AUMA NORM SQ 05.2, NORM SQ 07.2, NORM SQR 05.2, NORM SQ 10.2, NORM SQR 12.2 Operation & Instruction Manual

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Part-turn actuators SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AUMA NORM (without controls)
Assembly, operation, commissioningOperation instructions
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Read operation instructions first.
These operation instructions are part of the product.
Retain operation instructions during product life.
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:
This document contains information for installation, commissioning, operation and maintenance staff . It is intended to support device installation and commissioning.
Table of contents Page
41. Safety instructions.................................................................................................................
41.1. Basic information on safety
41.2. Range of application
51.3. Applications in Ex zone 22 (option)
51.4. Warnings and notes
61.5. References and symbols
72. Identification...........................................................................................................................
72.1. Name plate
82.2. Short description
93. Transport, storage and packaging........................................................................................
93.1. Transport
93.2. Storage
93.3. Packaging
104. Assembly................................................................................................................................
104.1. Mounting position
104.2. Handwheel fitting
104.3. Actuator: mount to valve
114.3.1. Valve attachment via coupling
135. Electrical connection.............................................................................................................
135.1. Basic information
145.2. Connection with AUMA plug/socket connector
145.2.1. Terminal compartment: open
155.2.2. Cable connection
175.2.3. Terminal compartment: close
175.3. Accessories for electrical connection
175.3.1. Parking frame
185.3.2. Protection cover
185.3.3. Double sealed intermediate frame
185.3.4. Earth connection, external
196. Operation................................................................................................................................
196.1. Manual operation
196.1.1. Manual operation: engage
196.1.2. Manual operation: disengage
196.2. Motor operation
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SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Table of contents
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207. Indications..............................................................................................................................
207.1. Mechanical position indicator/running indication
218. Signals.....................................................................................................................................
218.1. Feedback signals from actuator
229. Commissioning......................................................................................................................
229.1. End stops in part-turn actuator
239.1.1. End stop CLOSED: set
239.1.2. End stop OPEN: set
239.2. Switch compartment: open
249.3. Torque switching: set
259.4. Limit switching: set
259.4.1. End position CLOSED (black section): set
259.4.2. End position OPEN (white section): set
269.5. Intermediate positions: set
269.5.1. Running direction CLOSE (black section): set
279.5.2. Running direction OPEN (white section): set
279.6. Test run
279.6.1. Direction of rotation: check
279.6.2. Limit switching: check
289.7. Electronic position transmitter EWG 01.1
299.7.1. Measuring range: set
309.7.2. Current values: adjust
309.7.3. LED end position signalling: switch on/off
309.8. Potentiometer
319.8.1. Potentiometer setting
319.9. Electronic position transmitter RWG
329.9.1. Measuring range: set
329.10. Mechanical position indicator: set
339.11. Switch compartment: close
3410. Corrective action....................................................................................................................
3410.1. Faults during commissioning
3410.2. Motor protection (thermal monitoring)
3611. Servicing and maintenance...................................................................................................
3611.1. Preventive measures for servicing and safe operation
3611.2. Maintenance
3611.3. Disposal and recycling
3812. Technical data.........................................................................................................................
3812.1. Technical data Part-turn actuator
4113. Spare parts.............................................................................................................................
4113.1. Part-turn actuators SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
4314. Certificates..............................................................................................................................
4314.1. Declaration of Incorporation and EC Declaration of Conformity
44Index........................................................................................................................................
46Addresses...............................................................................................................................
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Table of contents
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1. Safety instructions
1.1. Basic information on safety Standards/directives
AUMA products are designed and manufactured in compliance with recognised standards and directives.This is certified in a Declaration of Incorporation and an EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives, guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn-
ings
All personnel working with this device must be familiar with the safety and warning instructions in this manual and observe the instructions given. Safety instructions and warning signs on the device must be observed to avoid personal injury or property damage.
Qualification of staff
Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitab ly qualified personnel ha ving been authorised by the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.
Commissioning
Prior to commissioning, it is important to check that all settings meet the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.
Operation
Prerequisites for safe and smooth operation:
Correct transport, proper storage, mounting and installation, as well as careful commissioning.
Only operate the device if it is in perfect condition while observing these instruc­tions.
Immediately report any faults and damage and allow for corrective measures.
Observe recognised rules for occupational health and safety.
Observe the national regulations.
During operation, the housing warms up and surface temperatures > 60 °C may occur.To prevent possib le burns, we recommend chec king the surf ace temper­ature using an appropriate thermometer and wearing protective gloves, if re­quired, prior to working on the device.
Protective measures
The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal protective equipment for the staff.
Maintenance
T o ensure saf e device operation, the maintenance instructions included in this manual must be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA part-turn actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves.
Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:
Industrial trucks according to EN ISO 3691
Lifting appliances according to EN 14502
Passenger lifts according to DIN 15306 and 15309
Service lifts according to EN 81-1/A1
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Safety instructions
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Escalators
Continuous duty
Buried service
Permanent submersion (observe enclosure protection)
Potentially explosive areas, with the exception of zone 22
Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's
designated use.
Information
These operation instructions are only valid for the "clockwise closing" standard version, i.e. driven shaft turns clockwise to close the valve.
1.3. Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in dust hazardous locations of ZONE 22 in compliance with the A TEX directiv e 94/9/EC.
The actuators are designed to meet enclosure protection IP68 and fulfil the requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in presence of combustible dust, requirements for category 3 electrical equipment ­protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the following points are observed:
In compliance with the A TEX directiv e 94/9/EC, the actuators must be equipped with an additional identification – II3D IP6X T150 °C.
The maximum surface temperature of the actuators, based on an ambient temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150 °C. In accordance with section 10.4, an increased dust deposit on the equipment was not considered for the determination of the maximum surface temperature .
The correct connection of the thermoswitches or the PTC thermistors as well as fulfilling the requirements of the duty type and the technical data are pre­requisites for compliance with the maximum surface temperature of devices.
The connection plug may only be plugged in or pulled out when device is dis­connected from the mains.
The cable glands used also have to meet the requirements of category II3 D and must at least comply with enclosure protection IP68.
The actuators must be connected by means of an external ground connection (accessory part) to the potential compensation or integrated into an earthed piping system.
As a general rule, the requirements of EN 50281-1-1 must be respected in dust hazardous locations. During commissioning, service, and maintenance, special care as well as qualified and trained personnel are required for the saf e operation of actuators.
1.4. Warnings and notes
The following warnings draw special attention to saf ety-rele vant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury.
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Safety instructions
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Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury . Ma y also be used with property damage.
Potentially hazardous situation. Failure to observe this warning may result in property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
Measures to avoid the danger
Further measure(s)
Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard.
1.5. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Important information before the next step.This symbol indicates what is required
for the next step or what has to be prepared or observed.
< > Reference to other sections
T erms in brack ets shown abov e refer to other sections of the document which provide further information on this topic.These terms are either listed in the index, a heading or in the table of contents and may quickly be found.
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Safety instructions
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2. Identification
2.1. Name plate
Each device component (actuator, motor) is equipped with a name plate. Figure 1: Arrangement of name plates
[1] Motor name plate [2] Actuator name plate [3] Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of actuator name plate
Figure 2: Actuator name plate (example)
[1] Name of manufacturer [2] Address of manufacturer [3] Type designation [4] Order number [5] Actuator serial number [6] Operating time in [s] for a part-turn movement of 90° [7] Torque range in direction CLOSE [8] Torque range in direction OPEN [9] Type of lubricant [10] Enclosure protection [11] Permissible ambient temperature [12] Can be assigned as an option upon customer request [13] Can be assigned as an option upon customer request [14] Data Matrix code
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Identification
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Type designation Figure 3:Type designation (example)
1. Type and size of actuator
2. Flange size
Type and size
These instructions apply to the following devices types and sizes: Part-turn actuators for open-close duty: SQ 05.2, 07.2, 10.2, 12.2, 14.2 Part-turn actuators for modulating duty: SQR 05.2, 07.2, 10.2, 12.2, 14.2
Order number
The product can be identified using this number and the technical data as well as order-related data pertaining to the device can be compiled.
