AUMA SA 07.1, SA 14.1, SA 10.1, SA 14.5, SA 07.5 Operation Instructions Manual

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Multi-turn actuators SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic with actuator controls AUMATIC AC 01.1 Intrusive
Control
Parallel Profibus DP
Modbus
DeviceNet Foundation Fieldbus
Assembly, operation, commissioningOperation instructions
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Table of contents AC 01.1 Intrusive Modbus RTU
Read operation instructions first.
Observe safety instructions.
These operation instructions are part of the product.
Preserve operation instructions during product life.
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:
This document contains information for installation, commissioning, operation and maintenance staff . It is intended to support device installation and commissioning.
Reference documents:
Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Modbus
Manual (Device integration Fieldbus) AUMATIC AC 01.1/ACExC 01.1 Modbus
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>).
Table of contents Page
51. Safety instructions.................................................................................................................
51.1. Basic information on safety
51.2. Range of application
61.3. Applications in Ex zone 22 (option)
61.4. Warnings and notes
71.5. References and symbols
82. Identification...........................................................................................................................
82.1. Name plate
92.2. Short description
103. Transport, storage and packaging........................................................................................
103.1. Transport
103.2. Storage
103.3. Packaging
114. Assembly................................................................................................................................
114.1. Mounting position
114.2. Handwheel fitting
124.3. Multi-turn actuator: mount to valve/gearbox
124.3.1 Output drive types B, B1 – B4 and E
124.3.1.1 Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
134.3.2 Output drive type A
134.3.2.1 Stem nut: finish machining
144.3.2.2 Multi-turn actuator (with output drive type A): mount to valve
154.4. Accessories for assembly
154.4.1 Stem protection tube for rising valve stem
154.5. Mounting positions of local controls
164.5.1 Mounting positions: modify
175. Electrical connection.............................................................................................................
175.1. Basic information
195.2. Connection with AUMA plug/socket connector
195.2.1 Terminal compartment: open
205.2.2 Cable connection
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Table of contents
215.2.3 Terminal compartment: close
215.2.4 Bus terminal compartment: open
225.2.5 Bus cables: connect
255.2.6 Bus terminal compartment: close
255.3. Accessories for electrical connection
255.3.1 Controls mounted to wall bracket
265.3.2 Parking frame
275.3.3 Protection cover
275.3.4 Double sealed intermediate frame
275.3.5 Earth connection, external
286. Operation................................................................................................................................
286.1. Manual operation
286.1.1 Manual operation: engage
286.1.2 Manual operation: disengage
296.2. Motor operation
296.2.1 Local operation
306.2.2 Operation from REMOTE
306.3. Menu navigation via push buttons (for settings and indications)
316.3.1 Short overview: Functions of the push buttons
316.3.2 Structural design and navigation
326.4. Password entry
326.5. Language change in the display
347. Indications..............................................................................................................................
347.1. Status indications in the display
347.1.1 Status indication S0/S6 - operation
357.1.2 Torque indication: edit
357.2. Indication lights/LEDs
367.3. Mechanical position indicator/running indication
378. Signals.....................................................................................................................................
378.1. Signals via fieldbus
378.2. Feedback signals via output contacts (binary)
378.3. Feedback signals (analogue)
389. Commissioning (basic settings)...........................................................................................
389.1. Heat-up time for low temperature version
389.2. Type of seating: check/edit for end positions
429.3. Baud rate, parity and bus addres (slave addess): set
459.4. Further parameters of the Modbus interface
459.5. Switch compartment: open
469.6. Torque switching: set
469.7. Limit switching: set
479.7.1 End position CLOSED (black section): set
479.7.2 End position OPEN (white section): set
489.8. Intermediate positions: set
489.8.1 Running direction CLOSE (black section): set
489.8.2 Running direction OPEN (white section): set
499.9. Test run
499.9.1 Direction of rotation: check
509.9.2 Limit switching: check
509.9.3 Reference operation position feedback: perform
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Table of contents AC 01.1 Intrusive Modbus RTU
519.10. Potentiometer setting
519.11. Electronic position transmitter RWG: set
529.12. Mechanical position indicator: set
539.13. Switch compartment: close
5410. Corrective action....................................................................................................................
5410.1. Faults during commissioning
5410.2. Fault indications and warning indications
5510.2.1 Status indication S0 - faults and warnings
5510.2.2 Status indication S1 - faults
5610.2.3 Status indication S2 - warnings
5710.2.4 Status indication S3 - causes for not ready remote
5710.3. Fuses
5710.3.1 Fuses within the actuator controls
5810.3.2 Motor protection (thermal monitoring)
6011. Servicing and maintenance...................................................................................................
6011.1. Preventive measures for servicing and safe operation
6011.2. Maintenance
6111.3. Disposal and recycling
6212. Technical data.........................................................................................................................
6212.1. Features and functions of actuator
6312.2. Features and functions of actuator controls
6612.3. Modbus interface
6712.4. Service conditions
6812.5. Accessories
6812.6. Further information
6913. Spare parts.............................................................................................................................
6913.1. Multi-turn actuators SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1
7113.2. Actuator controls AUMATIC AC 01.1 with AUMA plug/socket connector (SD bus)
7314. Certificates..............................................................................................................................
7314.1. Declaration of Incorporation and EC Declaration of Conformity
7615. Index........................................................................................................................................
78Addresses...............................................................................................................................
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Safety instructions

1. Safety instructions

1.1 Basic information on safety Standards/directives

Safety instructions/war-
nings
Qualification of staff
Commissioning
AUMA products are designed and manufactured in compliance with recognised standards and directives.This is certified in a Declaration of Incorporation and an EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives, guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.
They include among others applicable configuration guidelines for fieldbus applications.
All personnel working with this device must be familiar with the safety and warning instructions in this manual and observe the instructions given. Safety instructions and warning signs on the device must be observed to av oid personal injury or property damage.
Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitab ly qualified personnel ha ving been authorised by the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.
Prior to commissioning, it is important to check that all settings meet the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.
Operation
Protective measures
Prerequisites for safe and smooth operation:
The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal protective equipment for the staff.
Maintenance
T o ensure saf e device operation, the maintenance instructions included in this manual must be observed.
Any device modification requires prior consent of the manufacturer.

1.2 Range of application

AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
Correct transport, proper storage, mounting and installation, as well as careful commissioning.
Only operate the device if it is in perf ect condition while observing these instruc­tions.
Immediately report any faults and damage and allow for corrective measures. Observe recognised rules for occupational health and safety. Observe the national regulations. During operation, the housing warms up and surface temperatures > 60 °C may
occur.To prevent possible burns, we recommend checking the surface tempe­rature using an appropriate thermometer and wearing protective gloves, if re­quired, prior to working on the device.
The following applications are not permitted, e.g.:
Industrial trucks according to EN ISO 3691
Lifting appliances according to EN 14502
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Safety instructions AC 01.1 Intrusive Modbus RTU
Passenger lifts according to DIN 15306 and 15309
Service lifts according to EN 81-1/A1
Escalators
Continuous duty
Buried service
Permanent submersion (observe enclosure protection)
Potentially explosive areas, with the exception of zone 22
Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's
designated use.
Information
These operation instructions are only valid for the "clockwise closing" standard version, i.e. driven shaft turns clockwise to close the valve.

1.3 Applications in Ex zone 22 (option)

Actuators of the indicated series basically meet the requirements for applications in dust hazardous locations of ZONE 22 in compliance with the A TEX directiv e 94/9/EC.
The actuators are designed to meet enclosure protection IP 67 or IP 68 and fulfil the requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in presence of combustible dust, requirements for category 3 electrical equipment ­protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the following points are observed:
In compliance with the A TEX directiv e 94/9/EC, the actuators must be equipped with an additional identification – II3D IP6X T150 °C.
The maximum surface temperature of the actuators, based on an ambient temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150 °C. In accordance with section 10.4, an increased dust deposit on the equipment was not considered for the determination of the maximum surface temper ature.
The correct connection of the thermoswitches or the PTC thermistors as well as fulfilling the requirements of the duty type and the technical data are prere­quisites for compliance with the maximum surface temperature of devices.
The connection plug may only be plugged in or pulled out when device is dis­connected from the mains.
The cable glands used also have to meet the requirements of category II3 D and must at least comply with enclosure protection IP 67.
The actuators must be connected by means of an external ground connection (accessory part) to the potential compensation or integrated into an earthed piping system.
The threaded plug (part no. 511.0) or the stem protection tube with protective cap (part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively be mounted to guarantee tightness and therefore the combustible dust hazard protection.
As a general rule, the requirements of EN 50281-1-1 must be respected in dust hazardous locations. During commissioning, service, and maintenance, special care as well as qualified and trained personnel are required for the saf e oper a­tion of actuators.

1.4 Warnings and notes

The following warnings draw special attention to saf ety-rele v ant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Safety instructions
Indicates a potentially hazardous situation with a medium level of risk. F ailure to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury . Ma y also be used with property damage.
Potentially hazardous situation. Failure to observe this warning may result in property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
Measures to avoid the danger
Further measure(s)
Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard.

1.5 References and symbols

The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Important information before the next step.This symbol indicates what is required
for the next step or what has to be prepared or observed.
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of the local controls you may quickly find the desired parameter in the display.
Step by step
Provides a detailed description of each step for setting/viewing the parameter.
Description of the parameter settings/indications
Describes the setting/viewing possibilities of a parameter.
< > Reference to other sections
T erms in brack ets shown abov e refer to other sections of the document which provide further information on this topic.These terms are either listed in the index, a heading or in the table of contents and may quickly be found.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic

Identification AC 01.1 Intrusive Modbus RTU

2. Identification

2.1 Name plate

Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates
[1] Actuator name plate [2] Controls name plate [3] Motor name plate [4] Additional plate, e.g. KKS plate (Power Plant Classification System)
Data for identification Figure 2: Actuator name plate
[1] Type and size of actuator [2] Commission number
Figure 3: Controls name plate
[1] Type and size of the controls [2] Commission number [3] Wiring diagram [4] Control
Type and size
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These instructions apply to the following devices: Multi-turn actuators for open-close duty: SA 07.1, 07.5, 10.1, 14.1, 14.5, 16.1 Multi-turn actuators for modulating duty: SAR 07.1, 07.5, 10.1, 14.1, 14.5, 16.1 AC 01.1 = Stellantriebs-Steuerung AUMATIC
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Identification
Commission number
Wiring diagram
Control

2.2 Short description

Multi-turn actuator
Actuator controls
Local controls/COM-AC
Intrusive - Non-Intrusive
An order-specific commission number is assigned to each device.This commission number can be used to directly download the wiring diagram, inspection records and further information regarding the device from the Internet: http://www.auma.com.
The 7th position in the ACP wiring diagram indicates the type of feedback signals from the actuator:
P = Potentiometer R = RWG (electronic position transmitter)
Modbus RTU = Control via Modbus RTU interface.
Definition in compliance with EN ISO 5210: A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust. AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation, a handwheel is provided. Switching off in end positions may be either by limit or torque seating. Controls are required to operate or process the actuator signals.
The AUMATIC actuator controls are used to operate AUMA actuators and are supplied ready for use.The controls may be mounted directly to the actuator or separately on a wall bracket.
The functions of the AUMATIC controls include standard valve control in OPEN ­CLOSE duty, positioning, process control, logging of operating data, diagnostic functions right through control via fieldbus.
Operation, setting, and display can be performed on site directly at the controls or alternatively from REMOTE via a fieldbus interface.
On site it is possible to
Operate the actuator via the local controls (push buttons and display) and per­form settings (contents of these instructions).
Read in or out data or modify and save settings via the COM-A C softw are (op­tion), using a computer (laptop or PC). Depending on the version, the connec­tion between computer and AUMATIC can be made with cable (infra-red inter­face) or without cable (Bluetooth interf ace) (not included in these instructions).
Intrusive version (control unit: electromechanical): Limit and torque setting is performed via switches in the actuator.
Non-Intrusive version (control unit: electronic): Limit and torque setting is performed via the controls, actuator and controls housings do not have to be opened. For this purpose, the actuator is equipped with an MWG (magnetic limit and torque transmitter), also supplying analogue torque feedback signals/torque indication and analogue position feedback si­gnals/position indication.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic

Transport, storage and packaging AC 01.1 Intrusive Modbus RTU

3. Transport, storage and packaging

3.1 Transport

For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
Do NOT stand below hovering load.
Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.
Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting by hoist to valve and NOT to actuator.
Actuators mounted to gearboxes: Attach ropes or hooks f or the purpose of lifting by hoist only to the gearbox using eyebolts and NOT to the actuator.
Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting by hoist only to the actuator and NOT to the controls.

