SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Table of contents AC 01.1 Intrusive Modbus RTU
Read operation instructions first.
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Observe safety instructions.
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These operation instructions are part of the product.
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Preserve operation instructions during product life.
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Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:
This document contains information for installation, commissioning, operation and maintenance staff . It is intended
to support device installation and commissioning.
Reference documents:
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Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Modbus
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Manual (Device integration Fieldbus) AUMATIC AC 01.1/ACExC 01.1 Modbus
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUSafety instructions
1.Safety instructions
1.1Basic information on safety
Standards/directives
Safety instructions/war-
nings
Qualification of staff
Commissioning
AUMA products are designed and manufactured in compliance with recognised
standards and directives.This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others applicable configuration guidelines for fieldbus
applications.
All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to av oid personal injury or property
damage.
Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitab ly qualified personnel ha ving been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation.The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation
Protective measures
Prerequisites for safe and smooth operation:
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The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance
T o ensure saf e device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
Only operate the device if it is in perf ect condition while observing these instructions.
Immediately report any faults and damage and allow for corrective measures.
Observe recognised rules for occupational health and safety.
Observe the national regulations.
During operation, the housing warms up and surface temperatures > 60 °C may
occur.To prevent possible burns, we recommend checking the surface temperature using an appropriate thermometer and wearing protective gloves, if required, prior to working on the device.
The following applications are not permitted, e.g.:
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Industrial trucks according to EN ISO 3691
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Lifting appliances according to EN 14502
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Potentially explosive areas, with the exception of zone 22
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Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information
These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the A TEX directiv e 94/9/EC.
The actuators are designed to meet enclosure protection IP 67 or IP 68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
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In compliance with the A TEX directiv e 94/9/EC, the actuators must be equipped
with an additional identification – II3D IP6X T150 °C.
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The maximum surface temperature of the actuators, based on an ambient
temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150
°C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temper ature.
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The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are prerequisites for compliance with the maximum surface temperature of devices.
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The connection plug may only be plugged in or pulled out when device is disconnected from the mains.
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The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP 67.
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The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
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The threaded plug (part no. 511.0) or the stem protection tube with protective
cap (part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively
be mounted to guarantee tightness and therefore the combustible dust hazard
protection.
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As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the saf e oper ation of actuators.
1.4Warnings and notes
The following warnings draw special attention to saf ety-rele v ant procedures in these
operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure
to observe this warning could result in death or serious injury.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUSafety instructions
Indicates a potentially hazardous situation with a medium level of risk. F ailure
to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to
observe this warning may result in minor or moderate injury . Ma y also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in
property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
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Measures to avoid the danger
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Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.
The signal word (here: DANGER) indicates the level of hazard.
1.5References and symbols
The following references and symbols are used in these instructions:
InformationThe term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
Important information before the next step.This symbol indicates what is required
for the next step or what has to be prepared or observed.
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of
the local controls you may quickly find the desired parameter in the display.
Step by step
Provides a detailed description of each step for setting/viewing the parameter.
Description of the parameter settings/indications
Describes the setting/viewing possibilities of a parameter.
< >Reference to other sections
T erms in brack ets shown abov e refer to other sections of the document which provide
further information on this topic.These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Identification AC 01.1 Intrusive Modbus RTU
2.Identification
2.1Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1:Arrangement of name plates
[1]Actuator name plate
[2]Controls name plate
[3]Motor name plate
[4]Additional plate, e.g. KKS plate (Power Plant Classification System)
Data for identificationFigure 2:Actuator name plate
[1]Type and size of actuator
[2]Commission number
Figure 3:Controls name plate
[1]Type and size of the controls
[2]Commission number
[3]Wiring diagram
[4]Control
Type and size
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These instructions apply to the following devices:
Multi-turn actuators for open-close duty: SA 07.1, 07.5, 10.1, 14.1, 14.5, 16.1
Multi-turn actuators for modulating duty: SAR 07.1, 07.5, 10.1, 14.1, 14.5, 16.1
AC 01.1 = Stellantriebs-Steuerung AUMATIC
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUIdentification
Commission number
Wiring diagram
Control
2.2Short description
Multi-turn actuator
Actuator controls
Local controls/COM-AC
Intrusive - Non-Intrusive
An order-specific commission number is assigned to each device.This commission
number can be used to directly download the wiring diagram, inspection records and
further information regarding the device from the Internet: http://www.auma.com.
The 7th position in the ACP wiring diagram indicates the type of feedback signals
from the actuator:
P = Potentiometer
R = RWG (electronic position transmitter)
Modbus RTU = Control via Modbus RTU interface.
Definition in compliance with EN ISO 5210:
A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation,
a handwheel is provided. Switching off in end positions may be either by limit or
torque seating. Controls are required to operate or process the actuator signals.
The AUMATIC actuator controls are used to operate AUMA actuators and are supplied
ready for use.The controls may be mounted directly to the actuator or separately
on a wall bracket.
The functions of the AUMATIC controls include standard valve control in OPEN CLOSE duty, positioning, process control, logging of operating data, diagnostic
functions right through control via fieldbus.
Operation, setting, and display can be performed on site directly at the controls or
alternatively from REMOTE via a fieldbus interface.
On site it is possible to
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Operate the actuator via the local controls (push buttons and display) and perform settings (contents of these instructions).
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Read in or out data or modify and save settings via the COM-A C softw are (option), using a computer (laptop or PC). Depending on the version, the connection between computer and AUMATIC can be made with cable (infra-red interface) or without cable (Bluetooth interf ace) (not included in these instructions).
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Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.
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Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, actuator and controls
housings do not have to be opened. For this purpose, the actuator is equipped
with an MWG (magnetic limit and torque transmitter), also supplying analogue
torque feedback signals/torque indication and analogue position feedback signals/position indication.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Transport, storage and packaging AC 01.1 Intrusive Modbus RTU
3.Transport, storage and packaging
3.1Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
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Do NOT stand below hovering load.
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Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
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Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
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Actuators mounted to gearboxes: Attach ropes or hooks f or the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
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Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2Storage
Long-term storage
3.3Packaging
Danger of corrosion due to inappropriate storage!
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Store in a well-ventilated, dry room.
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Protect against floor dampness by storage on a shelf or on a wooden pallet.
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Cover to protect against dust and dirt.
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Apply suitable corrosion protection agent to uncoated surfaces.
Damage on display caused by temperatures below permissible level!
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The AUMATIC actuator controls must NOT be stored below –30 °C.
If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1.Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2.At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show , apply ne w corrosion protection.
Our products are protected by special packaging for transport when leaving the
factory .The packaging consists of environmentally friendly materials which can easily
be separated and recycled.We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUAssembly
4.Assembly
4.1Mounting position
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
4.2Handwheel fitting
InformationFor transport purposes, handwheels from a diameter of 400 mm are supplied sepa-
rately.
Damage at the change-over mechanism due to incorrect assembly!
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Only pivot change-over lever manually.
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Do NOT use extensions as lever for operation.
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First engage manual operation correctly, then mount handwheel.
1.Manually lift the red change-over lev er while slightly turning the shaft back and
forth until manual operation engages.
The manual operation is correctly engaged if the change-over le ver can be lifted
➥
by approx. 85°.
2.Attach handwheel over the red change-over lever then on to the shaft.
3.Release change-over lever (should snap back into initial position by spring action, if necessary, push it back manually).
4.Secure handwheel using the circlip supplied.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Assembly AC 01.1 Intrusive Modbus RTU
4.3Multi-turn actuator: mount to valve/gearbox
Danger of corrosion due to damage to paint finish and condensation!
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Touch up damage to paint finish after work on the device.
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After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1Output drive types B, B1 – B4 and E
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Application
Design
For rotating, non-rising valve stem
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Not capable of withstanding thrust
Output drive bore with keyway:
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Types B1 – B4 with bore according to ISO 5210
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Types B and E with bore according to DIN 3210
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Later change from B1 to B3, B4, or E is possible.
Figure 6:Output drives
[1]Output drive types B1/B2 and B
[2]Hollow shaft with keyway
[3]Output drive types B3/B4 and E
[4]Output drive sleeve/output drive plug sleve with bore and keyway
InformationSpigot at flanges should be loose fit.
4.3.1.1Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
1.Check if mounting flanges fit together.
2.Check whether bore and keyway match the input shaft.
3.Apply a small quantity of grease to the input shaft.
4.Place multi-turn actuator.
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5.Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUAssembly
6.Fasten screws crosswise to a torque according to table.
Table 1:Tightening torques for screws
Tightening torque TA [Nm]Screws
Strength class 8.8Threads
25M8
51M10
87M12
214M16
431M20
4.3.2Output drive type A
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Application
Output drive for rising, non-rotating valve stem
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Capable of withstanding thrust
4.3.2.1Stem nut: finish machining
This working step is only required if stem nut is supplied unbored or with pilot
✔
bore.
Figure 7:Design of output drive type A
[1]Stem nut
[2]Bearing
[2.1] Bearing race
[2.2] Bearing rim
[3]Spigot ring
1.Remove spigot ring [3] from output drive.
2.Remove stem nut [1] together with bearings [2].
3.Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
4.Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5.Clean the machined stem nut [1].
6.Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and
bearing races [2.1], ensuring that all hollow spaces are filled with grease.
8.Re-insert stem nut [1] with bearings [2] into output drive.
Information:Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9.Screw in spigot ring [3] until it is firm against the shoulder.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Assembly AC 01.1 Intrusive Modbus RTU
4.3.2.2Multi-turn actuator (with output drive type A): mount to valve
Figure 8:Assembly with output drive type A
[1]Valve stem
[2]Output drive type A
[3]Screws to actuator
[4]Valve flange
[5]Screws to output drive
1.If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2.Check if the flange of output drive type A matches the valve flange [4].
3.Apply a small quantity of grease to the valve stem [1].
4.Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5.Turn output drive type A until alignment of the fixing holes.
6.Screw in fastening screws [5], however do not completely tighten.
7.Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
The flanges are flush with each other if properly engaged.
➥
8.Adjust multi-turn actuator until alignment of the fixing holes.
9.Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
Table 2:Tightening torques for screws
Tightening torque TA [Nm]Screws
Strength class 8.8Threads
11M6
25M8
51M10
87M12
214M16
431M20
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11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUAssembly
4.4Accessories for assembly
4.4.1Stem protection tube for rising valve stem
— Option —
Figure 9:Assembly of the stem protection tube
[1]Cap for stem protection tube
[2]Stem protection tube
[3]Sealing ring
1.Seal thread with hemp, Teflon tape, or thread sealing material.
2.Screw stem protection tube [2] into thread and tighten it firmly.
3.Push down the sealing ring [3] onto the housing.
4.Check whether cap for stem protection tube [1] is available and in perfect con-
dition.
