AUMA NORM, SG 03.3, SG 04.3, SG 03.3-F04, SG 03.3-F05 Operation Instructions Manual

Electric part-turn actuators

SG 03.3 – SG 04.3

AUMA NORM

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

Scope of these instructions:

These instructions apply to part-turn actuators of the type range
SG 03.3 – SG 04.3.
These operation instructions are only valid for ”clockwise closing”, i.e.
driven shaft turns clockwise to the valve.

Table of contents Page

1. Safety instructions 3

1.1 Range of application 3

1.2 Commissioning (electrical connection) 3

1.3 Maintenance 3

1.4 Warnings and notes 3

1.5 Further notes 3

2. Short description 3

3. Technical data 4

4. Transport and storage 5

5. Packaging 5

6. Fitting the ball handle/ manual operation 5

6.1 Fitting the ball handle 5

6.2 Manual operation 5

7. Mounting to valve 6

8. Checking the end stops 7

8.1 Setting of end stop CLOSED 7

8.2 Setting of end stop OPEN 8

8.3 Setting values for mechanical end stops 8

9. Electrical connection 9

9.1 Connection with AUMA plug/ socket connector 9

9.2 Heater 9

9.3 Motor protection 9

9.4 Remote position transmitter 10

9.5 Limit switch 10

9.6 Fitting of the cover 10

10. Setting the limit switching 11

10.1 Setting for end position CLOSED (black section) 11

10.2 Setting for end position OPEN (white section) 12

11. Setting of mechanical position indicator 12

12. Test run 12

13. Setting of the potentiometer (option) 13

14. Setting of electronic position transmitter RWG (option) 13

14.1 Setting of 2-wire system 4 – 20 mA and 4-wire system 0 – 20 mA 14

14.2 Setting of 4-wire system 4 – 20 mA 15

15. Setting of the electronic intermediate position detection (option) 16

16. Maintenance 17

17. Disposal and recycling 17

18. Service 17

19. Proposed wiring diagrams 18

19.1 Wiring diagram for SG with 1-phase AC motors 19

19.2 Wiring diagram for SG with 1-phase AC motors with reversing contactor controls 20

19.3 Wiring diagram for SG with 3-phase AC motors 21

20. Spare parts list part-turn actuator SG 03.3 – SG 04.3 22

21. Declaration of Conformity and Declaration of Incorporation 26
Index 27
Adresses AUMA offices and representatives 28

2

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

1. Safety instructions

1.1 Range of application AUMA part-turn actuators are designed for the operation of industrial valves,

e.g.butterfly valves and ball valves.
For other applications, please consult us.The manufacturer is not liable for
any possible damage resulting from use in other than the designated appli
cations.Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the
actuators’designated use.

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1.2 Commissioning
(electrical connection)

1.3 Maintenance The maintenance instructions (refer to page 17) must be observed, other

1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or

During electrical operation certain parts inevitably carry lethal voltages.
Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the con
trol and supervision of such an electrician and in accordance with the appli
cable electrical engineering rules.

wise a safe operation of the actuator is no longer guaranteed.

damage.Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as care
ful commissioning are essential to ensure a trouble-free and safe operation.
The following references draw special attention to safety-relevant procedu­res in these operation instructions.Each is marked by the appropriate picto­graph.

This pictograph means: Note!

“Note” marks activities or procedures which have major influence on the cor­rect operation.Non-observance of these notes may lead to consequential
damage.

This pictograph means: Electrostatically endangered parts!

If this pictograph is attached to a printed circuit board, it contains parts
which may be damaged or destroyed by electrostatic discharges.If the
boards need to be touched during setting, measurement or for exchange, it
must be assured that immediately before a discharge through contact with
an earthed metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning!

“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.

-

-

-

-

1.5 Further notes This pictograph means: Procedure may have been performed by valve

MOV

M

manufacturer!

If actuators are delivered mounted to a valve, this step has been done in the
valve manufacturer’s plant.

Setting must be checked during commissioning!

2. Short description AUMA part-turn actuators type SG 03.3 – SG 04.3.have a modular design.

Manual operation is possible without change-over.
The limitation of travel is realised via limit switches in both end positions.
They are sized in such a way that the motor current can be switched directly
by them.When a switch is tripped in the end position, the motor power
supply is immediately interrupted.

3

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

3. Technical data

Table 1: Part-turn actuator SG 03.3 – SG 04.3

Application

Part-turn actuator Electrical operation of valves (e.g. butterfly valves and ball valves).

Features and functions

Type of duty (according to IEC 34-1) Short time duty S2 -15 min
Motors Standard: 1-phase AC motor

Option: 3-phase AC motor
Insulation class F, tropicalized
Motor protection Standard: Thermoswitches

Option: PTC thermistors
Self-locking yes
Operating times see table
Swing angle 90° (adjustable from 82° to 98°)
Type of seating by limit switching
Limit switching Counter gear mechanism for end positions OPEN and CLOSED

Torque switching not available
Intermediate positions (option) Electronic intermediate position switches, max. 2 switching points, adjustable

Position feedback signal
(options)

Mechanical position indicator adjustable indicator disc with symbols OPEN and CLOSED, continuous indication
Running indication (option) in combination with blinker transmitter possible
Heater in switch compartment Standard: Self-regulating heater, 5 – 20 W

Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during
Handwheel lockable (option) yes

Electrical connection

Electrical connection Standard: AUMA plug/socket connector with screw type connection