3.2 Storage

Long-term storage

3.3 Packaging

Danger of corrosion due to inappropriate storage!
Store in a well-ventilated, dry room.
Protect against floor dampness by storage on a shelf or on a wooden pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
Damage on display caused by temperatures below permissible level!
The AUMATIC actuator controls must NOT be stored below –30 °C.
If the device must be stored for a long period (more than 6 months) the following points must be observed in addition:
1. Prior to storage: Protect uncoated surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months: Check for corrosion. If first signs of corrosion show , apply ne w corrosion protec­tion.
Our products are protected by special packaging for transport when leaving the factory .The packaging consists of environmentally friendly materials which can easily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PE foil. For the disposal of the packaging material, we recommend recycling and collection centres.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Assembly

4. Assembly

4.1 Mounting position

AUMA actuators and actuator controls can be operated without restriction in any mounting position.

4.2 Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are supplied sepa-
rately.
Damage at the change-over mechanism due to incorrect assembly!
Only pivot change-over lever manually.
Do NOT use extensions as lever for operation.
First engage manual operation correctly, then mount handwheel.
1. Manually lift the red change-over lev er while slightly turning the shaft back and forth until manual operation engages.
The manual operation is correctly engaged if the change-over le ver can be lifted
by approx. 85°.
2. Attach handwheel over the red change-over lever then on to the shaft.
3. Release change-over lever (should snap back into initial position by spring ac­tion, if necessary, push it back manually).
4. Secure handwheel using the circlip supplied.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Assembly AC 01.1 Intrusive Modbus RTU

4.3 Multi-turn actuator: mount to valve/gearbox

Danger of corrosion due to damage to paint finish and condensation!
Touch up damage to paint finish after work on the device.
After mounting, connect the device immediately to electrical mains to ensure that heater minimises condensation.

4.3.1 Output drive types B, B1 – B4 and E

Application
Design
For rotating, non-rising valve stem
Not capable of withstanding thrust
Output drive bore with keyway:
Types B1 – B4 with bore according to ISO 5210
Types B and E with bore according to DIN 3210
Later change from B1 to B3, B4, or E is possible.
Figure 6: Output drives
[1] Output drive types B1/B2 and B [2] Hollow shaft with keyway [3] Output drive types B3/B4 and E [4] Output drive sleeve/output drive plug sleve with bore and keyway
Information Spigot at flanges should be loose fit.
4.3.1.1 Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
1. Check if mounting flanges fit together.
2. Check whether bore and keyway match the input shaft.
3. Apply a small quantity of grease to the input shaft.
4. Place multi-turn actuator. Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table. Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Assembly
6. Fasten screws crosswise to a torque according to table. Table 1: Tightening torques for screws
Tightening torque TA [Nm]Screws Strength class 8.8Threads
25M8 51M10 87M12 214M16 431M20

4.3.2 Output drive type A

Application
Output drive for rising, non-rotating valve stem
Capable of withstanding thrust
4.3.2.1 Stem nut: finish machining
This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 7: Design of output drive type A
[1] Stem nut [2] Bearing [2.1] Bearing race [2.2] Bearing rim [3] Spigot ring
1. Remove spigot ring [3] from output drive.
2. Remove stem nut [1] together with bearings [2].
3. Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread. Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and bearing races [2.1], ensuring that all hollow spaces are filled with grease.
7. Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive. Information:Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Assembly AC 01.1 Intrusive Modbus RTU
4.3.2.2 Multi-turn actuator (with output drive type A): mount to valve
Figure 8: Assembly with output drive type A
[1] Valve stem [2] Output drive type A [3] Screws to actuator [4] Valve flange [5] Screws to output drive
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve.
The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
Table 2: Tightening torques for screws
Tightening torque TA [Nm]Screws Strength class 8.8Threads
11M6 25M8 51M10 87M12 214M16 431M20
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11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise applying a torque according to table.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Assembly

4.4 Accessories for assembly

4.4.1 Stem protection tube for rising valve stem Option

Figure 9: Assembly of the stem protection tube
[1] Cap for stem protection tube [2] Stem protection tube [3] Sealing ring
1. Seal thread with hemp, Teflon tape, or thread sealing material.
2. Screw stem protection tube [2] into thread and tighten it firmly.
3. Push down the sealing ring [3] onto the housing.
4. Check whether cap for stem protection tube [1] is available and in perfect con-
dition.

4.5 Mounting positions of local controls

The mounting position of the local controls is selected according to the order. If , after mounting the actuator to the valve or the gearbox on site, the local controls are in an unfav ourable position, the mounting position can be changed at a later date . F our mounting positions are possible.
Figure 10: Mounting positions A and B
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Assembly AC 01.1 Intrusive Modbus RTU
Figure 11: Mounting positions C and D

4.5.1 Mounting positions: modify

Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
1. Loosen screws and remove the local controls.
2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!
Risk of functional failures.
Turn local controls by a maximum of 180°.
Carefully assemble local controls to avoid pinching the cables.
4. Fasten screws evenly crosswise.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Electrical connection

5. Electrical connection

5.1 Basic information

Danger due to incorrect electrical connection
Failure to observe this warning can result in death, serious injury , or property damage.
The electrical connection must be carried out exclusively by suitably qualified personnel.
Prior to connection, observe basic information contained in this chapter.
After connection but prior to applying the voltage, observe the <Commissioning> and <Test run> chapters.
Wiring diagram/terminal
plan
Protection on site
The pertaining wiring diagram/terminal plan (in German and English language) is attached to the device in a weather-proof bag, together with these operation instructions. It can also be obtained from A UMA (state commission no ., refer to name plate) or downloaded directly from the Internet (www.auma.com).
For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of the motor (refer to electrical data sheet) plus the current consumption of the controls.
Table 3: Current consumption controls
Max. current consumptionMains voltage
650 mA100 to 120 V AC (±10 %) 325 mA208 to 240 V AC (±10 %) 190 mA380 to 500 V AC (±10 %) 500 mA, filter capacitor 2,200 µF24 V DC (+10 %/-15 %) and AC motor 750 mA, filter capacitor 2,200 µF24 V DC (+10 %/–10 %) and DC motor
Table 4: Maximum permissible protection
max. protectionRated powerSwitchgear
16 A (gL/gG)up to 1.5 kWReversing contactor A1 32 A (gL/gG)up to 7.5 kWReversing contactor A2 63 A (gL/gG)up to 11 kWReversing contactor A3 16 A (g/R) I²t<1,500A²sup to 1.5 kWThyristor 32 A (g/R) I²t<1,500A²sup to 3 kWThyristor 63 A (g/R) I²t<5,000A²sup to 5.5 kWThyristor
Power supply for the
controls (electronics)
Safety standards
Cable installation in ac-
cordance with EMC
If controls are mounted separately from actuator (controls on wall brack et): Consider length and cross section of connecting cable when defining the protection required.
If the controls (electronics) are supplied externally with 24 V DC and DC motors (24 V DC, 48 V DC, 60 V DC, 110 V DC, 220 V DC) are used simultaneously, the 24 V DC voltage supply for the controls should be ensured via the XK25/26 terminals, separately from the power supply (U1, V1). In case of common supply using a single cable (links from U1, V1 with XK25/26, for 24 V DC only !!!), short-term excess or falling below the permissible voltage limits can be the consequence during s witching (24 V DC +10 %/–10 %). Any possibly incoming operation commands are not executed outside the admissible limit values.The controls briefly signal a fault condition.
All externally connected devices shall comply with the relevant safety standards. Signal and bus cables are susceptible to interference.
Motor cables are interference sources.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Electrical connection AC 01.1 Intrusive Modbus RTU
Lay cables being susceptible to interference or sources of interference at the highest possible distance from each other.
The interference immunity of signal and bus cables increases if the cables are laid close to the earth potential.
If possible, avoid laying long cables and make sure that they are installed in areas being subject to low interference.
Avoid long par allel paths with cab les being either susceptible to interf erence or interference sources.
For the connection of remote position transmitters, screened cables must be used.
Type of current, mains voltage and mains fre-
quency
Type of current, mains voltage and mains frequency must match the data on the motor name plate.
Figure 12: Motor name plate (example)
Connecting cables
Bus cables
[1] Type of current [2] Mains voltage [3] Mains frequency (for 3-ph and 1-ph AC motors)
For device insulation, appropriate (v oltage-proof) cables must be used. Specify cables for the highest occurring rated voltage.
Use connecting cable with appropriate minimum rated temperature.
For connecting cables exposed to UV radiation (outdoor installation), use UV resistant cables.
Only cables complying with the recommendations of EIA 485 specifications should be used for Modbus wiring.
Cable recommendation:
Impedance:
135 to 165 Ohm, at a measurement frequency bet­ween 3 and 20 MHz
Cable capacity:
Wire diameter
Wire cross section:
Loop resistance:
Screening:
< 30 pF per metre > 0.64 mm
0.34 mm², corresponds to AWG 22 < 110 Ohm per km CU shielding braid or shielding braid and shielding
foil
18
Prior to installation, please note:
Connect maximum 32 devices to one segment.
If more devices are to be connected:
- Connect several segments using repeaters.
Respect a distance of minimum 20 cm between the bus cable and other cab les.
If possible, bus cables should be laid in a separate, conductive, and earthed cable tray.
Make sure to avoid potential differences between the individual devices on the bus (perform an equipotential earth bonding).
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5.2 Connection with AUMA plug/socket connector Cross sections AUMA plug/socket connector:

Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
PE connection : max. 6 mm² flexible/10 mm² solid
Control contacts (1 to 50): max. 2.5 mm²
Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal board at the motor.

5.2.1 Terminal compartment: open

Information The bus connection can be separately accessed from the mains connection (refer
to <Bus terminal compartment: open>). Figure 13: Mains connection AUMA plug/socket connector SD bus
[1] Connection housing [2] Screws for connection housing [3] O-ring [4] Screws for socket carrier [5] Socket carrier [6] Cable entry for mains [7] Blanking plug [8] Cable gland (not included in delivery)
Information Bus operation is not interrupted when removing the connection housing [1].
Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
1. Loosen screws [2] and remove connection housing [1].
2. Loosen screws [4] and remove socket carrier [5] from connection housing [1].
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Electrical connection AC 01.1 Intrusive Modbus RTU
3. Insert cable glands [8] suitable for connecting cables. The enclosure protection IP... stated on the name plate is only ensured if suitab le
cable glands are used. Example: Name plate shows enclosure protection IP
68.
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].