4.5Mounting positions of local controls
The mounting position of the local controls is selected according to the order. If , after
mounting the actuator to the valve or the gearbox on site, the local controls are in
an unfav ourable position, the mounting position can be changed at a later date . F our
mounting positions are possible.
Figure 10:Mounting positions A and B
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Assembly AC 01.1 Intrusive Modbus RTU
Figure 11:Mounting positions C and D
4.5.1Mounting positions: modify
Hazardous voltage!
Risk of electric shock.
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Disconnect device from the mains before opening.
1.Loosen screws and remove the local controls.
2.Check whether O-ring is in good condition, correctly insert O-ring.
3.Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!
Risk of functional failures.
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Turn local controls by a maximum of 180°.
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Carefully assemble local controls to avoid pinching the cables.
4.Fasten screws evenly crosswise.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUElectrical connection
5.Electrical connection
5.1Basic information
Danger due to incorrect electrical connection
Failure to observe this warning can result in death, serious injury , or property damage.
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The electrical connection must be carried out exclusively by suitably qualified
personnel.
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Prior to connection, observe basic information contained in this chapter.
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After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal
plan
Protection on site
The pertaining wiring diagram/terminal plan (in German and English language) is
attached to the device in a weather-proof bag, together with these operation
instructions. It can also be obtained from A UMA (state commission no ., refer to name
plate) or downloaded directly from the Internet (www.auma.com).
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.
Table 3:Current consumption controls
Max. current consumptionMains voltage
650 mA100 to 120 V AC (±10 %)
325 mA208 to 240 V AC (±10 %)
190 mA380 to 500 V AC (±10 %)
500 mA, filter capacitor 2,200 µF24 V DC (+10 %/-15 %) and AC motor
750 mA, filter capacitor 2,200 µF24 V DC (+10 %/–10 %) and DC motor
Table 4:Maximum permissible protection
max. protectionRated powerSwitchgear
16 A (gL/gG)up to 1.5 kWReversing contactor A1
32 A (gL/gG)up to 7.5 kWReversing contactor A2
63 A (gL/gG)up to 11 kWReversing contactor A3
16 A (g/R) I²t<1,500A²sup to 1.5 kWThyristor
32 A (g/R) I²t<1,500A²sup to 3 kWThyristor
63 A (g/R) I²t<5,000A²sup to 5.5 kWThyristor
Power supply for the
controls (electronics)
Safety standards
Cable installation in ac-
cordance with EMC
If controls are mounted separately from actuator (controls on wall brack et): Consider
length and cross section of connecting cable when defining the protection required.
If the controls (electronics) are supplied externally with 24 V DC and DC motors (24
V DC, 48 V DC, 60 V DC, 110 V DC, 220 V DC) are used simultaneously, the 24 V
DC voltage supply for the controls should be ensured via the XK25/26 terminals,
separately from the power supply (U1, V1). In case of common supply using a single
cable (links from U1, V1 with XK25/26, for 24 V DC only !!!), short-term excess or
falling below the permissible voltage limits can be the consequence during s witching
(24 V DC +10 %/–10 %). Any possibly incoming operation commands are not
executed outside the admissible limit values.The controls briefly signal a fault
condition.
All externally connected devices shall comply with the relevant safety standards.
Signal and bus cables are susceptible to interference.
Motor cables are interference sources.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Electrical connection AC 01.1 Intrusive Modbus RTU
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Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
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The interference immunity of signal and bus cables increases if the cables are
laid close to the earth potential.
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If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
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Avoid long par allel paths with cab les being either susceptible to interf erence or
interference sources.
●
For the connection of remote position transmitters, screened cables must be
used.
Type of current, mains
voltage and mains fre-
quency
Type of current, mains voltage and mains frequency must match the data on the
motor name plate.
Figure 12:Motor name plate (example)
Connecting cables
Bus cables
[1]Type of current
[2]Mains voltage
[3]Mains frequency (for 3-ph and 1-ph AC motors)
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For device insulation, appropriate (v oltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
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Use connecting cable with appropriate minimum rated temperature.
●
For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
Only cables complying with the recommendations of EIA 485 specifications should
be used for Modbus wiring.
Cable recommendation:
Impedance:
135 to 165 Ohm, at a measurement frequency between 3 and 20 MHz
Cable capacity:
Wire diameter
Wire cross section:
Loop resistance:
Screening:
< 30 pF per metre
> 0.64 mm
0.34 mm², corresponds to AWG 22
< 110 Ohm per km
CU shielding braid or shielding braid and shielding
foil
18
Prior to installation, please note:
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Connect maximum 32 devices to one segment.
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If more devices are to be connected:
-Connect several segments using repeaters.
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Respect a distance of minimum 20 cm between the bus cable and other cab les.
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If possible, bus cables should be laid in a separate, conductive, and earthed
cable tray.
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Make sure to avoid potential differences between the individual devices on the
bus (perform an equipotential earth bonding).
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUElectrical connection
5.2Connection with AUMA plug/socket connector
Cross sections AUMA plug/socket connector:
InformationFor some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board at the motor.
5.2.1Terminal compartment: open
InformationThe bus connection can be separately accessed from the mains connection (refer
to <Bus terminal compartment: open>).
Figure 13:Mains connection AUMA plug/socket connector SD bus
[1]Connection housing
[2]Screws for connection housing
[3]O-ring
[4]Screws for socket carrier
[5]Socket carrier
[6]Cable entry for mains
[7]Blanking plug
[8]Cable gland (not included in delivery)
InformationBus operation is not interrupted when removing the connection housing [1].
Hazardous voltage!
Risk of electric shock.
→
Disconnect device from the mains before opening.
1.Loosen screws [2] and remove connection housing [1].
2.Loosen screws [4] and remove socket carrier [5] from connection housing [1].
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Electrical connection AC 01.1 Intrusive Modbus RTU
3.Insert cable glands [8] suitable for connecting cables.
The enclosure protection IP... stated on the name plate is only ensured if suitab le
➥
cable glands are used. Example: Name plate shows enclosure protection IP
68.
4.Seal unused cable entries [6] with suitable blanking plugs [7].
5.Insert the cables into the cable glands [8].
5.2.2Cable connection
Observe permissible cross sections.
✔
1.Remove cable sheathing.
2.Strip wires.
3.For flexible cables: Use end sleeves according to DIN 46228.
4.Connect cables according to order-related wiring diagram.
In case of a fault: Hazardous voltage while protective earth conductor is NOT
connected!
Risk of electric shock.
→
Connect all protective earth conductors.
→
Connect PE connection to external protective earth conductor of connecting
cables.
→
Start running the device only after having connected the protective earth conductor.
5.Tighten PE conductors firmly to PE connection using ring lugs (flexible cab les)
or loops (rigid cables).
Figure 15:PE connection
[1]Socket carrier
[2]Screw
[3]Washer
[4]Lock washer
[5]Protective earth with ring lugs/loops
[6]
PE connection, symbol:
20
Danger of corrosion: Damage due to condensation!
→
After mounting, commission the device immediately to ensure that heater minimises condensation.
Page 21
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUElectrical connection
InformationSome actuators are equipped with an additional motor heater.The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.
5.2.3Terminal compartment: close
Figure 16:AUMA plug/socket connector SD bus
[1]Connection housing
[2]Screws for connection housing
[3]O-ring
[4]Screws for socket carrier
[5]Socket carrier
[6]Cable entry for mains
[7]Blanking plug
[8]Cable gland (not included in delivery)
Short-circuit due to pinching of cables!
Risk of electric shock and functional failures.
→
Carefully fit socket carrier to avoid pinching the cables.
1.Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2.Clean sealing faces of connection housing [1] and housing.
3.Check whether O-ring [3] is in good condition, replace if damaged.
4.Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5.Fit connection housing [1] and fasten screws [2] evenly crosswise.
6.Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.2.4Bus terminal compartment: open
The AUMA plug/soc ket connector (SD bus) is equipped with a connection board for
connecting the bus cables.When removing the cover [1] the connection board is
easily accessible.
21
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Electrical connection AC 01.1 Intrusive Modbus RTU
Figure 17:AUMA plug/socket connector SD bus
[1]Cover (bus terminal compartment)
[2]Screws for cover
[3]O-ring
[4]Cable entries for bus cables
[5]Blanking plug
Hazardous voltage!
Risk of electric shock.
→
Disconnect device from the mains before opening.
Electrostatic discharge ESD!
Risk of damage to electronic components.
→
Earth both operators and devices.
1.Loosen screws [2] and remove cover [1].
2.Insert cable glands suitable for bus cables.
The enclosure protection IP… stated on the name plate is only ensured if suita-
➥
ble cable glands are used.
Example: Name plate shows enclosure protection IP 68.
➥
3.Seal unused cable entries [4] with suitable blanking plugs [5].
4.Insert the wires into the cable glands.
5.2.5Bus cables: connect
Versions
The bus connection described in this chapter applies to the following v ersions of the
connection board:
●
●
●
InformationFor loop redundancy, automatic termination is performed as soon as the AUMATIC
is connected to the power supply. When interrupting the power supply, e.g. after removing the AUMA plug/socket connector, both RS-485 loop segments are automatically connected to each other.
22
Standard version (1-channel)
Versions with overvoltage protection (up to 4 kV)
Versions for redundancy (2-channel)
Page 23
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUElectrical connection
Figure 19:Connection board (standard version)
[S1]Bus termination channel 1
[X1]
Channel 1, ↑ from the previous device
[X2]
Channel 1, ↓ to the next device
[X3]Shielding clamp
Figure 20:Connection boards (versions with overvoltage protection)
[A]Board for line topology
[B]Board for loop topology (loop redundancy)
[S1]Bus termination channel 1
[S2]Bus termination channel 2
[S3]Redundancy
[X1]
Channel 1: ↑ from the previous device ↓ to the next device
[X2]
Channel 2: ↑ from the previous device ↓ to the next device
[X3]Shielding clamps
23
Page 24
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Electrical connection AC 01.1 Intrusive Modbus RTU
Figure 21:Connection baords (versions for redundancy)
[A]Board for line topology
[B]Board for loop topology (loop redundancy)
[S1]Bus termination channel 1
[S2]Bus termination channel 2
[S3]Redundancy
[X1]
Channel 1: ↑ from the previous device
[X2]
Channel 1: ↓ to the next device
[X3]Shielding clamps
[X4]
Channel 2: ↑ from the previous device
[X5]
Channel 2: ↓ to the next device
Table 5:Functions for switches S1 – S3
Bus termination channel 1 ONONS1
Bus termination channel 1 OFFOFF
Bus termination channel 2 ON (option)ONS2
Bus termination channel 2 OFF (option)OFF
one fieldbus board1SPCS3
two fieldbus boards (redundancy, option)2SPC
InformationSwitches S1 and S2 are supplied in OFF position.
Connecting bus cables:
1.Connect cables.