Threads for cable glands Standard: 1 x M20x1.5, 2 x M25x1.5

Terminal plan 1-phase AC motor: KMS B10101100 (basic version)

Valve attachment

Valve attachment Dimensions according to EN ISO 5211
Coupling splined coupling for connection to the valve shaft, part-turn actuator

Service conditions

Enclosure protection according
to EN 60 529

Corrosion protection Standard: KN Suitable for installation in industrial units, in water- or power plants

Ambient temperature Standard: – 25 °C to + 70 °C
Finish coating Standard: two-component iron-mica combination
Standard colour silver-grey (DB 701, similar to RAL 9007)

Other information

Reference documents Product description SG 03.3 – SG 04.3

Standard: Single switch (1 NC and 1 NO) for each end position

Option: Tandem switch (2 NC and 2 NO) for each end position, switches galvanically

(only in combination with electronic position transmitter RWG 6020)

Precision potentiometer

Electronic position transmitter RWG 6020, 0/4 – 20 mA, voltage supply 24 V DC

Option: Resistance type heater, 5 W, 24 V DC

electric operation

Option: Double sealed (double sealed plug/socket connector)

Options: Pg thread, NPT thread

3-phase AC motor: KMS A10101100 (basic version)

can be repositioned 4 x 90° on coupling

Standard: Coupling without bore

Options: Machined coupling with bore and keyway, square bore or bore with two-flats

Standard: IP 67

Option: IP 68

Options: KS Suitable for installation in occasionally or permanently aggressive

Dimension sheet SG 03.3 – SG 05.3

Electrical data SG 03.3 – SG 04.3

isolated

110 – 250 V DC/AC or 24 – 48 V DC/AC
(only in combination with the AUMA controls AM or AC)

with a low pollutant concentration
atmosphere with a moderate pollutant concentration

(e.g. in wastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmosphere

with high humidity and high pollutant concentration

4)

4

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

4. Transport and storage

5. Packaging Our products are protected by special packaging for the transport ex works.

.

Transport to place of installation in sturdy packing.

.

Do not attach ropes or hooks to the handwheel for the purpose of lifting by
hoist.

.

If part-turn actuator is mounted on valve, attach ropes or hooks for the
purpose of lifting by hoist to valve and not to part-turn actuator.

.

Store in well-ventilated, dry room.

.

Protect against floor dampness by storage on a shelf or on a wooden pal
let.

.

Cover to protect against dust and dirt.

.

Apply suitable corrosion protection agent to bright surfaces.

If part-turn actuators are to be stored for a long time (more than 6 months),
the following points must be observed additionally:

.

Prior to storage: Protect bright surfaces, in particular the output drive parts
and mounting surface, with long-term corrosion protection agent.

.

Check for corrosion approximately every 6 months.If first signs of corro
sion show, apply new corrosion protection.

After mounting, connect part-turn actuator immediately to electrical mains,
so that condensation is prevented by the heater.

The packaging consists of environmentally friendly materials which can
easily be separated and recycled.
For the disposal of the packaging material we recommend recycling and col­lection centres.
We use the following packaging materials:
Wooden material boards (OSB)/cardboard/paper/PE film

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6. Fitting the ball handle/
manual operation

To avoid damage during transport, the ball handles are fitted to the inside of
the handwheel. Prior to commissioning, the ball handle has to be fitted in
the correct position.

6.1 Fitting the ball handle

Ball handle

6.2 Manual operation Manual operation is activated by turning the handwheel.A change-over is

Figure A1

2

.

Remove cap nut.

.

1

Cap nut

4

3

not required. The handwheel does not rotate during motor operation.

Turning the handwheel during motor operation results in
an extension or reduction of the operating time, depending
on the direction of rotation.

Pull out ball handle and re-insert in cor
rect position.

.

Fasten with cap nut.

.

Remove sticker from the hand wheel
for fitting the ball handle.

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5

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

7. Mounting to valve

MOV

M

.

Prior to mounting the part-turn actuator must be checked
for any damage.

.

Damaged parts must be replaced by original spare parts.

.

After mounting to valve, touch up any possible damages
to paint finish.

.

For butterfly valves the recommended mounting position is end position
CLOSED.
(Prior to mounting, bring the part-turn actuator to the mechanical end stop
CLOSED by turning the handwheel clockwise).

.

For ball valves the recommended mounting position is end position
OPEN. (Prior to mounting, bring the part-turn actuator to the mechanical
end stop OPEN by turning the handwheel counter-clockwise).

.

Thoroughly degrease mounting faces of part-turn actuator and valve.

.

Place coupling sleeve on to valve shaft and secure
(refer to figure A2, detail A or B), ensure that dimensions X, Y and Z are
observed (refer to table 2).

.

Apply non-acidic grease at splines of coupling.

.

Fit actuator so that fixing holes in actuator and valve mounting flange are
in alignment.
If necessary, move actuator up or down one tooth on the coupling.
If required, turn handwheel a little in direction OPEN or CLOSE until holes
align to the threads.

.

Ensure that the spigot (if provided) mates uniformly in the recess and that
the mounting faces are in complete contact.

.

Fasten the actuator with bolts of minimum quality 8.8 using lock washers.
Fasten bolts crosswise to the appropriate torque according to table 2.

