AUMA SA 07.1 - 16.1 User Manual

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Page 1

Electric multi-turn actuators

SA 07.1 – SA 30.1

SAR 07.1 – SAR 30.1

with actuator controls

AUMA MATIC AM 01.1 / AM 02.1

for flange type FA

Operation instructions

Page 2

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Scope of these instructions:

These instructions valid for multi-turn actuators of the type range SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with the actuator controls AM 01.1 / AM 02.1. These operation instructions are only valid for “clockwise closing”,

i.e. driven shaft turns clockwise to close the valve.

Table of contents Page

1. Safety instructions 4

1.1 Range of application 4

1.2 Electrical connection 4

1.3 Maintenance 4

1.4 Warnings and notes 4

2. Short description 5

3. Technical data 6

4. Additional information to the wiring diagram legend 9

5. Transport, storage and packaging 10

5.1 Transport 10

5.2 Storage 10

5.3 Packaging 11

6. Mounting to valve/ gearbox 12

7. Mounting positions of the local controls 14

8. Electrical connection 15

8.1 Connection with AUMA plug/ socket connector (S, SH, SE) 17

9. Manual operation 19

10. Operation and indications of the local controls 20

11. Opening the switch compartment 22

11.1 Removing the cover from the switch compartment 22

11.2 Pulling off the indicator disc (option) 22

12. Setting the limit switching 23

12.1 Setting end position CLOSED (black section) 23

12.2 Setting end position OPEN (white section) 23

12.3 Checking the limit switches 23

13. Setting the DUO limit switching (option) 24

13.1 Setting direction CLOSE (black section) 24

13.2 Setting direction OPEN (white section) 24

13.3 Checking the DUO limit switches 24

14. Setting the torque switching 25

14.1 Setting 25

14.2 Checking the torque switches 25

15. Test run 26

15.1 Checking the direction of rotation 26

15.2 Checking the setting of the limit switching 27

15.3 Checking the type of seating 27

15.4 Checking the PTC tripping device (option) 27

16. Setting the potentiometer (option) 29

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

Page

17. Setting the electronic position transmitter RWG (option) 30

17.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA 31

17.2 Setting 3- / 4- wire system 4 – 20 mA 32

18. Setting the mechanical position indicator (option) 33

19. Closing the switch compartment 33

20. Actuator controls AUMA MATIC 34

20.1 Functions of the diagnosis LEDs on the interface board (standard version) 34

20.2 Programming the logic board 35

20.3 EMERGENCY - OPEN and EMERGENCY - CLOSE signal (option) 36

21. Electronic positioner (option) 37

21.1 Technical data 37

21.2 Setting 37

21.2.1 Setting type of signal 39

21.2.2 Setting actuator behavior on loss of signal 40

21.3 Positioner adjustment for end position CLOSED (standard version) 41

21.4 Positioner adjustment for end position OPEN (standard version) 43

21.5 Setting the sensitivity 43

21.6 Positioner adjustment for end position OPEN (inverse operation) 45

21.7 Positioner adjustment end position CLOSED (inverse operation) 46

21.8 Positioner in Split Range version (option) 47

21.8.1 Split Range: description of functions 47

21.8.2 Programming 47

21.8.3 Positioner adjustment for Split Range 47

22. Timer (option) 49

22.1 Functions of the diagnosis LEDs (timer) 49

22.2 Setting start and end of stepping mode via DUO limit switching (option) 50

22.3 Setting ON and OFF times 51

23. Fuses 52

23.1 Fuses within the actuator controls 52

23.2 Motor protection 54

24. Enclosure protection IP 68 (option) 55

25. Maintenance 56

26. Lubrication 56

27. Disposal and recycling 56

28. Service 57

29. Spare parts list Multi-turn actuator SA(R) 07.1 – SA(R) 16.1 60

30. Spare parts list controls AUMA MATIC 62

Index 63

Addresses of AUMA offices and representatives 64

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

1. Safety instructions

1.1 Range of application

AUMA actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves and ball valves. For other applications, please consult us. The manufacturer is not liable for any possible damage resulting from use in other than the designated applications. Such risk lies entirely with the user. Observance of these operation instructions is considered as part of the controls’/ actuator’s designated use.

1.2 Electrical connection

During electrical operation, certain parts inevitably carry lethal voltages. Work on the electrical system or equipment must only be carried out by a skilled electrician themselves or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.

1.3 Maintenance

The maintenance instructions (refer to page 56) must be observed, otherwise a safe operation of the actuator is no longer guaranteed.

1.4 Warnings and notes

Failure to observe the warnings and notes may lead to serious injuries or damage. Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions. Correct transport, proper storage, mounting and installation, as well as careful commissioning are essential to ensure a trouble-free and safe operation. During operation, the multi-turn actuator warms up and surface temperatures > 140 °F may occur. Check the surface temperature prior to contact in order to avoid burns. The following references draw special attention to safety-relevant procedures in these operation instructions. Each is marked by the appropriate pictograph.

This pictograph means: Note!

“Note” marks activities or procedures which have major influence on the correct operation. Non-observance of these notes may lead to consequential damage.

This pictograph means: Electrostatically endangered parts!

If this pictograph is attached to a printed circuit board, it contains parts which may be damaged or destroyed by electrostatic discharges. If the boards need to be touched during setting, measurement, or for exchange, it must be assured that immediately before a discharge through contact with a grounded metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning!

“Warning” marks activities or procedures which, if not carried out correctly, can affect the safety of persons or material.

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

2. Short description

AUMA multi-turn actuators of the type range SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 are driven by an electric motor and controlled by the actuator controls AUMA MATIC AM 01.1/ AM 02.1, which is included in the scope of delivery. A handwheel is provided for manual operation.

The limitation of travel is realized via limit switches in both end positions. Torque seating is also possible in both end positions. The type of seating is determined by the valve manufacturer.

Both the multi-turn actuator and the controls have a modular design, i.e. they are designed in accordance with the principle of a modular construction system. This means that each actuator or each controls are individually manufactured and combined for a specific valve automation task. An order-specific commission number, printed on the name plate, is assigned to each actuator/ controls.

Commissioning

Please note that for low temperature versions (– 58 °F), the controls requires a heat-up time. This heat-up time is applicable in case the actuator and the controls are not live and have cooled down to ambient temperature. In case commissioning has to be performed under these conditions, the following heat-up times have to be observed:

60 min. at – 58 °F 80 min. at – 76 °F

Figure A: Heat-up time chart

t [min.]

0–14–4

–22

–40 –76

–58

ϑ [°F]

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

3. Technical data

Features and functions

Type of duty

Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 34

Insulation class Standard: F, tropicalized

Motor protection Standard: Thermoswitches (NC)

Self-locking Yes, for output speeds from 5.6 to 108 rpm Limit switching Counter gear mechanism for end positions CLOSED and OPEN

Torque switching Infinitely adjustable torque switching for direction OPEN and CLOSE

Position feedback signal, analogue (options)

Mechanical position indicator (option)

Running indication (option) Blinker transmitter Heater in switch compartment Standard: Resistance type heater with 5 W, 24 V DC

Motor heater (option) SA(R) 07.1 – 10.1: 12.5 W

Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.

Connection to controls AUMA plug/ socket connector with screw type connection Output drive types A, B1, B2, B3, B4 according to EN ISO 5210

Standard: SA Short time duty S2 - 15 min

SAR Intermittent duty S4 - 25 %

Option: SA Short time duty S2 - 30 min

SAR Intermittent duty S4 - 50 %

Intermittent duty S5 – 25 %

Option: Special motors

Option: H, tropicalized

Option: PTC thermistors (according to DIN 44082)

for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke) Standard: Tandem switch (2 NC and 2 NO) for each end position Options: Single switch (1 NC and 1 NO) for each end position,

switches galvanically isolated Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated Intermediate position switch (DUO limit switching), adjustable for any intermediate position

Standard: Single switch (1 NC and 1 NO) for each direction Options: Tandem switch (2 NC and 2 NO) for each direction, switches galvanically isolated

Potentiometer or 0/4 – 20 mA (RWG) For further details, see separate data sheet

Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED

Options: Self-regulating PTC heater, 5 – 20 W

24 – 48 V AC/DC, 110 – 250 V AC/DC or 380 – 400 V AC

SA(R) 14.1 – 16.1: 25 W SA(R) 25.1 – 30.1: 50 W

Option: Handwheel lockable

A, B, D, E according to DIN 3210 C according to DIN 3338 Special output drives: AF, AK, AG, IB1, IB3

Power supply, mains frequency and current consumption

External supply of the electronics (option)

Rated power Refer to motor name plate

Overvoltage category Category III

1) Based on 68 °F ambient temperature and at an average load with running torque according to Technical data SA or SAR

For mains voltage and mains frequency, refer to name plates at the controls and the motor Permissible variation of the nominal voltage: ± 10 %

Permissible variation of the mains frequency: ± 5 % Motor current consumption: Refer to motor name plate

Current consumption of the controls depending on the mains voltage: 100 to 120 V AC = max. 600 mA 208 to 240 V AC = max. 300 mA 380 to 500 V AC = max. 150 mA

24 V DC + 20 % / – 15 %, Observe current consumption of the controls

Note: The controls is designed for the rated power of the actuator

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

Switchgear Standard: Reversing contactors2)(mechanically and electrically interlocked)

for motor power up to 1.5 kW

Options: Reversing contactors

(mechanically and electrically interlocked) for nominal motor current up to 18 A (OPEN - CLOSE- duty) or 16 A (modulating duty)

Thyristor unit3)(recommended for modulating actuators) for motor power up to 1.5 kW, 500 V AC with internal fuses for motor power up to 5.5 kW, 500 V AC, external fuses required

Control Standard: Control inputs 115 V AC, OPEN - STOP - CLOSE (via opto-isolator,

with one common), current consumption: approx. 10 mA per input Observe min. duration of impulse for modulating actuators

Option: Control inputs 24 V DC, OPEN - STOP - CLOSE (via opto-isolator,

with one common), current consumption: approx. 15 mA per input

Output signals Standard: 5 output relays with gold-plated contacts:

4 potential-free NO contacts with one common:

max. 250 V AC, 0.5 A (resistive load) Standard configuration: End position OPEN, end position CLOSED, selector switch REMOTE, selector switch LOCAL 1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load) for collective fault signal Standard configuration: Torque fault, phase failure, motor protection tripped

Option: Signals in connection with positioner:

End position OPEN, end position CLOSED (requires tandem switch within actuator) Selector switch REMOTE, selector switch LOCAL via 2

level selector switch 1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load) for collective fault signal: Torque fault, phase failure, motor protection tripped

Voltage output Standard: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,3),

galvanically isolated from internal voltage supply

Option: Auxiliary voltage 24 V DC, max. 50 mA for supply of the control inputs,

galvanically isolated from internal voltage supply

Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)

Push buttons OPEN - STOP - CLOSE 3 indication lights:

End position CLOSED (red), collective fault signal (yellow), end position OPEN (green)

Option: Protection cover, lockable

Functions Standard: Switch-off mode adjustable

Limit or torque seating for end position OPEN and end position CLOSED Overload protection against excessive torques over the whole travel Excessive torque (torque fault) can be excluded from collective fault signal Phase failure monitoring with automatic phase correction Push-to-run operation or self-retaining in REMOTE Push-to-run operation or self-retaining in LOCAL Blinker transmitter signal of actuator can be switched on or off (option)

Options: Positioner

: Nominal position value via analogue input E1 = 0/4 – 20 mA Adjustable behavior on loss of signal Adjustable sensitivity (dead band) and pause time Split Range operation

Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitches

in the actuator motor

Options: Additional thermal overload relay in the controls in combination with thermoswitches

within the actuator PTC tripping device in combination with PTC thermistors in the actuator motor

Electrical connection Standard: AUMA plug/ socket connector with screw type connection

Options: Parking frame for wall mounting of the disconnected plug

Protection cover for plug compartment (when plug is removed)

2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles. If a higher number of switching cycles is to be expected, thyristor units with virtually unlimited lifetime should be used

3) Not possible in combination with PTC tripping device

4) Requires position transmitter (potentiometer or RWG) in actuator

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Threads for cable glands Standard: NPT-threads

Options: Pg-threads, G-threads

Wiring diagram Wiring diagram according to commission number included in delivery

Further options for version with RWG in the actuator

Position feedback (option)

Analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)

Service conditions

Enclosure protection according to EN 60 529

Standard: IP 67 Options: IP 68

IP 67-DS (Double Sealed) IP 68-DS (Double Sealed) (Double Sealed = additional protection of the interior of the housing

against ingress of dust and dirt when removing the plug)

Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plants

with a low pollutant concentration

Options: KS Suitable for installation in occasionally or permanently aggressive

atmosphere with a moderate pollutant concentration (e.g. in wastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmosphere

with high humidity and high pollutant concentration

KX-G Same as KX, however aluminium-free version (outer parts) Finish coating Standard: Two-component iron-mica combination Standard color Standard: AUMA silver-grey (similar to RAL 7037)

Option: Other colors are possible on request

Ambient temperature Standard: SA: – 25 °C to + 70 °C

SAR: – 25 °C to + 60 °C

Options: – 40 °C to + 60 °C/ – 40 to 140 °F, low temperature version

– 50 °C to + 60 °C/ – 75 to 140 °F, extreme low temperature version

incl. heating system

– 60 °C to + 60 °C/ – 75 to 140 °F, extreme low temperature version

incl. heating system

Vibration resistance according to IEC 60 068-2-6

1 g, from 10 Hz to 200 Hz Resistant to vibrations during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Applies to actuator with actuator controls, not valid in combination with gearboxes

Lifetime SA 07.1 – 10.1: 20,000 operations (OPEN - CLOSE - OPEN) with 30 turns per stroke

SA 14.1 – 16.1: 15,000 operations (OPEN - CLOSE - OPEN) with 30 turns per stroke SA 25.1 – 30.1: 10,000 operations (OPEN - CLOSE - OPEN) with 30 turns per stroke SAR 07.1 – 10.1: 5 million operations/ starts SAR 14.1 – 16.1: 3.5 million operations/ starts SAR 25.1 – 30.1: 2.5 million operations/ starts

Weight Multi-turn actuator: Refer to Technical data SA/ SAR

Actuator controls: Approx. 7 kg (including AUMA plug/ socket connector)

Accessories

Wall bracket

AUMA MATIC mounted separately from the actuator, including plug/ socket connector. Connecting cables on request. Recommended for high ambient temperatures, difficult access, or in case of heavy vibrations during service.

Further information

Reference documents Product description “Electric multi-turn actuators SA/ SAR”

Product description “Actuator controls AUMA MATIC” Dimension sheets SA/ SAR “...with integral controls AUMA MATIC” Technical data sheets AM 01.1/AM 02.1 Technical data sheets SA/ SAR Electrical data sheets SA/ SAR

5) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosure protection

IP 68, we recommend to use the double sealed terminal compartment DS. For special motors, the enclosure protection according to the name plate applies

6) The lifetime of modulating actuators depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the

longest possible maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process

7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWG has

to be used in the actuator

Page 9

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

4. Additional information to the wiring diagram legend

Information A:

A running indication is possible if blinker transmitter (S5) is installed (opening and closing of contacts). Direction CLOSE: Connections X Direction OPEN: Connections X Contacts remain closed in end position. When connected to an external PLC, the blinking signal can be switched off via the DIP-switches (table 4, page 35).

Information B:

The type of seating in the end positions is determined by the valve manufacturer. The setting is done at the programming switches S1-2 and S3-2 (see page 35). The tripping of a torque switch in an intermediate position switches off the actuator and causes a fault signal. The limit switches serve for signalization when switching off by torque seating. They need to be set so that the appropriate switch is tripped shortly before reaching the end position. If the torque switch trips before the limit switch, the actuator is switched off and a fault signal is generated. For further programming possibilities, e.g. self-retaining in operation mode REMOTE, see table 4, page 35.

6 - XK7

6 - XK8

Information D:

The following faults are registered and can be transmitted to the control room as a potential-free collective fault signal:

- Power failure

- Phase failure

- Motor protection tripped

- Torque switch tripped in mid-travel. This signal can be switched off on the logic board, see table 4, page 35.

Information E:

Input signals according to DIN 19 240. The nominal operation current of inputs X

2, XK3, and XK4 amounts to

10 – 15 mA. If the internal voltage 24 V DC is used for remote control, it must only be connected via potential-free contacts.

Information F:

In case of wrong phase sequence, the running direction is automatically adjusted. In case of a phase failure, the actuator stops. The fault is indicated at LED V14 on the interface board (see page 34). For collective fault signal, see information D.

Information G:

Potential-free contacts are available for signals. The internal control voltage (X

11 / + 24 V and XK5 / – 24V) must not be used for external lamps, relays,

etc.

Please note that this information only pertains to point to point drawings.

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

5. Transport, storage and packaging

5.1 Transport

For transport to place of installation, use sturdy packaging.

Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist.

If multi-turn actuator is mounted on valve, attach ropes or hooks for the purpose of lifting by hoist to valve and not to multi-turn actuator.

Fitting the handwheel:

For transport purposes, handwheels from a diameter of 400 mm are supplied separately.

Engage manual operation prior to mounting the handwheel! If the manual operation is not engaged, damage can occur at the change-over mechanism.

Engage manual operation (figure B-1): Manually lift the red change-over lever while slightly turning the shaft back and forth until manual operation engages. The manual operation is correctly engaged if the change-over lever can be lifted by approx. 85°.

Manual force is sufficient for operating the change-over lever. It is not necessary to use an extension. Excessive force may damage the change-over mechanism.

Install handwheel over the red change-over lever on to the shaft (figure B-1).

Release change-over lever (should snap back into initial position by spring action, figure B), if necessary, push it back manually.

Secure handwheel using the snapring supplied.

5.2 Storage

Figure B-1

85°

Store in well-ventilated, dry room.

Protect against floor dampness by storage on a shelf or on a wooden pallet.

Cover to protect against dust and dirt.

Apply suitable corrosion protection agent to uncoated surfaces. If multi-turn actuators are to be stored for a long time (more than 6 months), the following points must be observed additionally:

Prior to storage: Protect uncoated surfaces, in particular the output drive parts

and mounting surface, with long-term corrosion protection agent.

Check for corrosion approximately every 6 months. If first signs of corrosion

show, apply new corrosion protection.

Figure B-2

After mounting, connect actuator immediately to electrical system, so that the heater prevents condensation.

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

5.3 Packaging

Our products are protected by special packaging for the transport ex works. The packaging consists of environmentally friendly materials which can easily be separated and recycled. We use the following packaging materials: wood, cardboard, paper, and Polyurethane foam. For the disposal of the packaging material, we recommend recycling and collection centers.

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

6. Mounting to valve/ gearbox

Prior to mounting the multi-turn actuator must be checked for damage. Damaged parts must be replaced by original spare parts.

After mounting to valve/ gearbox, touch up any possible damage to paint finish.

The multi-turn actuator leaves the factory in position CLOSED (limit switch CLOSED tripped).

Check if mounting flange fits the valve/ gearbox.

Spigot at flanges should be loose fit!

The output drive types B1, B2, B3, or B4 (figure B-3) are delivered with bore and keyway (usually according to ISO 5210).

Figure B-3

Output drive type B1/B2

Plug sleeve

Output drive type B3/B4

Bore with keyway

For output drive type A (figure C-1), the internal thread of the stem nut must match the thread of the valve stem. If not ordered explicitly with thread, the stem nut is unbored or with pilot bore when delivered. For finish machining of stem nut, refer to next page.

Check whether bore and keyway match the input shaft of valve/ gearbox.

Thoroughly degrease mounting faces at multi-turn actuator and valve/ gear-

box.

Apply a small quantity of grease to input shaft of valve/gearbox.

Place actuator on valve/gearbox and fasten. Fasten bolts

(quality min. grade 5, refer to table 1) evenly crosswise.

Table 1: Standard dry fastening torque for bolts

UNC bolts – grade 5 TA(ft lbs.)

- 18 19

- 16 33

- 13 78

- 11 155

- 10 255

Conversion factor: 1 Nm corresponds to 1.3529 ft lbs.

Page 13

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

Finish machining of stem nut (output drive type A):

Figure C-1

Output drive type A

Stem nut

80.3

80.01/80.02

80.2

The output drive flange does not have to be removed from the actuator.

Remove spigot ring (80.2, figure C-1) from mounting flange.

Take off stem nut (80.3) together with thrust bearing (80.01) and thrust bearing races (80.02).

Remove thrust bearing and thrust bearing races from stem nut.

Drill and bore stem nut and cut thread. When fixing in the chuck, make sure stem nut runs true!

Clean the machined stem nut.