Table 6:Assignment of fieldbus cables
Fieldbus cables
AUMA labelling at the
connection
fieldbus devices)
2.If the actuator is the final device in the bus segment:
2.1 Switching on the termination resistor for channel 1 using switch S1 (ON
position).
2.2 For component redundancy: Switching on the termination resistor for
channel 2 using switch S2 (ON position). Refer to table <Functions for
switches S1 – S3>.
Information: As soon as the termination resistors are switched on, the
connection to the next Fieldbus device is automatically interrupted to avoid
multiple terminations (not applicable for overvoltage protection).
3.Connect cable shield largely to shielding clamp [X3].
ColourSUB-D 9 plug pin (for other
green8N/AA
red3P/BB
24
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUElectrical connection
5.2.6Bus terminal compartment: close
Figure 22:AUMA plug/socket connector SD bus
[1]Cover
[2]Screws for cover
[3]O-ring
[4]Cable entries for bus cables
[5]Blanking plug
1.Clean sealing faces of cover [1] and housing.
2.Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing f aces.
3.Check whether O-ring [3] is in good condition, correctly insert O-ring.
4.Fit cover [1] and fasten screws [2] evenly crosswise.
5.Fasten cable glands with the specified torque to ensure the required enclosure
protection.
5.3Accessories for electrical connection
— Option —
5.3.1Controls mounted to wall bracket
The wall bracket allows separate mounting of controls and actuator.
●
Application
If the actuator cannot be accessed.
●
If the actuator is subject to high temperatures.
●
In case of heavy vibration of the valve.
25
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Electrical connection AC 01.1 Intrusive Modbus RTU
DesignFigure 23:Design principle with wall bracket
[1]Wall bracket
[2]Connecting cables
[3]Electrical connection of wall bracket (XM)
[4]Electrical connection of actuator (XA)
[5]Electrical connection/bus connection of controls (XK) - customer plug
Observe prior to
connection
5.3.2Parking frame
Application
●
Permissible length of connecting cables: max. 100 m.
●
If the actuator is equipped with a position transmitter (RWG): Connecting cables
must be available as shielded version.
●
Versions with potentiometer in the actuator are not suitable.
●
We recommend: AUMA cable set LSW1.
●
If the AUMA cab le set is not used: Use suitab le flexib le and screened connecting
cables.
●
When using connecting cables, e.g. of the heater or s witch, requiring direct wiring
from the actuator to the XK customer plug (XA-XM-XK, refer to wiring diagram),
these connecting cables must be subject to an insulation test in compliance
with EN 50178. Connecting cab les of position tr ansmitters (R WG, IWG, potentiometer) do not belong to this group.They may not be subject to an insulation
test.
Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
Figure 24:Parking frame
26
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUElectrical connection
5.3.3Protection cover
Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.4Double sealed intermediate frame
When removing the electrical connection or due to leaky cable glands, ingress of
dust and water into the housing may occur.This is prevented effectiv ely b y inserting
the double sealed intermediate frame [2] between the plug/socket connector [1] and
the housing of the device.The enclosure protection of the device (IP 68) will not be
affected, even if the electrical connection [1] is removed.
Figure 25:Electrical connection with double sealed intermediate frame
As an option, the housing is equipped with an external earth connection (U-bracket)
to connect the device to the equipotential earth bonding.
Figure 26:Earth connection
27
Page 28
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Operation AC 01.1 Intrusive Modbus RTU
6.Operation
6.1Manual operation
For purposes of setting and commissioning, in case of motor failure or power f ailure,
the actuator may be operated manually. Manual operation is engaged b y an internal
change-over mechanism.
6.1.1Manual operation: engage
InformationWhen using brake motors, note that the motor is disengaged during manual operation.
For this reason, the brake motor cannot sustain any load during manual operation.
The load must be sustained via the handwheel.
Damage at the change-over mechanism due to faulty operation!
→
Engage manual operation only during motor standstill.
→
Only pivot change-over lever manually.
→
Do NOT use extensions as lever for operation.
1.Pivot change-over lever manually to approx. 85° while slightly turning the
handwheel back and forth until manual operation engages.
2.Release change-over lever (should snap back into initial position by spring action, if necessary, push it back manually).
3.Turn handwheel in desired direction.
→
To close the valve, turn handwheel clockwise:
➥
6.1.2Manual operation: disengage
Manual operation is automatically disengaged when motor is started again.The
handwheel does not rotate during motor operation.
Drive shaft (valve) turns clockwise in direction CLOSE.
28
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUOperation
6.2Motor operation
Perform all commissioning settings and the test run prior to motor operation.
✔
6.2.1Local operation
The local operation of the actuator is performed using the push buttons of the local
controls.
Figure 30:Local controls
[1]Push button OPEN
[2]Push button STOP
[3]Push button CLOSE
[4]Push button Reset
[5]Selector switch
[6]Indication lights/LEDs
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong
direct sunlight!
Danger of burns
→
Check surface temperature and wear protective gloves, if required.
→
Set selector switch [5] to position Local control (LOCAL).
The actuator can now be operated using the push buttons [1 – 3].
➥
-Run actuator in direction OPEN: Press push button OPEN [1].
-Stop actuator: Press push button STOP [2].
-Run actuator in direction CLOSE: Press push button CLOSE [3].
InformationThe OPEN - CLOSE operation commands can be given either in push-to-run opera-
tion mode or in self-retaining mode. In self-retaining mode, the actuator runs to the
defined end position after pressing the button, unless another command has been
received beforehand. For further information, please refer to the Manual (Operation
and setting).
29
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Operation AC 01.1 Intrusive Modbus RTU
6.2.2Operation from REMOTE
→
Set selector switch to Remote control (REMOTE).
Now, the actuator can be remote-controlled via fieldbus.
➥
InformationFor actuators equipped with a positioner , it is possible to select between open-c lose
control (Remote OPEN-CLOSE) and setpoint control (Remote SETPOINT). For
further information, please refer to the Manual (Operation and setting).
6.3Menu navigation via push buttons (for settings and indications)
The push buttons of the local controls are used to view, edit, and show various
indications on the display.
Figure 33:Local controls
[1]
Push button
[2]
Push button
[3]
Push button
[4]
Push button C
[5]Selector switch
[6]Display
→
Set selector switch [5] to position 0 (OFF).
Now, settings and indications can be performed via the push buttons [1 – 4].
➥
30
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUOperation
6.3.1Short overview: Functions of the push buttons
tons
C
FunctionsPush but-
Scrolling within a group
(The triangles in the display show which direction of scrolling is possible)
Change values
Enter figures from 0 to 9
Confirm the selection to go to a new menu/subgroup
Cancel process
Return to previous display: press briefly
Change to another group (S, M, D):
●
●
6.3.2Structural design and navigation
The indications on the display are divided into 3 groups:
●
Group S = Status indications
●
Group M = Menu (settings)
●
Group D = Diagnostic indications
The active group is displayed in the top right corner of the display.
hold down for approx. 3 seconds until group M0 is displayed.
hold down for longer than 3 seconds until group D0 is displayed (thereby,
group M is skipped).
Change from group S to group M:
1.
Press push button C and hold it down for approx. 3 seconds until group M0
appears.
Change from group S to group D:
2.
Press push button C and hold it down until group D0 is displayed.
(Thereby, group M is skipped.)
➥
Return from group M or group D to group S:
3.
Briefly press C .
Scrolling within a group:
4.
Press or .
The triangles in the top left corner of the display indicate which direction of
➥
scrolling (within one group) is possible.
31
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Operation AC 01.1 Intrusive Modbus RTU
6.4Password entry
In the menu (group M), the settings are password protected.To change the
parameters, a password m ust be entered first.The following def ault password is set
in the factory: 0000.
After selecting EDIT, the following is displayed:
ENTER PASSWORD
0 * * *
:EDIT:OKC:ESC
Step by step:
1.
Select figures 0 to 9: Press .
2.
Move to the next position: Press .
3.Repeat steps 1 and 2 for all four digits.
4.To cancel a process: Press C.
InformationIf no input is received over a longer period of time (approx. 10 min.), the controls
automatically return to status indication S0.
6.5Language change in the display
Via the menu to parameter:
MAIN MENU (M0)
LANGUAGE/CONTRAS (M00)
VIEW (M00)
EDIT (M01)
LANGUAGE (M010)
Default value:ENGLISH
Setting range: ENGLISH, GERMAN, MAGYAR, POLSKI, TUERKCE,
PORTUGUESE, ITALIAN, SPANISH, FRENCH
Step by step:
1.Set selector switch to position 0 (OFF).
2.Press C and hold it down for approx. 3 seconds.
Display indicates:
➥
MAIN MENUM0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
32
3.
Press .
Display indicates:
➥
LANGUAGE/CONTRASM00
VIEW
EDIT
Page 33
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUOperation
4.
Press .
Display indicates:
➥
LANGUAGE/CONTRASM01
VIEW
EDIT
5.
Press .
Display indicates:
➥
ENTER PASSWORD
0 * * *
:EDIT:OKC:ESC
6.Enter password:
→
Press 4 x = 0000 (default factory password).
Display indicates:
➥
EDITM010
LANGUAGE
LCD CONTRAST
7.
Press .
Display shows the set value:
➥
EDITM010
LANGUAGE
ENGLISH
:EDIT C:ESC
8.
Press again to enter the edit mode.
Display indicates:
➥
EDITM010
LANGUAGE
ENGLISH
:EDIT:OKC:ESC
9.Set new value:
→
Press .
10. Accept value or cancel?
→
→
Accept value: Press .
Cancel process without accepting the value: Press C .
33
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Indications AC 01.1 Intrusive Modbus RTU
7.Indications
7.1Status indications in the display
The status indications in the display locally indicate the current operation states as
well as faults and warnings.
This section describes the indications for the operation states. Faults and warnings
are described in the <Fault indications and warning indications> chapter.
7.1.1Status indication S0/S6 - operation
Information
Operation mode display
Operation command/set-
point display
Valve position display
For actuators equipped with process controllers, status indication S6 is displayed
instead of status indication S0 in selector switch position REMO TE.The description
below applies to both indications (S0 and S6).
Line 1 indicates the current operation mode (LOCAL MODE, OFF, REMOTE MODE,
…).
LOCAL MODES0
OPEN
E2 100 %
RUNNING OPEN
Line 2 indicates currently incoming operation commands (OPEN, STOP, CLOSE)
or the setpoints E1 or E7 (for actuators equipped with positioner/process controller)
in % of the total travel.
LOCAL MODES0
OPEN
E2 100 %
RUNNING OPEN
Line 3 indicates the valve position in % of the travel.This indication is only available
if the actuator is equipped with a position transmitter.
End position/running in-
dication
LOCAL MODES0
OPEN
E2 100 %
RUNNING OPEN
0 % = Actuator is in end position CLOSED
100 % = Actuator is in end position OPEN
Line 4 indicates the current actuator status.
