potentiometer 53 Power class 9 Power class for switchgear 11 Power supply 19 , 20 Production, year 10 Protection cover 28 Protection on site 19 Protective measures 5

Qualification of staff 5

Range of application 5 Recycling 65 Reference operation 52 Remote actuator operation 30 Running indication 42 RWG 53

Safety instructions 5 Safety instructions/warnings 5 Serial number 9 , 9 , 10 Service 63 Service conditions 73 Servicing 63 Setpoint - indication on dis-

39 play Short-circuit protection 19 Signals 44 Signals (analogue) 44 Size 10 Slave address 46 Spare parts 75 Speed 9 Standards 5 Status menu 32 Status signals 44 Stem nut 15 Stem protection tube 17 Storage 12 Supply networks 19 Support 63 Support App 11 , 11 Switch check 57

Technical data 66 Technical data for switches 67 Terminal cross sections 21 , 24 Terminal plan 19 Test run 51 Tightening torques 21 , 24 Torque - indication on display 38 Torque range 9 Torque switching 48 Transport 12 Type (device type) 10 Type designation 9 , 9 Type of current 20 Type of lubricant 9

User level 32

Valve position - indication on

37 display Valve stem 17

Wall bracket 26 Warnings - indication on dis-

40 play Wiring diagram 10 , 19

Year of production 10

Page 89

AUMA worldwide

Europe AUMA Riester GmbH & Co. KG

Plant Müllheim

DE 79373 Müllheim

Tel +49 7631 809 - 0 riester@auma.com www.auma.com

Plant Ostfildern-Nellingen

DE 73747 Ostfildern

Tel +49 711 34803 - 0 riester@wof.auma.com

Service-Center Bayern

DE 85386 Eching

Tel +49 81 65 9017- 0 Riester@scb.auma.com

Service-Center Köln

DE 50858 Köln

Tel +49 2234 2037 - 900 Service@sck.auma.com

Service-Center Magdeburg

DE 39167 Niederndodeleben

Tel +49 39204 759 - 0 Service@scm.auma.com

AUMA-Armaturenantriebe Ges.m.b.H.

AT 2512 Tribuswinkel

Tel +43 2252 82540 office@auma.at www.auma.at

AUMA BENELUX B.V. B. A.

BE 8800 Roeselare

Tel +32 51 24 24 80 office@auma.be www.auma.nl

ProStream Group Ltd.

BG 1632 Sofia

Tel +359 2 9179-337 valtchev@prostream.bg www.prostream.bg

OOO “Dunkan-Privod”

BY 220004 Minsk

Tel +375 29 6945574 belarus@auma.ru www.zatvor.by

AUMA (Schweiz) AG

CH 8965 Berikon

Tel +41 566 400945 RettichP.ch@auma.com

AUMA Servopohony spol. s.r.o.

CZ 250 01 Brandýs n.L.-St.Boleslav

Tel +420 326 396 993 auma-s@auma.cz www.auma.cz

GRØNBECH & SØNNER A/S

DK 2450 København SV

Tel +45 33 26 63 00 GS@g-s.dk www.g-s.dk

IBEROPLAN S.A.

ES 28027 Madrid

Tel +34 91 3717130 iberoplan@iberoplan.com

AUMA Finland Oy

FI 02230 Espoo

Tel +358 9 5840 22 auma@auma.fi www.auma.fi

AUMA France S.A.R.L.

FR 95157 Taverny Cedex

Tel +33 1 39327272 info@auma.fr www.auma.fr

AUMA ACTUATORS Ltd.

GB Clevedon, North Somerset BS21 6TH

Tel +44 1275 871141 mail@auma.co.uk www.auma.co.uk

D. G. Bellos & Co. O.E.

GR 13673 Acharnai, Athens

Tel +30 210 2409485 info@dgbellos.gr

APIS CENTAR d. o. o.