Apply Lithium soap EP multi-purpose grease to thrust bearing and races, then place them on stem nut.

Re-insert stem nut with thrust bearings into the mounting flange. Ensure that dogs are placed correctly in the slots of the hollow shaft.

Screw in spigot ring until it is firm against the shoulder.

Press Lithium soap EP multi-purpose grease on mineral oil base into the grease nipple with a grease gun (for quantities, please refer to table):

Table 2: Grease quantities for output drive type A

Output drive

Qty

1) For greases with a density ρ = 0.9 kg/dm³3; conversion factor: 1 oz corresponds to 28.35 g

Protection tube for rising valve stem

Seal thread with hemp, Teflon tape, or thread sealing material.

Screw protection tube (1) into thread (figure C-2) and tighten it firmly.

Push down the sealing (2) to the housing.

Check whether cap (3) is available and without damage.

Figure C-2: Protection tube for rising valve stem

A 07.2 A 10.2 A 14.2 A 16.2 A 25.2 A 30.2 A 35.2 A 40.2 A 48.2

1.5 g 2 g 3 g 5 g 10 g 14 g 20 g 25 g 30 g

Page 14

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

7. Mounting positions of the local controls

The mounting position of the local controls is designed according to the order. If, after mounting the actuator to the valve or the gearbox on site, the local controls is in an unfavorable position, the mounting position can easily be changed at a later date.

Four mounting positions are possible:

Figure D-1: Mounting position A

Actuator

Figure D-3: Mounting position C

Figure D-2: Mounting position B

Actuator

Figure D-4: Mounting position D

Actuator

Changing the mounting position

Disconnect actuator from the mains before opening.

Turn local controls by a maximum of 180°, rotate circuit board accordingly!

Ensure that the wires are neither twisted nor jammed.

Loosen 4 bolts and remove the local controls.

Turn local controls in one of the four positions and re-place on the actuator,

rotate circuit board accordingly.

Clean sealing faces of housing and cover.

Check whether O-ring is in good condition.

Replace cover on switch compartment and fasten bolts evenly crosswise.

Actuator

Page 15

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

8. Electrical connection

Work on the electrical system or equipment must only be carried out by a skilled electrician themselves or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.

Wiring diagram

The terminal plan applicable to the actuator is placed inside the terminal compartment, the operation instructions are attached to the handwheel in a weather-proof bag.

External fuse

For short-circuit protection and for protecting the actuator, fuses and disconnect switches have to be provided by the customer. The current values for sizing the switch can be derived from the current consumption of the motor plus the current consumption of the controls. Motor current consumption: Refer to name plate on motor (nominal current). Current consumption of the controls depending on the mains voltage: 100 to 120 V AC = max. 650 mA 208 to 240 V AC = max. 325 mA 380 to 500 V AC = max. 190 mA The maximum permissible fuse for controls with a rated power of 1.5 kW is 16 A (gL/ gG), and for controls with a rated power of 7.5 kW, the value amounts to 32 A (gL/ gG).

Cable installation in accordance with EMC

Signal and bus cables are susceptible to interference. Motor cables are interference sources.

Lay cables being susceptible to interference or sources of interference at the highest possible distance from each other.

The interference immunity of signal and bus cables increases if the cables are laid close to the ground potential.

If possible, avoid laying long cables and make sure that they are installed in areas being subject to low interference.

Avoid long parallel paths with cables being either susceptible to interference or interference sources.

For the connection of remote position transmitters (potentiometer, RWG), screened cables must be used.

Heater

As standard, the control unit of the actuator is equipped with a heater to prevent condensation within the actuator. Unless ordered otherwise, the heater is internally supplied. For external supply (option), the heater always has to be connected. Some actuators are optionally equipped with an additional motor heater. The motor heater is always externally supplied and has to be connected according to the wiring diagram.

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Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Actuator controls on wall bracket (accessory)

For version on wall bracket, please observe the following:

Figure E: AUMA MATIC on wall bracket

Connecting cables

to actuator

Versions with potentiometer in the actuator are not suitable. Instead of the

potentiometer, an RWG has to be used in the actuator

Permissible cable distance between actuator and AUMA MATIC amounts to a

maximum of 100 m.

Factory supplied cables for the connection between actuator and AUMA

MATIC on wall bracket can be obtained from AUMA on request.

In case non factory supplied cables are used, the following additionally has to

be observed:

Use suitable flexible and screened connecting cables.

Connect the wires in correct phase sequence.

Check the direction of rotation before switching on (see page 26)

Subsequent mounting of the actuator controls on the actuator

In case the actuator and the actuator controls have different commission numbers (refer to name plates), the designations of the terminal plan and the wiring diagram (KMS . . .) have to match for both devices.

Page 17

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

8.1 Connection with AUMA plug/ socket connector (S, SH, SE)

Figure F-1: Version SH (standard) Figure F-2: Version S Figure F-3: Version SE

Before mains connection

Check whether type of current, supply voltage, and frequency comply with motor data (refer to name plate at motor):

VD00 63-4/45 Art. No.: Z006.413 3 ~ 480V 60Hz

0.09 kW Y 0.60A

Current type/mains voltage/mains frequency

Opening the terminal compartment

Loosen bolts (1) and remove cover (figure G).

Loosen screws (2) and remove socket carrier from cover.

Insert cable glands suitable for connecting cables (The enclosure protection stated on the name plate is only ensured if suitable cable glands are used.).

NEMA 4X Thermal protection: Th Insulation class: F

Seal cable entries which are not used with suitable plugs.

Figure G: Opening the terminal compartment

Cover

(1)

Enclosure protection

Cable gland and screw plug in enclosure protection according to name plate

Socket carrier

(2)

Page 18

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Connecting the cables

Connect cables according to order-related wiring diagram.

Cross sections:

- Power terminals (U1, V1, W1, U2, V2, W2) and protective earth (symbol: ) max. 6 mm² flexible, max. 10 mm² solid

- Control contacts (1 to 50) = max. 2.5 mm²

All PE conductors have to be tightened firmly to the PE connection (symbol: ) using either ring lugs (flexible cables), or lugs (solid cables) (figure H).

Each time the PE connection has been disconnected, it has to be ensured that the PE conductors are firmly connected.

Figure H: PE connection

Closing the terminal compartment

Insert socket carrier into the cover and fasten with screws (2) (figure G).

Clean sealing faces at the cover and the housing.

Check whether O-ring is in good condition.

Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.

Replace cover and fasten bolts (1) evenly crosswise.

Fasten cable glands with the specified torque to ensure the required enclosure protection.

Parking frame, protection cover (accessories)

A special parking frame (figure J) for protection against touching the exposed contacts and against environmental influences is available. The open terminal compartment can be closed using a protective cover (not illustrated).

Screw

Washer

Circlip

Protective earth with ring lugs/lugs

PE connection

Socket carrier

Figure J: Parking frame (accessory)

Parking frame

Page 19

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

9. Manual operation

The actuator may be operated manually for purposes of setting and commis sioning and in case of motor failure or power failure. Manual operation is engaged by an internal change-over mechanism.

Engaging manual operation

Lift up change-over lever in the center of the handwheel to approx. 85°, while slightly turning the handwheel back and forth until manual operation engages (figure K-1).

Figure K-1

Manual force is sufficient for operating the change-over lever. It is not necessary to use an extension. Excessive force may damage the change-over mechanism.

Release change-over lever (should snap back into initial position by spring action, figure K), if necessary, push it back manually.

Figure K-2

Operating the change-over lever while the motor is running (figure L-1) can lead to increased wear at the change-over mechanism.

Figure L-1 Figure 13-2

Turn handwheel into desired direction (figure 13-2).

Disengaging manual operation

Manual operation is automatically disengaged when motor is started again. The handwheel does not rotate during motor operation.

Page 20

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

10. Operation and indications of the local controls

Figure M: Local controls

Push buttons

Selector switch

Indication lights

Position OFF (0):

- No remote control possible

- No local control possible

- Actuator remains ready for signalization signalization (the controls’ power supply is maintained)

III

Test

III

Test

Position Local control (I):

The actuator can be operated locally via the push buttons

OPEN - STOP - CLOSE.

Position Remote control (II):

The actuator can be controlled from remote, e.g. via the control room.

Position Test (III):

Test PTC tripping device (refer to page 27) Only available in combination with motor protection

III

(PTC thermistor).

Rese

Yellow indication light (fault) is illuminated.

Position Reset (III):

Reset fault signal (yellow indication light) after the motor pro tection has tripped (refer to page 54).

III

Only available in combination with motor protection

Rese

(PTC thermistor).

Page 21

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

Push buttons

If the selector switch is in position local control (I), use the push buttons OPEN STOP - CLOSE to operate the actuator locally.

OPEN: Actuator runs in direction OPEN

STOP: Actuator stops

CLOSE: Actuator runs in direction CLOSE

The operation commands OPEN - CLOSE can be used for control during push-to-run operation or in the self-retaining mode. In the push-to-run operation, the actuator runs as long as the push button is pressed. In the self-retaining mode, the actuator runs to the defined end position, unless another command has been received beforehand. For further information on the programming, refer to page 35.

Indication lights

The 3 indication lights give the following signals (standard indication).

Illuminated (red): Actuator is in end position OPEN

Collective fault signal (yellow)

Illuminated (green): Actuator is in end position CLOSED

Collective fault signal:

The collective fault signal (yellow indication light) will be activated if one of the following events occurs:

Torque fault, i.e. the set torque (page 25) was exceeded before reaching an end position.

Motor protection has tripped (refer to page 54), i.e. the motor is overheated.

A phase failure (for 3-phase AC motors) has occurred.

Test PTC tripping device

Indication lights are blinking:

If the actuator is equipped with a blinker, the indication lights can be used as running indication. If the blinker transmitter is active (page 35), the respective indication light blinks during operation.

Page 22

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

DSR

WDR

with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

11. Opening the switch compartment

To be able to carry out the following settings (up to and including clause 18.), the switch compartment must be opened and, if installed, the indicator disc must be removed.

These settings are only valid for “clockwise closing”, i.e. driven shaft turns clockwise to close the valve.

11.1 Removing the cover from the switch compartment

Loosen 4 bolts and take off the cover at the switch compartment (figure N-1 or figure N-2).

Figure N-1: Cover with

11.2 Pulling off the indicator disc (option)

If installed, pull off indicator disc (figure O). Open end wrench may be used as lever.