LOCAL MODES0
OPEN
E2 100 %
RUNNING OPEN
Description of indications in line 4:
RUNNING OPEN
Actuator runs logically OPEN (remains set during operation pauses).
RUNNING CLOSE
Actuator runs logically CLOSE (remains set during operation pauses).
OPEN POSITION
34
Page 35
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUIndications
End position OPEN reached.
CLOSED POSITION
End position CLOSED reached.
SETPOINT POSITION
Setpoint (modulating actuators only).
7.1.2Torque indication: edit
The torque value can be displayed in percent, Newtonmeter (Nm) or in Lbs/ft.
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
TORQUE INDICATION (M1317)
EDITM1317
TORQUE INDICATION
NEWTONMETER
:EDIT
↵
:OKC:ESC
Description of the parameter settings:
PERCENT
Indication of the nominal torque in percent
NEWTONMETER
Indication in Nm
LBS.FT.
Indication in Lbs/ft.
7.2Indication lights/LEDs
The indication lights/LEDs locally display the different operation states as optical
signals.The signals can be freely assigned.
Figure 38:Indication lights/LEDs on local controls
[1]Marking with symbols (standard)
[2]Marking with figures (option)
Table 7:Meaning of signals
LED 1 ( )
blinking
LED 5 ( )
blinking
Meaning of signalBehaviour (default)Indication light
Actuator is in end position CLOSEDilluminated
Running indication: Actuator runs in direction
CLOSE
Torque fault CLOSEilluminatedLED 2 (T)
Motor protection trippedilluminatedLED 3 (Th)
Torque fault OPENilluminatedLED 4 (T)
Actuator is in end position OPENilluminated
Running indication: Actuator runs in direction
OPEN
Bluetooth connection availableilluminatedLED 6 (BT) (option)
35
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Indications AC 01.1 Intrusive Modbus RTU
Information
The behaviour (blinking/illuminated) can be changed via the BLINKER (M1311)
parameter.
7.3Mechanical position indicator/running indication
— Option —
Mechanical position indicator:
●
Continuously indicates the valve position
(For complete travel from OPEN to CLOSED or vice versa, the indicator disc
[2] rotates by approximately 180° to 230°.)
●
Indicates whether the actuator is running (running indication)
●
Indicates that the end positions are reached (via indicator mark [3])
Figure 39:Mechanical position indicator
[1]Cover
[2]Indicator disc
[3]Mark
[4]Symbol for position OPEN
[5]Symbol for position CLOSED
36
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUSignals
8.Signals
8.1Signals via fieldbus
The feedback signals via Modbus RTU can be read using the appropriate Modbus
function codes.
For further information, please refer to the Manual (Device integration fieldbus).
8.2Feedback signals via output contacts (binary)
— (Option) —
Feedback signals via output contacts are only available if a parallel interface is
provided in addition to the fieldbus interface.
The output contacts can be used to indicate operation modes of the actuator or the
controls as binary signals.The signals can be freely assigned. Example:
Output contact open = no thermal fault
Output contact closed = thermal fault in actuator
The output contacts are denominated in the wiring diagram as follows:
●
Output contacts 1 to 5: DOUT1 to DOUT5
●
Alarm contacts: NC fault/NO ready
Signal assignment is made via the parameters:OUTPUT CONTACT 1 to OUTPUT
CONTACT 5 and ALARM CONTACT.
Alarm contact default value:
FAULT GROUP 3 = fault signal (includes: torque fault, thermal fault, phase failure
and internal faults)
Default values OUTPUT CONTACT 1 to OUTPUT CONTACT 5:
OUTPUT CONTACT 1 = CLOSED POSITION
OUTPUT CONTACT 2 = OPEN POSITION
OUTPUT CONTACT 3 = REMOTE SW. POSITION
OUTPUT CONTACT 4 = TORQUE FAULT (CLOSE)
OUTPUT CONTACT 5 = TORQUE FAULT (OPEN)
8.3Feedback signals (analogue)
— (Option) —
Analogue feedback signals are only available if the following conditions are met:
●
In addition to the fieldbus interface, the AUMATIC is equipped with a parallel
interface.
●
The actuator is equipped with a position transmitter (potentiometer or RWG).
Valve position
Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram:
ANOUT1 (position)
For further information to this topic, please refer to the Manual (Operation and setting).
37
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
9.Commissioning (basic settings)
1.Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch.When positioned to 0
(OFF), the actuator cannot be operated.The controls' power supply is
maintained.
2.Switch on the power supply.
Information:Please consider the heat-up time for ambient temperatures below
–20 °C.
3.Perform basic settings.
9.1Heat-up time for low temperature version
Please note that for low temperature versions, the controls require a heat-up time.
This heat-up time is applicable in case the actuator and the controls are not live and
have cooled down to ambient temperature. Under these conditions and after
connection to the voltage supply, the following heat-up times must be complied with
prior to commissioning:
For –40 °C = 30 min.
For –50 °C = 60 min.
For –60 °C = 100 min.
Figure 41:Sketch illustrating the heat-up time
[t]Heat-up time in minutes
Ambient temperature in °C
[ϑ]
9.2Type of seating: check/edit for end positions
Valve damage due to incorrect setting!
→
The torque must suit the valve.
→
Only change the setting with the consent of the valve manufacturer.
38
Limit seating
Torque seating
The limit switching is set in such a way that the actuator switches off at the desired
switching points.The torque switching acts as overload protection for the valve.
The torque switching is set to the desired tripping torque. After reaching the tripping
torque the actuator is turned off.
Page 39
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
The limit seating is used to signal that the limit switching will trip shortly before
reaching the set tripping torque. If this is not the case, one of the following fault
signals is displayed:TSO FAULTS or TSC FAULTS (menu S1).
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
SEATING MODE (M11)
VIEW (M110)
EDIT (M111)
OPEN POSITION (M11_0)
CLOSED POSITION (M11_1)
Default value:LIMIT
Step by step:
1.Set selector switch to position 0 (OFF).
2.
Press C and hold it down for approx. 3 seconds.
Display indicates:
➥
MAIN MENUM0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3.
Press .
Display indicates:
➥
MAIN MENUM1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4.
Press .
Display indicates:
➥
SETTINGSM11
SEATING MODE
TORQUE
LOCAL CONTROLS
5.
Press .
Display indicates:
➥
SEATING MODEM110
VIEW
EDIT
Use and to select between VIEW and EDIT.
39
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
6.View or edit?
Display seating mode: continue with 7.
Change seating mode: continue with 10.
7.
Display type of seating:
Press .
Display indicates:
➥
VIEWM1100
OPEN POSITION
CLOSED POSITION
VIEWM1101
OPEN POSITION
CLOSED POSITION
Use and to select between OPEN POSITION and CLOSED POSITION.
8.
Press .
Display indicates:
➥
Change seating mode:
VIEW
OPEN POSITION
LIMIT
C:ESC
VIEW
CLOSED POSITION
LIMIT
C:ESC
Use and to also select here between OPEN POSITION and CLOSED
POSITION.
9.
Return to the VIEW/EDIT menu:
→
Press C twice.
10.
Press .
Display indicates:
➥
SEATING MODEM111
VIEW
EDIT
40
11.
Press .
Display indicates:
➥
:EDIT :OKC:ESC
ENTER PASSWORD
0 * * *
Page 41
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
12. Enter password:
→
Press 4 x = 0000 (default factory password).
➥
EDITM1110
OPEN POSITION
CLOSED POSITION
EDITM1111
OPEN POSITION
CLOSED POSITION
Use and to select between OPEN POSITION and CLOSED POSITION.
13.
Press .
Display shows the set value:
➥
EDITM1110
OPEN POSITION
LIMIT
↵
:EDITC:ESC
EDITM1111
CLOSED POSITION
LIMIT
:EDITC:ESC
Use and to select between OPEN POSITION and CLOSED POSITION.
14.
Press again to enter the edit mode.
Display indicates:
➥
EDITM1110
OPEN POSITION
LIMIT
:EDIT :OKC:ESC
EDITM1111
CLOSED POSITION
LIMIT
:EDIT :OKC:ESC
15. Set new value:
→
Press .
41
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
16. Accept value or cancel?
→
→
Display indicates:
➥
Accept value: Press .
Cancel process without accepting the value: Press C .
EDITM1110
OPEN POSITION
LIMIT
:EDITC:ESC
AENDERNM1111
CLOSED POSITION
LIMIT
:EDITC:ESC
Use and to select between OPEN POSITION and CLOSED POSITION.
17. Return to status display:
→
Press C several times until S0 is displayed.
9.3Baud rate, parity and bus addres (slave addess): set
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
MODBUS 1 (M1F)
BAUDRATE (M1F11)
PARITY (M1F12)
SLAVEADDRESS (M1F14)
Press C and hold it down for approx. 3 seconds.
Display indicates:
➥
42
MAIN MENUM0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
3.
Press .
Display indicates:
➥
MAIN MENUM1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4.
Press .
Display indicates:
➥
SETTINGSM11
SEATING MODE
TORQUE
LOCAL CONTROLS
5.
Select MODBUS 1 (M1F): Press several times.
Display indicates:
➥
SETTINGSM1B
MONITOR TRIGGERS
POSITIONER ENABLED
MODBUS 1
Check settings (view):
6.
Press .
Display indicates:
➥
MODBUS 1M1F0
VIEW
EDIT
7.View or edit?
Check settings (view): continue with 8.
Change settings: continue with 11.
8.
Press .
Display indicates:
➥
MODBUS 1M1F01
BAUDRATE
PARITY
CONNECT-CONTROL TIME
9.
Use to select BAUDRATE, PARITY or SLAVEADDRESS and confirm selection with .
Display shows the selected value. Example SLAVEADDRESS:
➥
VIEW
SLAVEADDRESS
1
C:ESC
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
10.
Return to the VIEW/EDIT menu:
→
Press C twice.
11.
Change settings:
Press .
Display indicates:
➥
MODBUS 1M1F1
VIEW
EDIT
12.
Press .
Display indicates:
➥
ENTER PASSWORD
0 * * *
:EDIT :OKC:ESC
13. Enter password:
→
Press 4 x = 0000 (default factory password).
Display indicates:
➥
EDITM1F11
BAUDRATE
PARITY
CONNECT-CONTROL TIME
14.
Use to select BAUDRATE, PARITY or SLAVEADDRESS and confirm selection with .
Display shows the selected value. Example SLAVEADDRESS:
➥
EDITM1F14
SLAVEADDRESS
1
:EDITC:ESC
15.
Press again to enter the edit mode.
Display indicates:
➥
EDITM1F14
SLAVEADDRESS
1
:EDIT:OKC:ESC
44
16. Set new value:
→
Press .
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
17. Accept value or cancel?
→
→
Display indicates: Example SLAVEADDRESS:
➥
Accept value: Press .
