AUMA GP 14.1, GP 10.1, GP 25.1, GP 30.1, GP 16.1 Operation Instructions Manual

Page 1
Multi-turn gearboxes GP 10.1 – GP 30.1
Assembly, commissioningOperation instructions
Page 2
Read operation instructions first.
Observe safety instructions.
Retain operation instructions during product life.
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:
This document contains information for installation, commissioning, operation and maintenance staff . It is intended to support device installation and commissioning.
Table of contents Page
41. Safety instructions.................................................................................................................
41.1. Basic information on safety
41.2. Range of application
51.3. Warnings and notes
51.4. References and symbols
72. Identification...........................................................................................................................
72.1. Name plate
82.2. Short description
93. Transpor t, storage and packaging........................................................................................
93.1. Transport
93.2. Storage
93.3. Packaging
104. Assembly................................................................................................................................
104.1. Mounting position
104.2. Handwheel fitting
104.3. Multi-turn actuators for motor operation
114.3.1. Input mounting flange: mount
124.4. Gearbox to valve: mount
124.4.1. Output drive type B
124.4.1.1. Gearbox with output drive types B: mount to valve
145. Commissioning......................................................................................................................
145.1. Seating via multi-turn actuator
156. Servicing and maintenance...................................................................................................
156.1. Preventive measures for servicing and safe operation
156.2. Maintenance intervals
156.3. Disposal and recycling
167. Technical data.........................................................................................................................
167.1. Technical data Multi-turn gearboxes
188. Spare parts.............................................................................................................................
188.1. Multi-turn gearboxes GP 10.1 (4:1/8:1)
208.2. Multi-turn gearboxes GP 14.1 (4:1/8:1)
228.3. Multi-turn gearboxes GP 16.1 (4:1/8:1)
248.4. Drehgetriebe GP 25.1 (4:1/8:1/16:1)
268.5. Drehgetriebe GP 30.1 (4:1/8:1/16:1)
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GP 10.1 – GP 30.1
Table of contents
Page 3
289. Certificates..............................................................................................................................
289.1. Declaration of Incorporation and EU Declaration of Conformity
29Index........................................................................................................................................
30Addresses...............................................................................................................................
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GP 10.1 – GP 30.1
Table of contents
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1. Safety instructions
1.1. Basic information on safety Standards/directives
Our products are designed and manufactured in compliance with recognised standards and directives.This is certified in a Declaration of Incorporation and an EU Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives, guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn-
ings
All personnel working with this device must be familiar with the safety and warning instructions in this manual and observe the instructions given. Safety instructions and warning signs on the device must be observed to avoid personal injury or property damage.
Qualification of staff
Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitab ly qualified personnel ha ving been authorised by the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.
Work performed in potentially explosiv e atmospheres is subject to special regulations which have to be observed.The end user or contractor of the plant are responsible for respect and control of these regulations, standards, and laws.
Commissioning
Prior to commissioning, it is important to check that all settings meet the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.
Operation
Prerequisites for safe and smooth operation:
Correct transport, proper storage, mounting and installation, as well as careful commissioning.
Only operate the device if it is in perfect condition while observing these instruc­tions.
Immediately report any faults and damage and allow for corrective measures.
Observe recognised rules for occupational health and safety.
Observe the national regulations.
During operation, the device warms up and increased surface temperature ma y occur.To prev ent possible b urns, we recommend checking the surf ace temper­ature using an appropriate thermometer and wearing protective gloves, if re­quired, prior to working on the device.
Protective measures
The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal protective equipment for the staff.
Maintenance
T o ensure saf e device operation, the maintenance instructions included in this manual must be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA multi-turn gearboxes are designed for the operation of industrial valves, e.g. gate valves and globe valves.
Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:
Industrial trucks according to EN ISO 3691
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GP 10.1 – GP 30.1
Safety instructions
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Lifting appliances according to EN 14502
Passenger lifts according to DIN 15306 and 15309
Service lifts according to EN 81-1/A1
Escalators
Continuous duty
Potentially explosive atmospheres
Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's
designated use.
1.3. Warnings and notes
The following warnings draw special attention to saf ety-rele vant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury . Ma y also be used with property damage.
Potentially hazardous situation. Failure to observe this warning may result in property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
Measures to avoid the danger
Further measure(s)
Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information
The term Information preceding the text indicates important notes and information. Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open) Important information before the next step.This symbol indicates what is required
for the next step or what has to be prepared or observed.
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GP 10.1 – GP 30.1
Safety instructions
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< > Reference to other sections
T erms in brack ets shown abov e refer to other sections of the document which provide further information on this topic.These terms are either listed in the index, a heading or in the table of contents and may easily be located.