Figure A2

A

Coupling

Grub screw

X

Table 2

Type X max Y max Z max 8.8 TA[Nm]

SG 03.3/04.3-F04 10 0 37 4 x M 5 6
SG 03.3/04.3-F05 8 2 35 4 x M 6 11
SG 03.3/04.3-F07 8 2 35 4 x M 8 25

B

Z

Y

Valve

6

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

8. Checking the end stops

This check can only be performed on valves which are not yet mounted into
a pipeline.

8.1 Setting of end stop CLOSED

MOV

M

.

Check whether mechanical end position of the valve corresponds to the
mechanical end stop of actuator by turning at handwheel (clockwise for
end position CLOSED)

.

If necessary, remove screw plug (22.1, figure B1) and adjust mechanical
end stop at hex.socket head cap screw (21.1, figure B3).Turning clock
wise results in smaller, turning counter-clockwise results in larger swing
angles.

.

Never remove the screws (21.2,figure B2 and 21.1, figure
B3) completely, because this will cause oil leakage.

.

Observe dimension T

.

Check O-ring in screw plug and replace if damaged.

.

Replace and fasten screw plug (22.1, figure B1).

Figure B1

(subclause 8.3).

min.

-

22.1

22.2

Fig. B2: Setting end position OPEN Fig. B3: Setting end position CLOSED

(view from top) (view from top)

21.2

22.2 22.1

21.1

7

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

8.2 Setting of end stop OPEN The swing angle has been set in the factory to approx. 90° or to the swing

MOV

M

8.3 Setting values for mechanical end stops

angle stated in the order. An adjustment might be necessary if the end stop
CLOSED has been re-adjusted.

.

Check whether mechanical end position of the valve corresponds to the
mechanical end stop of actuator by turning at handwheel
(counter-clockwise for end position OPEN)

.

If necessary, remove screw plug (22.2, figure B2) and adjust mechanical
end stop at hex. socket head cap screw (21.2, figure B2).

.

Check O-ring in screw plug and replace if damaged.

.

Replace and fasten screw plug (22.2).

Figure B4: (view from top) Figure B5:(view from top)

min.

T

Basic factory setting for 90° swing angle:

Swing angle
Dimension T (factory setting) mm 13.5
Dimension T

1) By turning at the hex. socket head cap screw for end stop CLOSED or OPEN the end
position changes accordingly.
The swing angle can be checked and set by using the dimension T.

2) If T

For each turn of the hex. socket head cap screw, the setting of the end
position changes by:

for clockwise turn approx.: 3.3°
for counter-clockwise turn approx.: 2.4°

1)

2)

min.

is not reached, the gearing might be damaged.

min.

mm 9

SG 03.3/04.3

T

min.

TT

The limitation of travel is realised via limit switches
(page 11) in both end positions. For this reason the end
stops of the actuator have to be set to a slightly larger swing
angle (approx. by 2° larger) than the swing angle actually
required by the valve.

8

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

9. Electrical connection Work on the electrical system or equipment must only be

carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.

9.1 Connection with AUMA plug/ socket connector

.

Figure C1: Connection

26.0

26.01

26.2

26.2.5

Figure C2: Parking frame (accessory)

Check whether type of current, supply voltage and frequency correspond
to motor data (refer to name plate at motor).

.

Loosen bolts (26.01) (figure C1) and remove plug cover (26.0).

.

Loosen screws (26.2.5) and remove socket carrier (26.2) from plug cover
(26.0).

.

Insert cable glands suitable for connecting cables.

.

Enclosure protection IP 67 or IP 68 is only ensured if
suitable cable glands are used.

.

Seal cable entries which are not used with suitable plugs.

.

Connect cables according to order related terminal plan KMS . . . . The ter

minal plan applicable to the actuator is attached to the handwheel in a
weather-proof bag, together with the operation instructions.In case the
wiring diagram is not available, it can be obtained from AUMA (state com
mission no., refer to name plate) or downloaded directly from the Internet
(see page 27).

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-

A special parking frame for protection against touching the bare contacts
and against environmental influences is available (see address list page 28).

Parking frame

Table 3: Technical data AUMA plug/ socket connector

Technical data Motor power connections1)Protective earth Control pins

No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins / sockets
Marking U1, V1, W1, U2, V2, W2 according to VDE 1 to 50
Voltage max. 750 V – 250 V
Current max. 25 A – 16 A
Type of customer connection Screws Screw for ring lug Screws
Cross section max. 6 mm
Material:Pin / socket carrier Polyamide Polyamide Polyamide
Contacts Brass (Ms) Brass (Ms) Brass, tin plated or gold plated (option)

1) Suitable for copper wires. For aluminium wires contact AUMA.

9.2 Heater AUMA part-turn actuators have a heater installed as standard.To prevent

9.3 Motor protection In order to protect against overheating a thermoswitch is embedded in the

2

condensation, the heater must be connected.Refer to proposed wiring dia
grams on pages 19 and 20.

motor windings and has to be connected to the external control circuit. The
thermoswitch is tripped as soon as the max. permissible windings tempera
ture is reached. After the motor has cooled down to a temperature of approx.
90 °C, the actuator can be switched on again.Our warranty for the motor will
lapse if the thermoswitch is not connected.

6 mm

2

2.5 mm

2

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9

Part-turn actuators SG 03.3 – SG 04.3

O

AUMA NORM Operation instructions

9.4 Remote position transmitter For the connection of position transmitters (potentiometer, RWG) screened

cables must be used.

9.5 Limit switch Only the same potential can be switched on the two circuits (NC/ NO con-

tact) of each single switch. If different potentials are to be switched simulta­neously, tandem switches are required.