Cancel process without accepting the value: Press C .
EDITM1F14
SLAVEADDRESS
1
:EDITC:ESC
18. Return to status display:
→
Press C several times until S0 is displayed.
Information:For component redundancy (option), the bus address for the 2nd
fieldbus interface can be set in the same way as the 1st field interface.The
menu for the second fieldbus interf ace has to be selected from the descriptions
Via the menu to parameter, e.g.MODBUS 2 instead MODBUS 1.
9.4Further parameters of the Modbus interface
Connection monitoring
time
Parameters for cable
redundancy
Parameter:CONNECT-CONTROL TIME (M1F_3)
Default value:3.0
This time should exceed the cycle time of the Modbus data transmission to all
connected devices. If no valid Modbus telegram was received within this time, the
“DATA EX” status is left and the failure behaviour or the change-over of the
communication channel is initiated, if applicable.
Parameters:
CABLE REDUNDANCY (M1F_5)
CHANNEL CHECK TIME (M1F_6)
Default values:
CABLE REDUNDANCY = OFF
CHANNEL CHECK TIME = 5.0 S
These parameters define the behaviour for cab le redundancy . For further information
to this topic, please refer to the Manual (Operation and setting).
9.5Switch compartment: open
The switch compartment must be opened to perform the following settings (options).
1.Loosen screws [2] and remove cover [1] from the switch compartment.
Figure 44:
45
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
2.If indicator disc [3] is available:
Remove indicator disc [3] using a spanner (as lever).
Information:T o a v oid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
Figure 45:
9.6Torque switching: set
Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
InformationThe torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!
→
The tripping torque must suit the valve.
→
Only change the setting with the consent of the valve manufacturer.
Figure 46:Torque switching heads
[1]Torque switching head black in direction CLOSE
[2]Torque switching head white in direction OPEN
[3]Lock screws
[4]Torque dials
1.Loosen both lock screws [3] at the indicator disc.
2.Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm).
3.Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm
9.7Limit switching: set
46
The torque switch setting is complete.
➥
Example:The figure above shows the following settings:
●
3.5 da Nm = 35 Nm for direction CLOSE
●
4.5 da Nm = 45 Nm for direction OPEN
The limit switching records the travel.When reaching the preset position, switches
are operated.
Page 47
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
Figure 47:Setting elements for limit switching
Black section:
[1]Setting spindle: End position CLOSED
[2]Pointer: End position CLOSED
[3]Mark: End position CLOSED is set
White section:
[4]Setting spindle: End position OPEN
[5]Pointer: End position OPEN
[6]Mark: End position OPEN is set
9.7.1End position CLOSED (black section): set
1.Engage manual operation.
2.Turn handwheel clockwise until valve is closed.
3.T urn handwheel by approximately half a turn (overrun) in the opposite direction.
4.Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]:While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5.If the pointer [2] is 90° from mark [3]: Continue turning slowly.
6.If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
The end position CLOSED setting is complete.
➥
7.If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.7.2End position OPEN (white section): set
1.Engage manual operation.
2.Turn handwheel counterclockwise until valve is open.
3.T urn handwheel by approximately half a turn (overrun) in the opposite direction.
4.Press down and turn setting spindle [4] with screw driver in direction of the
arrow and observe the pointer [5]:While a ratchet click is felt and heard, the
pointer [5] moves 90° every time.
5.If the pointer [5] is 90° from mark [6]: Continue turning slowly.
6.If the pointer [5] moves to mark [6]: Stop turning and release setting spindle.
The end position OPEN setting is complete.
➥
7.If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
47
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
9.8Intermediate positions: set
— Option —
Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 48:Setting elements for limit switching
Black section:
[1]Setting spindle: Running direction CLOSE
[2]Pointer: Running direction CLOSE
[3]Mark: Intermediate position CLOSED is set
White section:
[4]Setting spindle: Running direction OPEN
[5]Pointer: Running direction OPEN
[6]Mark: Intermediate position OPEN is set
InformationAfter 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for
1 – 5,000 turns/stroke), the intermediate switches release the contact.
9.8.1Running direction CLOSE (black section): set
1.Move valve in direction CLOSE to desired intermediate position.
2.If you override the tripping point inadvertently:Turn valve in opposite direction
and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
3.Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]:While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
4.If the pointer [2] is 90° from mark [3]: Continue turning slowly.
5.If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
The intermediate position setting in running direction CLOSE is complete.
➥
6.If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.8.2Running direction OPEN (white section): set
1.Move valve in direction OPEN to desired intermediate position.
2.If you override the tripping point inadvertently: Mov e v alv e in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
48
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
3.Press down and turn setting spindle [4] with screw driver in direction of the
arrow and observe the pointer [5]:While a ratchet click is felt and heard, the
pointer [5] moves 90° every time.
4.If the pointer [5] is 90° from mark [6]: Continue turning slowly.
5.If the pointer [5] moves to mark [6]: Stop turning and release setting spindle.
The intermediate position setting in running direction OPEN is complete.
➥
6.If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.9Test run
Perform test run only once all settings previously described have been performed.
9.9.1Direction of rotation: check
Valve damage due to incorrect direction of rotation!
→
If the direction of rotation is wrong, switch off immediately (press STOP).
→
Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→
Repeat test run.
1.Move actuator manually to intermediate position or to sufficient distance from
end position.
2.Set selector switch to position Local control (LOCAL).
3.Switch on actuator in running direction CLOSE and observe the direction of
rotation:
with indicator disc: step 4
without indicator disc: step 5 (hollow shaft)
→
Switch off before reaching the end position.
4.With indicator disc:
→
Observe direction of rotation.
The direction of rotation is correct, if actuator runs in direction
➥
CLOSE and indicator disc turns counterclockwise.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
5.Without the indicator disc:
→
Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
The direction of rotation is correct, if actuator runs in direction CLOSE and
➥
hollow shaft or stem turn clockwise.
Figure 51:Hollow shaft/stem
1.Set selector switch to position Local control (LOCAL).
2.Operate actuator using push buttons OPEN - STOP - CLOSE.
➥
-The yellow indication light/LED1 is illuminated in end position CLOSED
-The green indication light/LED5 is illuminated in end position OPEN
-The indication lights go out after travelling into opposite direction.
➥
-The actuator comes to a standstill before reaching the end position
-One of the red indication lights/LEDs is illuminated (torque fault), or the follo wing
3.If the end position setting is incorrect: Reset limit switching.
4.If the end position setting is correct and no options (e.g. potentiometer , position
The limit switching is set correctly if (default indication):
The limit switching is set incorrectly, if:
fault signals are displayed:
-
Status indication S0: FAULT IND.
-
Status indication S1: TORQUE FAULT (OPEN) or TORQUE FAULT
(CLOSE)
transmitter) are available: Close switch compartment.
9.9.3Reference operation position feedback: perform
For actuators with position feedback (RWG, potentiometer), a reference operation
has to be performed once the limit switching setting was changed to ensure that the
position feedback (0/4 – 20 mA) supplies correct values:
50
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
→
Operate actuator electrically (via the push buttons OPEN and CLOSE of the local
controls) once to the end position OPEN and once to the end position CLOSED .
If no reference operation is perf ormed after changing the limit switching, the feedbac k
signal via the bus is not correct.The bus signals the missing reference operation as
a warning.
9.10Potentiometer setting
— Option —
The potentiometer as travel sensor records the valve position.
InformationThis setting is only required if the potentiometer is directly wired to the customer
connection XK (refer to wiring diagram).
InformationDue to the ratio of the reduction gearing the complete resistance range/stroke is not
always passed.Therefore, external adjustment (setting potentiometer) must be provided.
Figure 53:View of control unit
[1]Potentiometer
1.Move valve to end position CLOSED.
2.Turn potentiometer [1] clockwise to the stop.
End position CLOSED corresponds to 0 %
➥
End position OPEN corresponds to 100 %
➥
3.Turn potentiometer [1] slightly in opposite direction.
4.Perform fine-tuning of the zero point at external setting potentiometer (f or remote
indication).
9.11Electronic position transmitter RWG: set
— Option —
The electronic position transmitter RWG records the valve position. On the basis of
the actual position value measured by the potentiometer (tra vel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.
Table 8:Technical data RWG 4020
Output current
Power supply
tion
Max. load
A
R
3- or 4-wire systemWiring
TP_ _4/ _ _ _KMSTerminal plan
0 – 20 mA, 4 – 20 mAI
V
B
24 V DC, ±15 % smoothedU
24 mA at 20 mA output currentIMax. current consump-
600 Ω
51
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Commissioning (basic settings) AC 01.1 Intrusive Modbus RTU
Figure 54:View of control unit
[1]Potentiometer (travel sensor)
[2]Potentiometer min. (0/4 mA)
[3]Potentiometer max. (20 mA)
[4]Measuring point (+) 0/4 – 20 mA
[5]Measuring point (–) 0/4 – 20 mA
1.Connect voltage to electronic position transmitter.
2.Move valve to end position CLOSED.
3.Connect ammeter for 0 – 20 mA to measuring points [4 and 5].
4.Turn potentiometer [1] clockwise to the stop.
5.Turn potentiometer [1] slightly in opposite direction.
6.Turn potentiometer [2] clockwise until output current starts to increase.
7.T urn potentiometer [2] in opposite direction until the follo wing v alue is reached:
-for 0 – 20 mA approx. 0.1 mA
-for 4 – 20 mA approx. 4.1 mA
This ensures that the signal remains above the dead and live zero point.
➥
8.Move valve to end position OPEN.
9.Set potentiometer [3] to end value 20 mA.
10. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
InformationIf the maximum value cannot be reached, the selection of the reduction gearing must
be checked. (The max. possible turns/stroke are indicated on the order-related
technical data sheet for the actuator.)
9.12Mechanical position indicator: set
— Option —
1.Place indicator disc on shaft.
2.Move valve to end position CLOSED.
3.
Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
4.Move actuator to end position OPEN.
52
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCommissioning (basic settings)
5.
Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
6.Move valve to end position CLOSED again.
7.Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
9.13Switch compartment: close
Danger of corrosion due to damage to paint finish!
→
Touch up damage to paint finish after work on the device.
1.Clean sealing faces of housing and cover.
2.Check whether O-ring [3] is in good condition, replace if damaged.
3.Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
4.Place cover [1] on switch compartment.
5.Fasten screws [2] evenly crosswise.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Corrective action AC 01.1 Intrusive Modbus RTU
10.Corrective action
10.1Faults during commissioning
Table 9:Faults during commissioning
RemedyPossible causesFault description
Mechanical position indicator
cannot be set.
Fault in end position
Actuator runs to end stop although the limit switches work
properly.
Position transmitter RWG
Measurement range 4 – 20 mA
or maximum value 20 mA cannot
be set.
Limit and/or torque switches do
not trip.
Push buttons do not react
The controls may not be operated
via the local controls.