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Safety instructions
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2. Identification
2.1. Name plate
Figure 1: Arrangement of name plates
[1] Gearbox name plate [2] Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of gearbox name plate
Figure 2: Gearbox name plate (example GP 25.1)
[1] Name of manufacturer [2] Address of manufacturer [3] Type designation - valve attachment (flange) [4] Order number [5] Serial number [6] Reduction ratio [7] Factor [8] Max. valve torque (output torque) [9] Type of lubricant [10] Permissible ambient temperature [11] Can be assigned as an option upon customer request [12] Enclosure protection [13] Data Matrix code
Type designation Figure 3:Type designation (example)
1. Type and size of gearbox
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GP 10.1 – GP 30.1
Identification
Page 8
2. Flange size for valve attachment
Type and size
These instructions apply to the following devices types and sizes: Part-turn gearboxes type GP, sizes 10.1 – 30.1
Order number
The product can be identified using this number and the technical data as well as order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries. On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificates and the operation instructions when entering the order number.
Serial number
Table 1:
Description of the serial number (with the example of 0515MK12345)
MK123451505
Positions 1+2: Assembly in week = week 0505
Positions 3+4:Year of manufacture = 201515
Internal number for unambiguous product identificationMK12345
Reduction ratio
The reduction ratio within gearing reduces the required input torques and increases the operating time.
Factor
Mechanical conversion factor for actuator size determination: Input torque = required valve torque (output torque)/factor
Data Matrix code
When registered as authorised user, you may use the AUMA Support App to scan the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.
Figure 4: Link to the App store:
2.2. Short description
AUMA GP multi-turn gearboxes are coaxial planetary gearings transmitting a rotary movement to a valve.They are driven either via electric motor (by means of a multi-turn actuator) or manually (via a handwheel).
They are typically used with stem gates, wedge gate valves, and ball valves. Due to their compact design – the input shaft is in the extended valve shaft – this gearbox can also be used in confined spaces, e.g. pit applications.
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GP 10.1 – GP 30.1
Identification
Page 9
3. Transport, storage and packaging
3.1. Transport
For transport to place of installation, use sturdy packaging. Transport gearbox and actuator separately.
Hovering load!
Risk of death or serious injury.
Do NOT stand below hovering load.
Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.
Check available eyebolt for tight seat in housing (verify reach of the screw).
Fix ropes or hooks to gearbox using available eyebolts only.
Respect total weight of combination (gearbox, primary reduction gearing, actu­ator).
Table 2:
Weights
[kg]Type
6.0GP 10.1
6.0GP 14.1
19.5GP 16.1 55GP 25.1
63.5GP 30.1 (4:1/8:1)
75.5GP 30.1 (16:1)
3.2. Storage
Danger of corrosion due to inappropriate storage!
Store in a well-ventilated, dry room (maximum humidity 70 %).
Protect against floor dampness by storage on a shelf or on a wooden pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage
If the device must be stored for a long period (more than 6 months), the following points must be observed in addition:
1. Prior to storage: Protect uncoated surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months: Check for corrosion. If first signs of corrosion show , apply ne w corrosion protec­tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the factory .The packaging consists of environmentally friendly materials which can easily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PE foil. For the disposal of the packaging material, we recommend recycling and collection centres.
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GP 10.1 – GP 30.1
Transport, storage and packaging
Page 10
4. Assembly
4.1. Mounting position
The gearboxes described here can be operated without restriction in any mounting position.
4.2. Handwheel fitting
Gearboxes designed for manual operation are supplied with a separate handwheel. Fitting is performed on site according to the description below.
Figure 5: Handwheel
[1] Retaining ring for input shaft (partly required) [2] Gear input shaft [3] Spacer (partly required) [4] Handwheel [5] Spacer (partly required) [6] Retaining ring [7] Ball handle
1. For input shafts with keyway: Place retaining ring [1] onto input shaft [2].
2. If required, fit spacer [3].
3. Slip handwheel [4] onto input shaft.
4. If required, fit spacer [5].
5. Secure handwheel [4] using the retaining ring [6] supplied.
6. Fit ball handle [7] to handwheel.
4.3. Multi-turn actuators for motor operation
Refer to the operation instructions pertaining to the multi-turn actuator for indications on how to mount multi-turn actuators to gearboxes.
This chapter supplies basic information and instructions which should be considered in addition to the operation instructions of the multi-turn actuator.
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GP 10.1 – GP 30.1
Assembly
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4.3.1. Input mounting flange: mount
An input mounting flange is required for mounting a multi-turn actuator. Depending on the version, the flange for mounting the multi-turn actuator is already fitted in the factory.