Figure O: Pulling off the indicator disc

indicator glass

Figure N-2: Cover without

indicator glass

Indicator disc

Page 23

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

12. Setting the limit switching

12.1 Setting end position CLOSED (black section)

Turn handwheel clockwise until valve is closed.

Turn handwheel back by approximately half a turn (overrun). During test run check overrun and, if necessary, correct setting of the limit switching.

Press down and turn setting spindle A (figure P-1) with a flat blade screw driver in direction of arrow, thereby observe pointer B. While a ratchet is felt and heard, the pointer B moves 90° every time. When pointer B is 90° from mark C, continue turning slowly. When pointer B has reached the mark C, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has rotated), continue turning the setting spindle in the same direction and repeat setting process.

Figure P-1: Control unit

12.2 Setting end position OPEN (white section)

Turn handwheel counterclockwise until valve is open.

Turn handwheel back by approximately ½ a turn (overrun).During test run check overrun and, if necessary, correct setting of the limit switching.

Press down and turn setting spindle D (figure P-1) with a flat blade screw driver in direction of arrow, thereby observe pointer E. While a ratchet is felt and heard, the pointer E moves 90° every time. When pointer E is 90° from mark F, continue turning slowly. When pointer E has reached the mark F, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has rotated), continue turning the setting spindle in the same direction and repeat setting process.

12.3 Checking the limit switches

The red test buttons T and P (figure P-1) are used for manual operation of the limit switches.

Turning T in direction of the arrow LSC (WSR) triggers limit switch CLOSED. The green indication light on the local controls is illuminated as long as the test button is pushed down.

Turning P in direction of the arrow LSO (WÖL) triggers limit switch OPEN. The yellow indication light (fault) on the local controls is illuminated.

The red indication light on the local controls is illuminated as long as the test button is pushed down.

Page 24

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

13. Setting the DUO limit switching (option)

Any application can be switched on or off via the two intermediate position switches.

For setting, the switching point (intermediate position) must be approached from the same direction as later during electrical operation.

13.1 Setting direction CLOSE (black section)

Move valve to desired intermediate position.

Press down and turn setting spindle G (figure P-2) with a flat blade screw driver in direction of arrow, while observing pointer H. While a ratchet is felt and heard, the pointer H moves 90° every time. When pointer H is 90° from mark C, continue turning slowly. When pointer H has reached the mark C, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has rotated), continue turning the setting spindle in the same direction and repeat setting process.

Figure P-2: Control unit

13.2 Setting direction OPEN (white section)

Move valve to desired intermediate position.

Press down and turn setting spindle K (figure P-2) with a flat blade screw driver in direction of arrow, while observing pointer L. While a ratchet is felt and heard, the pointer L moves 90° every time. When pointer L is 90° from mark F, continue turning slowly. When pointer L has reached the mark F, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has rotated), continue turning the setting spindle in the same direction and repeat setting process.

13.3 Checking the DUO limit switches

The red test buttons T and P (figure P-2) are used for manual operation of the DUO limit switches.

Turning T in direction of the arrow TSC (DSR) triggers DUO limit switch CLOSED. The torque switch CLOSED is actuated at the same time.

Turning P in direction of the arrow TSO (DÖL) triggers DUO limit switch OPEN. The torque switch OPEN is actuated at the same time.

After checking the switches, the fault (red indication light) has to be reset using the OPEN or CLOSE push buttons of the local controls for operation in the opposite direction.

Page 25

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

14. Setting the torque switching

14.1 Setting

The set torque must suit the valve!

This setting must only be changed with the consent of the valve manufacturer!

Figure Q: Torque switching heads

14.2 Checking the torque switches

Setting OPEN

Ft. Lbs

Setting CLOSED

Ft. Lbs

Loosen both lock screws O at the torque dial (figure Q).

Turn torque dial P to set it to the required torque. Example: Figure Q shows the following setting:

35 ft lbs for direction CLOSE 25 ft lbs for direction OPEN

Tighten lock screws O again

The torque switches can also be operated in manual operation.

The torque switching acts as overload protection over full travel, also when stopping in the end positions by limit switching.

The red test buttons T and P (figure P-1) are used for manual operation of the torque switches:

Turning T in direction of the arrow TSC (DSR) triggers torque switch CLOSED. The yellow indication light (fault) on the local controls is illuminated.

Turning P in direction of the arrow TSO (DÖL) triggers torque switch OPEN. The yellow indication light (fault) on the local controls is illuminated.

If a DUO limit switching (optional) is installed in the actuator, the intermediate position switches will be operated at the same time.

After checking the switches, the fault (yellow indication light) has to be reset using the OPEN or CLOSE push buttons of the local controls for operation in the opposite direction.

Page 26

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

15. Test run

15.1 Checking the direction of rotation

If provided, place indicator disc on shaft. The direction of rotation of the indicator disc (figure R-1) indicates the direction of rotation of the output drive.

If there is no indicator disc, the direction of rotation can also be observed on the hollow shaft. For this purpose, remove screw plug (no. 27) (figure R-2).

Figure R-1: Indicator disc

CLOSED

Move actuator manually to intermediate position or to sufficient distance from end position.

Set selector switch to local control (I) (figure S).

Figure S: Selector switch LOCAL

Switch on the voltage supply.

Press push button CLOSE (figure T-1) and observe the direction of rotation: If the indicator disc turns counterclockwise, the direction of rotation is correct.

OPEN

Figure R-2: Opening the hollow shaft

S1/S2

Figure T-1: Push button CLOSE Figure T-2: Push button STOP

If the direction of rotation is wrong, switch off immediately.

Afterwards, correct phase sequence in the connecting cable from the wall bracket to the actuator and repeat test run.

Page 27

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

15.2 Checking the setting of the limit switching

Set selector switch to position OFF (0) (figure U-1).

Figure U-1: Selector switch OFF

The controls’ power supply is maintained in position OFF.

Move actuator manually into both end positions of the valve.

Check if limit switching is set correctly for both end positions. Hereby observe that the appropriate switch is tripped in each end position and released again after the direction of rotation is changed. If this is not the case, the limit switching must be set again.

When limit switching is set correctly:

Set selector switch to local control (I) (figure S).

Perform test run at the local controls via push buttons OPEN - STOP CLOSE.

15.3 Checking the type of seating

The valve manufacturer states whether switching off in the end positions should be by limit switch (limit seating) or torque switch (torque seating).

For checking the setting, refer to page 35, subclause 20.2.

15.4 Checking the PTC tripping device (option)

Turn selector switch to position TEST (wiping) (figure U-2). If the PTC tripping device is working properly, the tripping of the motor protection is signaled via the collective fault signal (refer to wiring diagram) and via the fault indication light on the local controls.

Figure U-2: Selector switch TEST

Turn selector switch to position RESET (wiping) (figure U-3): The fault signal is reset if the device is working properly.

Figure U-3: Selector switch RESET

Page 28

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

In case the selector switch position TEST does not initiate a fault signal, the wir ing and the selector switch have to be checked by the AUMA service.

If no other options (clauses 16. to 18.) require setting:

Close switch compartment (see page 33, clause 19.).

Page 29

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

16. Setting the potentiometer (option)

— For remote indication —

Move valve to end position CLOSED.

Turn potentiometer (E2) clockwise to the stop. End position CLOSED corresponds to 0 %, end position OPEN to 100 %.

Turn potentiometer (E2) slightly back.

Due to the ratio of the reduction gearings for the position transmitter, the complete resistance range is not always utilized for the whole travel. Therefore, an external possibility for adjustment (setting potentiometer) must be provided.

Perform fine-tuning of the zero point at external setting potentiometer (for remote indication).

Figure V: Control unit

Page 30

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

17. Setting the electronic position transmitter RWG (option)

— For remote indication or external control —

After mounting the actuator on the valve, check setting and adjust, if necessary (refer to subclauses 17.1 or 17.2).

Table 3: Technical data RWG 4020

Terminal plans

Output current Power

supply Max. input

current Max. load

KMS TP_ _ 4 / _ _ _

3- or 4- wire system

0 – 20 mA, 4 – 20 mA 4 – 20 mA

24 V DC, ±15 %

smoothed

24 mA at 20 mA

output current

600 Ω (Uv - 14 V) / 20 mA

The position transmitter board (figure W) is located under the cover plate (figure Y).

KMS TP _ 4 _ / _ _ _ KMS TP _ 5 _ / _ _ _

2-wire system

14 V DC + (I x RB),

max. 30 V

20 mA

Figure W: Position transmitter board

Page 31

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

17.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA

Connect voltage to electronic position transmitter via AM.

Move valve to end position CLOSED.

Connect ammeter for 0 – 20 mA to measuring points (figure Y-1).

The circuit (external load) must be connected (observe max. load R (refer to wiring diagram) must be linked, otherwise no value can be measured.

Turn potentiometer (E2) clockwise to the stop.

Turn potentiometer (E2) back a little.

Figure Y-1

“0” (0/4 mA)

), or the appropriate poles at the terminals

“max.” (20 mA)

Cover plate

Meas.point (+) 0/4 – 20 mA

Turn potentiometer “0” clockwise until output current starts to increase.

Turn potentiometer “0” back until the following value is reached: for 3- or 4-wire system: approx. 0.1 mA for 2-wire system: approx. 4.1 mA. This ensures that the signal remains above the dead and live zero point.

Move valve to end position OPEN.

Set potentiometer “max.” to end value 20 mA.

Approach end position CLOSED again and check minimum value (0.1 mA or 4.1 mA). If necessary, correct the setting.

If the maximum value cannot be reached, the selection of the reduction gearing must be checked.

Meas.point (–) 0/4 – 20 mA

Page 32

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

17.2 Setting 3- / 4- wire system 4 – 20 mA

Connect voltage to electronic position transmitter via AM.

Move valve to end position CLOSED.

Connect ammeter for 0 – 20 mA to measuring points (figure Y-2).

The circuit (external load) must be connected (observe max. load R (refer to wiring diagram) must be linked, otherwise no value can be measured.

Turn potentiometer (E2) clockwise to the stop.

Turn potentiometer (E2) back a little.

Figure Y-2

“0” (0/4 mA)

), or the appropriate poles at the terminals

“max.” (20 mA)

Cover plate

Meas. point (+) 0/4 – 20 mA

Turn potentiometer “0” clockwise until output current starts to increase.

Turn back potentiometer “0” until a residual current of approx. 0.1 mA is reached.

Move valve to end position OPEN.

Set potentiometer “max.” to end value 16 mA.

Move valve to end position CLOSED.