Display indicates:RESTRIC-
TED or EMERGENCY STOP.
turns/stroke of the actuator.
The overrun was not considered when setting
the limit switching.
The overrun is generated by the inertia of
both the actuator and the valve and the dela y
time of the controls.
turns/stroke of the actuator.
Switch is defective or switch setting is incorrect.
RESTRICTED signifies that the local con-
trols of the AUMATIC have not been released
yet.
EMERGENCY STOP signifies that the
EMERGENCY STOP mode has been activated via the EMERGENCY STOP button (option),
Exchange reduction gearing.Reduction gearing is not suitable for
Determine overrun: Ov errun = trav el cov ered
from switching off until complete standstill.
Set limit switching again considering the
overrun (turn handwheel back by the amount
of the overrun).
Exchange reduction gearing.Reduction gearing is not suitable for
Check setting, if required, reset end positions.
→ Check switches and replace them, if requi-
red.
For RESTRICTED: A release must be initiated externally via bus or input signal. Refer
to parameter Enable LOCAL MODE.
For EMERGENCY STOP: Release EMERGENCY STOP button.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1.T urn test button [1] in direction of the TSC arrow:Torque switch CLOSED trips.
The indication light for torque fault CLOSED on the local controls is illuminated.
2.Press push button OPEN to reset the fault (indication light) by operating the
device in the opposite direction.
3.Turn test button [2] in direction of the TSO arrow:Torque switch OPEN trips.
The indication light for torque fault OPEN on the local controls is illuminated.
4.Press push button CLOSE to reset the fault (indication light) by operating the
device in the opposite direction.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1.Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2.Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
10.2Fault indications and warning indications
54
Faults interrupt or prevent the electrical actuator operation.
Warnings have no influence on the electrical actuator operation.They only serve
for information purposes.
Fault and warning indications are shown in the display.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCorrective action
10.2.1Status indication S0 - faults and warnings
Line 4 of status indication S0 displays faults and warnings.
LOCAL MODES0
OPEN
E2 100 %
FAULT IND.
Table 10:Description of the fault indications
RemedyDescriptionSignal
FAULT IND.
WARNING IND.
FAULT + WARNING
NOT READY IND.
FLT + NR
WRN + NR
FLT + WRN + NR
A fault has occurred.
A warning has occurred.
Faults as well as warnings have occurred.
The actuator cannot be operated from REMOTE.The actuator can only be operated via
the local controls.
Faults and the NOT READY IND. signal
have occurred.
Warnings and the NOT READY IND. signal have occurred.
Faults, warnings, and the NOT READY
IND. signal have occurred.
For further information, press and go to
status indication S1.
For further information, press and go to
status indication S2.
For further information, press and go to
status indication S1 (faults) or S2 (warnings).
For further information, press and go to
status indication S3 (cause for fault indications).
For further information, press and go to
status indication S1 or S3.
For further information, press and go to
status indication S2 or S3.
For further information, press and go to
status indications S1 to S3.
10.2.2Status indication S1 - faults
Faults are indicated within the status indication S1:
FAULT IND.S1
NO FAULT
Table 11:Description of the fault indications
NO FAULT
INTERNAL FAULT
No fault has occurred.
Internal fault has occurred.
TORQUE FAULT (CLOSE)
TORQUE FAULT (OPEN)
RemedyDescriptionSignal
For further information:
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is
displayed.
Go to diagnostic indication D2: Press
2.
twice.
Operation command in direction OPEN.Torque fault in direction CLOSE.
Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button Reset.
Or:
Perform reset command via fieldbus.
Operation command in direction CLOSE.Torque fault in direction OPEN.
Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button Reset.
Or:
Perform reset command via fieldbus.
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Corrective action AC 01.1 Intrusive Modbus RTU
RemedyDescriptionSignal
LOSS OF PHASE
THERMAL FAULT
CONFIGURATION FAULT
The controls configuration is incorrect.
Test/connect phases.One phase is missing.
Cool down, wait.Motor protection tripped.
If the fault indication display persists after
cooling down:
Set selector switch to position Local control
(LOCAL) or reset fault indication via push
button Reset.
Or:
Perform reset command via fieldbus.
Check fuse F4.
For further information:
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is
displayed.
Go to diagnostic indication D4: Press
2.
4 x.
10.2.3Status indication S2 - warnings
Faults are indicated within the status indication S2:
WARNING IND.S2
Table 12:Description of the warnings
NO WARNINGS
WARNING OPER. TIME
No warnings have occurred.
Preset running time for a travel betw een end
position OPEN and end position CLOSED
has been exceeded.
WARNING STARTS/RUN
ning time/h have been exceeded.
INTERNAL FEEDBACK
INTERNAL WARNING
FEEDBACK E2 LOSS
Position transmitter (potentiometer or RWG)
is not standardised.
Internal warnings have occurred.
Signal loss of position transmitter
SETPOINT E1 LOSS
NO WARNINGS
RemedyDescriptionSignal
Set the operating time (MONITOR TRIG-
GERS parameter) in accordance with the
actual operating time.
Check tripping behaviour of end position
switches.
Verify actuator mechanics.
Check modulating behaviour.Preset values for max. starts/h or max. runIncrease dead time.
Reduce number of setpoint changes.
Operate actuator into both end positions
(OPEN and CLOSED).
For further information:
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is
displayed.
Go to diagnostic indication D3: Press
2.
3 times.
Check position transmitter signal.
Go to group D0: Press C and hold it
1.
down until diagnostic indication D0 is
displayed.
Go to diagnostic indication D7, D8 or
2.
D9: Press either 7, 8 or 9 times.
Check position transmitter wiring.
Check POSITION E2 parameter.The
setting must correspond to the wiring diagram.
Check wiring.Signal loss of setpoint
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AC 01.1 Intrusive Modbus RTUCorrective action
RemedyDescriptionSignal
TORQUE E6 LOSS
I/O ANLOG IN1 LOSS
parallel interface (only for fieldbus/standard
interface combinations)
I/O ANLOG IN2 LOSS
parallel interface (only for fieldbus/standard
interface combinations)
P-FEEDBACK E4 LOSS
if PID controller is available and active)
FIBER OPTIC LOSS
topology only)
ANALOG IN1 BUS1 LOSS
ANALOG IN2 BUS1 LOSS
Check wiring.Signal loss of torque source
Check wiring.Signal loss of the analogue input 1 of the
Check wiring.Signal loss of the analogue input 2 of the
Check wiring.Signal loss of actual process value E4 (only
Check wiring.Signal loss of FO cable (for bus with FO loop
Check wiring.Signal loss of analogue input 1
Check wiring.Signal loss of analogue input 2
10.2.4Status indication S3 - causes for not ready remote
The causes for the NOT READY IND. fault signals (from status indication S0) are
displayed within status indication S3.
NOT READY IND.S3
READY
Table 13:Description of the fault indications
DescriptionSignal
READY
NOT REMOTE
EMERGENCY MODE
EXTERNAL CONTROLS
EMCY STOP ACTIVE
ACTUATOR LOCKED
Actuator can be operated from REMOTE.
Actuator cannot be operated from REMOTE as the selector switch is in position LOCAL
or OFF.
The EMERGENCY operation mode is active.
For combination fieldbus/standard interface function:
Operation via parallel interface.
The EMERGENCY STOP button has been operated.
Actuator locked (only set for special applications e.g. for by-pass function).
10.3Fuses
10.3.1Fuses within the actuator controls
Fuses F1 and F2 can be accessed after removing the cover [1] on the rear side.
Fuses F3, F4, and F5 are located on the power supply unit and can be accessed
after removing the electrical connection [2].
Hazardous voltage!
Risk of electric shock.
→
Disconnect device from the mains before opening.
57
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Corrective action AC 01.1 Intrusive Modbus RTU
Figure 59:Access to fuses
[1]Rear cover
[2]Electrical connection
F1/F2
F3
F4
F5
Primary fuses on power supply unit
AUMA Art. No.:F1/F2G fuses
6.3 x 32 mmSize
K002.2771 A T; 500 VReversing contactors
Power supply ≤ 500 V
K002.6652 A FF; 660 VReversing contactors
Power supply > 500 V
K001.18516 A FF; 500 VThyristor units for motor power up to 1.5 kW
K006.96530 A FF; 500 VThyristor units for motor power up to 3.0 kW
K002.2771 A T; 500 VThyristor units for motor power up to 5.5 kW
Internal 24 V DC supply
Internal 24 V AC supply (115 V AC) for:
●
Heater, switch compartment, reversing contactors control
●
PTC tripping device
●
for 115 V AC also control inputs OPEN - STOP - CLOSE
F4F3G fuse according to IEC 60127-2/III
5 x 20 mm5 x 20 mmSize
1.25 A T; 250 V1.0 A T; 250 VVoltage output (power supply unit) = 24 V
0.315 A T; 250 V1.0 A T; 250 VVoltage output (power supply unit) = 115 V
Automatic reset fuse as short-circuit protection for external 24 V DC supply for
customer (see wiring diagram)
InformationAfter fuse replacement, replace and fasten cover.
10.3.2Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high surface temper atures
at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding.The thermoswitch is tripped as soon as the max. permissible winding
temperature has been reached.
The actuator is switched off and the following signals are given:
●
LED 3 (thermal fault) on the local controls is illuminated.
●
Status indication S0: Operation mode OFF/LOCAL = FLT + NR
●
Status indication S0/S6: Operation mode REMOTE = FAULT IND.
●
Status indication S1: THERMAL FAULT
The motor has to cool down before the operation can be resumed. Depending on
the parameter setting, the fault signal is either automatically reset or the f ault signal
has to be acknowledged.
58
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCorrective action
The acknowledgement is made:
●
via the Reset push button in selector switch position LOCAL.
●
or with the reset command via fieldbus.
For further information to this topic, please refer to the Manual (Operation and setting).
59
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Servicing and maintenance AC 01.1 Intrusive Modbus RTU
11.Servicing and maintenance
Damage caused by inappropriate maintenance!
→
Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→
Only perform servicing and maintenance tasks when the device is switched off.
AUMA
Service & Support
AUMA off er extensiv e service such as servicing and maintenance as well as customer
product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com) .
11.1Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:
6 months after commissioning and then every year
●
Carry out visual inspection:
Cable entries, cable glands, b lanking plugs, etc. have to be checked for correct
tightness and sealing.
Respect torques according to manufacturer's details.
●
Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
●
When rarely operated: Perform test run.
●
For devices with output driv e A: Press in Lithium soap EP m ulti-purpose grease
on mineral oil base at the grease nipple with a grease gun.
●
Lubrication of the valve stem must be done separately.
Figure 60:Output drive type A
11.2Maintenance
Lubrication
60
[1]Output drive type A
[2]Grease nipple
Table 14:Grease quantities for bearing of output drive type A
A 16.2A 14.2A 10.2A 07.2Output drive
1)
For grease at density r = 0.9 kg/dm³1)
5321.5Quantity [g]
For enclosure protection IP 68
After continuous immersion:
●
Check actuator.