I Single switch

RD

BK

BK

RD

II Tandem switch

Signalisation Switching off

BK

BK

RD 2

RD 2

DSR / DÖL
WSR / WÖL

RD

RD

DSR 1 / DÖL 1
WSR 1 / WÖL 1

9.6 Fitting of the cover

For correct signalisation, the leading contacts must be connected at the tan­dem switch.

Table 4: Technical data limit and torque switches

Mechanical
lifetime = 2 x 10

BK 2

BK 2

NONCNC

Type of current Switch rating I

1-phase AC
(ind. load) cos phi = 0.8

DC
(resistive load)

with gold plated
contacts

.

After completion of the power supply connection, insert the socket carrier

Current min. 4 mA, max. 400 mA

N

6

cycles

max

30 V 125 V 250 V

5 A 5 A 5 A

2 A 0.5 A 0.4 A

min. 5 V, max. 50 V

(26.2), see figure C1, page 9, into the plug cover and fasten it
with screws (2).

.

Clean sealing faces at plug cover (26.0) and check whether O-ring is in
good condition. Apply a thin film of non-acidic grease (e.g. Vaseline) to the
sealing faces.

.

Replace plug cover (26.0) and fasten 4 bolts (26.01) evenly crosswise.

.

Fasten cable glands firmly to ensure required enclosure protection.

10

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

10. Setting the limit switching

.

MOV

M

Take off cover at switch compartment.

.

Pull off indicator disc (figure D). Open end spanner (approx. 14 mm) may
be used as lever.

Figure D

Indicator disc

These operation instructions are only valid for “clockwise closing”, i.e. driven
shaft turns clockwise to close the valve.

10.1 Setting for end position CLOSED (black section)

.

Turn handwheel clockwise until valve is closed.

.

Turn handwheel approx.1 turn in direction OPEN and then half a turn in
direction CLOSED.

.

Press down and turn setting spindle A (figure E) with screw driver (5 mm)
in direction of arrow, thereby observe switch cam B.While a ratchet is felt
and heard, the switch cam B moves 90° every time.When switch cam B is
90° from the switch, continue turning slowly.
When the switch cam B snaps and trips the switch, stop turning and
release setting spindle.
If you override the tripping point inadvertedly (ratchet is heard after the
switch cam has snapped), continue turning the setting spindle in the same
direction and repeat the setting process.

Figure E

B

A

B

A

11

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

10.2 Setting for end position OPEN (white section)

.

Turn handwheel counter-clockwise until valve is open.

.

Turn handwheel approx. 1 turn in direction CLOSE and then half a turn in
direction OPEN.

.

Press down and turn setting spindle D (figure E) with screw driver (5 mm)
in direction of arrow, thereby observe switch cam E. While a ratchet is felt
and heard, the switch cam E moves 90° every time. When switch cam E is
90° from the switch, continue turning slowly.
When the switch cam E snaps and trips the switch, stop turning and
release setting spindle.
If you override the tripping point inadvertedly (ratchet is heard after the
switch cam has snapped), continue turning the setting spindle in the same
direction and repeat the setting process.

11. Setting of mechanical position indicator

Indicator disc rotates approximately 90° at full travel from OPEN to CLO
SED or vice versa.

.

Place indicator disc (figure F) on shaft.

.

Move valve to end position CLOSED.

.

Turn lower indicator disc until symbol CLOSED is in alignment with the
mark on the cover (figure L).

.

Move actuator to end position OPEN.

.

Hold lower indicator disc in position and turn upper disc with symbol
OPEN until it is in alignment with the mark on the cover.

Figure F

12. Test run Check limit switching:

.

Move actuator manually (refer to page 5, clause 6.2) into both end posi
tions of the valve.

.

Check whether limit switching is set correctly. Hereby observe that the
appropriate switch is tripped in each end position and released again after
the direction of rotation is changed. If this is not the case, the limit swit
ching must first be set, as described from page 11.

Indicator disc

-

Cover

Mark

-

-

12

If no optional components (clauses 13. to 15.) require setting:

.

Clean sealing faces at cover and housing; check whether O-ring is in good
condition. Apply a thin film of non-acidic grease to the sealing faces.

.

Replace cover on switch compartment and fasten bolts evenly crosswise.

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

13. Setting of the potentiometer (option)

– For remote indication –

.

Move valve to end position CLOSED.

.

Take off cover at switch compartment.

.

Pull off indicator disc.

.

Turn potentiometer (R) counter-clockwise until stop is felt.End position
CLOSED corresponds to 0 %, end position OPEN to 100 %.

.

Turn potentiometer (R) slightly back from the stop.

.

Perform fine-tuning of the zero point at external setting potentiometer (for
remote indication).

.

Press indicator disc on shaft and perform setting as described on page
12, clause 9.

.

Clean sealing faces at cover and housing; check whether O-ring is in good
condition. Apply a thin film of non-acidic grease to the sealing faces.

.

Fit and fasten switch compartment cover.

Figure H

R

14. Setting of electronic position transmitter RWG (option)

– For remote indication or external control –
After mounting the part-turn actuator to the valve, check setting by measu-

ring the output current (see subclause 14.1 or 14.2) and re-adjust, if neces
sary.