Set potentiometer “0” from 0.1 mA to initial value 4 mA. This results in a simultaneous shift of the end value by 4 mA, so that the range is now 4 – 20 mA.

Approach both end positions again and check setting. If necessary, correct the setting.

If the maximum value cannot be reached, the selection of the reduction gearing must be checked.

Meas. point (–) 0/4 – 20 mA

Page 33

18. Setting the mechanical position indicator (option)

Place indicator disc on shaft.

Move valve to end position CLOSED.

Turn lower indicator disc (figure Z-1) until symbol CLOSED is in alignment with the mark on the cover (figure Z-2).

Move actuator to end position OPEN.

Hold lower indicator disc CLOSED in position and turn upper disc with symbol OPEN until it is in alignment with the mark on the cover.

Figure Z-1

Indicator disc

Indicator disc rotates approximately 180° to 230° at full travel from OPEN to CLOSED or vice versa. For this purpose, a suitable reduction gearing was installed in our factory. If the turns per stroke of the actuator are changed at a later date, the reduction gearing may have to be exchanged.

19. Closing the switch compartment

Figure Z-2

Mark

Clean sealing faces of housing and cover

Check whether O-ring is in good condition.

Apply a thin film of non-acidic grease to the sealing faces.

Replace cover on switch compartment and fasten bolts evenly crosswise.

Check the multi-turn actuator for damage to paint finish. If damage to paint-finish has occurred after mounting, it has to be touched up to avoid corrosion.

Page 34

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

20. Actuator controls AUMA MATIC

Figure AA: Positions of the boards within the controls

Cover

Timer board (option)

Cover plate Interface board

Logic boards

Positioner board (option)

20.1 Functions of the diagnosis LEDs on the interface board (standard version)

V14 is illuminated: Phase failure and/ or motor protection tripped.

In combination with motor protection (PTC thermistor) (option): Reset by selector switch position III at local controls

V15 is illuminated: Torque fault: Torque switch operated in mid-travel The LEDs STOP, CLOSE, OPEN indicate the available control commands (only in selector switch position REMOTE).

Figure AB: Cover plate on interface board

Page 35

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

20.2 Programming the logic board

Figure AC: Logic board A2

S2-2

The type of seating – limit or torque seating – (switch S1-2 and switch S3-2, fig ure AC) must be determined by the valve manufacturer.

Position 1:

Limit seating

in end position OPEN

Position 2:

Torque

S3-2

seating

in end position OPEN

Position 1:

Limit

S1-2

seating

in end position CLOSED

Position 2:

Torque seating

in end position CLOSED

Set desired programming according to table 4 at the switch S2-2.

Table 4

DIP switch S2-2

Self-retaining REMOTE

Push-to-run operation REMOTE

Self-retaining LOCAL

Push-to-run operation LOCAL

Blinker transmitter (option)

Torque fault: Torque switch tripping (in mid-travel) contained in collective fault signal

Direction CLOSE Direction OPEN

activated

included not included

Programming

(ON = pressed)

deactivated

Page 36

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

20.3 EMERGENCY - OPEN and EMERGENCY - CLOSE signal (option)

digit in wiring diagram MSP … C, D, or P)

When an EMERGENCY run command is given, the actuator operates the valve to the predetermined end position (effective in all three selector switch positions: LOCAL, OFF, REMOTE).

The input at terminal XK1 (refer to wiring diagram) must be connected to an NC contact (closed circuit principle).

If EMERGENCY - OPEN or EMERGENCY - CLOSE signal is generally not desired: Take off cover plate and disconnect links B1 (for EMERGENCY - CLOSE) and B2 (for EMERGENCY - OPEN).

Figure AD: Cover plate for EMERGENCY - OPEN or EMERGENCY - CLOSE option

Links:B1 (EMERGENCY-CLOSE)

B2 (EMERGENCY-OPEN)

LED for EMERGENCY run command

B2 B1

Page 37

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

21. Electronic positioner (option)

21.1 Technical data

Table 5: Technical data for positioner

Command signal (input signal E1, set value) 0/4 – 20 mA (option: 0 – 5 V) Feedback (input signal E2, actual value) 0 – 5 V (option: 0/4 – 20 mA) Sensitivity (dead band) ΔE (P9) Fine tuning “Sens” (P7)

(useful for output speeds < 16 rpm only; not possible with 1-phase AC motors)

Pause time “t-off ”(P10) 0.5 – 10 s Input resistance 250 Ohm Modulating duty with stepping mode (not required for modulating setting): Running time “t-on” (P8)

effective until error is ≤ 25 %; then set value is automatically reduced by 3.

21.2 Setting

The positioner in the actuator controls AUMA MATIC is programmed according to the purchase order details and is set together with the actuator prior to delivery. Due to peculiarities of the regulating system not known beforehand, a readjustment may become necessary. Before adjusting the positioner, the programming of the positioner should be checked.

0.5 % – 2.5 %

min. 0.25 %

0.5 – 15 s

Check programming of the logic board according to subclause 20.2.

The self-retaining REMOTE function (see table 4) must be switched off in conjunction with the positioner.

Take off cover plate (figure AE) and carry out required programming at positioner board (figure AF) according to tables 6 and 7.

Page 38

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Prior to setting, it must be ensured that the circuit for the position feedback E2 (see wiring diagram) is closed (measuring device or link). In case of missing signal E2, the LED (V10) “E1/E2 < 4 mA” (figure AE) is illuminated and the positioner shows no reaction.

Figure AE: Cover plate positioner

Label with signal indication (in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)

V10 (red)

P10

21.2.1 Setting type of signal

Figure AF: Positioner board A7

S2-7 S3-7

V28 V27 V18 V10

P10

E2{

P9 (ΔE) P7 (Sens) P3 (0) P4 (max)

Meas. points:

MP2(+) MP1(–)

S1-7

Measuring points: MP3(+)/MP4(–) for E1

The signal type (current/ voltage signal) of nominal value E1 and actual value E2 is set in the factory and marked with a label on the cover plate of the positioner (refer to figure AE). For split range version (page 38) and for versions with a setpoint E1 ≠ 0/4 – 20 mA, it is possible to change the type of signalling. For these versions, the positioner board is equipped with an additional switch S1-7.

Page 39

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

If the setting is subject to subsequent change, the marking also has to be changed. Furthermore, the wiring diagram indicated on the name plate of the actuator controls also changes (see page 61).

Table 6: Possible settings

Programming

Command signal

Setpoint E1

4 – 20 mA 0 – 20 mA

0 – 5 V

Feedback

Actual value E2

4 – 20 mA 0 – 20 mA

0 – 5 V

4 – 20 mA 0 – 20 mA

via DIP switch S1-7

(see figure AF)

0 – 5 V 0 – 5 V

0 – 10 V

0 – 10 V 0 – 5 V

1) Signals for internal feedback: 0/4 – 20 mA from electronic position transmitter or 0 – 5 V from precision potentiometer 5 k Ω

4 – 20 mA 0 – 20 mA

Page 40

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

21.2.2 Setting actuator behavior on loss of signal

In case of a loss of signal of nominal value E1 or actual value E2, the reaction of the actuator can be programmed via the switch S2-7. The complete range of choices, however, is only available with signals 4 – 20 mA.

The following reactions are possible:

Fail as is:

Actuator stops immediately and remains in this position.

Fail close

Actuator moves the valve to the end position CLOSED.

Fail open:

Actuator moves the valve to the end position OPEN.

Table 7: Possible settings

Behavior on loss of signal of Prerequisite

E1 E2

fail as is 4 – 20 mA 4 – 20 mA

fail close

Command signal

Setpoint E1

4 – 20 mA 4 – 20 mA

0 – 20 mA 0 – 5 V

Feedback

Actual value E2

4 – 20 mA

Programming

via DIP switch S2-7

(see figure AF)

4 – 20 mA 4 – 20 mA

fail open

4 – 20 mA

fail as is fail open 4 – 20 mA 0 – 5 V

4 – 20 mA 0 – 20 mA

fail close fail open

fail close fail as is

1) During loss of signal, signals from 0 – 20 mA and 0 – 5 V may be misinterpreted since E1 or E2 (without any fault) can also be < 4 mA (end position CLOSED = 0 mA or 0 V) when working properly.

2) Signals for internal feedback: 0/4 – 20 mA from electronic position transmitter or 0 – 5 V from precision potentiometer 5 k Ω

0 – 20 mA 4 – 20 mA

0 – 20 mA 0 – 5 V 0 – 10 V

0 – 20 mA 4 – 20 mA

0 – 10 V 4 – 20 mA

0 – 20 mA 0 – 5 V

0 – 5 V

0 – 20 mA 0 – 5 V

Page 41

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

21.3 Positioner adjustment for end position CLOSED (standard version)

Before beginning the setting of the positioner, it has to be ensured that the limit and torque switching of the actuator as well as the feedback have been set (clauses 16. and 17.).

Set selector switch (local controls) to position LOCAL.

Move multi-turn actuator by pressing push button to end position CLOSED.

Supply nominal value E1 of 0 or 4 mA (see wiring diagram).

Turn potentiometer “t-off” (P10) counterclockwise to the stop (figure AG).

Missing signals E1/ E2 or wrong polarity are indicated by LED (V10) “E1/E2 < 4 mA" (figures AE or AG)

Connect voltmeter to measuring points MP3 and MP4 (figure AG) for measuring the nominal value (0 – 5 V). For a nominal value E1 of 0 mA, the voltmeter shows 0 V. For a nominal value E1 of 4 mA, the voltmeter shows 1 V. In case nominal value (0 V or 1 V) is not correct: Correct nominal value signal from control room.

Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value signal. For an actual value E2 of 0 V, the voltmeter shows 0 V. For an actual value E2 of 5 V, the voltmeter shows 1 V. If measured value is not correct: Adjust position feedback according to clause 16. and 17. and repeat “positioner adjustment”.

Table 8

Possible LED display:

(refer to figures AG and AH)

the LEDs are not illuminated

LED (V28 green) is illuminated

LED (V27 yellow) is illuminated

Required setting in end position CLOSED:

(refer to figures AG and AH) Turn potentiometer “0” (P3) slowly clockwise until

LED (V27 yellow) is illuminated Turn potentiometer “0” (P3) slowly clockwise until

LED (V28 green) is no longer illuminated and

Then

LED (V27 yellow) is illuminated Turn potentiometer “0” (P3) counterclockwise until

LED (V27 yellow) is no longer illuminated. Then turn potentiometer “0” (P3) slightly clockwise until LED (V27 yellow) is illuminated

Page 42

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Figure AG: Positioner board A7

S2-7 S3-7

V28 V27 V18 V10

P10

E2{

P9 (ΔE) P7 (Sens) P3 (0) P4 (max)

Meas. points:

MP4(–) MP3(+) MP2(+) MP1(–)

S1-7

Measuring points: MP3(+)/MP4(–) for E1

Page 43

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

21.4 Positioner adjustment for end position OPEN (standard version)

Run multi-turn actuator by pressing push button (local controls) to end posi tion OPEN.

Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value E2: When position feedback is set correctly, the voltmeter shows approx. 5 V. If measured value is not correct: Adjust position feedback according to clause 16. and 17. and repeat “positioner adjustment”.

Connect max. command signal (nominal value E1) = 20 mA.

Connect voltmeter to measuring points MP4 and MP3 for measuring the nominal value E1: For a nominal value of 20 mA, the voltmeter shows 5 V. If measured value is not 5 V: Check the externally supplied command signal E1.

Table 9

LED display:

(refer to figures AG and AH)

the LEDs are not illuminated

LED (V28 green)

is illuminated

LED (V27 yellow) is illuminated

Required setting in end position OPEN:

(refer to figures AG and AH) Turn potentiometer “max.” (P4) slowly counterclockwise until

LED (V28 green) is illuminated Turn potentiometer “max” (P4) clockwise until LED (V28 green)

is no longer illuminated.

Then

Then turn potentiometer “max” (P4) slowly counterclockwise until LED (V28 green) is illuminated

Turn potentiometer “max” (P4) slowly counterclockwise until LED (V27 yellow) is no longer illuminated and LED (V28 green) is illuminated

21.5 Setting the sensitivity

Set selector switch at the local controls to position REMOTE.

Set command signal E1 according to label on cover plate (see figure AH). The sensitivity (ΔE / dead band) is set to maximum value (2.5 %) in the factory.

The deadband can be increased by turning the potentiometer ΔE (P9) clockwise. Left stop = small dead band (= high sensitivity). For a precise setting of the dead band, a set point device with setting options in the 0.1 mA range is required.

A better sensitivity (ΔE eter P7 (sens) clockwise.

When setting E, the following must be observed: If the number of starts is too high, this will lead to unnecessary wear at the valve and actuator. Therefore the maximum possible dead band acceptable for the process must be set.

To prevent exceeding the max. permissible number of starts (refer to Technical data sheets for modulating actuators) in extreme cases, a pause time between

0.5 s (left stop) and 10s (right stop) may be set with the potentiometer “t-off” (P10).

= 0.25 %) can be achieved by turning the potentiom-

min

Page 44

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Figure AH: Cover plate for positioner

Label with signal indication (in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)

V28 (green) V27 (yellow) V18 (red) V10 (red)

P10

Figure AI: Cover plate for positioner A7

P9 (ΔE) P7 (Sens) P3 (0) P4 (max)

Meas. points:

MP2(+)

E2{

MP1(–)

S1-7

Measuring points: MP3(+)/MP4(–) for E1

S2-7 S3-7

V28 V27 V18 V10

P10

Page 45

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

21.6 Positioner adjustment for end position OPEN (inverse operation)

In standard version the maximum input signal (E1 = 20 mA) results in operation to end position OPEN.

By switching the code switch S3-7 (figure AJ) to position “1”, an inversion of this signal definition (inverse operation) can be achieved.

In case an RWG (option) is installed, the connections 7 (red) and 5 (black) on the positioner board (figure W) of the actuator have to be exchanged.

In case a potentiometer is installed, (option) the connections 21 (red) and 22 (black) at XA (connection for actuator) must be interchanged.

Before beginning the setting of the positioner, it has to be ensured that the limit and torque switching of the actuator as well as the feedback have been set (clauses 16. and 17.).

Set selector switch (local controls) to position LOCAL.

Run actuator with push button to end position OPEN .

Supply nominal value E1 of 0 or 4 mA (see wiring diagram).

Turn potentiometer “t-off” (P10) counterclockwise to the stop (figure AJ).

Table 10

Possible LED display:

(refer to figures AH and AJ)

the LEDs are not illuminated

LED (V27 yellow) is illuminated

LED (V28 green) is illuminated

Missing signals E1/ E2 or wrong polarity are indicated by LED (V10) “E1/E2 < 4 mA" (figures AH or AJ)

Connect voltmeter to measuring points MP3 and MP4 (figure AJ) for measuring the nominal value (0 – 5 V). For a nominal value E1 of 0 mA, the voltmeter shows 0 V. For a nominal value E1 of 4 mA, the voltmeter shows 1 V. In case nominal value (0 V or 1 V) is not correct: Correct nominal value signal in control room.

Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value signal. For an actual value E2 of 0 V, the voltmeter shows 0 V. For an actual value E2 of 5 V, the voltmeter shows 1 V. Adjust position feedback according to clause 16. and 17. and repeat “positioner adjustment”.

Required setting in end position OPEN:

(refer to figures AH and AJ) Turn potentiometer “0” (P3) slowly clockwise until

LED (V28 green) is illuminated Turn potentiometer “0” (P3) slowly clockwise until

LED (V27 yellow) is no longer illuminated and

Then

LED (V28 green) is illuminated Turn potentiometer “0” (P3) counterclockwise until

LED (V28 green) is no longer illuminated. Then turn potentiometer “0” (P3) slowly clockwise until LED (V27 yellow) is illuminated

Page 46

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

21.7 Positioner adjustment end position CLOSED (inverse operation)

Run actuator with push button (local controls) to end position CLOSED.

Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value E2: When position feedback is set correctly, the voltmeter shows 5 V. If measured value is not correct: Adjust position feedback according to clauses 16. and 17. and repeat “positioner adjustment”.

Connect max. command signal (nominal value E1) = 20 mA.

Table 11

LED display:

(refer to figures AH and AJ)

the LEDs are not illuminated

LED (V27 yellow)

is illuminated

LED (V28 green) is illuminated

Required setting in end position CLOSED:

(refer to figures AH and AJ) Turn potentiometer “max” (P4) slowly counterclockwise until

LED (V27 yellow) is illuminated Turn potentiometer “max” (P4) clockwise until LED (V27 yellow)

is no longer illuminated.

Then

Then turn potentiometer “max” (P4) slowly counterclockwise until LED (V27 yellow) is illuminated.

Turn potentiometer “max” (P4) slowly counterclockwise until the LED (V28 green) is no longer illuminated and LED (V27 yellow) is illuminated.

Figure AJ: Positioner board A7

P9 (ΔE) P7 (Sens) P3 (0) P4 (max)

Meas. points:

MP2(+) MP1(–)

S1-7

Measuring points: MP3(+)/MP4(–) for E1

S2-7 S3-7

V28 V27 V18 V10

P10

Page 47

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

21.8 Positioner in Split Range version (option)

For Split Range, a modified version of the positioner is used. The standard ver sion is not suitable for Split Range operation. Split Range operation is only possible with the position transmitter RWG.

21.8.1 Split Range: description of functions

In Split Range operation, a setpoint is shared by up to four positioners. A typical example is a pipeline with a bypass. The actuator mounted on the bypass reacts in the lower range (0 – 10 mA), the actuator on the main valve in the upper range (10 – 20 mA). Other values such as 4 – 12 mA and 12 – 20 mA can also be set.

21.8.2 Programming

DIP 5 at code switch S1-7 must always be in position ON for Split Range version.

Table 12: Possible settings for Split Range operation

Command signal

Setpoint E1

4 – 12/12 – 20 mA 0 – 10/10 – 20 mA

1) Signals for internal feedback: 0/4 – 20 mA from electronic position transmitter

Feedback

Actual value E2

4 – 20 mA 0 – 20 mA

0 – 5 V

Programming

via DIP switch S1-7

(see figure AK)

The further programming of the positioner via the code switch S2-7 can be made in the same way as during normal operation.

21.8.3 Positioner adjustment for Split Range (see also example further down the page)

Supply the specified minimum command signal (nominal value E1) for the positioner and check by measuring with voltmeter at the measuring points MP3 and MP4 (figure AK).

Connect voltmeter between measuring point M3 and measuring point MP1. Calculate setting value: Initial value = E 1 Set initial value with potentiometer P5.

Supply specified maximum command signal (nominal value E1) and check by measuring at the measuring points MP3 and MP4.

Connect voltmeter between measuring point M9 and measuring point MP1. Set potentiometer P6 to 5 V.

Supply input signal E1 from minimum to maximum value and check the set range0–5VatmeasuringpointM9.Ifnecessary,readjust with P5 or P6.

Apply the same procedure to the second actuator’s positioner and set accord ing to the specified nominal values E1.

After setting the Split Range operation, perform further readjustment as described on page 41.

[in Ampere] x 250 Ohm

min

Page 48

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Figure AK: Positioner board A7, Split Range version

P9 (ΔE) P7 (Sens) P3 (0) P4 (max)

P6 P5

S2-7

S3-7

Meas.points

{

E2{

S1-7

Example: Two actuators are to be operated in Split Range version. Actuator 1 must be in position CLOSED with a nominal value signal E1 of 0 mA and in position OPEN with a signal of 10 mA. Actuator 2 must be in position CLOSED with a nominal value signal of 10 mA and in position OPEN with a signal of 20 mA.

Positioner actuator 1: Supply E1 = 0 mA, set with P5 = 0 V at M3 (measured against MP1), supply E1 = 10 mA, set with P6 = 5V at M9 (measured against MP1).

Positioner actuator 2: Supply E1 = 10 mA, set with P5 = 0 V at M3 (measured against MP1), supply E1 = 20 mA, set with P6 = 5V at M9 (measured against MP1).

Perform adjustments and settings for E2, etc. Afterwards the nominal value E1 can be transmitted through both actuators (connected in series). When operating within range E1 = 0 – 10 mA, actuator 1 moves, actuator 2 remains in end position CLOSED. When operating within range E1 = 10 – 20 mA, actuator 2 moves, actuator 1 remains in end position OPEN.

V28 (green) V27 (yellow)

V18 (red) V10 (red)

P10

Page 49

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

22. Timer (option)

The timer board is used to increase the operating time for the entire or any por tion of the valve travel.

Example:

In order to avoid water hammer in long pipelines, stepping mode can be chosen for any part of the travel.

The timer is installed in the actuator controls AUMA MATIC instead of the interface board.