●
In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
●
In the factory, the gear housing is filled with grease.
Page 61
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUServicing and maintenance
●
Grease change is performed during maintenance
-Generally after 4 to 6 years for modulating duty.
-Generally after 6 to 8 years if operated frequently (open-close duty).
-Generally after 10 to 12 years if operated rarely (open-close duty).
●
We recommend exchanging the seals when changing the grease.
●
No additional lubrication of the gear housing is required during operation.
11.3Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time.The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
●
electronic scrap
●
various metals
●
plastics
●
greases and oils
The following generally applies:
●
Greases and oils are hazardous to water and must not be released into the
environment.
●
Arrange for controlled waste disposal of the disassemb led material or for separate recycling according to materials.
●
Observe the national regulations for waste disposal.
61
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Technical data AC 01.1 Intrusive Modbus RTU
12.Technical data
InformationThe following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com in
German and English (indication of commission number required).
12.1Features and functions of actuator
Type of duty
1)
Insulation class
Motor protection
Self-locking
Limit switching
Standard:
●
SA: Short-time duty S2 - 15 min
●
SAR: Intermittent duty S4 - 25 %
Options:
●
SA: Short-time duty S2 - 30 min
●
SAR: Intermittent duty S4 - 50 %
●
SAR: Intermittent duty S5 – 25 %
Refer to actuator name plateTorque range
Refer to actuator name plateOutput speed
Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034Motor
Standard: F, tropicalized
Option: PTC thermistors (according to DIN 44082)
Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill
while torque acts upon the output drive.
Counter gear mechanism for end positions CLOSED and OPEN
Turns per stroke: 1 to 500 (standard) or 1 to 5,000 (option)
Standard:
●
Single switches (1 NC and 1 NO; not galvanically isolated) for each end position
Options:
●
Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated
●
Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated
●
Intermediate position switch (DUO limit switching), adjustable for any position
Torque switching
logue (option)
(option)
Motor heater (option)
Manual operation
Valve attachment
Torque switching adjustable for directions OPEN and CLOSE
Standard:
Single switches (1 NC and 1 NO; not galvanically isolated) for each direction
Option:
Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated
Potentiometer or 0/4 – 20 mA (RWG)Position feedback signal, ana-
Continuous indication, adjustable indicator disc with symbols OPEN and CLOSEDMechanical position indicator
Blinker transmitter (standard for SA, option for SAR)Running indication
Voltages: 110 – 220 V AC, 220 – 240 V AC or 400 V AC
Power depending on the size 12.5 – 25 W
Manual drive for setting and emergency operation, handwheel does not rotate during electrical
operation.
Option: Handwheel lockable
AUMA plug/socket connector with screw-type connectionConnection to controls
Standard: B1 according to EN ISO 5210
Options:
A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drive types: AF, B3D, ED, DD, IB1, IB3
A with stem lubrication
62
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUTechnical data
For nominal voltage and 40 °C ambient temperature and an average load with running torque or modulating torque according to sepa-
1)
rate technical data.The type of duty must not be exceeded.
Technical data for limit and torque switches
2 x 106 startsMechanical lifetime
Silver plated contacts:
30 V AC/DCU min.
250 V AC/DCU max.
20 mAI min.
I max. AC current
I max. DC current
Gold plated contacts:
5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
5 VU min.
30 VU max.
4 mAI min.
400 mAI max.
Technical data for blinker transmitter
107 startsMechanical lifetime
Silver plated contacts:
10 V AC/DCU min.
250 V AC/DCU max.
I max. AC current
3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi ≈ 0.8)
0.25 A at 250 V (resistive load)I max. DC current
12.2Features and functions of actuator controls
Power supply, mains frequency
Current consumption
External supply of the electronics (option)
Switchgear
1) 2)
For mains voltage and mains frequency, refer to name plates at the controls and the motor
Permissible variation of the nominal voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Motor current consumption: Refer to motor name plate
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 650 mA
208 to 240 V AC = max. 325 mA
380 to 500 V AC = max. 190 mA
24 V DC +20 %/–15 %
Current consumption: Basic version approx. 200 mA, with options up to 500 mA
The controls are designed for the rated power of the motor, refer to motor name plateRated power
Category III according to IEC 60364-4–443Overvoltage category
Standard:
Reversing contactors (mechanically and electrically interlocked) f or motor power up to po wer
class A1
Options:
●
Reversing contactors (mechanically and electrically interlocked) for motor power up to
power class A2
●
Thyristor unit for mains voltage up to 500 V AC (recommended f or modulating actuators)
for AUMA power classes B1, B2 and B3
Via fieldbus interfaceControl
Via fieldbus interfaceOutput signals
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Technical data AC 01.1 Intrusive Modbus RTU
Fieldbus interface
Voltage output
Redundancy in loop structure
(option)
Standard:
Modbus RTU interface without additional inputs
Options:
Additional inputs.The following version are available:
●
4 free 24 V DC inputs (current consumption: approx. ca. 5 mA/input) and 2 free 0/4 – 20
mA inputs. Signal transmission is made via fieldbus interface.
●
24 V DC control inputs OPEN – CLOSE – EMERGENY, or alternatively OPEN – STOP
– CLOSE (current consumption: approx. 5 mA/input). Selection of control mode via 24
V DC BUS/REMOTE input
●
24 V DC control inputs OPEN - CLOSE (current consumption: approx. 5 mA/input) and
0/4 – 20 mA input for position setpoint (positioner). Selection of control mode via 24 V
DC inputs BUS/REMOTE and MODE
●
24 V DC (115 V AC as option) control inputs OPEN - STOP - CLOSE - EMERGENCY
(current consumption: approx. 5mA/input) and 0/4 – 20 mA input for position setpoint
(positioner)
Selection of control mode via 24 V DC (optional 115 V AC) B US/REMOTE and MODE
-
inputs
Status signals via 6 programmable output contacts, position feedback signal 0/4 –
-
20 mA
Standard:
Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs, galvanically isolated
from internal voltage supply
Option:
Auxiliary voltage 115 V AC, max. 30 mA to supply the control inputs3), galvanically isolated
from internal voltage supply
Additional redundant Modbus RTU interfaceComponent redundancy (option)
AUMATIC is equipped with an additional redundant Modbus interface to form a redundant
loop when combined with the SIMA Master Station
●
Max. number of actuators equipped with AUMATIC actuator controls per redundant loop:
247 units. Max. possible cable length between the actuators equipped with AUMATIC
actuator controls without external repeater: 1,200 m
●
Max. possible total cable length per redundant loop: approx. 290 km
Local controls
Standard:
●
Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
●
Push buttons OPEN - STOP - CLOSE - RESET
●
5 indication lights:
End position CLOSED and running indication CLOSE (yellow), torque fault CLOSE
-
(red), motor protection tripped (red), torque fault OPEN (red), end position and running
indication OPEN (green)
●
LC display, illuminated
●
Programming interface (infra-red)
Options:
●
Bluetooth programming interface is equipped with a class II Bluetooth chip with a range
of up to 10 m.The interface supports the Bluetooth protocol SPP (Serial Port Profile).
●
Enabling the local controls using selector switch LOCAL - OFF - REMOTE via fieldbus
This way, actuator operation via push buttons of local controls can be either enabled or
disabled.
●
Special colours for the 5 indication lights:
End position CLOSED (green), torque fault CLOSE (blue), torque f ault OPEN (yellow),
-
motor protection tripped (white), end position OPEN
●
Protection cover, lockable
●
Protection cover with indicator glass, lockable
64
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUTechnical data
Functions
Monitoring functions
Electronic name plate
Operating data logging
Motor protection evaluation
Standard:
●
Switch-off mode adjustable
Limit or torque seating for end position OPEN and end position CLOSED
-
●
Torque monitoring over the whole travel
●
Torque by-pass, adjustable up to 5 seconds (no torque monitoring during this time)
●
Phase failure monitoring4) with automatic phase correction
●
Running indication via indication lights/LEDs
●
Programmable behaviour in case of loss of bus communication
●
Positioner
-
-
-
-
Options:
●
Process controller, PID
-
-
-
-
-
●
Multiport valve function
-
●
Programmable monitoring of the max. number of starts, generates warning signal
●
Reaction monitoring for operation command (programmable from 1 to 15 seconds), ge-
5)
Position setpoint via fieldbus interface
Programmable behaviour on loss of signal
Automatic adaptation of the dead band (adaptive behaviour can be selected)
Change-over between open-close duty and modulating duty via fieldbus interface
6)
Process setpoint via fieldbus interface
Actual process value via 0/4 – 20 mA additional input
Programmable behaviour on loss of signal
Limitation of the control range
Change-over between open-close duty and modulating duty via fieldbus interface
7)
Direct approaching of up to 8 intermediate positions via fieldbus and local controls
nerates fault signal and results in switching off
●
Operating time monitoring (programmable from 4 to 1,800 seconds), generates warning
signal
●
Ordering data:
AUMATIC commission number, actuator commission number , KKS number (definition
-
system for power plants), valve number, plant number
●
Product data:
Product name, actuator works number, AUMATIC works number, logic software ver-
-
sion, logic hardware version, date of final test, wiring diagram, terminal plan
●
Project data:
Project name, 2 freely definable customer fields with a max. of 19 characters each
-
●
Service data:
Service telephone, Internet address, service text 1, service text 2
-
A resettable counter and a lifetime counter each for:
Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED , torque s witch trippings in end position OPEN, limit
switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor
protection trippings
Standard:
Monitoring of the motor temperature in combination with thermoswitches in the motor
Options:
●
Additional thermal overload relay in the controls in combination with thermoswitches within
the motor
●
PTC tripping device in combination with PTC thermistors in the motor
Electrical connection
Overvoltage protection (option)
Standard:
AUMA plug/socket connector (S) with screw-type connection and M-threads
Options:
●
Pg-threads, NPT-threads, G-threads, special threads
●
Gold-plated control contacts (pins and sockets)
●
Parking frame for wall mounting of the disconnected plug
●
Protection cover for plug compartment (when plug is removed)
Protection of the actuator and control electronics against overvoltages on the fieldbus cab les
of up to 4 kV
Refer to name plateWiring diagram
65
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Technical data AC 01.1 Intrusive Modbus RTU
The reversing contactors are designed for a lifetime of 2 million starts.1)
For the assignment of AUMA power classes, please refer to electrical data on actuator.2)
Not possible in combination with PTC tripping device3)
During an adjustable period (factory setting 10 seconds), faults in the supply voltage (e.g. voltage drops) will not lead to a fault signal.4)
Requires position transmitter in actuator5)
Requires position transmitter in actuator6)
Requires position transmitter in actuator7)
Further options for version with potentiometer or RWG in the actuator
Timer
Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be
programmed individually for the directions OPEN and CLOSE.