5.2.2 Cable connection

Observe permissible cross sections.
1. Remove cable sheathing.
2. Strip wires.
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
In case of a fault: Hazardous voltage while protective earth conductor is NOT connected!
Risk of electric shock.
Connect all protective earth conductors.
Connect PE connection to external protective earth conductor of connecting cables.
Start running the device only after having connected the protective earth con­ductor.
5. Tighten PE conductors firmly to PE connection using ring lugs (flexible cab les) or loops (rigid cables).
Figure 15: PE connection
[1] Socket carrier [2] Screw [3] Washer [4] Lock washer [5] Protective earth with ring lugs/loops [6]
PE connection, symbol:
20
Danger of corrosion: Damage due to condensation!
After mounting, commission the device immediately to ensure that heater mini­mises condensation.
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Information Some actuators are equipped with an additional motor heater.The motor heater
minimises condensation within the motor and improves the start-up behaviour for extremely low temperatures.

5.2.3 Terminal compartment: close

Figure 16: AUMA plug/socket connector SD bus
[1] Connection housing [2] Screws for connection housing [3] O-ring [4] Screws for socket carrier [5] Socket carrier [6] Cable entry for mains [7] Blanking plug [8] Cable gland (not included in delivery)
Short-circuit due to pinching of cables!
Risk of electric shock and functional failures.
Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of connection housing [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.
5. Fit connection housing [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required enclosure protection.

5.2.4 Bus terminal compartment: open

The AUMA plug/soc ket connector (SD bus) is equipped with a connection board for connecting the bus cables.When removing the cover [1] the connection board is easily accessible.
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Electrical connection AC 01.1 Intrusive Modbus RTU
Figure 17: AUMA plug/socket connector SD bus
[1] Cover (bus terminal compartment) [2] Screws for cover [3] O-ring [4] Cable entries for bus cables [5] Blanking plug
Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
Electrostatic discharge ESD!
Risk of damage to electronic components.
Earth both operators and devices.
1. Loosen screws [2] and remove cover [1].
2. Insert cable glands suitable for bus cables. The enclosure protection IP stated on the name plate is only ensured if suita-
ble cable glands are used. Example: Name plate shows enclosure protection IP 68.
3. Seal unused cable entries [4] with suitable blanking plugs [5].
4. Insert the wires into the cable glands.

5.2.5 Bus cables: connect Versions

The bus connection described in this chapter applies to the following v ersions of the connection board:
Information For loop redundancy, automatic termination is performed as soon as the AUMATIC
is connected to the power supply. When interrupting the power supply, e.g. after re­moving the AUMA plug/socket connector, both RS-485 loop segments are automa­tically connected to each other.
22
Standard version (1-channel) Versions with overvoltage protection (up to 4 kV) Versions for redundancy (2-channel)
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Figure 19: Connection board (standard version)
[S1] Bus termination channel 1 [X1]
Channel 1, from the previous device
[X2]
Channel 1, to the next device
[X3] Shielding clamp Figure 20: Connection boards (versions with overvoltage protection)
[A] Board for line topology [B] Board for loop topology (loop redundancy) [S1] Bus termination channel 1 [S2] Bus termination channel 2 [S3] Redundancy [X1]
Channel 1: from the previous device to the next device
[X2]
Channel 2: from the previous device to the next device
[X3] Shielding clamps
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Electrical connection AC 01.1 Intrusive Modbus RTU
Figure 21: Connection baords (versions for redundancy)
[A] Board for line topology [B] Board for loop topology (loop redundancy) [S1] Bus termination channel 1 [S2] Bus termination channel 2 [S3] Redundancy [X1]
Channel 1: from the previous device
[X2]
Channel 1: to the next device [X3] Shielding clamps [X4]
Channel 2: from the previous device [X5]
Channel 2: to the next device Table 5: Functions for switches S1 – S3
Bus termination channel 1 ONONS1 Bus termination channel 1 OFFOFF Bus termination channel 2 ON (option)ONS2 Bus termination channel 2 OFF (option)OFF one fieldbus board1SPCS3 two fieldbus boards (redundancy, option)2SPC
Information Switches S1 and S2 are supplied in OFF position.
Connecting bus cables:
1. Connect cables. Table 6: Assignment of fieldbus cables
Fieldbus cables
AUMA labelling at the connection
fieldbus devices)
2. If the actuator is the final device in the bus segment:
2.1 Switching on the termination resistor for channel 1 using switch S1 (ON position).
2.2 For component redundancy: Switching on the termination resistor for channel 2 using switch S2 (ON position). Refer to table <Functions for switches S1 – S3>.
Information: As soon as the termination resistors are switched on, the connection to the next Fieldbus device is automatically interrupted to avoid multiple terminations (not applicable for overvoltage protection).
3. Connect cable shield largely to shielding clamp [X3].
ColourSUB-D 9 plug pin (for other
green8N/AA red3P/BB
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5.2.6 Bus terminal compartment: close

Figure 22: AUMA plug/socket connector SD bus
[1] Cover [2] Screws for cover [3] O-ring [4] Cable entries for bus cables [5] Blanking plug
1. Clean sealing faces of cover [1] and housing.
2. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing f aces.
3. Check whether O-ring [3] is in good condition, correctly insert O-ring.
4. Fit cover [1] and fasten screws [2] evenly crosswise.
5. Fasten cable glands with the specified torque to ensure the required enclosure protection.

5.3 Accessories for electrical connection Option

5.3.1 Controls mounted to wall bracket

The wall bracket allows separate mounting of controls and actuator.
Application
If the actuator cannot be accessed.
If the actuator is subject to high temperatures.
In case of heavy vibration of the valve.
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Electrical connection AC 01.1 Intrusive Modbus RTU
Design Figure 23: Design principle with wall bracket
[1] Wall bracket [2] Connecting cables [3] Electrical connection of wall bracket (XM) [4] Electrical connection of actuator (XA) [5] Electrical connection/bus connection of controls (XK) - customer plug
Observe prior to
connection

5.3.2 Parking frame Application

Permissible length of connecting cables: max. 100 m.
If the actuator is equipped with a position transmitter (RWG): Connecting cables must be available as shielded version.
Versions with potentiometer in the actuator are not suitable.
We recommend: AUMA cable set LSW1.
If the AUMA cab le set is not used: Use suitab le flexib le and screened connecting cables.
When using connecting cables, e.g. of the heater or s witch, requiring direct wiring from the actuator to the XK customer plug (XA-XM-XK, refer to wiring diagram), these connecting cables must be subject to an insulation test in compliance with EN 50178. Connecting cab les of position tr ansmitters (R WG, IWG, poten­tiometer) do not belong to this group.They may not be subject to an insulation test.
Parking frame for safe storage of a disconnected plug. For protection against touching the bare contacts and against environmental
influences. Figure 24: Parking frame
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5.3.3 Protection cover

Protection cover for plug compartment when plug is removed. The open terminal compartment can be closed using a protective cover (not
illustrated).

5.3.4 Double sealed intermediate frame

When removing the electrical connection or due to leaky cable glands, ingress of dust and water into the housing may occur.This is prevented effectiv ely b y inserting the double sealed intermediate frame [2] between the plug/socket connector [1] and the housing of the device.The enclosure protection of the device (IP 68) will not be affected, even if the electrical connection [1] is removed.
Figure 25: Electrical connection with double sealed intermediate frame
[1] Electrical connection [2] Double sealed intermediate frame

5.3.5 Earth connection, external

As an option, the housing is equipped with an external earth connection (U-bracket) to connect the device to the equipotential earth bonding.
Figure 26: Earth connection
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Operation AC 01.1 Intrusive Modbus RTU

6. Operation

6.1 Manual operation

For purposes of setting and commissioning, in case of motor failure or power f ailure, the actuator may be operated manually. Manual operation is engaged b y an internal change-over mechanism.

6.1.1 Manual operation: engage Information When using brake motors, note that the motor is disengaged during manual operation.

For this reason, the brake motor cannot sustain any load during manual operation. The load must be sustained via the handwheel.
Damage at the change-over mechanism due to faulty operation!
Engage manual operation only during motor standstill.
Only pivot change-over lever manually.
Do NOT use extensions as lever for operation.
1. Pivot change-over lever manually to approx. 85° while slightly turning the handwheel back and forth until manual operation engages.
2. Release change-over lever (should snap back into initial position by spring ac­tion, if necessary, push it back manually).
3. Turn handwheel in desired direction.
To close the valve, turn handwheel clockwise:

6.1.2 Manual operation: disengage

Manual operation is automatically disengaged when motor is started again.The handwheel does not rotate during motor operation.
Drive shaft (valve) turns clockwise in direction CLOSE.
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6.2 Motor operation

Perform all commissioning settings and the test run prior to motor operation.

6.2.1 Local operation

The local operation of the actuator is performed using the push buttons of the local controls.
Figure 30: Local controls
[1] Push button OPEN [2] Push button STOP [3] Push button CLOSE [4] Push button Reset [5] Selector switch [6] Indication lights/LEDs
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight!
Danger of burns
Check surface temperature and wear protective gloves, if required.
Set selector switch [5] to position Local control (LOCAL).
The actuator can now be operated using the push buttons [1 – 3].
- Run actuator in direction OPEN: Press push button OPEN [1].
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button CLOSE [3].
Information The OPEN - CLOSE operation commands can be given either in push-to-run opera-
tion mode or in self-retaining mode. In self-retaining mode, the actuator runs to the defined end position after pressing the button, unless another command has been received beforehand. For further information, please refer to the Manual (Operation and setting).
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Operation AC 01.1 Intrusive Modbus RTU

6.2.2 Operation from REMOTE

Set selector switch to Remote control (REMOTE).
Now, the actuator can be remote-controlled via fieldbus.
Information For actuators equipped with a positioner , it is possible to select between open-c lose
control (Remote OPEN-CLOSE) and setpoint control (Remote SETPOINT). For
further information, please refer to the Manual (Operation and setting).

6.3 Menu navigation via push buttons (for settings and indications)

The push buttons of the local controls are used to view, edit, and show various indications on the display.
Figure 33: Local controls
[1]
Push button
[2]
Push button
[3]
Push button
[4]
Push button C [5] Selector switch [6] Display
Set selector switch [5] to position 0 (OFF).
Now, settings and indications can be performed via the push buttons [1 – 4].
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6.3.1 Short overview: Functions of the push buttons

tons
C
FunctionsPush but-
Scrolling within a group (The triangles in the display show which direction of scrolling is possible)
Change values Enter figures from 0 to 9 Confirm the selection to go to a new menu/subgroup Cancel process Return to previous display: press briefly Change to another group (S, M, D):

6.3.2 Structural design and navigation

The indications on the display are divided into 3 groups:
Group S = Status indications
Group M = Menu (settings)
Group D = Diagnostic indications
The active group is displayed in the top right corner of the display.
hold down for approx. 3 seconds until group M0 is displayed. hold down for longer than 3 seconds until group D0 is displayed (thereby,
group M is skipped).
Change from group S to group M:
1.
Press push button C and hold it down for approx. 3 seconds until group M0 appears.
Change from group S to group D:
2.
Press push button C and hold it down until group D0 is displayed. (Thereby, group M is skipped.)
Return from group M or group D to group S:
3.
Briefly press C .
Scrolling within a group:
4.
Press or . The triangles in the top left corner of the display indicate which direction of
scrolling (within one group) is possible.
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Operation AC 01.1 Intrusive Modbus RTU

6.4 Password entry

In the menu (group M), the settings are password protected.To change the parameters, a password m ust be entered first.The following def ault password is set in the factory: 0000.
After selecting EDIT, the following is displayed:
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
Step by step:
1.
Select figures 0 to 9: Press .
2.
Move to the next position: Press .
3. Repeat steps 1 and 2 for all four digits.
4. To cancel a process: Press C.
Information If no input is received over a longer period of time (approx. 10 min.), the controls
automatically return to status indication S0.