Electronic timer is not possible in combination with positioner.

22.1 Functions of the diagnosis LEDs (timer)

Figure AL: Cover plate for timer A1.6

V14 is illuminated: Phase failure and/ or motor protection tripped.

For version with PTC thermistor: reset by selector switch position III at local controls.

V15 is illuminated: Torque fault: Tripping torque was exceeded before

reaching the end position. V21 is illuminated: Stepping mode in direction CLOSE is switched on. V22 is illuminated: Stepping mode in direction OPEN is switched on.

Page 50

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

22.2 Setting start and end of stepping mode via DUO limit switching (option)

Start and end of stepping mode can also be set via external switches (use potential-free contacts).

Direction OPEN, first normal operation then stepping mode

Run valve in direction OPEN to the desired start of stepping mode.

Press down and turn setting spindle K (figure AM) with screw driver

normal operation stepping

V 22 off V22 on

Start stepping mode OPEN

stepping normal operation

V 21 on V21 off

Start stepping mode CLOSED

in direction of arrow, thereby observe LED V22 (figure AL). Start of stepping mode in direction OPEN is set correctly if the LED changes from off to on (see sketch on the left).

Direction CLOSE, first normal operation then stepping mode

Run valve in direction CLOSE to the desired start of stepping mode.

Press down and turn setting spindle G (figure AM) with screw driver in direction of arrow, thereby observe LED V21 (figure AL). Start of stepping mode in direction CLOSE is set correctly if the LED changes from off to on (see sketch on the left).

Figure AM: Control unit

stepping normal operation

V 22 on V22 off

End stepping mode OPEN

normal operation stepping

V 21 off V21 on

End stepping mode CLOSED

Direction OPEN, first stepping mode then normal operation

Run valve in direction OPEN to the desired end of stepping mode.

Press down and turn setting spindle K (figure AM) with screw driver in direction of arrow, thereby observe LED V22 (figure AL). End of stepping mode is correctly set if the LED changes from on to off (see sketch on the left).

Direction CLOSE, first stepping mode then normal operation

Run valve in direction CLOSE to the desired end of stepping mode.

Press down and turn setting spindle G (figure AM) with screw driver in direction of arrow, thereby observe LED V21 (figure AL). End of stepping mode is correctly set if the LED changes from on to off (see sketch on the left).

Page 51

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

22.3 Setting ON and OFF times

ON and OFF times can be set independently of each other between 1 – 30 sec onds at the 4 potentiometers R10 to R13.

Clockwise rotation: Time extension Counterclockwise rotation: Time reduction

R10 (t-off) : OFF time in direction OPEN

R11 (t-on) : Running time in direction OPEN

R12 (t-off) : OFF time in direction CLOSE

R13 (t-on) : Running time in direction CLOSE

Figure AN: Cover plate for timer A1.6

R 10 R 11

R 12 R 13

Page 52

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

23. Fuses

Switch off the mains before changing the fuses.

When replacing fuses, only fuses according to table 13 may be used.

23.1 Fuses within the actuator controls

Fuses (figures AP and AO) are accessible after removal of the local controls.

Figure AP: Fuses on signal and control board

Table 13

Switchgear Voltage supply

(mains voltage)

≤ 500 V

Reversing contactors

> 500 V

Thyristors

Size *) according to IEC 60127-2/III

≤ 500 V

Voltage output

(power supply unit)

24 V

115 V

24 V

115 V

24 V

115 V

1F1

Figure AO: Fuses on power supply board

1F2

G fuses: (figures AP and AO)

F 1/F 2

(Board A20, refer to

wiring diagram)

1 A T; 500 V

AUMA article no.:

K002.277

2 A FF; 660 V

AUMA article no.:

K002.665

16 A FF; 500 V

AUMA article no.:

K001.189

6.3 x 32 mm 5 x 20 mm 5 x 20 mm

F 3*

(Boards A2, refer to

wiring diagram)

500 mA T; 250 V

)

(Boards A8, refer to

wiring diagram)

1.6 A T; 250 V

0.4 A T; 250 V

1.6 A T; 250 V

0.4 A T; 250 V

1.6 A T; 250 V

0.4 A T; 250 V

F 4*

)

F1/ F2: Primary fuses on power supply unit F3: Internal 24 V DC supply, RWG, logic board

F4: Internal 115 V AC supply (optional: 24 V AC);

Heater, tripping device for PTC thermistors, control of reversing contactors, remote operation

After replacing the fuses, screw local controls back on again.

Page 53

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

Carefully lead cables back into the housing to prevent them from pinching.

Page 54

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

23.2 Motor protection

In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. The thermoswitch is tripped as soon as the max. permissible winding temperature has been reached. The actuator is stopped and the yellow indication light on the local controls is illuminated. The motor has to cool down before the operation can be resumed.

Version with thermoswitch (standard)

The actuator can be controlled again after the motor has cooled down. As soon as the actuator receives a run command (OPEN - CLOSE), the fault signal (yellow indication light) is no longer illuminated.

Version with thermoswitch and additional thermal overload relay within the controls (option):

The operation can only be continued after the fault signal (yellow indication light) has been reset. The fault signal is reset automatically via an overload relay integrated in the actuator controls after the motor has cooled down.

Version with PTC thermistor (option)

The operation can only be continued after the fault signal (yellow indication light) has been reset. The fault signal is reset via selector switch position RESET (figure AQ) of the local controls.

Figure AQ: Selector switch RESET

Page 55

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

24. Enclosure protection IP 68 (option)

Definition

According to EN 60 529, the conditions for meeting the requirements of enclosure protection IP 68 are to be agreed between manufacturer and user. AUMA actuators and controls in enclosure protection IP 68 meet the following requirements according to AUMA:

Duration of submersion in water max. 72 hours

Head of water max. 6 m

Up to 10 operations during submersion

Modulating duty is not possible during submersion

Enclosure protection IP 68 refers to the interior of the actuators (motor, gearing, switch compartment, controls, and terminal compartment).

Inspection

AUMA actuators and controls in enclosure protection IP 68 undergo a routine testing for tightness in the factory.

Cable glands

For the entries of the motor and control cables, appropriate cable glands in enclosure protection IP 68 must be used. The size of the cable glands must be suitable for the outside diameter of the cables, refer to recommendations of the cable gland manufacturers.

As standard, actuators and controls are delivered without cable glands. For delivery, the threads are sealed with plugs in the factory.

When ordered, cable glands can also be supplied by AUMA at an additional charge. For this, it is necessary to state the outside diameter of the cables.

The cable glands must be sealed against the housing at the thread with an O-ring.

It is recommended to additionally apply a liquid sealing material (Loctite or similar).

Commissioning

When commissioning, the following should be observed:

Sealing faces of housing and covers must be clean.

O-rings of the covers must not be damaged.

A thin film of non-acidic grease should be applied to sealing faces.

Covers should be tightened evenly and firmly.

After submersion

Check actuator.

In case of ingress of water, dry actuator correctly and check for proper function.

Further notes

When using output drive types A and AF (stem nut), it cannot be prevented that water enters the hollow shaft along the valve stem during submersion. This leads to corrosion. The water also enters the thrust bearings of output drive type A, causing corrosion and damage to the bearings. The output drive types A and AF should therefore not be used during submersion for this application.

Page 56

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

25. Maintenance

After commissioning, check multi-turn actuator for damage to paint finish. Do a thorough touch-up to prevent corrosion. Original paint in small quantities can be supplied by AUMA.

AUMA multi-turn actuators require very little maintenance. Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to ageing and must therefore regularly be checked and, if necessary, be exchanged.

It is also very important that the O-rings at the covers are placed correctly and cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:

If rarely operated, perform a test run about every 6 months. This ensures that the actuator is always ready to operate.

Approximately six months after commissioning and then every year check bolts between multi-turn actuator and valve/ gearbox for tightness. If required, tighten applying the torques given in table 1, page 12.

For multi-turn actuators with output drive type A: At intervals of approx. 6 months from commissioning, press in Lithium soap EP multi-purpose grease on mineral oil base at the grease nipple with grease gun (quantity see table 2, page 13).

26. Lubrication

27. Disposal and recycling

The gear housing is filled with lubricant in the factory.

A grease change is recommended after the following operation time:

If rarely operated, after 10 – 12 years.

If operated frequently, after 6 – 8 years.

Lubrication of the valve stem must be done separately.

AUMA actuators have an extremely long lifetime. However, they have to be replaced at one point in time. The actuators have a modular design and may therefore easily be disassembled, separated, and sorted according to materials, i.e.:

electronic scrap

various metals

plastics

greases and oils

The following generally applies:

Collect greases and oils during disassembly. As a rule, these substances are hazardous to water and must not be released into the environment.

Arrange for controlled waste disposal of the disassembled material or for sep arate recycling according to materials.

Observe the regional regulations for waste disposal.

Page 57

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

28. Service

AUMA offers extensive services such as maintenance and inspection for actua tors as well as various training courses. Addresses of AUMA offices and representatives can be found on page 64 and on the Internet (www.auma.com).

Page 58

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Notes

Page 59

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

29. Spare parts list Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1

Works/ Serial number

Torque range

- Protection type

No: 3302MD 19302

n: 11 rpm

T open: 7-22Nm

in CLOSE/ OPEN

- Lubricant

T close 7-22Nm

Lubr.: F1 NEMA4

- Temperature range

Temp -25°C/+80°C

Sample name plate

- Actuator type

- Commission number

- Comm./ sales order number

AUMA ACTUATORS I NC.