Please always state this number for any product inquiries. On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificates and the operation instructions when entering the order number.
Actuator serial number
Table 1: Description of serial number (with example)
NS123451405
1st + 2nd position: Assembly in week
Week 0505
3rd + 4th position:Year of manufacture
Year of manufacture: 201414
All other positions
Internal number for unambiguous product identificationNS12345
Data Matrix code
When registered as authorised user, you may use the AUMA Support App to scan the Data Matrix code and directly access the order-related product documents without having to enter order number of serial number.
Figure 4: Link to the App store:
2.2. Short description
Part-turn actuator
Definition in compliance with EN ISO 5211: A part-turn actuator is an actuator which transmits a torque to the valve for less than
one full revolution. It need not be capable of withstanding thrust. AUMA part-turn actuators are driven by an electric motor. A handwheel is provided
for manual operation. Switching off in end positions may be either by limit or torque seating. Controls are required to operate or process the actuator signals.
Actuators without controls can be equipped with AUMA actuator controls at a later date. For more information, please state our order number (refer to actuator name plate).
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Identification
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3. Transport, storage and packaging
3.1. Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
Do NOT stand below hovering load.
Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.
Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting by hoist to valve and NOT to actuator.
Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting by hoist only to the gearbox using eyebolts and NOT to the actuator.
Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting by hoist only to the actuator and NOT to the controls.
3.2. Storage
Danger of corrosion due to inappropriate storage!
Store in a well-ventilated, dry room.
Protect against floor dampness by storage on a shelf or on a wooden pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage
If the device must be stored for a long period (more than 6 months) the following points must be observed in addition:
1. Prior to storage: Protect uncoated surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months: Check for corrosion. If first signs of corrosion show , apply ne w corrosion protec­tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the factory .The packaging consists of environmentally friendly materials which can easily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PE foil. For the disposal of the packaging material, we recommend recycling and collection centres.
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Transport, storage and packaging
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4. Assembly
4.1. Mounting position
AUMA actuators can be operated without restriction in any mounting position.
4.2. Handwheel fitting
Figure 5: Handwheel
[1] Spacer [2] Input shaft [3] Handwheel [4] Circlip
1. If required, fit spacer [1] onto input shaft [2].
2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the circlip [4] supplied.
4.3. Actuator: mount to valve
Danger of corrosion due to damage to paint finish and condensation!
Touch up damage to paint finish after work on the device.
After mounting, connect the device immediately to electrical mains to ensure that heater minimises condensation.
The actuator is mounted to the valve using a coupling (standard) or via le ver . Separate instructions are available for actuator mounting to the valve when equipped with base and lever.
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Assembly
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4.3.1. Valve attachment via coupling
Dimensions Figure 6: Coupling fitting dimensions
[1] Coupling [2] Valve shaft [3] Grub screw [4] Screw
Table 2: Coupling fitting dimensions
Z max [mm]Y max [mm]X max [mm]Type, size - output mounting flange
4023SQ/SQR 05.2-F05/F07 4023SQ/SQR 07.2-F05/F07 6623SQ/SQR 07.2-F10 5054SQ/SQR 10.2-F10 8254SQ/SQR 10.2-F12 61105SQ/SQR 12.2-F12 101105SQ/SQR 12.2-F14 75108SQ/SQR 14.2-F14 125108SQ/SQR 14.2-F16
Assembly
Information: Mount valve and actuator in the same end position.
- For butterfly valves: Recommended mounting position is end position
CLOSED.
- For ball valves: Recommended mounting position is end position OPEN.
1. Thoroughly degrease mounting faces of output mounting flanges.
2. Apply a small quantity of grease to the valve shaft [2].
3. Use handwheel to run actuator to mechanical end stop.
4. Place coupling [1] onto valve shaft [2] and secure against axial slipping by using a grub screw, a circlip or a screw.Thereby, ensure that dimensions X, Y or Z are observed (refer to figure and table <Coupling fitting dimensions>).
5. Apply non-acidic grease at splines of coupling.
6. Fit actuator. Information: Ensure that the spigot (if provided) fits uniformly in the recess
and that the flanges are in complete contact.
7. If flange bores do not match thread:
7.1 Slightly rotate handwheel until bores line up.
7.2 If required, shift actuator position by one tooth on the coupling.
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Assembly
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8. Fasten actuator with screws [4]. Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
Fasten screws [4] crosswise with a torque according to table.
Table 3:Tightening torques for screws
Tightening torque TA [Nm]Screws
Threads
Strength class 8.8
11M6 25M8 51M10 87M12 214M16
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Assembly
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5. Electrical connection
5.1. Basic information
Danger due to incorrect electrical connection
Failure to observe this warning can result in death, serious injury , or property damage.
The electrical connection must be carried out exclusively by suitably qualified personnel.
Prior to connection, observe basic information contained in this chapter.
After connection but prior to applying the voltage, observe the <Commissioning> and <Test run> chapters.
Wiring diagram/terminal
plan
The pertaining wiring diagram/terminal plan (both in German and English) is attached to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com).
Valve damage for connection without controls!
NORM actuators require controls: Connect motor via controls only (reversing contactor circuit).
Observe the type of seating specified by the valve manufacturer.
Observe wiring diagram.
Delay time
The delay time is the time from the tripping of the limit or torque switches to the motor power being switched off.To protect the valve and the actuator, we recommend a delay time < 50 ms. Longer delay times are possible provided the operating time, output drive type, valve type, and the type of installation are considered.We recommend switching off the corresponding contactor directly by limit or torque switch.
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer.
The current value for respective sizing is derived from the current consumption of the motor (refer to electrical data sheet).
Limit and torque
switches
Limit and torque switches can be provided as single, tandem, or triple s witches. Only the same potential can be switched on the two circuits (NC/NO contact) of each single switch. If different potentials are to be switched simultaneously, tandem switches or triple switches are required.When using tandem/triple switches:
For signalling use the leading contacts TSC1, TSO1, LSC1, LSO1.
For switching off use the lagging contacts TSC, TSO, LSC, LSO.
Type of current, mains voltage and mains fre-
quency
Type of current, mains voltage and mains frequency must match the data on the motor name plate.
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Electrical connection
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Figure 7: Motor name plate (example)
[1] Type of current [2] Mains voltage [3] Mains frequency (for 3-ph and 1-ph AC motors)
Connecting cables
For device insulation, appropriate (voltage-proof) cab les must be used. Specify cables for the highest occurring rated voltage.
Use connecting cable with appropriate minimum rated temperature.
For connecting cables exposed to UV radiation (outdoor installation), use UV resistant cables.
5.2. Connection with AUMA plug/socket connector Cross sections AUMA plug/socket connector:
Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
PE connection : max. 6 mm² flexible/10 mm² solid
Control contacts (1 to 50): max. 2.5 mm²
5.2.1. Terminal compartment: open
Figure 8: Connection AUMA plug/socket connector, version S
[1] Cover [2] Screws for cover [3] O-ring [4] Screws for socket carrier [5] Socket carrier [6] Cable entry [7] Blanking plug [8] Cable gland (not included in delivery)
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Electrical connection
Page 15
Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
1. Loosen screws [2] and remove cover [1].
2. Loosen screws [4] and remove socket carrier [5] from cover [1].
3. Insert cable glands [8] suitable for connecting cables.
The enclosure protection IP... stated on the name plate is only ensured if suitable cable glands are used.
Figure 9: Example: Name plate shows enclosure protection IP68
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].