6.5 Language change in the display Via the menu to parameter:

MAIN MENU (M0) LANGUAGE/CONTRAS (M00) VIEW (M00) EDIT (M01) LANGUAGE (M010)
Default value:ENGLISH Setting range: ENGLISH, GERMAN, MAGYAR, POLSKI, TUERKCE,
PORTUGUESE, ITALIAN, SPANISH, FRENCH
Step by step:
1. Set selector switch to position 0 (OFF).
2. Press C and hold it down for approx. 3 seconds.
Display indicates:
MAIN MENU M0
LANGUAGE/CONTRAST SETTINGS OPERATIONAL DATA
32
3.
Press . Display indicates:
LANGUAGE/CONTRAS M00
VIEW EDIT
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4.
Press . Display indicates:
LANGUAGE/CONTRAS M01 VIEW
EDIT
5.
Press . Display indicates:
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
6. Enter password:
Press 4 x = 0000 (default factory password).
Display indicates:
EDIT M010
LANGUAGE
LCD CONTRAST
7.
Press . Display shows the set value:
EDIT M010
LANGUAGE
ENGLISH
:EDIT C:ESC
8.
Press again to enter the edit mode. Display indicates:
EDIT M010
LANGUAGE
ENGLISH
:EDIT :OK C:ESC
9. Set new value:
Press .
10. Accept value or cancel?
→ →
Accept value: Press . Cancel process without accepting the value: Press C .
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Indications AC 01.1 Intrusive Modbus RTU

7. Indications

7.1 Status indications in the display

The status indications in the display locally indicate the current operation states as well as faults and warnings.
This section describes the indications for the operation states. Faults and warnings are described in the <Fault indications and warning indications> chapter.

7.1.1 Status indication S0/S6 - operation Information

Operation mode display
Operation command/set-
point display
Valve position display
For actuators equipped with process controllers, status indication S6 is displayed instead of status indication S0 in selector switch position REMO TE.The description below applies to both indications (S0 and S6).
Line 1 indicates the current operation mode (LOCAL MODE, OFF, REMOTE MODE, ).
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
Line 2 indicates currently incoming operation commands (OPEN, STOP, CLOSE) or the setpoints E1 or E7 (for actuators equipped with positioner/process controller) in % of the total travel.
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
Line 3 indicates the valve position in % of the travel.This indication is only available if the actuator is equipped with a position transmitter.
End position/running in-
dication
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
0 % = Actuator is in end position CLOSED 100 % = Actuator is in end position OPEN
Line 4 indicates the current actuator status.
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
Description of indications in line 4:
RUNNING OPEN
Actuator runs logically OPEN (remains set during operation pauses).
RUNNING CLOSE
Actuator runs logically CLOSE (remains set during operation pauses).
OPEN POSITION
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End position OPEN reached.
CLOSED POSITION
End position CLOSED reached.
SETPOINT POSITION
Setpoint (modulating actuators only).

7.1.2 Torque indication: edit

The torque value can be displayed in percent, Newtonmeter (Nm) or in Lbs/ft.
Via the menu to parameter:
MAIN MENU (M0) SETTINGS (M1) LOCAL CONTROLS (M13) TORQUE INDICATION (M1317)
EDIT M1317
TORQUE INDICATION
NEWTONMETER
:EDIT
:OK C:ESC
Description of the parameter settings:
PERCENT
Indication of the nominal torque in percent
NEWTONMETER
Indication in Nm
LBS.FT.
Indication in Lbs/ft.

7.2 Indication lights/LEDs

The indication lights/LEDs locally display the different operation states as optical signals.The signals can be freely assigned.
Figure 38: Indication lights/LEDs on local controls
[1] Marking with symbols (standard) [2] Marking with figures (option)
Table 7: Meaning of signals
LED 1 ( )
blinking
LED 5 ( )
blinking
Meaning of signalBehaviour (default)Indication light
Actuator is in end position CLOSEDilluminated Running indication: Actuator runs in direction
CLOSE Torque fault CLOSEilluminatedLED 2 (T) Motor protection trippedilluminatedLED 3 (Th) Torque fault OPENilluminatedLED 4 (T) Actuator is in end position OPENilluminated Running indication: Actuator runs in direction
OPEN Bluetooth connection availableilluminatedLED 6 (BT) (option)
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Indications AC 01.1 Intrusive Modbus RTU
Information
The behaviour (blinking/illuminated) can be changed via the BLINKER (M1311) parameter.

7.3 Mechanical position indicator/running indication

Option
Mechanical position indicator:
Continuously indicates the valve position (For complete travel from OPEN to CLOSED or vice versa, the indicator disc [2] rotates by approximately 180° to 230°.)
Indicates whether the actuator is running (running indication)
Indicates that the end positions are reached (via indicator mark [3])
Figure 39: Mechanical position indicator
[1] Cover [2] Indicator disc [3] Mark [4] Symbol for position OPEN [5] Symbol for position CLOSED
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8. Signals

8.1 Signals via fieldbus

The feedback signals via Modbus RTU can be read using the appropriate Modbus function codes.
For further information, please refer to the Manual (Device integration fieldbus).

8.2 Feedback signals via output contacts (binary) (Option)

Feedback signals via output contacts are only available if a parallel interface is provided in addition to the fieldbus interface.
The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals.The signals can be freely assigned. Example:
Output contact open = no thermal fault Output contact closed = thermal fault in actuator The output contacts are denominated in the wiring diagram as follows:
Output contacts 1 to 5: DOUT1 to DOUT5
Alarm contacts: NC fault/NO ready
Signal assignment is made via the parameters:OUTPUT CONTACT 1 to OUTPUT
CONTACT 5 and ALARM CONTACT.
Alarm contact default value:
FAULT GROUP 3 = fault signal (includes: torque fault, thermal fault, phase failure
and internal faults) Default values OUTPUT CONTACT 1 to OUTPUT CONTACT 5:
OUTPUT CONTACT 1 = CLOSED POSITION OUTPUT CONTACT 2 = OPEN POSITION OUTPUT CONTACT 3 = REMOTE SW. POSITION OUTPUT CONTACT 4 = TORQUE FAULT (CLOSE) OUTPUT CONTACT 5 = TORQUE FAULT (OPEN)

8.3 Feedback signals (analogue) (Option)

Analogue feedback signals are only available if the following conditions are met:
In addition to the fieldbus interface, the AUMATIC is equipped with a parallel interface.
The actuator is equipped with a position transmitter (potentiometer or RWG).
Valve position
Signal: E2 = 0/4 – 20 mA (galvanically isolated) Designation in the wiring diagram: ANOUT1 (position) For further information to this topic, please refer to the Manual (Operation and setting).
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU

9. Commissioning (basic settings)
1. Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch.When positioned to 0
(OFF), the actuator cannot be operated.The controls' power supply is maintained.
2. Switch on the power supply. Information:Please consider the heat-up time for ambient temperatures below
–20 °C.
3. Perform basic settings.

9.1 Heat-up time for low temperature version

Please note that for low temperature versions, the controls require a heat-up time. This heat-up time is applicable in case the actuator and the controls are not live and
have cooled down to ambient temperature. Under these conditions and after connection to the voltage supply, the following heat-up times must be complied with prior to commissioning:
For –40 °C = 30 min. For –50 °C = 60 min. For –60 °C = 100 min. Figure 41: Sketch illustrating the heat-up time
[t] Heat-up time in minutes
Ambient temperature in °C
[ϑ]

9.2 Type of seating: check/edit for end positions

Valve damage due to incorrect setting!
The torque must suit the valve.
Only change the setting with the consent of the valve manufacturer.
38
Limit seating
Torque seating
The limit switching is set in such a way that the actuator switches off at the desired switching points.The torque switching acts as overload protection for the valve.
The torque switching is set to the desired tripping torque. After reaching the tripping torque the actuator is turned off.
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The limit seating is used to signal that the limit switching will trip shortly before reaching the set tripping torque. If this is not the case, one of the following fault signals is displayed:TSO FAULTS or TSC FAULTS (menu S1).
Via the menu to parameter:
MAIN MENU (M0) SETTINGS (M1) SEATING MODE (M11) VIEW (M110) EDIT (M111) OPEN POSITION (M11_0) CLOSED POSITION (M11_1)
Default value:LIMIT
Step by step:
1. Set selector switch to position 0 (OFF).
2.
Press C and hold it down for approx. 3 seconds. Display indicates:
MAIN MENU M0
LANGUAGE/CONTRAST SETTINGS OPERATIONAL DATA
3.
Press . Display indicates:
MAIN MENU M1 LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4.
Press . Display indicates:
SETTINGS M11
SEATING MODE TORQUE LOCAL CONTROLS
5.
Press . Display indicates:
SEATING MODE M110
VIEW EDIT
Use and to select between VIEW and EDIT.
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
6. View or edit? Display seating mode: continue with 7.
Change seating mode: continue with 10.
7.
Display type of seating:
Press . Display indicates:
VIEW M1100
OPEN POSITION
CLOSED POSITION
VIEW M1101 OPEN POSITION
CLOSED POSITION
Use and to select between OPEN POSITION and CLOSED POSITION.
8.
Press . Display indicates:
Change seating mode:
VIEW
OPEN POSITION
LIMIT C:ESC
VIEW
CLOSED POSITION
LIMIT C:ESC
Use and to also select here between OPEN POSITION and CLOSED
POSITION.
9.
Return to the VIEW/EDIT menu:
Press C twice.
10.
Press . Display indicates:
SEATING MODE M111 VIEW
EDIT
40
11.
Press . Display indicates:
:EDIT :OK C:ESC
ENTER PASSWORD
0 * * *
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12. Enter password:
Press 4 x = 0000 (default factory password).
EDIT M1110
OPEN POSITION
CLOSED POSITION
EDIT M1111 OPEN POSITION
CLOSED POSITION
Use and to select between OPEN POSITION and CLOSED POSITION.
13.
Press . Display shows the set value:
EDIT M1110
OPEN POSITION
LIMIT
:EDIT C:ESC
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT C:ESC
Use and to select between OPEN POSITION and CLOSED POSITION.
14.
Press again to enter the edit mode. Display indicates:
EDIT M1110
OPEN POSITION
LIMIT
:EDIT :OK C:ESC
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT :OK C:ESC
15. Set new value:
Press .
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
16. Accept value or cancel?
→ →
Display indicates:
Accept value: Press . Cancel process without accepting the value: Press C .
EDIT M1110
OPEN POSITION
LIMIT
:EDIT C:ESC
AENDERN M1111
CLOSED POSITION
LIMIT
:EDIT C:ESC
Use and to select between OPEN POSITION and CLOSED POSITION.
17. Return to status display:
Press C several times until S0 is displayed.