Intermediate positions
Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour programmable
12.3Modbus interface
Settings/programming the Modbus interface
Baud rate, parity and Modbus address are set via the display of the AUMATIC.Setting the Modbus interface
Commands and signals of the fieldbus interface
(command signals)
Process representation input
(feedback signals)
OPEN, STOP, CLOSE, position setpoint1), RESETProcess representation output
●
End position OPEN, CLOSED
●
Actual position value
●
Actual torque value
●
Selector switch in position LOCAL/REMOTE
●
Running indication4) (directional)
●
Torque switch OPEN, CLOSE
●
Limit switch OPEN, CLOSED
●
Manual operation by handwheel5) or via local controls
●
2 analogue and 4 digital customer inputs
2)
3)
Process representation input
(fault signals)
Behaviour on loss of communication
Requires position transmitter in actuator1)
Requires position transmitter in actuator2)
Requires magnetic limit and torque transmitter (MWG) in actuator3)
Requires position transmitter in actuator4)
Requires position transmitter in actuator5)
Requires position transmitter in actuator6)
General fieldbus interface data
Network topology
●
Motor protection tripped
●
Torque switch tripped in mid-travel
●
One phase missing
●
Loss of the analogue customer inputs
The behaviour of the actuator is programmable:
●
Stops in current position
●
Travel to end position OPEN or CLOSED
●
Travel to any intermediate position
6)
Modbus RTUCommunication protocol
●
Line (bus) structure
●
Active bus termination at both ends
●
Coupling and uncoupling of devices during operation without affecting other devices is
possible
Twisted, screened copper cable according to IEC 61158Transmission medium
EIA-485 (RS485)Fieldbus interface
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUTechnical data
General fieldbus interface data
●
Transmission speed/cable
length
Device types
Supported fieldbus functions
Baud rate and maximum cable length (segment length) without repeater:
between 300 and 38,400 bit/s: 1,200 m
●
Baud rate and possible cable length with repeater (total network cable length):
between 300 and 38,400 bit/s: approx. 10 km
Modbus slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators,
sensors
32 devices in each segment without repeater, with repeaters expandable to 247Number of devices
Polling between master and slaves (query response)Bus access
01 Read Coil Status
02 Read Input Status
03 Read Holding Registers
04 Read Input Registers
05 Force Single Coil
15 (0FHex) Force Multiple Coils
06 Preset Single Register
16 (10Hex) Preset Multiple Registers
07 Read Exception Status
17 (11Hex) Report Slave ID
08 Diagnostics:
●
00 00 Loopback
●
00 10 (0AHex) Clear Counters and Diagnostic Register
●
00 11 (0BHex) Return Bus Message Count
●
00 12 (0CHex) Return Bus Communication Error Count
●
00 13 (0DHex) Return Bus Exception Error Count
●
00 14 (0EHex) Return Slave Message Count
●
00 15 (0FHex) Return Slave No Response Count
12.4Service conditions
Enclosure protection according
to EN 60529
Corrosion protection
Installation altitude
Pollution degree
Ambient temperature
Any positionMounting position
Indoor and outdoor use permissibleUse
Standard:
●
IP 67 with AUMA 3-ph AC motor/1-ph AC motor
●
IP 55 with DC motor
For actual version, refer to actuator/controls name plate.
Standard:
KS: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration as well as for installation in occasionally or permanently aggressive atmosphere
with a moderate pollutant concentration (e.g. in wastew ater treatment plants, chemical industry)
Options:
●
KX: Suitable for installation in extremely aggressiv e atmospheres with high humidity and
high pollutant concentration
●
KX-G : same as KX, however aluminium-free version (outer parts)
Standard: ≤ 2,000 m above sea level
Option: > 2,000 m above sea level, please contact AUMA
Up to 100 % relative humidity over the entire permissible temperature rangeHumidity
Within controls: Pollution degree 2
Outside controls (when closed): Pollution degree 4
Standard: Paint based on polyurethane (powder coating)Finish coating
Standard: AUMA silver-grey (similar to RAL 7037)Colour
Standard:
●
–25 °C to +70 °C
For actual version, refer to actuator/controls name plate.
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Technical data AC 01.1 Intrusive Modbus RTU
Vibration resistance according
to IEC 60068-2-6
1 g, from 10 to 200 Hz
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Not valid in combination with gearboxes.
Lifetime
Open-close duty (operating cycles (OPEN - CLOSE - OPEN):
SA 07.1/07.5 – SA 10.1: 20,000
SA 14.1/14.5 – SA 16.1: 15,000
Modulating duty:
1)
SAR 07.1/07.5 – SAR 10.1: 5.0 million modulating steps
SAR 14.1/14.5 – SAR 16.1: 3.5 million modulating steps
Refer to separate technical dataWeight
The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy.To
1)
reach the longest possible maintenance and fault-free operating time, the n umber of starts per hour chosen should be as low as permissible for the process.
12.5Accessories
Wall bracket
1)
EMERGENCY STOP button
Cable length between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the
1)
potentiometer, an RWG has to be used.
Only in combination with reversing contactors and AUMATIC AC 01.1 in enclosure protection IP 67 or IP 682)
AUMATIC mounted separately from the actuator, including plug/socket connector . Connecting
cables on request. Recommended for high ambient temper atures, difficult access, or in case
of heavy vibration during service
2)
The control voltage of the rev ersing contactors is interrupted by operating the EMERGENCY
STOP button.
COM-AC. An interface cable is required for the standard infra-red programming interface.Programming software for PC
SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUSpare parts
13.Spare parts
13.1Multi-turn actuators SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Spare parts AC 01.1 Intrusive Modbus RTU
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. F ailure to use original spare parts voids the warranty and e xempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
Sub-assemblyWire harness for RWG566.3Sub-assemblyMotor (VD motor incl. no. 079.0)070.0
Sub-assemblySlip clutch for potentiometer/RWG567.1Sub-assemblyPlanetary gear for motor drive
SetSeal kit, smallS1Sub-assemblyPin for motor506.0
SetSeal kit, largeS2Sub-assemblyPlug cover507.0
079.0
080.0
(SA/SAR 07.1 – 14.1 for VD motor)
(SA/SAR 16.1 for AD90 motor)
554.0Pull rope005.4
558.0Sub-assemblyTorque lever017.0
559.0-1Gear segment018.0
559.0-2Sub-assemblyCrown wheel019.0
566.1Sub-assemblyWire for protective earth (pin)058.0
574.1Sub-assemblySocket for motor504.0
Sub-assemblyThreaded plug511.0
Sub-assemblyOutput drive form A (without stem nut)514.0
Sub-assemblyAxial needle roller bearing514.1
ness
wires (without impulse disc and insulation plate)
heads and switches
torque transmitter (MWG) for Non-intrusive version in combination with
AUMATIC integral controls
Switch for limit/torque switching560.1Sub-assemblyOutput drive wheel for limit switching023.0
Switch case560.2Sub-assemblyDrive wheel for limit switching024.0
clutch
Stem protection tube (without cap)568.1Sub-assemblyPlanetary gear for motor drive
Cap for stem protection tube568.2Sub-assemblyReduction gearing155.0
V-Seal568.3Sub-assemblyCover for switch compartment500.0
Change-over lever assy569.0Sub-assemblySocket carrier (complete with sockets)501.0
Change-over lever569.1Sub-assemb lyPin carrier without pins502.0
Notched pin569.2Sub-assemblySocket for controls503.0
Radial seal output drive A for ISO
flange
Stem nut type A575.1Sub-assemblyPin for controls505.0
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUSpare parts
13.2Actuator controls AUMATIC AC 01.1 with AUMA plug/socket connector (SD bus)
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Spare parts AC 01.1 Intrusive Modbus RTU
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. F ailure to use original spare parts voids the warranty and e xempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
TypeDesignationNo.
Sub-assemblyHousing001.0
Sub-assemblyLocal controls002.0
Local controls board002.3
Sub-assemblyPower supply006.0
Bus-Platine008.1
Sub-assemblyLogic board009.0
Relay board011.1
Bus connection board050.1
Sub-assemblyCover500.0
Sub-assemblySocket carrier (complete with sockets)501.0
Sub-assemblyPin carrier without pins502.0
Sub-assemblySocket for controls503.0
Sub-assemblySocket for motor504.0
Sub-assemblyPin for controls505.0
Sub-assemblyPin for motor506.0
Sub-assemblyElectrical connection for bus without connection board (050.0)507.0
Sub-assemblyFrame507.1
Sub-assemblySwitchgear508.0
Padlock509.1
SetFuse kit510.0
SetSeal kitS
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUCertificates
14.Certificates
14.1Declaration of Incorporation and EC Declaration of Conformity
73
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTU
74
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTU
75
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
Index AC 01.1 Intrusive Modbus RTU
I
Index
A
Accessories (electrical
connection)
Accessories for assembly15
Actuator operation from remote
Ambient temperature67
Applications5
Assembly11
DUO limit switching48
Declaration of Incorporation73
Direction of rotation49
Directives5
Display (indications)34
Disposal61
Double sealed27
E
EC Declaration of Conformity73
EMC17
Earth connection27
Electrical connection17
Electronic position transmitter51
Enclosure protection67
End position(s) reached display
End positions38
F
Fault indications and warning
indications
Feedback signals (analogue)37
LEDs35
Language in the display32
Limit switching46 , 50
Local control29
Local controls29
Low temperature version38
Lubrication60
M
Mains frequency18
Mains voltage18
Maintenance5 , 60 , 60
Manual operation28
Mechanical position indicator36 , 52
Menu navigation via push
buttons
Motor heater21
Motor operation29
N
Name plate8 , 18
Non-Intrusive9
O
Operation5 , 28
Operation command/setpoint
display
Operation mode display34
Output drive type A13
Output drive types B, B1, B2,
B3, B4, and E
P
Packaging10
Parity42
Parking frame26
Password entry32
Position indicator52
Position transmitter RWG51
Potentiometer51
Power supply17 , 18
Protection cover27
Protection on site17
Protective measures5
Push buttons31
Q
Qualification of staff5
30
34
12
76
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SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Control unit: electromechanic
AC 01.1 Intrusive Modbus RTUIndex
R
RWG51
Range of application5
Recycling61
Reference operation50
Remote actuator operation30
Running indication35 , 36
Running indication (in display)34
S
S0/S6 - operation34
Safety instructions5
Safety instructions/warnings5
Service60
Service conditions67
Servicing60
Short-circuit protection17
Signals37
Slave address42
Spare parts69
Standards5
Status indications (in the dis-
Technical data62
Technical data for switches63
Terminal plan17
Test run49
Torque indication35
Torque switching46
Transport10
Tripping torque38
Type and size8
Type of current18
Type of seating38