5.2.2. Cable connection
Observe permissible cross sections.
Danger of motor damage if PTC thermistors or thermoswitches are not con­nected!
Our warranty for the motor will lapse if the motor protection is not connected.
Connect PTC thermistors or thermoswitches to external controls.
Danger of corrosion: Damage due to condensation!
After mounting, commission the device immediately to ensure that heater min­imises condensation.
1. Remove cable sheathing.
2. Strip wires.
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
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Electrical connection
Page 16
In case of a fault: Hazardous voltage while protective earth conductor is NOT connected!
Risk of electric shock.
Connect all protective earth conductors.
Connect PE connection to external protective earth conductor of connecting cables.
Start running the device only after having connected the protective earth con­ductor.
5. Tighten PE conductors firmly to PE connection using ring lugs (fle xib le cab les)
or loops (rigid cables). Figure 10: PE connection
[1] Socket carrier [2] Screw [3] Washer [4] Lock washer [5] Protective earth with ring lugs/loops [6]
PE connection, symbol:
Information Some actuators are equipped with an additional motor heater.The motor heater
minimises condensation within the motor.
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Electrical connection
Page 17
5.2.3. Terminal compartment: close
Figure 11: Example:Version S
[1] Cover [2] Screws for cover [3] O-ring [4] Screws for socket carrier [5] Socket carrier [6] Cable entry [7] Blanking plug [8] Cable gland (not included in delivery)
Short-circuit due to pinching of cables!
Risk of electric shock and functional failures.
Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required enclosure protection.
5.3. Accessories for electrical connection Option
5.3.1. Parking frame
Application
Parking frame for safe storage of a disconnected plug. For protection against touching the bare contacts and against environmental
influences.
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Electrical connection
Page 18
Figure 12: Parking frame
5.3.2. Protection cover
Protection cover for plug compartment when plug is removed. The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.3. Double sealed intermediate frame
When removing the electrical connection or due to leaky cable glands, ingress of dust and water into the housing may occur. This is prevented eff ectively by inserting the double sealed intermediate frame [2] between the plug/socket connector [1] and the housing of the device.The enclosure protection of the device (IP68) will not be affected, even if the electrical connection [1] is removed.
Figure 13: Electrical connection with double sealed intermediate frame
[1] Electrical connection [2] Double sealed intermediate frame [3] Actuator housing
5.3.4. Earth connection, external
As an option, the housing is equipped with an external earth connection (U-bracket) to connect the device to the equipotential earth bonding.
Figure 14: Earth connection
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Electrical connection
Page 19
6. Operation
6.1. Manual operation
For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.
6.1.1. Manual operation: engage
Damage at the motor coupling due to faulty operation!
Engage manual operation only during motor standstill.
1. Press push button.
2. Turn handwheel in desired direction.
To close the valve, turn handwheel clockwise:
Drive shaft (valve) turns clockwise in direction CLOSE.
6.1.2. Manual operation: disengage
Manual operation is automatically disengaged when motor is started again.The handwheel does not rotate during motor operation.
6.2. Motor operation
Valve damage due to incorrect setting!
Perform all commissioning settings and the test run prior to motor operation.
Controls are required to operate an actuator during motor operation. If the actuator is to be operated locally, additional local controls are required.
1. Switch on power supply.
2. To close the valve, switch on motor operation in direction CLOSE.
Valve shaft turns clockwise in direction CLOSE.
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Operation
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7. Indications
7.1. Mechanical position indicator/running indication
Mechanical position indicator:
Continuously indicates the valve position (For a swing angle of 90°, the indicator disc [2] rotates b y appro ximately 180°.)
Indicates whether the actuator is running (running indication)
Indicates that the end positions are reached (via indicator mark [3])
Figure 15: Mechanical position indicator
[1] Cover [2] Indicator disc [3] Mark [4] Symbol for position OPEN [5] Symbol for position CLOSED
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Indications
Page 21
8. Signals
8.1. Feedback signals from actuator
Information Switches can be provided as single switches (1 NC and 1 NO), as tandem s witches
(2 NC and 2 NO) or as triple switches (3 NC und 3 NO).The precise version is indic­ated in the terminal plan or on the order-related technical data sheet.
Type and designation in terminal planFeedback signal
Setting via limit switching Switches: 1 NC and 1 NO (standard)
End position OPEN/CLOSED reached
Limit switch, closing, clockwise rotationLSC (WSR) Limit switch, opening, counterclockwise rotationLSO
Setting via DUO limit switching Switches: 1 NC and 1 NO (standard)
Intermediate position reached (option)
DUO limit switch, clockwise rotationLSA DUO limit switch, counterclockwise rotationLSB (WDL)
Setting via torque switching Switches: 1 NC and 1 NO (standard)
Torque OPEN/CLOSED reached
Torque switch, closing, clockwise rotationTSC Torque switch, opening, counterclockwise rotationTSO (DÖL)
Thermoswitches or PTC thermistors, depending on the versionMotor protection tripped
ThermoswitchesF1, Th PTC thermistorsR3
Switches: 1 NC (standard)Running indication (option)
Blinker transmitterS5, BL
Depending on version either with potentiometer or electronic position transmitter EWG/RWGValve position (option)
PotentiometerR2 Potentiometer in tandem arrangement (option)R2/2 3-wire or 4-wire system (0/4– 20 mA)B1/B2,
EWG/RWG
2-wire system (4 – 20 mA)B3/B4,
EWG/RWG
SwitchesManual operation active (op-
tion)
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Signals
Page 22
9. Commissioning
9.1. End stops in part-turn actuator
The internal end stops limit the swing angle.They protect the valve in the event of limit switching failure.
End stop setting is generally performed by the valv e man uf acturer prior to installing the valve into the pipework.
Exposed, rotating parts (discs/balls) at the valve!
Pinching and damage by valve or actuator.
End stops should be set by suitably qualified personnel only.
Never completely remov e the setting screws [2] and [4] to av oid grease leakage.
Observe dimension T
min.
Information
The swing angle set in the factory is indicated on the name plate:
The setting sequence depends on the valve:
- Recommendation for butterfly valves: Set end stop CLOSED first.
- Recommendation for ball valves: Set end stop OPEN first.
Figure 16: End stop
[1] Screw plug for end stop OPEN [2] Setting screw for end stop OPEN [3] Screw plug for end stop CLOSED [4] Setting screw for end stop CLOSED
14.212.210.207.205.2Dimensions/sizes
2323201717T (for 90°) 1213121111T
min.
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9.1.1. End stop CLOSED: set
1. Remove screw plug [3].
2. Move valve to end position CLOSED with handwheel.
3. If the valve end position is not reached:
Slightly turn setting screw [4] counterclockwise until valve end position CLOSED can be safely set.
Turning the setting screw [4] clockwise results in a smaller swing angle.
Turning the setting screw [4] counterclockwise results in a larger swing angle.
4. Turn setting screw [4] clockwise to the stop.
This completes the setting of end stop CLOSED.
5. Check O-ring in screw plug and replace if damaged.
6. Fasten and tighten screw plug [3]. Having completed this procedure, the end position detection CLOSED can be set
immediately.
9.1.2. End stop OPEN: set
Information In general, the end stop OPEN does not have to be set.
1. Remove screw plug [1].
2. Move valve to end position OPEN with handwheel.
3. If the valve end position is not reached:
Slightly turn setting screw [2] counterclockwise until valve end position OPEN can be safely set.
Turning the setting screw [2] clockwise results in a smaller swing angle.
Turning the setting screw [2] counterclockwise results in a larger swing angle.
4. Turn setting screw [2] clockwise to the stop.
This completes the setting of end stop OPEN.
5. Check O-ring in screw plug and replace if damaged.
6. Fasten and tighten screw plug [1]. Having completed this procedure, the end position detection OPEN can be set
immediately.