9.3 Baud rate, parity and bus addres (slave addess): set Via the menu to parameter:

MAIN MENU (M0) SETTINGS (M1) MODBUS 1 (M1F) BAUDRATE (M1F11) PARITY (M1F12) SLAVEADDRESS (M1F14)
Setting ranges and default values:
BAUDRATE: 300 – 38 400 BAUD (4 800 BAUD) PARITAET: (EVEN, 1 STOPBIT) ODD, 1 STOPBIT NO, 2 STOPBITS SLAVEADRESSE: 1 – 247 (247)
Step by step:
1. Set selector switch to position 0 (OFF).
2.
Press C and hold it down for approx. 3 seconds. Display indicates:
42
MAIN MENU M0
LANGUAGE/CONTRAST SETTINGS OPERATIONAL DATA
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3.
Press . Display indicates:
MAIN MENU M1 LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4.
Press . Display indicates:
SETTINGS M11
SEATING MODE TORQUE LOCAL CONTROLS
5.
Select MODBUS 1 (M1F): Press several times. Display indicates:
SETTINGS M1B MONITOR TRIGGERS POSITIONER ENABLED
MODBUS 1
Check settings (view):
6.
Press . Display indicates:
MODBUS 1 M1F0
VIEW EDIT
7. View or edit? Check settings (view): continue with 8.
Change settings: continue with 11.
8.
Press . Display indicates:
MODBUS 1 M1F01
BAUDRATE PARITY CONNECT-CONTROL TIME
9.
Use to select BAUDRATE, PARITY or SLAVEADDRESS and confirm se­lection with .
Display shows the selected value. Example SLAVEADDRESS:
VIEW
SLAVEADDRESS
1
C:ESC
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
10.
Return to the VIEW/EDIT menu:
Press C twice.
11.
Change settings:
Press . Display indicates:
MODBUS 1 M1F1 VIEW
EDIT
12.
Press . Display indicates:
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
13. Enter password:
Press 4 x = 0000 (default factory password).
Display indicates:
EDIT M1F11
BAUDRATE PARITY CONNECT-CONTROL TIME
14.
Use to select BAUDRATE, PARITY or SLAVEADDRESS and confirm se­lection with .
Display shows the selected value. Example SLAVEADDRESS:
EDIT M1F14
SLAVEADDRESS
1
:EDIT C:ESC
15.
Press again to enter the edit mode. Display indicates:
EDIT M1F14
SLAVEADDRESS
1
:EDIT :OK C:ESC
44
16. Set new value:
Press .
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17. Accept value or cancel?
→ →
Display indicates: Example SLAVEADDRESS:
Accept value: Press . Cancel process without accepting the value: Press C .
EDIT M1F14
SLAVEADDRESS
1
:EDIT C:ESC
18. Return to status display:
Press C several times until S0 is displayed.
Information:For component redundancy (option), the bus address for the 2nd fieldbus interface can be set in the same way as the 1st field interface.The menu for the second fieldbus interf ace has to be selected from the descriptions
Via the menu to parameter, e.g.MODBUS 2 instead MODBUS 1.

9.4 Further parameters of the Modbus interface Connection monitoring

time
Parameters for cable
redundancy
Parameter:CONNECT-CONTROL TIME (M1F_3) Default value:3.0 This time should exceed the cycle time of the Modbus data transmission to all
connected devices. If no valid Modbus telegram was received within this time, the DATA EX status is left and the failure behaviour or the change-over of the communication channel is initiated, if applicable.
Parameters:
CABLE REDUNDANCY (M1F_5) CHANNEL CHECK TIME (M1F_6)
Default values:
CABLE REDUNDANCY = OFF CHANNEL CHECK TIME = 5.0 S
These parameters define the behaviour for cab le redundancy . For further information to this topic, please refer to the Manual (Operation and setting).

9.5 Switch compartment: open

The switch compartment must be opened to perform the following settings (options).
1. Loosen screws [2] and remove cover [1] from the switch compartment. Figure 44:
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
2. If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever).
Information:T o a v oid damage to paint finish, use spanner in combination with soft object, e.g. fabric.
Figure 45:

9.6 Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection of the valve).
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!
The tripping torque must suit the valve.
Only change the setting with the consent of the valve manufacturer.
Figure 46: Torque switching heads
[1] Torque switching head black in direction CLOSE [2] Torque switching head white in direction OPEN [3] Lock screws [4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.
2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm).
3. Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm

9.7 Limit switching: set

46
The torque switch setting is complete.
Example:The figure above shows the following settings:
3.5 da Nm = 35 Nm for direction CLOSE
4.5 da Nm = 45 Nm for direction OPEN
The limit switching records the travel.When reaching the preset position, switches are operated.
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Figure 47: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED [2] Pointer: End position CLOSED [3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN [5] Pointer: End position OPEN [6] Mark: End position OPEN is set

9.7.1 End position CLOSED (black section): set

1. Engage manual operation.
2. Turn handwheel clockwise until valve is closed.
3. T urn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]:While a ratchet click is felt and heard, the pointer [2] moves 90° every time.
5. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle. The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

9.7.2 End position OPEN (white section): set

1. Engage manual operation.
2. Turn handwheel counterclockwise until valve is open.
3. T urn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]:While a ratchet click is felt and heard, the pointer [5] moves 90° every time.
5. If the pointer [5] is 90° from mark [6]: Continue turning slowly.
6. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle. The end position OPEN setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU

9.8 Intermediate positions: set Option

Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.
Figure 48: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE [2] Pointer: Running direction CLOSE [3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN [5] Pointer: Running direction OPEN [6] Mark: Intermediate position OPEN is set
Information After 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for
1 – 5,000 turns/stroke), the intermediate switches release the contact.

9.8.1 Running direction CLOSE (black section): set

1. Move valve in direction CLOSE to desired intermediate position.
2. If you override the tripping point inadvertently:Turn valve in opposite direction
and approach intermediate position again in direction CLOSE. Information: Always approach the intermediate position in the same direction
as in later electrical operation.
3. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]:While a ratchet click is felt and heard, the pointer [2] moves 90° every time.
4. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
5. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
The intermediate position setting in running direction CLOSE is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

9.8.2 Running direction OPEN (white section): set

1. Move valve in direction OPEN to desired intermediate position.
2. If you override the tripping point inadvertently: Mov e v alv e in opposite direction
and approach intermediate position again in direction OPEN (always approach the intermediate position in the same direction as in later electrical operation).
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3. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]:While a ratchet click is felt and heard, the pointer [5] moves 90° every time.
4. If the pointer [5] is 90° from mark [6]: Continue turning slowly.
5. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle. The intermediate position setting in running direction OPEN is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.

9.9 Test run

Perform test run only once all settings previously described have been performed.

9.9.1 Direction of rotation: check

Valve damage due to incorrect direction of rotation!
If the direction of rotation is wrong, switch off immediately (press STOP).
Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance from end position.
2. Set selector switch to position Local control (LOCAL).
3. Switch on actuator in running direction CLOSE and observe the direction of rotation:
with indicator disc: step 4 without indicator disc: step 5 (hollow shaft)
Switch off before reaching the end position.
4. With indicator disc:
Observe direction of rotation.
The direction of rotation is correct, if actuator runs in direction
CLOSE and indicator disc turns counterclockwise.
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
5. Without the indicator disc:
Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].
The direction of rotation is correct, if actuator runs in direction CLOSE and
hollow shaft or stem turn clockwise. Figure 51: Hollow shaft/stem
[1] Threaded plug [2] Seal [3] Hollow shaft [4] Cap for stem protection tube [5] Stem [6] Stem protection tube

9.9.2 Limit switching: check

1. Set selector switch to position Local control (LOCAL).
2. Operate actuator using push buttons OPEN - STOP - CLOSE.
- The yellow indication light/LED1 is illuminated in end position CLOSED
- The green indication light/LED5 is illuminated in end position OPEN
- The indication lights go out after travelling into opposite direction.
- The actuator comes to a standstill before reaching the end position
- One of the red indication lights/LEDs is illuminated (torque fault), or the follo wing
3. If the end position setting is incorrect: Reset limit switching.
4. If the end position setting is correct and no options (e.g. potentiometer , position
The limit switching is set correctly if (default indication):
The limit switching is set incorrectly, if:
fault signals are displayed:
-
Status indication S0: FAULT IND.
-
Status indication S1: TORQUE FAULT (OPEN) or TORQUE FAULT
(CLOSE)
transmitter) are available: Close switch compartment.

9.9.3 Reference operation position feedback: perform

For actuators with position feedback (RWG, potentiometer), a reference operation has to be performed once the limit switching setting was changed to ensure that the position feedback (0/4 – 20 mA) supplies correct values:
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Operate actuator electrically (via the push buttons OPEN and CLOSE of the local controls) once to the end position OPEN and once to the end position CLOSED .
If no reference operation is perf ormed after changing the limit switching, the feedbac k signal via the bus is not correct.The bus signals the missing reference operation as a warning.

9.10 Potentiometer setting Option

The potentiometer as travel sensor records the valve position.
Information This setting is only required if the potentiometer is directly wired to the customer
connection XK (refer to wiring diagram).
Information Due to the ratio of the reduction gearing the complete resistance range/stroke is not
always passed.Therefore, external adjustment (setting potentiometer) must be pro­vided.
Figure 53: View of control unit
[1] Potentiometer
1. Move valve to end position CLOSED.
2. Turn potentiometer [1] clockwise to the stop.
End position CLOSED corresponds to 0 %
End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (f or remote
indication).

9.11 Electronic position transmitter RWG: set Option

The electronic position transmitter RWG records the valve position. On the basis of the actual position value measured by the potentiometer (tra vel sensor), it generates a current signal between 0 – 20 mA or 4 – 20 mA.
Table 8: Technical data RWG 4020
Output current Power supply
tion Max. load
A
R
3- or 4-wire systemWiring
TP_ _4/ _ _ _KMSTerminal plan 0 – 20 mA, 4 – 20 mAI
V
B
24 V DC, ±15 % smoothedU 24 mA at 20 mA output currentIMax. current consump-
600 Ω
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Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
Figure 54: View of control unit
[1] Potentiometer (travel sensor) [2] Potentiometer min. (0/4 mA) [3] Potentiometer max. (20 mA) [4] Measuring point (+) 0/4 – 20 mA [5] Measuring point (–) 0/4 – 20 mA
1. Connect voltage to electronic position transmitter.
2. Move valve to end position CLOSED.
3. Connect ammeter for 0 – 20 mA to measuring points [4 and 5].
4. Turn potentiometer [1] clockwise to the stop.
5. Turn potentiometer [1] slightly in opposite direction.
6. Turn potentiometer [2] clockwise until output current starts to increase.
7. T urn potentiometer [2] in opposite direction until the follo wing v alue is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA This ensures that the signal remains above the dead and live zero point.
8. Move valve to end position OPEN.
9. Set potentiometer [3] to end value 20 mA.
10. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked. (The max. possible turns/stroke are indicated on the order-related technical data sheet for the actuator.)

9.12 Mechanical position indicator: set Option

1. Place indicator disc on shaft.
2. Move valve to end position CLOSED.
3.
Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover.
4. Move actuator to end position OPEN.
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5.
Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.
7. Check settings: If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.