Table 5: Technical data RWG 6020

Terminal plans KMS _ _ _ _ R _ /_ _

4-wire system
Output current I
Supply voltage U

Max. input current I 25 mA at 20 mA

Max. load R

0 – 20 mA, 4 – 20 mA 4 – 20 mA

a

v

B

24 V DC, ±15 %

smoothed

output current

600 Ω (Uv – 12 V) / 20 mA

-

KMS _ _ _ _ Z _ /_ _
KMS _ _ _ _ Z _ /_ _

2-wire system

12 V DC + (I x RB),

max. 30 V

20 mA

13

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

14.1 Setting of 2-wire system 4 – 20 mA and 4-wire system 0 – 20 mA

The 2-wire system cannot be used in combination with the intermediate
position detection (page 16).

.

Connect voltage for electronic position transmitter.

.

Move valve to end position CLOSED.

.

Take off cover at switch compartment.

.

Pull off indicator disc.

.

Connect ammeter for 0 – 20 mA to measuring points (MP1/
MP2) (figure J).
In end position CLOSED with 4-wire system the value after
setting must be 0 mA, for 2-wire system it must be 4 mA.

The circuit (external load) must be connected (observe
max. ext. load R
plug/ socket connector must be linked (refer to terminal
plan), otherwise no value can be measured.

.

Turn potentiometer (R) counter-clockwise until stop is felt.

.

Turn potentiometer (R) slightly back from the stop.

Figure H

), or the appropriate poles at the AUMA

B

R

.

Turn trimmer potentiometer (R6 - “0") clockwise until output current starts
to increase.

.

Turn back trimmer potentiometer (R6 - “0") until a residual current of
approx. 0.1 mA (or 4.1 mA in case of 2-wire system) is reached. This
ensures that the signal remains above the dead and live zero point.

.

Move valve to end position OPEN.

.

Set to end value 20 mA with trimmer potentiometer (R5 - “max.”).

.

Approach end position CLOSED anew and check minimum value (0 mA or
4 mA). If necessary, correct the setting.

.

Press indicator disc on shaft and perform setting as described on page 12,
clause 9.

.

Clean sealing faces at cover and housing; check whether O-ring is in good
condition. Apply a thin film of non-acidic grease to the sealing faces.

.

Replace cover on switch compartment and fasten bolts evenly crosswise.

Figure J

14

R6 “0”

R5 “max”

MP1 (–)

MP2 (+)

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

14.2 Setting of 4-wire system 4 – 20 mA

.

Connect voltage for electronic position transmitter.

.

Move valve to end position CLOSED.

.

Take off cover at switch compartment.

.

Pull off indicator disc.

.

Connect ammeter for 0 – 20 mA to measuring points (MP1/
MP2) (figure J).

The circuit (external load) must be connected (observe
max. ext. load R
plug/ socket connector must be linked (refer to terminal
plan), otherwise no value can be measured.

.

Turn potentiometer (R, figure H) counter-clockwise until stop is felt.

.

Turn potentiometer (R) slightly back from the stop.

.

Turn trimmer potentiometer (R6 - “0", figure J) clockwise until output cur
rent starts to increase.

.

Turn back potentiometer (R6 - “0") until a residual current of approx.

0.1 mA is reached.

.

Move valve to end position OPEN.

.

Set trimmer potentiometer (R5 - “max.”) to end value 16 mA.

.

Move valve to end position CLOSED.

.

Set potentiometer (R5 - “max.”) from 0.1 mA to initial value 4 mA.
This results in a simultaneous shift of the end value by 4 mA, so that the
range is now 4 – 20 mA.

.

Approach both end positions anew and check setting.If necessary, correct
the setting.

.

Press indicator disc on shaft and perform setting as described on page
12, clause 9.

.

Clean sealing faces at cover and housing; check whether O-ring is in good
condition. Apply a thin film of non-acidic grease to the sealing faces.

.

Replace cover on switch compartment and fasten bolts evenly crosswise.

), or the appropriate poles at the AUMA

B

-

15

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

15. Setting of the electronic intermediate position detection (option)

MOV

M

R6 “0”

M9 (yellow) = WDR/ LSA reached

MP1 (–)

MP2 (+)

Any application can be switched on or off via the two intermediate position
switches WDR/LSA and WDL/LSB.

The intermediate position detection is set in the factory according to order
details. If the customer requirements have not been mentioned in the order,
the intermediate positions have been set to 5 mA (WDR/LSA) and 15 mA
(WDL/LSB)
In case other intermediate positions are required they have to be set as fol
lows:

.

Connect voltage for electronic position transmitter.

.

Take off cover at switch compartment.

Figure K

-

R10

V10 (green) =
WDL/ LSB
reached

Table 6

No Colour Function Description

V9 yellow is illuminated:

WDR/LSA reached
is not illuminated:

no WDR/LSA

V10 green is illuminated:

WDL/LSB reached
is not illuminated:

no WDR/LSB

.

Move valve to end position CLOSED.

.

Connect ammeter for 0 – 20 mA to measuring points (MP1/ MP2).
(Measured value for normal operation = 0 mA or 4 mA, for inverse opera
tion = 20 mA)

.

Turn trimmer potentiometer (R9) clockwise, until the yellow LED V9 is no
longer illuminated.

.

Move valve in direction OPEN. Stop the actuator when reaching the desi
red intermediate position (WDR/LSA).

.

Turn trimmer potentiometer (R9) counter-clockwise, until the yellow LED
V9 is illuminated. The intermediate position WDR/LSA is now set.

.