PITTSBURGH PA USA

SA 07.1-FA10

Com No:1309533

Page 60

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Note: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

No. Designation Type No. Designation Type

001.0 Housing Sub-assembly

002.0 Bearing flange Sub-assembly

003.0 Hollow shaft without worm wheel Sub-assembly

005.0 Worm shaft Sub-assembly

005.1 Motor coupling

005.2 Coupling pin

005.3 Manual drive coupling

005.4 Pull rod

006.0 Worm wheeel

009.0 Planetary gear for manual drive Sub-assembly

010.0 Retaining flange Sub-assembly

017.0 Troque lever Sub-assembly

018.0 Gear segment

019.0 Crown wheel Sub-assembly

020.0 Swing lever Sub-assembly

022.0 Drive pinion II for torque switching Sub-assembly

023.0 Output drive wheel for limit switching Sub-assembly

024.0 Intermediate wheel for limit switching Sub-assembly

025.0 Locking plate Sub-assembly

058.0 Wire for protective earth (pin) Sub-assembly

061.0 Torque switching head Sub-assembly

070.0 Motor (VD motor incl. no. 079.0) Sub-assembly

079.0

080.0

155.0 Reduction gearing Sub-assembly

500.0 Cover for switch compartment Sub-assembly

501.0 Socket carrier (complete with sockets) Sub-assembly

502.0 Pin carrier without pins Sub-assembly

503.0 Socket for controls Sub-assembly

504.0 Socket for motor Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Plug cover Sub-assembly

511.0 Screw plug Sub-assembly

514.0 Output drive form A (without stem nut) Sub-assembly

514.1 Axial needle roller bearing Sub-assembly

Planetary gear for motor drive (SA/SAR) 07.1 – 14.1 for VD motor)

Planetary gear for motor drive (SA/SAR 16.1 for AD90 motor)

Sub-assembly

516.1 Output drive shaft D

535.1 Snap ring

539.0 Screw plug

542.0 Handwheel with ball handle Sub-assembly

549.1 Output socket B3/B4/E

551.1 Parallel key

553.0 Mechanical position indicator Sub-assembly

554.0 Socket carrier with motor cable harness Sub-assembly

556.0 Potentiometer for position transmitter Sub-assembly

556.1 Potentiometer without slip clutch Sub-assembly

557.0 Heater Sub-assembly

558.0

559.0-1

559.0-2

560.0-1 Switch stack for direction OPEN

560.0-2 Switch stack for direction CLOSE Sub-assembly

560.1 Switch for limit/torque switching

560.2 Switch case

566.0 Positioner transmitter RWG Sub-assembly

566.1 Potentiometer for RWG without slip clutch Sub-assembly

566.2 Electronic board RWG Sub-assembly

566.3 Wire harness for RWG Sub-assembly

567.1 Slip clutch for potentiometer/RWG Sub-assembly

568.1 Stem protection tube (without cap)

568.2 Cap for stem protection tube

568.3 V-seal

569.0 Change-over lever assy

569.1 Change-over lever

569.2 Notched pin

574.1 Radial seal output drive A for ISO flange

575.1 Stem nut type A S1 Seal kit, small Set S2 Seal kit, large Set

Blinker transmitter including pins at wires (without impulse disc and insulation plate)

Control unit without torque heads switching and switches

control unit with magnetic limit and torque transmitter (MWG) for Non-intrusive version in combination with AUMATIC integral controls

Sub-assembly

Page 61

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

30. Spare parts list controls AUMA MATIC

Sample name plate

- Type of controls

- Commission number

- Works number

- Terminal plan actuator

- Wiring diagram

AM 01.1 P:1.5kW

Com. no:1309533

No.: 2302MA04225

KMS: TP101/001

MSP:1Q1-C3Q-F18E1

- Mains voltage/ Enclosure protection

- Control voltage

3 ~ 400V IP67

Control: 24V DC

Page 62

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1 with actuator controls AUMA MATIC AM 01.1 / AM 02.1 Operation instructions

Note:

Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

No. Designation Type

001.0

002.0

002.5

003.0

003.1

003.2

004.0

006.0

006.1

006.2

006.2-1

006.2-2

008.0

008.1

008.2

009.0

013.0

500.0

501.0

502.0

503.0

504.0

505.0

506.0

507.0

508.0

509.0 S1

Housing Local controls Sub-assembly Selector switch Sub-assembly Local controls board Sub-assembly Primary fuse Fuse cover Carrier for contactors Power supply including mounting plate Sub-assembly Mounting plate for power supply Sub-assembly Power supply Secondary fuse F3 Secondary fuse F4 Interface board Sub-assembly Interface board Cover plate for interface board Logic board Sub-assembly Adapter board Sub-assembly Cover Sub-assembly Socket carrier (complete with sockets) Sub-assembly Pin carrier without pins Sub-assembly Socket for controls Sub-assembly Socket for motor Sub-assembly Pin for controls Sub-assembly Pin for motor Sub-assembly Plug cover Sub-assembly Motor power board Sub-assembly Padlock Seal kit Set

Page 63

Multi-turn actuators SA 07.1 – SA 30.1/ SAR 07.1 – SAR 30.1

Operation instructions with actuator controls AUMA MATIC AM 01.1 / AM 02.1

Index

Ambient temperature 8

Blinker transmitter 35

Collective fault signal 34,35 Command signal 37,39,40 Corrosion protection 10,56 Cross sections 18 Current consumption 6,15

Direction of rotation 26 Disconnect switches 15 Disposal and recycling 56 DUO limit switching 24

Electrical connection 15 Electronic position transmitter RWG 30

2-wire system 31

3-/ 4-wire system 32 EMERGENCY signal 36 Enclosure protection IP 68 55

Finish machining of the stem nut13 Fuses 52

Handwheel 19 Heater 15

Indicator disc 22,33 Interface board 34 Internet 5 Inverse operation 45,46

Limit switching 23,24,27 Local controls 27 Logic board 35 Loss of signal 40 Lubrication 56

Mains frequency 6 Maintenance 4 Manual operation 19 Mechanical position indicator 33 Motor protection 54 Mounting positions of the local controls 14 Mounting to valve/ gearbox 12

Name plate 61

Output drive types 12 Overvoltage category 6

Packaging 10 Pause time 37,51 Position indicator 33 Position transmitter RWG 15,30 Positioner 37 Potentiometer 29 Power supply 6 Protection tube 13 Protective earth 18 PTC thermistors 54 PTC tripping device 27 Push-to-run operation 21,35

Rate power 6 Remote indication 29,30 RESET (Selector switch position)

Running time 37,51

Safety instructions 4 Selector switch 27 Self-retaining 21,35 Sensitivity 43 Service 57 Short description 5 Short-circuit protection 15 Signals 9 Spare parts list 59

Multi-turn actuator 59

Controls 61 Split Range Version 47 Stepping mode

Operating time 49

Pause time 51 Storage 10

Technical data 6 TEST (Selector switch position) 27 Test run 26 Thermoswitches 54 Timer 49 Torque setting 25 Transport 10 Tripping torque 25 Type of duty 6 Type of seating 35

Wall bracket 16

Page 64

North American Sales and Service: US Headquarters and Factory:

AUMA Actuators, Inc.

100 Southpointe Blvd. Canonsburg PA 15317 Tel: 724-743-AUMA (2862) Fax: 724-743-4711 email: mailbox@auma-usa.com www.auma-usa.com

Regional Offices:

Northeast (Maryland and New York) Southeast (South Carolina) Midwest (Illinois) Midwest (Kansas) Houston (Texas) West Coast (Northern and Southern California)

Representatives and Distributors

Anchorage Atlanta Baltimore Baton Rouge Birmingham Boston Charlotte Chicago Cincinnati Corpus Christi Dallas Denver Detroit Hawaii Houston Indianapolis Kansas City Los Angeles Mexicali (Mexico) Mexico City Milwaukee Minneapolis Montana Monterrey (Mexico) New York Omaha Orlando Philadelphia Phoenix Pittsburgh Rochester Salt Lake City San Diego San Francisco San Juan Seattle St. Louis Toronto Tulsa

International Headquarters:

AUMA Riester GmbH & Co. KG

Muellheim/ Germany www.auma.com

International Sales and Service: South America:

Argentina Brazil Chile Colombia Peru Venezuela

Europe:

Austria Benelux Czech Republic Denmark Finland France Greece Hungary Italy Norway Poland Portugal Russia Spain Sweden Switzerland Turkey Ukraine United Kingdom

Africa

Egypt South Africa

Asia, Australia

Australia China Hong Kong India Japan Korea Kuwait Oman Qatar Singapore Taiwan Thailand UAE

For the name and phone number of the office nearest you, call us at 724-743-2862 or visit our website at www.auma-usa.com/saleserv.htm

2005-06-27

Y000.176/047/us/1.08

AUMA SA 07.1 - 16.1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents Page

1. Safety instructions

1.1 Range of application

1.2 Electrical connection

1.3 Maintenance

1.4 Warnings and notes

2. Short description

3. Technical data

4. Additional information to the wiring diagram legend

5. Transport, storage and packaging

5.1 Transport

5.2 Storage

5.3 Packaging

6. Mounting to valve/ gearbox

7. Mounting positions of the local controls

8.1 Connection with AUMA plug/ socket connector (S, SH, SE)

9. Manual operation

10. Operation and indications of the local controls

11. Opening the switch compartment

11.1 Removing the cover from the switch compartment

11.2 Pulling off the indicator disc (option)

12. Setting the limit switching

12.1 Setting end position CLOSED (black section)

12.2 Setting end position OPEN (white section)

12.3 Checking the limit switches

13. Setting the DUO limit switching (option)

13.2 Setting direction OPEN (white section)

13.3 Checking the DUO limit switches

14. Setting the torque switching

14.1 Setting

14.2 Checking the torque switches

15. Test run

15.1 Checking the direction of rotation

15.2 Checking the setting of the limit switching

15.3 Checking the type of seating

15.4 Checking the PTC tripping device (option)

16. Setting the potentiometer (option)

17. Setting the electronic position transmitter RWG (option)

17.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA

17.2 Setting 3- / 4- wire system 4 – 20 mA

18. Setting the mechanical position indicator (option)

19. Closing the switch compartment

20. Actuator controls AUMA MATIC

20.1 Functions of the diagnosis LEDs on the interface board (standard version)

20.2 Programming the logic board

20.3 EMERGENCY - OPEN and EMERGENCY - CLOSE signal (option)

21. Electronic positioner (option)

21.1 Technical data

21.2 Setting

21.2.1 Setting type of signal

21.2.2 Setting actuator behavior on loss of signal

21.3 Positioner adjustment for end position CLOSED (standard version)

21.4 Positioner adjustment for end position OPEN (standard version)

21.5 Setting the sensitivity

21.6 Positioner adjustment for end position OPEN (inverse operation)

21.7 Positioner adjustment end position CLOSED (inverse operation)

21.8 Positioner in Split Range version (option)

21.8.1 Split Range: description of functions

21.8.2 Programming

21.8.3 Positioner adjustment for Split Range (see also example further down the page)

22. Timer (option)

22.2 Setting start and end of stepping mode via DUO limit switching (option)

23. Fuses

23.1 Fuses within the actuator controls

23.2 Motor protection

24. Enclosure protection IP 68 (option)

25. Maintenance

26. Lubrication

27. Disposal and recycling

28. Service

29. Spare parts list Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1

30. Spare parts list controls AUMA MATIC