9.2. Switch compartment: open
The switch compartment must be opened to perform the following settings (options).
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1. Loosen screws [2] and remove cover [1] from the switch compartment.
2. If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever).
Information:To a v oid damage to paint finish, use spanner in combination with soft object, e.g. fabric.
9.3. Torque switching: set
Once the set torque is reached, the torque switches will be tripped (overload protection of the valve).
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!
The tripping torque must suit the valve.
Only change the setting with the consent of the valve manufacturer.
Figure 17:Torque measuring heads
[1] Torque switching head black in direction CLOSE [2] Torque switching head white in direction OPEN [3] Lock screws [4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.
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2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example:
-
Black torque switching head set to approx. 25 da Nm 250 Nm for direction CLOSE
-
White torque switching head set to approx. 20 da Nm 200 Nm for direction OPEN
3. Fasten lock screws [3] again. Information: Maximum tightening torque: 0.3 – 0.4 Nm
The torque switch setting is complete.
9.4. Limit switching: set
The limit switching records the travel.When reaching the preset position, switches are operated.
Figure 18: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED [2] Pointer: End position CLOSED [3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN [5] Pointer: End position OPEN [6] Mark: End position OPEN is set
9.4.1. End position CLOSED (black section): set
1. Engage manual operation.
2. Turn handwheel clockwise until valve is closed.
3. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]:While a ratchet click is felt and heard, the pointer [2] moves 90° every time.
4. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
5. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
The end position CLOSED setting is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.
9.4.2. End position OPEN (white section): set
1. Engage manual operation.
2. Turn handwheel counterclockwise until valve is open.
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3. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]:While a ratchet click is felt and heard, the pointer [5] moves 90° every time.
4. If the pointer [5] is 90° from mark [6]: Continue turning slowly.
5. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle.
The end position OPEN setting is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.
9.5. Intermediate positions: set Option
Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.
Figure 19: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE [2] Pointer: Running direction CLOSE [3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN [5] Pointer: Running direction OPEN [6] Mark: Intermediate position OPEN is set
9.5.1. Running direction CLOSE (black section): set
1. Move valve in direction CLOSE to desired intermediate position.
2. If you override the tripping point inadvertently:Turn valve in opposite direction
and approach intermediate position again in direction CLOSE. Information: Always approach the intermediate position in the same direction
as in later electrical operation.
3. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]:While a ratchet click is felt and heard, the pointer [2] moves 90° every time.
4. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
5. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
The intermediate position setting in running direction CLOSE is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.
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9.5.2. Running direction OPEN (white section): set
1. Move valve in direction OPEN to desired intermediate position.
2. If you override the tripping point inadvertently: Move v alv e in opposite direction and approach intermediate position again in direction OPEN (always approach the intermediate position in the same direction as in later electrical operation).
3. Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]:While a ratchet click is felt and heard, the pointer [5] moves 90° every time.
4. If the pointer [5] is 90° from mark [6]: Continue turning slowly.
5. If the pointer [5] moves to mark [6]: Stop turning and release setting spindle.
The intermediate position setting in running direction OPEN is complete.
6. If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process.
9.6. Test run
Perform test run only once all settings previously described have been performed.
9.6.1. Direction of rotation: check
Valve damage due to incorrect direction of rotation!
If the direction of rotation is wrong, switch off immediately.
Correct phase sequence.
Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance from end position.
2. Switch on actuator in direction CLOSE and observe the direction of rotation on the indicator disc.
Switch off before reaching the end position.
The direction of rotation is correct if actuator runs in direction CLOSE and indicator disc turns counterclockwise.
9.6.2. Limit switching: check
1. Move actuator manually into both end positions of the valve.
The limit switching is set correctly if:
- LSC switch trips in end position CLOSED
- LSO switch trips in end position OPEN
- the switches release the contacts after turning back the handwheel
2. If the end position setting is incorrect: Reset limit switching.
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3. If the end position setting is correct and no options (e.g. potentiometer , position transmitter) are available: Close switch compartment.
9.7. Electronic position transmitter EWG 01.1 Option
The electronic position transmitter EWG 01.1 signals the remote position or the valve position. On the basis of the actual valve position sensed by hall sensor, a current signal between 0 – 20 mA or 4 – 20 mA is generated.
Technical data
Table 4: EWG 01.1
2-wire system3-wire or 4-wire systemData
4 – 20 mA0 – 20 mA, 4 – 20 mAOutput current I
a
24 V DC (18 – 32 V)24 V DC (18 – 32 V)Power supply U
V
1)
20 mALED off = 26 mA, LED on = 27
mA
Max. current consumption
(UV – 12 V)/20 mA
600 Ω
Max. load R
B
0.1 %Impact of power supply
0.1 %Load influence
< 0.1 /KTemperature impact
–60 °C to +80 °CAmbient temperature
2)
Power supply possible via: AC, AM controls or external power supply1) Depending on temperature range of the actuator: Refer to name plate2)
Setting elements
The EWG is housed in the actuator switch compartment.The switch compartment must be opened to perform any settings. Refer to <Switch compartment: open>.
All settings are made via the two push buttons [S1] and [S2]. Figure 20:View on control unit when switch compartment is open
[S1] Push button: Set 0/4 mA [S2] Push button: Set 20 mA LED Optical aid for setting [1] Measuring point (+) 0/4 – 20 mA [2] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points [1] and [2].
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Table 5: Short overview on push button functions
FunctionPush but-
tons
press simultaneously for 5 s: Activate setting mode
[S1] + [S2]
press in setting mode for 3 s: Set 4 mA press in setting mode for 6 s: Set 0 mA press in operation for 3 s: Switch on/off LED end position signalling. touch in end position: Reduce current value by 0.02 mA
[S1]
press in setting mode for 3 s: Set 20 mA press in operation for 3 s: Switch on/off LED end position signalling. touch in end position: Increase current value by 0.02 mA
[S2]
9.7.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
Information
Both measuring ranges 0/4 – 20 mA and 20 – 0/4 mA (inverse operation) can be set. During setting process, the measuring range (normal or inverse operation) is assigned to the end positions by push button S1/S2 assignment.
Setting mode activating clears the setting in both end positions and sets the output current to a value of 3.5 mA. After activation, both end values (0/4 mA and 20 mA) need to be reset.
In case of inadvertent incorrect adjustment, the settings can always be reset by renewed activation of the setting mode (simultaneous pressing of [S1] and [S2]).
Activate setting mode
1. Press both push buttons [S1] and [S2] and hold down for 5 seconds:
By pulsing double flashes, the LED indicates that the setting mode is correctly activated:
For any other LED flash sequence (single/triple flashing): Refer to <Faults during commissioning>.
Set measuring range
2. Operate valve in one of the end positions (OPEN/CLOSED).
3. Set desired output current (0/4 mA or 20 mA):
for 4 mA: Hold down push button [S1] for approx. 3 seconds, until LED is slowly blinking .
for 0 mA: Hold down push button [S1] for approx. 6 seconds, until LED is blinking fast .
for 20 mA: Hold down push button [S2] for approx. 3 seconds, until LED is illuminated .
4. Operate valve into opposite end position.
The value set in end position (0/4 mA or 20 mA) does not change during travel in setting mode.
5. Perform setting in the second end position following the same steps.
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6. Approach both end positions again to check the setting.
If the measuring range cannot be set: Refer to <Faults during commissioning>.
If the current values (0/4/20 mA) are incorrect: Refer to <Current values: adjust>.
If the current value fluctuates (e.g. between 4.0 – 4.2 mA): <LED end position signalling: switch on/off>.
9.7.2. Current values: adjust
The current values (0/4/20 mA) set in end positions can be adjusted at any time. Conventional values are e.g. 0.1 mA (instead of 0 mA) or 4.1 mA (instead 4 mA).