Move valve to end position OPEN. (Measured value for normal operation
= 20 mA, for inverse operation = 0 mA or 4 mA)

.

Turn trimmer potentiometer (R10) counter-clockwise, until the green LED
V10 is no longer illuminated.

.

Move valve in direction CLOSE. Stop the actuator after reaching the desi
red intermediate position (WDL/LSB).

.

Turn trimmer potentiometer (R10) clockwise, until the green LED V10 is
illuminated. The intermediate position WDR/LSB is now set.

.

Clean sealing faces at cover and housing; check whether O-ring is in good
condition. Apply a thin film of non-acidic grease to the sealing faces.

.

Replace cover on switch compartment and fasten bolts evenly crosswise.

The current, and consequently, the positi­on have reached the set value

The intermediate position WDR/LSA has
not yet been reached

The current, and consequently, the positi
on have reached the set value

the intermediate position WDL/LSB has
not yet been reached

-

-

-

-

16

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

16. Maintenance After commissioning, check part-turn actuator for damage to paint finish.Do a

thorough touch-up to prevent corrosion. Original paint in small quantities can be
supplied by AUMA.

AUMA part-turn actuators require very little maintenance.
Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to aging and must therefore regularly
be checked and, if necessary, exchanged.

It is also very important that the O-rings at the covers are placed correctly
and cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:

.

If operated seldom, perform a test run about every 6 months.This ensures
that the actuator is always ready to operate.

.

Approximately six months after commissioning and then every year check
bolts between part-turn actuator and valve for tightness.If required,
tighten applying the torques given in table 1, page 5.

The gear housing is filled with lubricant in the factory. This filling lasts for
several years of service.

17. Disposal and recycling

AUMA actuators have an extremely long lifetime. However, there will come a
time when you have to replace them.
Our actuators have a modular design and may therefore easily be disas­sembled, separated and sorted according to materials, i.e.:

.

electronic scrap

.

various metals

.

plastics

.

greases and oils

The following generally applies:

.

Collect greases and oils during disassembly. As a rule, these substances
are hazardous to water and must not be released into the environment.

.

See disassembled material to a sound disposal or to separate recycling
according to materials.

.

Observe the national regulations for waste disposal.

18. Service AUMA offers extensive services such as maintenance and inspection for

actuators.Addresses, AUMA offices and representatives can be found
on page 28 and on the Internet (www.auma.com).

17

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

19. Proposed wiring diagrams

Legend for the proposed wiring diagrams on pages 19 and 20

(included in AUMA delivery)

S 3/ WSR Limit switch, closing, clockwise rotation
S 4/ LSO Limit switch, opening, counter-clockwise rotation
F 1/ TH Thermoswitch (motor protection)
R 1 / H Heater
R 2 / f1 Potentiometer
S 12 Local control switch OPEN – STOP – CLOSE
XA Customer connection at the AUMA plug/ socket connector
C

B

Capacitor (1 or 2 pieces)

18

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

19.1 Wiring diagram for SG with 1-phase AC motors (Legend page 18)

19

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

19.2 Wiring diagram for SG with 1-phase AC motors with reversing contactor controls (Legend page 18)

20

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

19.3 Wiring diagram for SG with 3-phase AC motors (Legend page 18)

21

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

20. Spare parts list part-turn actuator SG 03.3 – SG 04.3

27.0

S1/S2

23.5

23.10

153.0

153.1

1.0

153.4

14.0

152.1

152.4

152.0

23.6

23.3

23.2

13.0

12.0

19

18

153.3

153.2

152.2

011

15

3.0

3.04

3.01

06

S2

S2

17

S1/S2

16.0
018

3.02

17.0

8.7

2.0

S2

S2

21

20

8.0

8.8

24

8.01

25.2.3

26.2.4

S2

3.0

26.2.3

25.2.2

26.2.2

- Control type

Sample name plate

- Commission number

- Works number

- Terminal plan actuator

- Wiring diagram

- Supply voltage/ Enclosure protection

- Control voltage

5.01

S2

23.0
012

01

4.1

4.0

10.0

30.0

4.01

4.02

S2

04

03

02

05

11

010

9.0

S1/S2

5.1

26.2

5.0

5.02

S1/S2

26.0

8.01

6.0

25

08

09

22

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

Note:

When placing your order for spare parts , please mention type of part-turn actuator and our commission number
(refer to name plate).

No. Type Designation

01 E Capacitor
02 E Capacitor
03
04
05
06
08
09
010
011
012
018

1.0

2.0

3.0

E

Spring dowel

E

Retaining washer

E

Circlip

E

Retaining washer

E

Screw

E

Lock washer

E

Verbus-Tensilock screw

E

Countersunk screw

E

Bearing bush

E

Circlip

B

Housing

B

Mounting flange assly.

B

Drive wheel assly.

3.01 E Ball bearing

3.02

3.04

4.0

E

Circlip

E

Circlip

B

Worm shaft assly.

4.01 E Ball bearing

4.02 E Circlip

4.1 E Worm shaft

5.0 B Worm wheel shaft assly.

5.01 E Ball bearing

5.02

E

Ball bearing

5.1 E Worm wheel shaft

6.0

B

Worm wheel assly.

8.0 B Ellipto-centric gearing assly.

8.01 E Dowel pin

8.7 E Coupling disc

8.8

9.0

10.0
11

12.0

13.0

14.0
15

16.0

B

Ellipto-centric gearing

B

Motor pinion assly.