HR 10437 Bestovje

Tel +385 1 6531 485 auma@apis-centar.com www.apis-centar.com

Fabo Kereskedelmi és Szolgáltató Kft.

HU 8800 Nagykanizsa

Tel +36 93/324-666 auma@fabo.hu www.fabo.hu

Falkinn HF

IS 108 Reykjavik

Tel +00354 540 7000 os@falkinn.is www.falkinn.is

AUMA ITALIANA S.r.l. a socio unico

IT 20023 Cerro Maggiore (MI)

Tel +39 0331 51351 info@auma.it www.auma.it

AUMA BENELUX B.V.

LU Leiden (NL)

Tel +31 71 581 40 40 office@auma.nl

NB Engineering Services

MT ZBR 08 Zabbar

Tel + 356 2169 2647 nikibel@onvol.net

AUMA BENELUX B.V.

NL 2314 XT Leiden

Tel +31 71 581 40 40 office@auma.nl www.auma.nl

SIGUM A. S.

NO 1338 Sandvika

Tel +47 67572600 post@sigum.no

AUMA Polska Sp. z o.o.

PL 41-219 Sosnowiec

Tel +48 32 783 52 00 biuro@auma.com.pl www.auma.com.pl

AUMA-LUSA Representative Office, Lda.

PT 2730-033 Barcarena

Tel +351 211 307 100 geral@aumalusa.pt

SAUTECH

RO 011783 Bucuresti

Tel +40 372 303982 office@sautech.ro

OOO PRIWODY AUMA

RU 141402 Khimki, Moscow region

Tel +7 495 221 64 28 aumarussia@auma.ru www.auma.ru

OOO PRIWODY AUMA

RU 125362 Moscow

Tel +7 495 787 78 21 aumarussia@auma.ru www.auma.ru

ERICHS ARMATUR AB

SE 20039 Malmö

Tel +46 40 311550 info@erichsarmatur.se www.erichsarmatur.se

ELSO-b, s.r.o.

SK 94901 Nitra

Tel +421 905/336-926 elsob@stonline.sk www.elsob.sk

Auma Endüstri Kontrol Sistemleri Limited Sirketi

TR 06810 Ankara

Tel +90 312 217 32 88 info@auma.com.tr

AUMA Technology Automations Ltd

UA 02099 Kiev

Tel +38 044 586-53-03 auma-tech@aumatech.com.ua

Africa

Solution Technique Contrôle Commande

DZ Bir Mourad Rais, Algiers

Tel +213 21 56 42 09/18 stcco@wissal.dz

A.T.E.C.

EG Cairo

Tel +20 2 23599680 - 23590861 contactus@atec-eg.com

SAMIREG

MA 203000 Casablanca

Tel +212 5 22 40 09 65 samireg@menara.ma

MANZ INCORPORATED LTD.

NG Port Harcourt

Tel +234-84-462741 mail@manzincorporated.com www.manzincorporated.com

Page 90

AUMA worldwide

AUMA South Africa (Pty) Ltd.

ZA 1560 Springs

Tel +27 11 3632880 aumasa@mweb.co.za

America

AUMA Argentina Rep.Office

AR Buenos Aires

Tel +54 11 4737 9026 contacto@aumaargentina.com.ar

AUMA Automação do Brazil ltda.

BR Sao Paulo

Tel +55 11 4612-3477 contato@auma-br.com

TROY-ONTOR Inc.

CA L4N 8X1 Barrie, Ontario

Tel +1 705 721-8246 troy-ontor@troy-ontor.ca

AUMA Chile Representative Office

CL 9500414 Buin

Tel +56 2 821 4108 aumachile@auma-chile.cl

Ferrostaal de Colombia Ltda.

CO Bogotá D.C.

Tel +57 1 401 1300 dorian.hernandez@ferrostaal.com www.ferrostaal.com

Transcontinental Trading Overseas SA.