Information If the current value fluctuates (e.g. between 4.0 – 4.2 mA), the <LED end position
signalling> must be switched on for current adjustment.
Operate valve in desired end position (OPEN/CLOSED).
Reduce current value: Press push button [S1] (the current is reduced by 0.02 mA every time the push button is pressed)
Increase current value Press push button [S2] (the current is increased by 0.02 mA every time the push button is pressed)
9.7.3. LED end position signalling: switch on/off
The LED behaviour for end position reached can be set as f ollows: blinking/continuous illumination or no illumination. During setting mode, end positions signalling is switched on.
Switching on and off
1. Operate valve in one of the end positions (OPEN/CLOSED).
2. Hold down push buttons [S1] or [S2] for approx. 3 seconds.
End position signalling is switched on or off.
Table 6: LED behaviour when end position signalling is switched on
LED behaviour in end positionSet output current
LED is blinking slowly
4 mA
LED is blinking fast
0 mA
LED is illuminated
20 mA
9.8. Potentiometer Option
The potentiometer is used as travel sensor and records the valve position.
Setting elements
The potentiometer is housed in the actuator switch compartment.The switch compartment must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via potentiometer [1].
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Figure 21:View on control unit
[1] Potentiometer
9.8.1. Potentiometer setting
Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not
always covered.Therefore, external adjustment (setting potentiometer) must be provided.
1. Move valve to end position CLOSED.
2. Turn potentiometer [1] clockwise to the stop.
End position CLOSED corresponds to 0 %
End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote indication).
9.9. Electronic position transmitter RWG Option
The electronic position transmitter RWG records the valve position. On the basis of the actual position value measured by the potentiometer (tra vel sensor), it generates a current signal between 0 – 20 mA or 4 – 20 mA.
Technical data
Table 7: RWG 4020
2-wire system3-wire or 4-wire systemData
4 – 20 mA0 – 20 mA, 4 – 20 mAOutput current I
a
14 V DC + (I x RB), max. 30 V24 V DC (18 – 32 V)Power supply U
V
1)
20 mA24 mA at 20 mA output currentMax. current consumption (UV – 14 V)/20 mA
600 Ω
Max. load R
B
0.1 %/V0.1 %/VImpact of power supply
0.1 %/100 Ω0.1 %/(0 – 600 Ω)
Load influence
< 0.3 /KTemperature impact
–60 °C to +80 °CAmbient temperature
2)
5 kΩ
Transmitter potentiometer
Power supply possible via: AC, AM controls or external power supply1) Depending on temperature range of the actuator: Refer to name plate2)
Setting elements
The RWG is housed in the actuator switch compartment.The switch compartment must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via three potentiometers [1], [2] and [3].
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Figure 22:View on control unit when switch compartment is open
[1] Potentiometer (travel sensor) [2] Potentiometer min. (0/4 mA) [3] Potentiometer max. (20 mA) [4] Measuring point (+) 0/4 – 20 mA [5] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points [4] and [5].
9.9.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
1. Move valve to end position CLOSED.
2. Connect measuring equipment for 0 – 20 mA to measuring points [4] and ]5]. If no value can be measured:
Check whether external load is connected to customer connection XK (for standard wiring: terminals 23/24). Consider maximum load RB.
Or connect link across customer connection XK (for standard wiring: terminals 23/24).
3. Turn potentiometer [1] clockwise to the stop.
4. Turn potentiometer [1] slightly in opposite direction.
5. Turn potentiometer [2] clockwise until output current starts to increase.
6. T urn potentiometer [2] in opposite direction until the follo wing value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
This ensures that the signal remains above the dead and live zero point.
7. Move valve to end position OPEN.
8. Set potentiometer [3] to end value 20 mA.
9. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
9.10. Mechanical position indicator: set
1. Place indicator disc on shaft.
2. Move valve to end position CLOSED.
3.
Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover.
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4. Move actuator to end position OPEN.
5.
Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.
7. Check settings: If the symbol (CLOSED) is no longer in alignment with mark on the cover:
Repeat setting procedure.
9.11. Switch compartment: close
Danger of corrosion due to damage to paint finish!
Touch up damage to paint finish after work on the device.
1. Clean sealing faces of housing and cover.
2. Check whether O-ring [3] is in good condition, replace if damaged.
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly.
4. Place cover [1] on switch compartment.
5. Fasten screws [2] evenly crosswise.
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10. Corrective action
10.1. Faults during commissioning
Table 8: Faults during commissioning
RemedyDescription/causeFault
Exchange reduction gearing.Reduction gearing is not suitable for
turns/stroke of the actuator.
Mechanical position indicator cannot be set.
Determine overrun: Overrun = travel covered from switching off until complete standstill.
Set limit switching again considering the overrun (turn handwheel back by the amount of the overrun).
The overrun was not considered when setting the limit switching. The overrun is generated by the inertia of both the actuator and the valve and the dela y time of the controls.
In spite of correct setting of limit switching, actuator operated into the valve end position.
Connect link across RWG to XK (terminals 23/24)
Connect external load to XK, e.g. remote indication.
Observe maximum load RB.
Current loop across RWG is open. (Position feedback 0/4 – 20 mA is only pos­sible if the current loop is closed across the RWG.)
No value can be measured at measuring points of the RWG.
Exchange reduction gearing.Reduction gearing is not suitable for
turns/stroke of the actuator.
Measuring range 0/4 – 20 mA or maximum value 20 mA at position transmitter cannot be set or sup­plies an incorrect value.
Call AUMA service.The LED on the EWG either flashes in setting
mode a) single flash or b) triple flash:
a) EWG is not calibrated. b) Magnet positions of EWG are not aligned.
The measuring range 0/4 – 20 mA at EWG position transmitter cannot be set.
Check setting, if required, reset end posi­tions.
Refer to <Check switches> and replace the switches if required.
Switch is defective or switch setting is incor­rect.
Limit and/or torque switches do not trip.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. T urn test button [1] in direction of the TSC arrow:Torque s witch CLOSED trips.
3. Turn test button [2] in direction of the TSO arrow:Torque switch OPEN trips. If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
10.2. Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. They trip as soon as the max. permissible winding temperature has been reached.
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Corrective action
Page 35
Behaviour during failure
If the signals are correctly wired within the controls, the actuator is stopped and can only resume its operation once the motor has cooled down.
Possible causes
Overload, running time exceeded, max. number of starts exceeded, ambient temperature is too high.
Remedy
Check cause, eliminate if possible.
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11. Servicing and maintenance
Damage caused by inappropriate maintenance!
Servicing and maintenance must be carried out exclusively by suitably qualified personnel having been authorised by the end user or the contractor of the plant. Therefore, we recommend contacting our service.
Only perform servicing and maintenance tasks when the device is switched off.
AUMA
Service & Support
AUMA off er extensive service such as servicing and maintenance as well as customer product training. For the relevant contact addresses, please refer to <Addresses> in this document or to the Internet (www.auma.com).
11.1. Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:
6 months after commissioning and then every year
Carry out visual inspection: Cable entries, cable glands, b lanking plugs, etc. have to be checked f or correct tightness and sealing. Respect torques according to manufacturer's details.
Check fastening screws between actuator and gearbox/valve for tightness. If required, fasten screws while applying the tightening torques as indicated in chapter <Assembly>.
When rarely operated: Perform test run.
For enclosure protection IP68
After continuous immersion:
Check actuator.
In case of ingress of water, locate leaks and repair, dry device correctly and check for proper function.
11.2. Maintenance Lubrication
In the factory, the gear housing is filled with grease.
Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated rarely (open-close duty).
We recommend exchanging the seals when changing the grease.
No additional lubrication of the gear housing is required during operation.
11.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in time.The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.:
electronic scrap
various metals
plastics
greases and oils
The following generally applies:
Greases and oils are hazardous to water and must not be released into the environment.