B

Spur gear assly.

E

Cable protection

B

Worm shaft manual drive assly.

B

Retaining flange assly.

B

Handwheel assly.

E

Cover disc

B

Hex. socket head cap screw - limit stop assly.

Type B = Sub-assembly Type E = Component

No. Type Designation

17

17. 0
18
19
20
21

23.0

23.2

23.3

23.5

23.6

23.10
24
25

25.2.2

E

Screw plug

B

Screw plug assly.

E

Bearing bush

E

Bearing bush

E

Coupling

E

Spigot ring

B

Control unit assly.

B

Heater

B

Switch

B

Mechanical position indicator

B

Blinker transmitter

E

Cover plate

B

Wire for protective earth

B

Pin carrier assly. (without pins)

B

Pin for motor

25.2.3 B Pin for control

26.0

B

Plug cover assly.

26.2 B Socket carrier assly. (complete with sockets)
Socket for motor

26.2.2

26.2.3

26.2.4

27.0

B

(included in sub-assembly 26.2 )
Socket for control

B

(included in sub-assembly 26.2)
Socket for protective earth

B

(included in sub-assembly 26.2)

B

Cover assly.

30.0 B Motor assly.

152.0 B Potentiometer assly.

152.1 E Potentiometer

152.2

152.4

153.0

153.1 E

153.2

153.3

153.4
S1

S2

E

Slip clutch for potentiometer

E

Pinion for potentiometer

B

Electronic position transmitter RWG 6020
Potentiometer for RWG 6020

(without slip clutch)

E

Slip clutch for RWG 6020

E

Electronic board RWG 6020

E

Pinion for RWG 6020

S

Set of seals, small

S

Set of seals, large

1)

1)

1)

1)

1)

1)

1)

1)

Type S = Set assly. = assembly

1)

1) optional extra, not included in basic equipment

23

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

Notes

24

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

Notes

25

Part-turn actuators SG 03.3 – SG 04.3
AUMA NORM Operation instructions

21. Declaration of Conformity and Declaration of Incorporation

26

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions AUMA NORM

Index

D

Declaration of Conformity 26
Declaration of Incorporation 26

E

Electrical connection 9
Electronic position transmitter
RWG 13

2-wire system 13,14
4-wire system 13,14,15

End stops 8

F

Fitting the ball handle 5

H

Heater 9

I

Indicator disc 12
Intermediate position detection 16
Internet 27

L

Legend for the proposed wiring
diagram 18
Limit switch 10
Limit switching 11
Lubrication 17

M

Maintenance 3,17
Manual operation 5
Mechanical positon indicator 12
Motor protection 9
Mounting to valve 6

P

Parking frame 9
Plug/ socket connector 9
Position indicator 12
Position transmitter RWG 13
Potentiometer 13
Proposed wiring diagram 19

R

Remote indication 13

S

Safety instructions 3
Service 17
Spare parts list 22,23
Storage 5
Swing angle 8

T

Tandem switch 10
Technical data 4
Test run 12
Thermoswitch 9
Transport 5

Information also available
on the Internet:

Terminal plan, inspection records and further actuator information
can be downloaded directly from the internet by entering the order no.or
comm no.(refer to name plate)..
Our homepage: http://www.auma.com

27

Europe

AUMA Riester GmbH & Co. KG

Werk Müllheim

DE-79373 Müllheim

Tel [phone] - 0
[e-mail]
www.auma.com

Werk Ostfildern-Nellingen

DE-73747 Ostfildern

Tel [phone] - 0
[e-mail]

Service-Center Köln

DE-50858 Köln

Tel [phone] - 9000
[e-mail]

Service-Center Magdeburg

DE-39167 Niederndodeleben

Tel [phone] - 0
[e-mail]

Service-Center Bayern

DE-85386 Eching

Tel [phone]
[e-mail]

Büro Nord, Bereich Schiffbau

DE-21079 Hamburg

Tel [phone]
[e-mail]

Büro Nord, Bereich Industrie

DE-29664 Walsrode

Tel [phone]
[e-mail]

Büro Ost

DE-39167 Niederndodeleben

Tel [phone] - 9480
[e-mail]

Büro West

DE-45549 Sprockhövel

Tel [phone] - 0
[e-mail]

Büro Württemberg

DE-73747 Ostfildern

Tel [phone] - 3080
[e-mail]

Büro Süd-West

DE-74937 Spechbach

Tel [phone]
[e-mail]

Büro Baden

DE-76764 Rheinzabern

Tel [phone] - 23
[e-mail]

Büro Kraftwerke

DE-79373 Müllheim

Tel [phone]
[e-mail]

Büro Bayern

DE-93356 Teugn/Niederbayern

Tel [phone]
[e-mail]

AUMA Armaturenantriebe GmbH

AT-2512 Tribuswinkel

Tel [phone]
[e-mail]
www.auma.at

AUMA (Schweiz) AG

CH-8965 Berikon

Tel [phone]
[e-mail]

AUMA Servopohony spol. s.r.o.

CZ-10200 Praha 10

Tel [phone]
[e-mail]
www.auma.cz

OY AUMATOR AB

FI-02270 Espoo

Tel [phone]
[e-mail]

AUMA France

FR-95157 Taverny Cédex

Tel [phone]
[e-mail]
www.auma.fr

AUMA ACTUATORS Ltd.