CU Ciudad Habana

Tel +53 7 208 9603 / 208 7729 tto@ttoweb.com

AUMA Región Andina & Centroamérica

EC Quito

Tel +593 2 245 4614 auma@auma-ac.com www.auma.com

Corsusa International S.A.C.

PE Miraflores - Lima

Tel +511444-1200 / 0044 / 2321 corsusa@corsusa.com www.corsusa.com

Control Technologies Limited

TT Marabella,Trinidad,W.I.

Tel + 1 868 658 1744/5011 www.ctltech.com

AUMA Actuators Middle East

BH 152 68 Salmabad

Tel +97 3 17896585 salesme@auma.com

Mikuni (B) Sdn. Bhd.

BN KA1189 Kuala Belait

Tel + 673 3331269 / 3331272 mikuni@brunet.bn

AUMA Actuators (China) Co., Ltd

CN 215499 Taicang

Tel +86 512 3302 6900 mailbox@auma-china.com www.auma-china.com

PERFECT CONTROLS Ltd.

HK Tsuen Wan, Kowloon

Tel +852 2493 7726 joeip@perfectcontrols.com.hk

PT. Carakamas Inti Alam

ID 11460 Jakarta

Tel +62 215607952-55 auma-jkt@indo.net.id

AUMA INDIA PRIVATE LIMITED.

IN 560 058 Bangalore

Tel +91 80 2839 4656 info@auma.co.in www.auma.co.in

ITG - Iranians Torque Generator

IR 13998-34411 Teheran

+982144545654 info@itg-co.ir

Trans-Jordan Electro Mechanical Supplies

JO 11133 Amman

Tel +962 - 6 - 5332020 Info@transjordan.net

AUMA JAPAN Co., Ltd.

JP 211-0016 Kawasaki-shi, Kanagawa

Tel +81-(0)44-863-8371 mailbox@auma.co.jp www.auma.co.jp

DW Controls Co., Ltd.

KR 153-702 Gasan-dong, GeumChun-Gu,, Seoul

Tel +82 2 2624 3400 import@actuatorbank.com www.actuatorbank.com

AUMA Malaysia Office

MY 70300 Seremban, Negeri Sembilan

Tel +606 633 1988 sales@auma.com.my

Mustafa Sultan Science & Industry Co LLC

OM Ruwi

Tel +968 24 636036 r-negi@mustafasultan.com

FLOWTORK TECHNOLOGIES CORPORATION

PH 1550 Mandaluyong City

Tel +63 2 532 4058 flowtork@pldtdsl.net

M & C Group of Companies

PK 54000 Cavalry Ground, Lahore Cantt

Tel +92 42 3665 0542, +92 42 3668 0118 sales@mcss.com.pk www.mcss.com.pk

Petrogulf W.L.L

QA Doha

Tel +974 44350151 pgulf@qatar.net.qa

AUMA Saudi Arabia Support Office

SA 31952 Al Khobar

Tel + 966 5 5359 6025 Vinod.Fernandes@auma.com

AUMA ACTUATORS (Singapore) Pte Ltd.

SG 569551 Singapore

Tel +65 6 4818750 sales@auma.com.sg www.auma.com.sg

NETWORK ENGINEERING

SY Homs

+963 31 231 571 eyad3@scs-net.org

Sunny Valves and Intertrade Corp. Ltd.

TH 10120 Yannawa, Bangkok

Tel +66 2 2400656 mainbox@sunnyvalves.co.th www.sunnyvalves.co.th

Top Advance Enterprises Ltd.

TW Jhonghe City,Taipei Hsien (235)

Tel +886 2 2225 1718 support@auma-taiwan.com.tw www.auma-taiwan.com.tw

AUMA ACTUATORS INC.