Arrange for controlled waste disposal of the disassembled material or for sep­arate recycling according to materials.
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Servicing and maintenance
Page 37
Observe the national regulations for waste disposal.
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12. Technical data
Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number).
12.1. Technical data Part-turn actuator
Features and functions
Short-time duty S2 - 15 min (part-turn actuators for open-close duty with 3-phase A C motors) Short-time duty S2 - 10 min (part-turn actuators for open-close duty with 1-phase A C motors) Intermittent duty S4 - 25 % (part-turn actuators f or modulating duty with 3-phase AC motors) Intermittent duty S4 - 20 % (part-turn actuators f or modulating duty with 1-phase AC motors)
Type of duty
For nominal voltage and 40 °C ambient temperature and at average load with 35 % of the max. torque
3-ph AC asynchronous motor, type IM B9 according to IEC 60034Standard:Motors 1-phase AC motor, type IM B9 according to IEC 60034Option:
Refer to motor name plate Permissible variation of mains voltage: ±10 % Permissible variation of mains frequency: ±5 %
Mains voltage, mains frequency
Category III according to IEC 60364-4-443Overvoltage category
F, tropicalizedStandard:Insulation class H, tropicalizedOption: Thermoswitches (NC)Standard:Motor protection PTC thermistors (according to DIN 44082)
1)
Option:
110 – 120 V AC, 220 – 240 V AC or 400 V AC (externally supplied)Voltages:Motor heater (option)
12.5 WPower: Adjustable between 75° and < 105°
Standard:Swing angle
15° to < 45°, 45° to < 75°, 105° to < 135°
Option: Yes (Part-turn actuators are self-locking if the valve position cannot be changed from
standstill while torque acts upon the output drive.)
Self-locking
Manual drive for setting and emergency operation, handwheel does not rotate during elec­trical operation.
Manual operation
Handwheel lockable Handwheel stem extension
Option:
Indication whether manual operation is active/not active via single switch (1 change-over contact)
Indication for manual operation (option)
AUMA plug/socket connector with screw-type connectionStandard:Electrical connection Terminals or crimp connection
Gold-plated control plug (sockets and plugs)
Option:
Metric threadsStandard:Threads for cable entries Pg-threads, NPT-threads, G-threadsOption:
Terminal plan according to order number enclosed with deliveryTerminal plan
Coupling without boreStandard:Splined coupling for connection
to the valve shaft
Machined coupling with bore and keyway, square bore or bore with two-flats according to EN ISO 5211
Option:
Dimensions according to EN ISO 5211 without spigotValve attachment
PTC thermistors additionally require a suitable tripping device within the controls1)
With base and lever (option)
Made of spheroidal cast iron with two or three bores for fixing a lever arrangement. Consid­ering the installation conditions, the lever ma y be mounted to the output shaft in any desired position.
Swing lever
Two ball joints matching the lever, including lock n uts and two w elding nuts , suitab le for pipe according to dimension sheet
Ball joints (option)
Base with four holes for fastening screwsFixing
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Technical data
Page 39
Electromechanical control unit
Counter gear mechanism for end positions OPEN and CLOSEDLimit switching
Single switches (1 NC and 1 NO) for each end position, not galv anically isolatedStandard: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically
isolated Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated Intermediate position switch (DUO limit switching), adjustable for any position
Options:
Torque switching adjustable for directions OPEN and CLOSETorque switching
Single switches (1 NC and 1 NO) for each direction, not galvanically isolatedStandard: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically
isolated
Options:
Potentiometer or 0/4 – 20 mA (EWG/RWG)Position feedback signal, ana-
logue (option)
Continuous indication, adjustable indicator disc with symbols OPEN and CLOSEDMechanical position indicator
(option)
Blinker transmitter (option for modulating actuators)Running indication
Self-regulating PTC heater, 5 – 20 W, 110 – 250 V AC/DCStandard:Heater in switch compartment 24 – 48 V AC/DC or 380 – 400 V ACOptions:
A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AM or AC actuator controls.
Technical data for limit and torque switches
2 x 106 startsMechanical lifetime
Silver plated contacts:
24 V AC/DCU min. 250 V AC/DCU max. 20 mAI min. 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. AC current
0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs) 7 A at 30 V (resistive load) 5 A at 30 V (inductive load, L/R = 3 µs)
I max. DC current
Gold plated contacts
5 VU min. 30 VU max. 4 mAI min. 400 mAI max.
Technical data for blinker transmitter
107 startsMechanical lifetime
Silver plated contacts:
10 V AC/DCU min. 250 V AC/DCU max. 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi 0.8)
I max. AC current
0.25 A at 250 V (resistive load)I max. DC current
Technical data for handwheel activation switches
106 startsMechanical lifetime
Silver plated contacts:
12 V DCU min. 250 V ACU max. 3 A at 250 V (inductive load, cos phi = 0.8)I max. AC current 3 A at 12 V (resistive load)I max. DC current
39
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Technical data
Page 40
Service conditions
Indoor and outdoor use permissibleUse Any positionMounting position 2,000 m above sea level
> 2,000 m above sea level, please contact AUMA
Installation altitude
–40 °C to +80 °C (part-turn actuators for open-close duty with 3-phase AC mo­tors) –40 °C to +70 °C (part-turn actuators for open-close duty with 1-phase AC mo­tors) –40 °C to +60 °C (part-turn actuators for modulating duty)
Standard:Ambient temperature
–60 °C to +60 °C 0 °C to +120 °C (part-turn actuators for open-close duty with 3-phase AC motors)
Options:
For actual version, refer to actuator name plate.
IP68 with AUMA 3-phase AC motor/1-phase AC motor For special motors differing enclosure protection: refer to name plate.
Standard:Enclosure protection according
to EN 60529
DS Terminal compartment additionally sealed against interior (double sealed)Option:
According to AUMA definition, enclosure protection IP68 meets the following requirements:
Depth of water: maximum 8 m head of water
Duration of continuous immersion in water: Max. 96 hours
Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion. For actual version, refer to actuator name plate. Pollution degree 4 (when closed) according to EN 50178Pollution degree 2 g, from 10 to 200 Hz
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this.Valid for part-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.
Vibration resistance according to IEC 60068-2-6
KS: Suitable for installation in industrial units, in water or power plants with a low pollutant concentration as well as for installation in occasionally or perman­ently aggressive atmosphere with a moderate pollutant concentration (e.g. wastewater treatments plants, chemical industry)
Standard:Corrosion protection
KX: Suitable for installation in extremely aggressive atmospheres with high hu­midity and high pollutant concentration
Option:
KX-G : same as KX, however aluminium-free version (outer parts)
Powder coatingFinish coating
AUMA silver-grey (similar to RAL 7037)Standard:Colour Other colours are possible on request.Option:
AUMA part-turn actuators meet or even exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request.
Lifetime
Further information
Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC)
EU Directives
40
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Technical data
Page 41
13. Spare parts
13.1. Part-turn actuators SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
41
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Spare parts
Page 42
Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
TypeDesignationRef.
no.
TypeDesignationRef.
no.