GB- Clevedon North Somerset BS21 6QH

Tel [phone]
[e-mail]
www.auma.co.uk

AUMA ITALIANA S.r.l. a socio unico

IT-20023 Cerro Maggiore (MI)

Tel [phone]
[e-mail]
www.auma.it

AUMA BENELUX B.V.

NL-2314 XT Leiden

Tel [phone]
[e-mail]
www.auma.nl

AUMA Polska Sp. z o.o.

PL-41-310 Dabrowa Górnicza

Tel [phone]
[e-mail]
www.auma.com.pl

OOO Priwody AUMA

RU-141400 Moscow region for mail: 124365
Moscow a/ya 11

Tel [phone]
[e-mail]
www.auma.ru

ERICHS ARMATUR AB

SE-20039 Malmö

Tel [phone]
[e-mail]
www.erichsarmatur.se

GRØNBECH & SØNNER A/S

DK-2450 København SV

Tel [phone]
[e-mail]
www.g-s.dk

IBEROPLAN S.A.

ES-28027 Madrid

Tel [phone]
[e-mail]

D. G. Bellos & Co. O.E.

GR-13671 Acharnai Athens

Tel [phone]
[e-mail]

SIGURD SØRUM A. S.

NO-1301 Sandvika

Tel [phone]
[e-mail]

INDUSTRA

PT-2710-297 Sintra

Tel [phone]
[e-mail]

MEGA Endüstri Kontrol Sistemieri Tic. Ltd. Sti.

TR-06460 Övecler Ankara

Tel [phone]
[e-mail]

CTS Control Limited Liability Company

UA-02099 Kiyiv

Tel [phone], -8427
[e-mail]

Africa

AUMA South Africa (Pty) Ltd.

ZA-1560 Springs

Tel [phone]
[e-mail]

A.T.E.C.

EG- Cairo

Tel [phone]
[e-mail]

America

AUMA ACTUATORS INC.

US-PA 15317 Canonsburg

Tel [phone]-AUMA (2862)
[e-mail]
www.auma-usa.com

AUMA Chile Respresentative Office

CL- Buin

Tel [phone]
[e-mail]

LOOP S. A.

AR-C1140ABP Buenos Aires

Tel [phone]
[e-mail]

Asvotec Termoindustrial Ltda.

BR-13190-000 Monte Mor/ SP.

Tel [phone]
[e-mail]

TROY-ONTOR Inc.

CA-L4N 5E9 Barrie Ontario

Tel [phone]
[e-mail]

MAN Ferrostaal de Colombia Ltda.

CO- Bogotá D.C.

Tel [phone]
[e-mail]
www.manferrostaal.com

PROCONTIC Procesos y Control Automático

EC- Quito

Tel [phone]
[e-mail]

IESS DE MEXICO S. A. de C. V.

MX-C.P. 02900 Mexico D.F.

Tel [phone]
[e-mail]

Corsusa S.A.C.

PE- Miralflores - Lima

Tel [phone] / 0044 / 2321
[e-mail]
www.corsusa.com

PASSCO Inc.

PR-00936-4153 San Juan

Tel [phone]
[e-mail]

Suplibarca

VE- Maracaibo Estado, Zulia

Tel [phone]
[e-mail]

Asia

AUMA Actuators (Tianjin) Co., Ltd.

CN-300457 Tianjin

Tel [phone]
[e-mail]
www.auma-china.com

AUMA (INDIA) PRIVATE LIMITED

IN-560 058 Bangalore

Tel [phone]
[e-mail]
www.auma.co.in

AUMA JAPAN Co., Ltd.

JP-210-0848 Kawasaki-ku, Kawasaki-shi
Kanagawa

Tel [phone]
[e-mail]

AUMA ACTUATORS (Singapore) Pte Ltd.

SG-569551 Singapore

Tel [phone]
[e-mail]
www.auma.com.sg

Al Ayman Industrial. Eqpts

AE- Dubai

Tel [phone]
[e-mail]

PERFECT CONTROLS Ltd.

HK- Tsuen Wan, Kowloon

Tel [phone]
[e-mail]

DW Controls Co., Ltd.

KR-153-803 Seoul Korea

Tel [phone]
[e-mail]
www.actuatorbank.com

AL-ARFAJ Eng. Company W. L. L.

KW-22004 Salmiyah

Tel [phone]
[e-mail]

Petrogulf W.L.L

QA- Doha

Tel [phone]
[e-mail]

Sunny Valves and Intertrade Corp. Ltd.

TH-10120 Yannawa Bangkok

Tel [phone]
[e-mail]
www.sunnyvalves.co.th/

Top Advance Enterprises Ltd.

TW- Jhonghe City Taipei Hsien (235)

Tel [phone]
[e-mail]
www.auma-taiwan.com.tw

Australia

BARRON GJM Pty. Ltd.

AU-NSW 1570 Artarmon

Tel [phone]
[e-mail]
www.barron.com.au

2006-07-19

AUMA Riester GmbH & Co. KG
P.O. Box 1362
79373 Müllheim, Germany

+49 7631 - 809-0

Tel

+49 7631 - 809 1250

Fax
[e-mail]
www.auma.com

AUMA Riester GmbH & Co. KG
P. O. Box 1151
D - 73747 Ostfildern

+49 711 - 34803 0

Tel

+49 711 - 34803 34

Fax
[e-mail]
www.auma.com

For detailed information about AUMA products refer to the Internet:

www.auma.com

Certificate Registration No.

12 100/104 4269

Y000.777/003/en/1.04