9.13 Switch compartment: close

Danger of corrosion due to damage to paint finish!
Touch up damage to paint finish after work on the device.
1. Clean sealing faces of housing and cover.
2. Check whether O-ring [3] is in good condition, replace if damaged.
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.
4. Place cover [1] on switch compartment.
5. Fasten screws [2] evenly crosswise.
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Corrective action AC 01.1 Intrusive Modbus RTU

10. Corrective action

10.1 Faults during commissioning

Table 9: Faults during commissioning
RemedyPossible causesFault description
Mechanical position indicator cannot be set.
Fault in end position Actuator runs to end stop alt­hough the limit switches work properly.
Position transmitter RWG Measurement range 4 – 20 mA or maximum value 20 mA cannot be set.
Limit and/or torque switches do not trip.
Push buttons do not react The controls may not be operated via the local controls. Display indicates:RESTRIC-
TED or EMERGENCY STOP.
turns/stroke of the actuator. The overrun was not considered when setting
the limit switching. The overrun is generated by the inertia of both the actuator and the valve and the dela y time of the controls.
turns/stroke of the actuator.
Switch is defective or switch setting is incor­rect.
RESTRICTED signifies that the local con-
trols of the AUMATIC have not been released yet.
EMERGENCY STOP signifies that the
EMERGENCY STOP mode has been activa­ted via the EMERGENCY STOP button (opti­on),
Exchange reduction gearing.Reduction gearing is not suitable for
Determine overrun: Ov errun = trav el cov ered from switching off until complete standstill. Set limit switching again considering the overrun (turn handwheel back by the amount of the overrun).
Exchange reduction gearing.Reduction gearing is not suitable for
Check setting, if required, reset end positions. Check switches and replace them, if requi- red.
For RESTRICTED: A release must be initia­ted externally via bus or input signal. Refer to parameter Enable LOCAL MODE. For EMERGENCY STOP: Release EMER­GENCY STOP button.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. T urn test button [1] in direction of the TSC arrow:Torque switch CLOSED trips. The indication light for torque fault CLOSED on the local controls is illuminated.
2. Press push button OPEN to reset the fault (indication light) by operating the device in the opposite direction.
3. Turn test button [2] in direction of the TSO arrow:Torque switch OPEN trips. The indication light for torque fault OPEN on the local controls is illuminated.
4. Press push button CLOSE to reset the fault (indication light) by operating the device in the opposite direction.
If the actuator is equipped with a DUO limit switching (option), the intermediate position switches (LSA and LSB) will be operated at the same time as the torque switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.

10.2 Fault indications and warning indications

54
Faults interrupt or prevent the electrical actuator operation. Warnings have no influence on the electrical actuator operation.They only serve
for information purposes. Fault and warning indications are shown in the display.
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10.2.1 Status indication S0 - faults and warnings

Line 4 of status indication S0 displays faults and warnings.
LOCAL MODE S0
OPEN
E2 100 %
FAULT IND.
Table 10: Description of the fault indications
RemedyDescriptionSignal
FAULT IND.
WARNING IND.
FAULT + WARNING
NOT READY IND.
FLT + NR
WRN + NR
FLT + WRN + NR
A fault has occurred.
A warning has occurred.
Faults as well as warnings have occurred.
The actuator cannot be operated from REMO­TE.The actuator can only be operated via the local controls.
Faults and the NOT READY IND. signal have occurred.
Warnings and the NOT READY IND. si­gnal have occurred.
Faults, warnings, and the NOT READY
IND. signal have occurred.
For further information, press and go to status indication S1.
For further information, press and go to status indication S2.
For further information, press and go to status indication S1 (faults) or S2 (warnings).
For further information, press and go to status indication S3 (cause for fault indicati­ons).
For further information, press and go to status indication S1 or S3.
For further information, press and go to status indication S2 or S3.
For further information, press and go to status indications S1 to S3.

10.2.2 Status indication S1 - faults

Faults are indicated within the status indication S1:
FAULT IND. S1
NO FAULT
Table 11: Description of the fault indications
NO FAULT INTERNAL FAULT
No fault has occurred. Internal fault has occurred.
TORQUE FAULT (CLOSE)
TORQUE FAULT (OPEN)
RemedyDescriptionSignal
For further information:
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is displayed.
Go to diagnostic indication D2: Press
2. twice.
Operation command in direction OPEN.Torque fault in direction CLOSE. Set selector switch to position Local control
(LOCAL) and reset fault indication via push button Reset. Or: Perform reset command via fieldbus.
Operation command in direction CLOSE.Torque fault in direction OPEN. Set selector switch to position Local control
(LOCAL) and reset fault indication via push button Reset. Or: Perform reset command via fieldbus.
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Corrective action AC 01.1 Intrusive Modbus RTU
RemedyDescriptionSignal
LOSS OF PHASE THERMAL FAULT
CONFIGURATION FAULT
The controls configuration is incorrect.
Test/connect phases.One phase is missing. Cool down, wait.Motor protection tripped. If the fault indication display persists after
cooling down: Set selector switch to position Local control (LOCAL) or reset fault indication via push button Reset. Or: Perform reset command via fieldbus.
Check fuse F4. For further information:
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is displayed.
Go to diagnostic indication D4: Press
2. 4 x.

10.2.3 Status indication S2 - warnings

Faults are indicated within the status indication S2:
WARNING IND. S2
Table 12: Description of the warnings
NO WARNINGS WARNING OPER. TIME
No warnings have occurred. Preset running time for a travel betw een end
position OPEN and end position CLOSED has been exceeded.
WARNING STARTS/RUN
ning time/h have been exceeded.
INTERNAL FEEDBACK
INTERNAL WARNING
FEEDBACK E2 LOSS
Position transmitter (potentiometer or RWG) is not standardised.
Internal warnings have occurred.
Signal loss of position transmitter
SETPOINT E1 LOSS
NO WARNINGS
RemedyDescriptionSignal
Set the operating time (MONITOR TRIG-
GERS parameter) in accordance with the
actual operating time. Check tripping behaviour of end position
switches. Verify actuator mechanics. Check modulating behaviour.Preset values for max. starts/h or max. run­Increase dead time. Reduce number of setpoint changes. Operate actuator into both end positions
(OPEN and CLOSED). For further information:
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is displayed.
Go to diagnostic indication D3: Press
2. 3 times.
Check position transmitter signal.
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is displayed.
Go to diagnostic indication D7, D8 or
2.
D9: Press either 7, 8 or 9 times.
Check position transmitter wiring. Check POSITION E2 parameter.The
setting must correspond to the wiring dia­gram.
Check wiring.Signal loss of setpoint
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RemedyDescriptionSignal
TORQUE E6 LOSS I/O ANLOG IN1 LOSS
parallel interface (only for fieldbus/standard interface combinations)
I/O ANLOG IN2 LOSS
parallel interface (only for fieldbus/standard interface combinations)
P-FEEDBACK E4 LOSS
if PID controller is available and active)
FIBER OPTIC LOSS
topology only)
ANALOG IN1 BUS1 LOSS ANALOG IN2 BUS1 LOSS
Check wiring.Signal loss of torque source Check wiring.Signal loss of the analogue input 1 of the
Check wiring.Signal loss of the analogue input 2 of the
Check wiring.Signal loss of actual process value E4 (only
Check wiring.Signal loss of FO cable (for bus with FO loop
Check wiring.Signal loss of analogue input 1 Check wiring.Signal loss of analogue input 2

10.2.4 Status indication S3 - causes for not ready remote

The causes for the NOT READY IND. fault signals (from status indication S0) are displayed within status indication S3.
NOT READY IND. S3
READY
Table 13: Description of the fault indications
DescriptionSignal
READY NOT REMOTE
EMERGENCY MODE EXTERNAL CONTROLS
EMCY STOP ACTIVE ACTUATOR LOCKED
Actuator can be operated from REMOTE. Actuator cannot be operated from REMOTE as the selector switch is in position LOCAL
or OFF. The EMERGENCY operation mode is active. For combination fieldbus/standard interface function:
Operation via parallel interface. The EMERGENCY STOP button has been operated. Actuator locked (only set for special applications e.g. for by-pass function).

10.3 Fuses

10.3.1 Fuses within the actuator controls

Fuses F1 and F2 can be accessed after removing the cover [1] on the rear side. Fuses F3, F4, and F5 are located on the power supply unit and can be accessed
after removing the electrical connection [2].
Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Corrective action AC 01.1 Intrusive Modbus RTU
Figure 59: Access to fuses
[1] Rear cover [2] Electrical connection
F1/F2
F3 F4
F5
Primary fuses on power supply unit
AUMA Art. No.:F1/F2G fuses
6.3 x 32 mmSize K002.2771 A T; 500 VReversing contactors
Power supply 500 V
K002.6652 A FF; 660 VReversing contactors
Power supply > 500 V
K001.18516 A FF; 500 VThyristor units for motor power up to 1.5 kW K006.96530 A FF; 500 VThyristor units for motor power up to 3.0 kW K002.2771 A T; 500 VThyristor units for motor power up to 5.5 kW
Internal 24 V DC supply Internal 24 V AC supply (115 V AC) for:
Heater, switch compartment, reversing contactors control
PTC tripping device
for 115 V AC also control inputs OPEN - STOP - CLOSE
F4F3G fuse according to IEC 60127-2/III
5 x 20 mm5 x 20 mmSize
1.25 A T; 250 V1.0 A T; 250 VVoltage output (power supply unit) = 24 V
0.315 A T; 250 V1.0 A T; 250 VVoltage output (power supply unit) = 115 V
Automatic reset fuse as short-circuit protection for external 24 V DC supply for customer (see wiring diagram)
Information After fuse replacement, replace and fasten cover.

10.3.2 Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high surface temper atures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding.The thermoswitch is tripped as soon as the max. permissible winding temperature has been reached.
The actuator is switched off and the following signals are given:
LED 3 (thermal fault) on the local controls is illuminated.
Status indication S0: Operation mode OFF/LOCAL = FLT + NR
Status indication S0/S6: Operation mode REMOTE = FAULT IND.
Status indication S1: THERMAL FAULT
The motor has to cool down before the operation can be resumed. Depending on the parameter setting, the fault signal is either automatically reset or the f ault signal has to be acknowledged.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Corrective action
The acknowledgement is made:
via the Reset push button in selector switch position LOCAL.
or with the reset command via fieldbus.
For further information to this topic, please refer to the Manual (Operation and setting).
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Servicing and maintenance AC 01.1 Intrusive Modbus RTU

11. Servicing and maintenance
Damage caused by inappropriate maintenance!
Servicing and maintenance must be carried out exclusively by suitably qualified personnel having been authorised by the end user or the contractor of the plant. Therefore, we recommend contacting our service.
Only perform servicing and maintenance tasks when the device is switched off.
AUMA
Service & Support
AUMA off er extensiv e service such as servicing and maintenance as well as customer product training. For the relevant contact addresses, please refer to <Addresses> in this document or to the Internet (www.auma.com) .

11.1 Preventive measures for servicing and safe operation

The following measures are required to ensure safe device operation:
6 months after commissioning and then every year
Carry out visual inspection: Cable entries, cable glands, b lanking plugs, etc. have to be checked for correct tightness and sealing. Respect torques according to manufacturer's details.
Check fastening screws between actuator and gearbox/valve for tightness. If required, fasten screws while applying the tightening torques as indicated in chapter <Assembly>.
When rarely operated: Perform test run.
For devices with output driv e A: Press in Lithium soap EP m ulti-purpose grease on mineral oil base at the grease nipple with a grease gun.
Lubrication of the valve stem must be done separately.
Figure 60: Output drive type A

11.2 Maintenance Lubrication

60
[1] Output drive type A [2] Grease nipple
Table 14: Grease quantities for bearing of output drive type A
A 16.2A 14.2A 10.2A 07.2Output drive
1)
For grease at density r = 0.9 kg/dm³1)
5321.5Quantity [g]
For enclosure protection IP 68
After continuous immersion:
Check actuator.
In case of ingress of water, locate leaks and repair, dry device correctly and check for proper function.
In the factory, the gear housing is filled with grease.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Servicing and maintenance
Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated rarely (open-close duty).
We recommend exchanging the seals when changing the grease.
No additional lubrication of the gear housing is required during operation.

11.3 Disposal and recycling

Our devices have a long lifetime. However, they have to be replaced at one point in time.The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.:
electronic scrap
various metals
plastics
greases and oils
The following generally applies:
Greases and oils are hazardous to water and must not be released into the environment.
Arrange for controlled waste disposal of the disassemb led material or for sepa­rate recycling according to materials.
Observe the national regulations for waste disposal.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic

Technical data AC 01.1 Intrusive Modbus RTU

12. Technical data
Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet. This data sheet can be downloaded from the Internet at http://www.auma.com in German and English (indication of commission number required).