Sub-assemblyScrew plug539.0Sub-assemblyHousing001.0
Handwheel with ball handle542.0Sub-assemblyDrive shaft005.0
Sub-assemblyMechanical position indicator553.0Sub-assemblyMotor coupling005.1 Sub-assemblySocket carrier for motor plug/socket
connector with cable harness
554.0Manual drive coupling005.3
Sub-assemblyPotentiometer for position transmitter556.0Sub-assemblyWorm wheel006.0 Sub-assemblyPotentiometer without slip clutch556.1Sub-assemblyPlanetary gearing for manual drive009.0 Sub-assemblyHeater557.0Torque lever017.0
Sub-assemblyBlinker transmitter including pins at wires (without impulse disc and insula­tion plate)
558.0Sub-assemblyGear segment018.0
Sub-assemblyControl unit with torque switching heads and switches
559.0Crown wheel019.0
Sub-assemblyControl unit with magnetic limit and torque transmitter (MWG) for Non-in­trusive version in combination with AUMATIC integral controls
559.0Sub-assemblyDrive pinion II for torque switching022.0
Sub-assemblySwitch stack for direction OPEN560.0–1Sub-assemblyOutput drive wheel for limit switching023.0
Sub-assemblySwitch stack for direction CLOSE560.0–2Sub-assemblyDrive wheel for limit switching024.0
Sub-assemblySwitch for limit/torque560.1Sub-assemblyLocking plate025.0 Switch case560.2Sub-assemblyWire for protective earth058.0
Sub-assemblyPosition transmitter EWG/RWG566.0Sub-assemblyMotor (VD motor incl. ref. no. 079.0)070.0
Sub-assemblyPotentiometer for RWG without slip clutch
566.1Sub-assemblyPlanetary gearing for motor drive (SQ/SQR 05.2 – SQ SQR 14.2 for VD motor)
079.0
Sub-assemblyPosition transmitter board for RWG566.2Sub-assemblyReduction gearing155.0 Sub-assemblyWire harness for RWG566.3Sub-assemblyCover500.0 Sub-assemblySlip clutch for potentiometer567.1Sub-assemblySocket carrier (complete with sockets)501.0 Sub-assemblyMotor coupling on motor shaft583.0Sub-assemblyPin carrier without pins502.0 Sub-assemblyPin for motor coupling583.1Sub-assemblySocket for control503.0
Retaining spring for motor coupling584.0Socket for motor504.0
Sub-assemblyOutput drive flange with end stop596.0Sub-assemblyPin for controls505.0 Sub-assemblyScrew plug for end stop612.0Sub-assemblyPin for motor506.0 SetSeal kit, smallS1Sub-assemblyCover for electrical connection507.0 SetSeal kit, largeS2Sub-assemblyCoupling525.0
42
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Spare parts
Page 43
14. Certificates
14.1. Declaration of Incorporation and EC Declaration of Conformity
43
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Certificates
Page 44
Index
A
Accessories (electrical con­nection)
17
Ambient temperature 7 , 40 Applications 4 Assembly 10
C
Certificates 43 Commissioning 4 , 22 Commission number 7 Corrective action 34 Corrosion protection 9 , 40 Cross sections 14 Current consumption 13
D
Data Matrix code 8 Declaration of Incorporation 43 Delay time 13 Device type 8 Direction of rotation 27 Directives 4 Disposal 36 Double sealed 18 DUO limit switching 26
E
Earth connection 18 EC Declaration of Conformity 43 Electrical connection 13 Electronic position transmitter 28 , 31 Enclosure protection 7 , 40 End stops 22 EWG 28
F
Fault 34 Flange size 8
H
Handwheel 10
I
Identification 7 Indications 20 Indicator disc 20 , 32 Inspection record 8 Intermediate frame 18 Intermediate positions 26 Inverse operation (0/20 – 4 mA)
29
L
Limit switches 13 Limit switching 25 , 27 Lubrication 36
M
Mains frequency 13 Mains voltage 13 Maintenance 4 , 36 , 36 Manual operation 19 Mechanical position indicator 20 , 32 Motor heater 16 Motor operation 19 Motor protection 34
N
Name plate 7 , 13
O
Operating time 7 Operation 4 , 19 Order number 7 , 8
P
Packaging 9 Parking frame 17 Position indicator 32 Position transmitter EWG 28 , 28 Position transmitter RWG 31 Potentiometer 30 Power supply 13 Protection cover 18 Protection on site 13 Protective measures 4 PTC thermistors 34
Q
Qualification of staff 4
R
Range of application 4 Recycling 36 Running indication 20 RWG 31
S
Safety instructions 4 Safety instructions/warnings 4 Serial number 7 , 8 Service 36 Servicing 36 Short-circuit protection 13 Signals 21 Size 8 Spare parts 41 Standards 4 Storage 9 Support 36 Support App 8 , 8 Switch check 34 Switches 13
44
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Index
Page 45
T
Tandem switches 13 Technical data 38 Technical data for switches 39 Terminal plan 13 Test run 27 Thermal monitoring 34 Thermoswitches 34 Torque range 7 Torque switches 13 Torque switching 24 Transport 9 Type (device type) 8 Type designation 7 Type of current 13 Type of lubricant 7
W
Wiring diagram 8 , 13 Works number 8
Y
Year of manufacture 8 Year of production 8
45
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
Index
Page 46
Europe AUMA Riester GmbH & Co. KG
Plant Müllheim
DE 79373 Müllheim
Tel +49 7631 809 - 0 riester@auma.com www.auma.com
Plant Ostfildern-Nellingen
DE 73747 Ostfildern
Tel +49 711 34803 - 0 riester@wof.auma.com
Service-Center Bayern
DE 85386 Eching
Tel +49 81 65 9017- 0 Riester@scb.auma.com
Service-Center Köln
DE 50858 Köln
Tel +49 2234 2037 - 900 Service@sck.auma.com
Service-Center Magdeburg
DE 39167 Niederndodeleben
Tel +49 39204 759 - 0 Service@scm.auma.com
AUMA-Armaturenantriebe Ges.m.b.H.
AT 2512 Tribuswinkel
Tel +43 2252 82540 office@auma.at www.auma.at
AUMA BENELUX B.V. B. A.
BE 8800 Roeselare
Tel +32 51 24 24 80 office@auma.be www.auma.nl
ProStream Group Ltd.
BG 1632 Sofia
Tel +359 2 9179-337 valtchev@prostream.bg www.prostream.bg
OOO Dunkan-Privod
BY 220004 Minsk
Tel +375 29 6945574 belarus@auma.ru www.zatvor.by
AUMA (Schweiz) AG
CH 8965 Berikon
Tel +41 566 400945 RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
CZ 250 01 Brandýs n.L.-St.Boleslav
Tel +420 326 396 993 auma-s@auma.cz www.auma.cz
GRØNBECH & SØNNER A/S
DK 2450 København SV
Tel +45 33 26 63 00 GS@g-s.dk www.g-s.dk
IBEROPLAN S.A.
ES 28027 Madrid
Tel +34 91 3717130 iberoplan@iberoplan.com
AUMA Finland Oy
FI 02230 Espoo
Tel +358 9 5840 22 auma@auma.fi www.auma.fi
AUMA France S.A.R.L.
FR 95157 Taverny Cedex
Tel +33 1 39327272 info@auma.fr www.auma.fr
AUMA ACTUATORS Ltd.
GB Clevedon, North Somerset BS21 6TH
Tel +44 1275 871141 mail@auma.co.uk www.auma.co.uk
D. G. Bellos & Co. O.E.
GR 13673 Acharnai, Athens
Tel +30 210 2409485 info@dgbellos.gr
APIS CENTAR d. o. o.
HR 10437 Bestovje
Tel +385 1 6531 485 auma@apis-centar.com www.apis-centar.com
Fabo Kereskedelmi és Szolgáltató Kft.
HU 8800 Nagykanizsa
Tel +36 93/324-666 auma@fabo.hu www.fabo.hu
Falkinn HF
IS 108 Reykjavik
Tel +00354 540 7000 os@falkinn.is www.falkinn.is
AUMA ITALIANA S.r.l. a socio unico
IT 20023 Cerro Maggiore (MI)
Tel +39 0331 51351 info@auma.it www.auma.it
AUMA BENELUX B.V.
LU Leiden (NL)
Tel +31 71 581 40 40 office@auma.nl
NB Engineering Services
MT ZBR 08 Zabbar
Tel + 356 2169 2647 nikibel@onvol.net
AUMA BENELUX B.V.