US PA 15317 Canonsburg

Tel +1 724-743-AUMA (2862) mailbox@auma-usa.com www.auma-usa.com

Suplibarca

VE Maracaibo, Estado, Zulia

Tel +58 261 7 555 667 suplibarca@intercable.net.ve

Asia

AUMA Actuators UAE Support Office

AE 287 Abu Dhabi

Tel +971 26338688 Nagaraj.Shetty@auma.com

Al-Arfaj Engineering Co WLL

KW 22004 Salmiyah

Tel +965-24817448 info@arfajengg.com www.arfajengg.com

TOO “Armaturny Center”

KZ 060005 Atyrau

Tel +7 7122 454 602 armacentre@bk.ru

Network Engineering

LB 4501 7401 JBEIL, Beirut

Tel +961 9 944080 nabil.ibrahim@networkenglb.com www.networkenglb.com

AUMA Vietnam Hanoi RO

VN Hanoi

+84 4 37822115 chiennguyen@auma.com.vn

Australia

BARRON GJM Pty. Ltd.

AU NSW 1570 Artarmon

Tel +61 2 8437 4300 info@barron.com.au www.barron.com.au

Page 91

AUMA worldwide

Page 92

AUMA Riester GmbH & Co. KG

P.O.Box 1362

DE 79373 Muellheim

Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com

For detailed information on AUMA products, refer to the Internet: www.auma.com

Y006.506/003/en/1.14

AUMA SAEx 07.2, SAEx 10.2, SAEx 07.6, SAEx 14.6, SAEx 16.2 Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Safety instructions

1.1. Basic information on safety Standards/directives

1.2. Range of application

1.3. Warnings and notes

1.4. References and symbols

2. Identification

2.1. Name plate

2.2. Short description

3. Transport, storage and packaging

3.1. Transport

3.2. Storage

3.3. Packaging

4. Assembly

4.1. Mounting position

4.2. Handwheel fitting

4.3. Multi-turn actuator: mount to valve/gearbox

4.3.1. Output drive types B, B1 – B4 and E

4.3.2. Output drive type A

4.4. Accessories for assembly

4.4.1. Stem protection tube for rising valve stem — Option —

4.5. Mounting positions of local controls

4.5.1. Mounting positions: modify

5. Electrical connection

5.1. Basic information

5.2. Connecting via Ex plug/socket connector with screw-type terminals (KP, KPH)

5.2.1. Terminal compartment: open

5.2.2. Cable connection

5.2.3. Terminal compartment: close

5.3. Connecting via Ex plug/socket connector with terminal blocks (KES)

5.3.1. Terminal compartment: open

5.3.2. Cable connection

5.3.3. Terminal compartment: close

5.4. Accessories for electrical connection

5.4.1. Controls mounted to wall bracket

5.4.2. Parking frame Application

5.4.3. Protection cover

5.4.4. Earth connection, external

6. Operation

6.1. Manual operation

6.1.1. Manual operation: engage

6.1.2. Manual operation: disengage

6.2. Motor operation

6.2.1. Local actuator operation

6.2.2. Actuator operation from remote

6.3. Menu navigation via push buttons (for settings and indications)

6.3.1. Menu layout and navigation

6.4. User level, password User level

6.4.1. Password entry

6.4.2. Password change

6.5. Language in the display

6.5.1. Language change

7. Indications

7.1. Indications during commissioning LED test

7.2. Indications in the display Status bar

7.2.1. Feedback indications from actuator and valve

7.2.2. Status indications according to AUMA classification

7.2.3. Status indications according to NAMUR recommendation

7.3. Mechanical position indicator/running indication

7.4. Indication lights

8. Signals

8.1. Signals via HART

8.2. Status signals via output contacts (digital outputs)

8.2.1. Assignment of outputs

8.2.2. Encoding of outputs

8.3. Analogue signals

9. Commissioning (basic settings)

9.1. Type of seating: set

9.2. HART address (slave address): set

9.3. Switch compartment: open

9.4. Torque switching: set

9.5. Limit switching: set

9.5.1. End position CLOSED (black section): set

9.5.2. End position OPEN (white section): set

9.6. Intermediate positions: set — Option —

9.6.1. Running direction CLOSE (black section): set

9.6.2. Running direction OPEN (white section): set