12.1 Features and functions of actuator

Type of duty
1)
Insulation class
Motor protection
Self-locking
Limit switching
Standard:
SA: Short-time duty S2 - 15 min
SAR: Intermittent duty S4 - 25 %
Options:
SA: Short-time duty S2 - 30 min
SAR: Intermittent duty S4 - 50 %
SAR: Intermittent duty S5 – 25 %
Refer to actuator name plateTorque range Refer to actuator name plateOutput speed Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034Motor Standard: F, tropicalized
Option: H, tropicalized Standard:Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082) Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz) Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque acts upon the output drive.
Counter gear mechanism for end positions CLOSED and OPEN Turns per stroke: 1 to 500 (standard) or 1 to 5,000 (option) Standard:
Single switches (1 NC and 1 NO; not galvanically isolated) for each end position
Options:
Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated
Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switch (DUO limit switching), adjustable for any position
Torque switching
logue (option)
(option)
Motor heater (option)
Manual operation
Valve attachment
Torque switching adjustable for directions OPEN and CLOSE Standard: Single switches (1 NC and 1 NO; not galvanically isolated) for each direction Option: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated
Potentiometer or 0/4 – 20 mA (RWG)Position feedback signal, ana-
Continuous indication, adjustable indicator disc with symbols OPEN and CLOSEDMechanical position indicator
Blinker transmitter (standard for SA, option for SAR)Running indication Voltages: 110 – 220 V AC, 220 – 240 V AC or 400 V AC
Power depending on the size 12.5 – 25 W Manual drive for setting and emergency operation, handwheel does not rotate during electrical
operation. Option: Handwheel lockable
AUMA plug/socket connector with screw-type connectionConnection to controls Standard: B1 according to EN ISO 5210
Options: A, B2, B3, B4 according to EN ISO 5210 A, B, D, E according to DIN 3210 C according to DIN 3338 Special output drive types: AF, B3D, ED, DD, IB1, IB3 A with stem lubrication
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Technical data
For nominal voltage and 40 °C ambient temperature and an average load with running torque or modulating torque according to sepa-
1) rate technical data.The type of duty must not be exceeded.
Technical data for limit and torque switches
2 x 106 startsMechanical lifetime
Silver plated contacts:
30 V AC/DCU min. 250 V AC/DCU max. 20 mAI min.
I max. AC current
I max. DC current
Gold plated contacts:
5 A at 250 V (resistive load) 3 A at 250 V (inductive load, cos phi = 0.6)
0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs) 7 A at 30 V (resistive load) 5 A at 30 V (inductive load, L/R = 3 µs)
5 VU min. 30 VU max. 4 mAI min. 400 mAI max.
Technical data for blinker transmitter
107 startsMechanical lifetime
Silver plated contacts:
10 V AC/DCU min. 250 V AC/DCU max.
I max. AC current
3 A at 250 V (resistive load) 2 A at 250 V (inductive load, cos phi 0.8)
0.25 A at 250 V (resistive load)I max. DC current

12.2 Features and functions of actuator controls

Power supply, mains frequency
Current consumption
External supply of the electro­nics (option)
Switchgear
1) 2)
For mains voltage and mains frequency, refer to name plates at the controls and the motor Permissible variation of the nominal voltage: ±10 % Permissible variation of the mains frequency: ±5 %
Motor current consumption: Refer to motor name plate Current consumption of the controls depending on the mains voltage: 100 to 120 V AC = max. 650 mA 208 to 240 V AC = max. 325 mA 380 to 500 V AC = max. 190 mA
24 V DC +20 %/–15 % Current consumption: Basic version approx. 200 mA, with options up to 500 mA
The controls are designed for the rated power of the motor, refer to motor name plateRated power Category III according to IEC 60364-4–443Overvoltage category Standard:
Reversing contactors (mechanically and electrically interlocked) f or motor power up to po wer class A1 Options:
Reversing contactors (mechanically and electrically interlocked) for motor power up to power class A2
Thyristor unit for mains voltage up to 500 V AC (recommended f or modulating actuators) for AUMA power classes B1, B2 and B3
Via fieldbus interfaceControl Via fieldbus interfaceOutput signals
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Technical data AC 01.1 Intrusive Modbus RTU
Fieldbus interface
Voltage output
Redundancy in loop structure (option)
Standard: Modbus RTU interface without additional inputs Options: Additional inputs.The following version are available:
4 free 24 V DC inputs (current consumption: approx. ca. 5 mA/input) and 2 free 0/4 – 20 mA inputs. Signal transmission is made via fieldbus interface.
24 V DC control inputs OPEN CLOSE EMERGENY, or alternatively OPEN STOP CLOSE (current consumption: approx. 5 mA/input). Selection of control mode via 24
V DC BUS/REMOTE input
24 V DC control inputs OPEN - CLOSE (current consumption: approx. 5 mA/input) and 0/4 – 20 mA input for position setpoint (positioner). Selection of control mode via 24 V DC inputs BUS/REMOTE and MODE
24 V DC (115 V AC as option) control inputs OPEN - STOP - CLOSE - EMERGENCY (current consumption: approx. 5mA/input) and 0/4 – 20 mA input for position setpoint (positioner)
Selection of control mode via 24 V DC (optional 115 V AC) B US/REMOTE and MODE
-
inputs Status signals via 6 programmable output contacts, position feedback signal 0/4 –
-
20 mA
Standard: Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs, galvanically isolated from internal voltage supply Option: Auxiliary voltage 115 V AC, max. 30 mA to supply the control inputs3), galvanically isolated from internal voltage supply
Additional redundant Modbus RTU interfaceComponent redundancy (option) AUMATIC is equipped with an additional redundant Modbus interface to form a redundant
loop when combined with the SIMA Master Station
Max. number of actuators equipped with AUMATIC actuator controls per redundant loop: 247 units. Max. possible cable length between the actuators equipped with AUMATIC actuator controls without external repeater: 1,200 m
Max. possible total cable length per redundant loop: approx. 290 km
Local controls
Standard:
Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
Push buttons OPEN - STOP - CLOSE - RESET
5 indication lights:
End position CLOSED and running indication CLOSE (yellow), torque fault CLOSE
-
(red), motor protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green)
LC display, illuminated
Programming interface (infra-red)
Options:
Bluetooth programming interface is equipped with a class II Bluetooth chip with a range of up to 10 m.The interface supports the Bluetooth protocol SPP (Serial Port Profile).
Enabling the local controls using selector switch LOCAL - OFF - REMOTE via fieldbus This way, actuator operation via push buttons of local controls can be either enabled or disabled.
Special colours for the 5 indication lights:
End position CLOSED (green), torque fault CLOSE (blue), torque f ault OPEN (yellow),
-
motor protection tripped (white), end position OPEN
Protection cover, lockable
Protection cover with indicator glass, lockable
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Technical data
Functions
Monitoring functions
Electronic name plate
Operating data logging
Motor protection evaluation
Standard:
Switch-off mode adjustable
Limit or torque seating for end position OPEN and end position CLOSED
-
Torque monitoring over the whole travel
Torque by-pass, adjustable up to 5 seconds (no torque monitoring during this time)
Phase failure monitoring4) with automatic phase correction
Running indication via indication lights/LEDs
Programmable behaviour in case of loss of bus communication
Positioner
-
-
-
-
Options:
Process controller, PID
-
-
-
-
-
Multiport valve function
-
Programmable monitoring of the max. number of starts, generates warning signal
Reaction monitoring for operation command (programmable from 1 to 15 seconds), ge-
5)
Position setpoint via fieldbus interface Programmable behaviour on loss of signal Automatic adaptation of the dead band (adaptive behaviour can be selected) Change-over between open-close duty and modulating duty via fieldbus interface
6)
Process setpoint via fieldbus interface Actual process value via 0/4 – 20 mA additional input Programmable behaviour on loss of signal Limitation of the control range Change-over between open-close duty and modulating duty via fieldbus interface
7)
Direct approaching of up to 8 intermediate positions via fieldbus and local controls
nerates fault signal and results in switching off
Operating time monitoring (programmable from 4 to 1,800 seconds), generates warning signal
Ordering data:
AUMATIC commission number, actuator commission number , KKS number (definition
-
system for power plants), valve number, plant number
Product data:
Product name, actuator works number, AUMATIC works number, logic software ver-
-
sion, logic hardware version, date of final test, wiring diagram, terminal plan
Project data:
Project name, 2 freely definable customer fields with a max. of 19 characters each
-
Service data:
Service telephone, Internet address, service text 1, service text 2
-
A resettable counter and a lifetime counter each for: Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED , torque s witch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings
Standard: Monitoring of the motor temperature in combination with thermoswitches in the motor Options:
Additional thermal overload relay in the controls in combination with thermoswitches within the motor
PTC tripping device in combination with PTC thermistors in the motor
Electrical connection
Overvoltage protection (option)
Standard: AUMA plug/socket connector (S) with screw-type connection and M-threads Options:
Pg-threads, NPT-threads, G-threads, special threads
Gold-plated control contacts (pins and sockets)
Parking frame for wall mounting of the disconnected plug
Protection cover for plug compartment (when plug is removed)
Protection of the actuator and control electronics against overvoltages on the fieldbus cab les of up to 4 kV
Refer to name plateWiring diagram
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Technical data AC 01.1 Intrusive Modbus RTU
The reversing contactors are designed for a lifetime of 2 million starts.1) For the assignment of AUMA power classes, please refer to electrical data on actuator.2) Not possible in combination with PTC tripping device3) During an adjustable period (factory setting 10 seconds), faults in the supply voltage (e.g. voltage drops) will not lead to a fault signal.4) Requires position transmitter in actuator5) Requires position transmitter in actuator6) Requires position transmitter in actuator7)
Further options for version with potentiometer or RWG in the actuator
Timer
Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be programmed individually for the directions OPEN and CLOSE.
Intermediate positions
Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour program­mable

12.3 Modbus interface

Settings/programming the Modbus interface
Baud rate, parity and Modbus address are set via the display of the AUMATIC.Setting the Modbus interface
Commands and signals of the fieldbus interface
(command signals) Process representation input
(feedback signals)
OPEN, STOP, CLOSE, position setpoint1), RESETProcess representation output
End position OPEN, CLOSED
Actual position value
Actual torque value
Selector switch in position LOCAL/REMOTE
Running indication4) (directional)
Torque switch OPEN, CLOSE
Limit switch OPEN, CLOSED
Manual operation by handwheel5) or via local controls
2 analogue and 4 digital customer inputs
2)
3)
Process representation input (fault signals)
Behaviour on loss of communi­cation
Requires position transmitter in actuator1) Requires position transmitter in actuator2) Requires magnetic limit and torque transmitter (MWG) in actuator3) Requires position transmitter in actuator4) Requires position transmitter in actuator5) Requires position transmitter in actuator6)
General fieldbus interface data
Network topology
Motor protection tripped
Torque switch tripped in mid-travel
One phase missing
Loss of the analogue customer inputs
The behaviour of the actuator is programmable:
Stops in current position
Travel to end position OPEN or CLOSED
Travel to any intermediate position
6)
Modbus RTUCommunication protocol
Line (bus) structure
Active bus termination at both ends
Coupling and uncoupling of devices during operation without affecting other devices is possible
Twisted, screened copper cable according to IEC 61158Transmission medium EIA-485 (RS485)Fieldbus interface
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Technical data
General fieldbus interface data
Transmission speed/cable length
Device types
Supported fieldbus functions
Baud rate and maximum cable length (segment length) without repeater: between 300 and 38,400 bit/s: 1,200 m
Baud rate and possible cable length with repeater (total network cable length): between 300 and 38,400 bit/s: approx. 10 km
Modbus slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors
32 devices in each segment without repeater, with repeaters expandable to 247Number of devices Polling between master and slaves (query response)Bus access 01 Read Coil Status
02 Read Input Status 03 Read Holding Registers 04 Read Input Registers 05 Force Single Coil 15 (0FHex) Force Multiple Coils 06 Preset Single Register 16 (10Hex) Preset Multiple Registers 07 Read Exception Status 17 (11Hex) Report Slave ID 08 Diagnostics:
00 00 Loopback
00 10 (0AHex) Clear Counters and Diagnostic Register
00 11 (0BHex) Return Bus Message Count
00 12 (0CHex) Return Bus Communication Error Count
00 13 (0DHex) Return Bus Exception Error Count
00 14 (0EHex) Return Slave Message Count
00 15 (0FHex) Return Slave No Response Count