NL 2314 XT Leiden
Tel +31 71 581 40 40 office@auma.nl www.auma.nl
SIGUM A. S.
NO 1338 Sandvika
Tel +47 67572600 post@sigum.no
AUMA Polska Sp. z o.o.
PL 41-219 Sosnowiec
Tel +48 32 783 52 00 biuro@auma.com.pl www.auma.com.pl
AUMA-LUSA Representative Office, Lda.
PT 2730-033 Barcarena
Tel +351 211 307 100 geral@aumalusa.pt
SAUTECH
RO 011783 Bucuresti
Tel +40 372 303982 office@sautech.ro
OOO PRIWODY AUMA
RU 141402 Khimki, Moscow region
Tel +7 495 221 64 28 aumarussia@auma.ru www.auma.ru
OOO PRIWODY AUMA
RU 125362 Moscow
Tel +7 495 787 78 21 aumarussia@auma.ru www.auma.ru
ERICHS ARMATUR AB
SE 20039 Malmö
Tel +46 40 311550 info@erichsarmatur.se www.erichsarmatur.se
ELSO-b, s.r.o.
SK 94901 Nitra
Tel +421 905/336-926 elsob@stonline.sk www.elsob.sk
Auma Endüstri Kontrol Sistemleri Limited Sirketi
TR 06810 Ankara
Tel +90 312 217 32 88 info@auma.com.tr
AUMA Technology Automations Ltd
UA 02099 Kiev
Tel +38 044 586-53-03 auma-tech@aumatech.com.ua
Africa
Solution Technique Contrôle Commande
DZ Bir Mourad Rais, Algiers
Tel +213 21 56 42 09/18 stcco@wissal.dz
A.T.E.C.
EG Cairo
Tel +20 2 23599680 - 23590861 contactus@atec-eg.com
SAMIREG
MA 203000 Casablanca
Tel +212 5 22 40 09 65 samireg@menara.ma
MANZ INCORPORATED LTD.
NG Port Harcourt
Tel +234-84-462741 mail@manzincorporated.com www.manzincorporated.com
46
AUMA worldwide
Page 47
AUMA South Africa (Pty) Ltd.
ZA 1560 Springs
Tel +27 11 3632880 aumasa@mweb.co.za
America
AUMA Argentina Rep.Office
AR Buenos Aires
Tel +54 11 4737 9026 contacto@aumaargentina.com.ar
AUMA Automação do Brazil ltda.
BR Sao Paulo
Tel +55 11 4612-3477 contato@auma-br.com
TROY-ONTOR Inc.
CA L4N 8X1 Barrie, Ontario
Tel +1 705 721-8246 troy-ontor@troy-ontor.ca
AUMA Chile Representative Office
CL 9500414 Buin
Tel +56 2 821 4108 aumachile@auma-chile.cl
Ferrostaal de Colombia Ltda.
CO Bogotá D.C.
Tel +57 1 401 1300 dorian.hernandez@ferrostaal.com www.ferrostaal.com
Transcontinental Trading Overseas SA.
CU Ciudad Habana
Tel +53 7 208 9603 / 208 7729 tto@ttoweb.com
AUMA Región Andina & Centroamérica
EC Quito
Tel +593 2 245 4614 auma@auma-ac.com www.auma.com
Corsusa International S.A.C.
PE Miraflores - Lima
Tel +511444-1200 / 0044 / 2321 corsusa@corsusa.com www.corsusa.com
Control Technologies Limited
TT Marabella,Trinidad,W.I.
Tel + 1 868 658 1744/5011 www.ctltech.com
AUMA ACTUATORS INC.
US PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862) mailbox@auma-usa.com www.auma-usa.com
Suplibarca
VE Maracaibo, Estado, Zulia
Tel +58 261 7 555 667 suplibarca@intercable.net.ve
Asia
AUMA Actuators UAE Support Office
AE 287 Abu Dhabi
Tel +971 26338688 Nagaraj.Shetty@auma.com
AUMA Actuators Middle East
BH 152 68 Salmabad
Tel +97 3 17896585 salesme@auma.com
Mikuni (B) Sdn. Bhd.
BN KA1189 Kuala Belait
Tel + 673 3331269 / 3331272 mikuni@brunet.bn
AUMA Actuators China Co., Ltd
CN 215499 Taicang
Tel +86 512 3302 6900 mailbox@auma-china.com www.auma-china.com
PERFECT CONTROLS Ltd.
HK Tsuen Wan, Kowloon
Tel +852 2493 7726 joeip@perfectcontrols.com.hk
PT. Carakamas Inti Alam
ID 11460 Jakarta
Tel +62 215607952-55 auma-jkt@indo.net.id
AUMA INDIA PRIVATE LIMITED.
IN 560 058 Bangalore
Tel +91 80 2839 4656 info@auma.co.in www.auma.co.in
ITG - Iranians Torque Generator
IR 13998-34411 Teheran
+982144545654 info@itg-co.ir
Trans-Jordan Electro Mechanical Supplies
JO 11133 Amman
Tel +962 - 6 - 5332020 Info@transjordan.net
AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa
Tel +81-(0)44-863-8371 mailbox@auma.co.jp www.auma.co.jp
DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Seoul
Tel +82 2 2624 3400 import@actuatorbank.com www.actuatorbank.com
Al-Arfaj Engineering Co WLL
KW 22004 Salmiyah
Tel +965-24817448 info@arfajengg.com www.arfajengg.com
TOO Armaturny Center
KZ 060005 Atyrau
Tel +7 7122 454 602 armacentre@bk.ru
Network Engineering
LB 4501 7401 JBEIL, Beirut
Tel +961 9 944080 nabil.ibrahim@networkenglb.com www.networkenglb.com
AUMA Malaysia Office
MY 70300 Seremban, Negeri Sembilan
Tel +606 633 1988 sales@auma.com.my
Mustafa Sultan Science & Industry Co LLC
OM Ruwi
Tel +968 24 636036 r-negi@mustafasultan.com
FLOWTORK TECHNOLOGIES CORPORATION
PH 1550 Mandaluyong City
Tel +63 2 532 4058 flowtork@pldtdsl.net
M & C Group of Companies
PK 54000 Cavalry Ground, Lahore Cantt
Tel +92 42 3665 0542, +92 42 3668 0118 sales@mcss.com.pk www.mcss.com.pk
Petrogulf W.L.L
QA Doha
Tel +974 44350151 pgulf@qatar.net.qa
AUMA Saudi Arabia Support Office
SA 31952 Al Khobar
Tel + 966 5 5359 6025 Vinod.Fernandes@auma.com
AUMA ACTUATORS (Singapore) Pte Ltd.
SG 569551 Singapore
Tel +65 6 4818750 sales@auma.com.sg www.auma.com.sg
NETWORK ENGINEERING
SY Homs
+963 31 231 571 eyad3@scs-net.org
Sunny Valves and Intertrade Corp. Ltd.
TH 10120 Yannawa, Bangkok
Tel +66 2 2400656 mainbox@sunnyvalves.co.th www.sunnyvalves.co.th
Top Advance Enterprises Ltd.
TW Jhonghe City,Taipei Hsien (235)
Tel +886 2 2225 1718 support@auma-taiwan.com.tw www.auma-taiwan.com.tw
AUMA Vietnam Hanoi RO
VN Hanoi
+84 4 37822115 chiennguyen@auma.com.vn
Australia
BARRON GJM Pty. Ltd.
AU NSW 1570 Artarmon
Tel +61 2 8437 4300 info@barron.com.au www.barron.com.au
47
AUMA worldwide
Page 48
AUMA Riester GmbH & Co. KG
P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com
Y005.559/003/en/1.14
For detailed information on AUMA products refer to the Internet: www.auma.com
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