12.4 Service conditions

Enclosure protection according to EN 60529
Corrosion protection
Installation altitude
Pollution degree
Ambient temperature
Any positionMounting position Indoor and outdoor use permissibleUse Standard:
IP 67 with AUMA 3-ph AC motor/1-ph AC motor
IP 55 with DC motor For actual version, refer to actuator/controls name plate. Standard:
KS: Suitable for installation in industrial units, in water or power plants with a low pollutant concentration as well as for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g. in wastew ater treatment plants, chemical indus­try) Options:
KX: Suitable for installation in extremely aggressiv e atmospheres with high humidity and
high pollutant concentration
KX-G : same as KX, however aluminium-free version (outer parts) Standard: 2,000 m above sea level
Option: > 2,000 m above sea level, please contact AUMA Up to 100 % relative humidity over the entire permissible temperature rangeHumidity Within controls: Pollution degree 2
Outside controls (when closed): Pollution degree 4 Standard: Paint based on polyurethane (powder coating)Finish coating Standard: AUMA silver-grey (similar to RAL 7037)Colour Standard:
–25 °C to +70 °C For actual version, refer to actuator/controls name plate.
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Technical data AC 01.1 Intrusive Modbus RTU
Vibration resistance according to IEC 60068-2-6
1 g, from 10 to 200 Hz Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Not valid in combination with gearboxes.
Lifetime
Open-close duty (operating cycles (OPEN - CLOSE - OPEN): SA 07.1/07.5 – SA 10.1: 20,000 SA 14.1/14.5 – SA 16.1: 15,000 Modulating duty:
1)
SAR 07.1/07.5 – SAR 10.1: 5.0 million modulating steps SAR 14.1/14.5 – SAR 16.1: 3.5 million modulating steps
Refer to separate technical dataWeight
The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy.To
1) reach the longest possible maintenance and fault-free operating time, the n umber of starts per hour chosen should be as low as permis­sible for the process.

12.5 Accessories

Wall bracket
1)
EMERGENCY STOP button
Cable length between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the
1) potentiometer, an RWG has to be used. Only in combination with reversing contactors and AUMATIC AC 01.1 in enclosure protection IP 67 or IP 682)
AUMATIC mounted separately from the actuator, including plug/socket connector . Connecting cables on request. Recommended for high ambient temper atures, difficult access, or in case of heavy vibration during service
2)
The control voltage of the rev ersing contactors is interrupted by operating the EMERGENCY STOP button.
COM-AC. An interface cable is required for the standard infra-red programming interface.Programming software for PC

12.6 Further information

EU Directives
Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
Machinery Directive: (2006/42/EC)
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Spare parts

13. Spare parts

13.1 Multi-turn actuators SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1

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Spare parts AC 01.1 Intrusive Modbus RTU
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. F ailure to use original spare parts voids the warranty and e xempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
TypeDesignationNo.TypeDesignationNo.
Output drive shaft D516.1Sub-assemblyHousing001.0 Snap ring535.1Sub-assemblyBearing flange002.0 Screw plug539.0Sub-assemblyHollow shaft without worm wheel003.0
Sub-assemblyHandwheel with ball handle542.0Sub-assemblyWorm shaft005.0 Output drive sleeve B3/B4/E549.1Motor coupling005.1 Parallel key551.1Coupling pin005.2
Sub-assemblyMechanical position indicator553.0Manual drive coupling005.3
Sub-assemblySocket carrier with motor cable har-
Sub-assemblyPotentiometer for position transmitter556.0Worm wheel006.0
Sub-assemblyPotentiometer without slip clutch556.1Sub-assemblyPlanetary gear for manual drive009.0
Sub-assemblyHeater557.0Sub-assemblyRetaining flange010.0
Sub-assemblyBlinker transmitter including pins at
Sub-assemblyControl unit with torque switching
Sub-assemblyControl unit with magnetic limit and
Sub-assemblySwitch stack for direction OPEN560.0-1Sub-assemblySwing lever020.0
Sub-assemblySwitch stack for direction CLOSE560.0-2Sub-assemblyDrive pinion II for torque switching022.0
Sub-assemblyPosition transmitter RWG566.0Sub-assemblyLocking plate025.0
Sub-assemblyPotentiometer for RWG without slip
Sub-assemblyElectronic board RWG566.2Sub-assemblyTorque switching head061.0
Sub-assemblyWire harness for RWG566.3Sub-assemblyMotor (VD motor incl. no. 079.0)070.0
Sub-assemblySlip clutch for potentiometer/RWG567.1Sub-assemblyPlanetary gear for motor drive
SetSeal kit, smallS1Sub-assemblyPin for motor506.0
SetSeal kit, largeS2Sub-assemblyPlug cover507.0
079.0
080.0
(SA/SAR 07.1 – 14.1 for VD motor)
(SA/SAR 16.1 for AD90 motor)
554.0Pull rope005.4
558.0Sub-assemblyTorque lever017.0
559.0-1Gear segment018.0
559.0-2Sub-assemblyCrown wheel019.0
566.1Sub-assemblyWire for protective earth (pin)058.0
574.1Sub-assemblySocket for motor504.0
Sub-assemblyThreaded plug511.0 Sub-assemblyOutput drive form A (without stem nut)514.0 Sub-assemblyAxial needle roller bearing514.1
ness
wires (without impulse disc and insula­tion plate)
heads and switches
torque transmitter (MWG) for Non-in­trusive version in combination with AUMATIC integral controls
Switch for limit/torque switching560.1Sub-assemblyOutput drive wheel for limit switching023.0 Switch case560.2Sub-assemblyDrive wheel for limit switching024.0
clutch
Stem protection tube (without cap)568.1Sub-assemblyPlanetary gear for motor drive
Cap for stem protection tube568.2Sub-assemblyReduction gearing155.0 V-Seal568.3Sub-assemblyCover for switch compartment500.0 Change-over lever assy569.0Sub-assemblySocket carrier (complete with sockets)501.0 Change-over lever569.1Sub-assemb lyPin carrier without pins502.0 Notched pin569.2Sub-assemblySocket for controls503.0 Radial seal output drive A for ISO
flange Stem nut type A575.1Sub-assemblyPin for controls505.0
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13.2 Actuator controls AUMATIC AC 01.1 with AUMA plug/socket connector (SD bus)

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Spare parts AC 01.1 Intrusive Modbus RTU
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. F ailure to use original spare parts voids the warranty and e xempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
TypeDesignationNo.
Sub-assemblyHousing001.0
Sub-assemblyLocal controls002.0
Local controls board002.3
Sub-assemblyPower supply006.0
Bus-Platine008.1
Sub-assemblyLogic board009.0
Relay board011.1 Bus connection board050.1
Sub-assemblyCover500.0
Sub-assemblySocket carrier (complete with sockets)501.0
Sub-assemblyPin carrier without pins502.0
Sub-assemblySocket for controls503.0
Sub-assemblySocket for motor504.0
Sub-assemblyPin for controls505.0
Sub-assemblyPin for motor506.0
Sub-assemblyElectrical connection for bus without connection board (050.0)507.0
Sub-assemblyFrame507.1
Sub-assemblySwitchgear508.0
Padlock509.1
SetFuse kit510.0
SetSeal kitS
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14. Certificates

14.1 Declaration of Incorporation and EC Declaration of Conformity

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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTU
74
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU
75
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Index AC 01.1 Intrusive Modbus RTU
I

Index

A
Accessories (electrical connection) Accessories for assembly 15 Actuator operation from remo­te Ambient temperature 67 Applications 5 Assembly 11
B
Baud rate 42 Bus address 42 Bus cables 18 , 22
C
Cable redundancy 45 Cable set 25 Commission number 9 Commissioning 5 Connecting cable 25 Connection monitoring time 45 Control 9 Corrective action 54 Corrosion protection 10 , 67 Cross section 18 Cross sections 19 Current consumption 17
D
DUO limit switching 48 Declaration of Incorporation 73 Direction of rotation 49 Directives 5 Display (indications) 34 Disposal 61 Double sealed 27
E
EC Declaration of Conformity 73 EMC 17 Earth connection 27 Electrical connection 17 Electronic position transmitter 51 Enclosure protection 67 End position(s) reached dis­play End positions 38
F
Fault indications and warning indications Feedback signals (analogue) 37
H
Handwheel 11 Heat-up time 38
25
30
34
54
Identification 8 Indication lights 35 Indications 34 Indicator disc 36 , 52 Inspection record 9 Intermediate frame 27 Intermediate positions 48 Intrusive 9
L
LEDs 35 Language in the display 32 Limit switching 46 , 50 Local control 29 Local controls 29 Low temperature version 38 Lubrication 60
M
Mains frequency 18 Mains voltage 18 Maintenance 5 , 60 , 60 Manual operation 28 Mechanical position indicator 36 , 52 Menu navigation via push buttons Motor heater 21 Motor operation 29
N
Name plate 8 , 18 Non-Intrusive 9
O
Operation 5 , 28 Operation command/setpoint display Operation mode display 34 Output drive type A 13 Output drive types B, B1, B2, B3, B4, and E
P
Packaging 10 Parity 42 Parking frame 26 Password entry 32 Position indicator 52 Position transmitter RWG 51 Potentiometer 51 Power supply 17 , 18 Protection cover 27 Protection on site 17 Protective measures 5 Push buttons 31
Q
Qualification of staff 5
30
34
12
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic AC 01.1 Intrusive Modbus RTU Index
R
RWG 51 Range of application 5 Recycling 61 Reference operation 50 Remote actuator operation 30 Running indication 35 , 36 Running indication (in display) 34
S
S0/S6 - operation 34 Safety instructions 5 Safety instructions/warnings 5 Service 60 Service conditions 67 Servicing 60 Short-circuit protection 17 Signals 37 Slave address 42 Spare parts 69 Standards 5 Status indications (in the dis-
34 play) Stem nut 13 Stem protection tube 15 Storage 10 Support 60 Switch check 54
T
Technical data 62 Technical data for switches 63 Terminal plan 17 Test run 49 Torque indication 35 Torque switching 46 Transport 10 Tripping torque 38 Type and size 8 Type of current 18 Type of seating 38
V
Valve position display 34 Valve stem 15
W
Wall bracket 25 Wire diameter (bus cable) 18 Wiring diagram 9 , 17
77
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AUMA worldwide
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AUMA worldwide
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PERFECT CONTROLS Ltd.
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DW Controls Co., Ltd.
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Sunny Valves and Intertrade Corp. Ltd.
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