Table 3:
Suitable input mounting flanges
Input mounting flange for mounting multi-turn actuatorInput shaftReduction ratioGearboxes
DIN 3210
EN ISO 5210[mm]
G0F10202.4 : 1
GP 10.1 G0F10203 : 1
G0F10204 : 1
G1/2F14302.4 : 1
GP 14.1 G1/2F1420/303 : 1
G0F10204 : 1
G1/2F14304 : 1
GP 16.1
G0F10208 : 1
G1/2F14304 : 1
GP 25.1 G1/2F14308 : 1
G0F102016 : 1 G3F16404 : 1
GP 30.1 G1/2F14308 : 1
G1/2F143016 : 1
Assembly steps
1. Clean mounting faces, thoroughly degrease uncoated mounting surfaces. Figure 6: Mounting e xample, input mounting flange with A UMA multi-turn actuator
[1] Gearboxes [2] Parallel pin [3] Input mounting flange [4] AUMA multi-turn actuator
2. Mount parallel pin [2].
3. Place input mounting flange [3] and fasten with screws.
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Assembly
Page 12
4. Fasten screws crosswise to a torque according to table.
Table 4:
Tightening torques for screws (for mounting multi-turn actuator and input mounting flange)
Tightening torque [Nm]Threads Strength class A2-80 48M10 82M12 200M16 392M20
5. Mount AUMA actuator in compliance with the operation instructions pertaining to the multi-turn actuator.
4.4. Gearbox to valve: mount
4.4.1. Output drive type B Application
For rotating, non-rising valve stem
Not capable of withstanding thrust
Design
Output drive type B with bore and keyway
[1] Gearing flange [2] Hollow shaft with keyway [3] Valve shaft with spring
Information
Spigot at valve flanges should be loose fit.
4.4.1.1. Gearbox with output drive types B: mount to valve
Figure 7: Mounting output drive types B
[1] GP gearbox [2] Valve [3] Valve shaft
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GP 10.1 – GP 30.1
Assembly
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1. Check if mounting flanges fit together.
2. Check, if output drive of gearbox [2] matches the output drive of valve/valve shaft [2/3].
3. Apply a small quantity of grease to the valve shaft [3].
4. Fit gearbox [1]. Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten gearbox with screws. Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 5:
Tightening torques for screws
Tightening torque Nm]Threads Strength class A2-80 48M10 82M12 200M16 392M20
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GP 10.1 – GP 30.1
Assembly
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5. Commissioning
5.1. Seating via multi-turn actuator
This chapter supplies basic information and instructions which should be considered in addition to the operation instructions of the multi-turn actuator.
The valve manufacturer has to determine whether the valve is limit or torque seated.
End position seating must be set in compliance with the operating instructions pertaining to the multi-turn actuator.
For limit seating, determine overrun, i.e. how much does the valve move after the motor has been switched off?
When setting the torque switching within the multi-turn actuator, mak e sure that the tripping torque for both directions does not exceed the max. gearbox input torque (refer to technical data or name plate).
Set the torque switching within the multi-turn actuator to the following value to prevent damage to the valve: Tripping torque = valve torque/factor (refer to name plate)
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GP 10.1 – GP 30.1
Commissioning
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6. Servicing and maintenance
Damage caused by inappropriate maintenance!
Servicing and maintenance must be carried out exclusively by suitably qualified personnel having been authorised by the end user or the contractor of the plant. Therefore, we recommend contacting our service.
Only perform servicing and maintenance tasks when the device is switched off.
AUMA
Service & Support
AUMA off er extensive service such as servicing and maintenance as well as customer product training. For the relevant contact addresses, please refer to <Addresses> in this document or to the Internet (www.auma.com).
6.1. Preventive measures for servicing and safe operation
Before commissioning, perform visual inspection for grease leakage and paint damage (corrosion).
Thoroughly touch up any possible damage to paint. Original paint in small quantities can be supplied by AUMA.
6.2. Maintenance intervals Recommendation for plants subject to strong vibration
For plants subject to strong vibration, 6 months after commissioning and then once a year: Check fastening screws between actuator and gearbox/valve for tightness. If required, fasten screws while applying the tightening torques as indicated in chapter <Assembly>. For screws sealed and secured with e.g. thread sealing material, this action is not required.
Recommendation for grease change and seal replacement:
If rarely operated (typically in buried service), the gearboxes are maintenance­free. Grease change or re-lubrication is not necessary.
If operated frequently (typically in modulating duty), we recommend changing both grease and seals after 4 – 6 years.
Gearing damage due to using inappropriate grease!
Only use original lubricants supplied by AUMA.
Do not mix lubricants.
6.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in time.The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.:
electronic scrap
various metals
plastics
greases and oils
The following generally applies:
Greases and oils are hazardous to water and must not be released into the environment.
Arrange for controlled waste disposal of the disassembled material or for sep­arate recycling according to materials.
Observe the national regulations for waste disposal.
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Servicing and maintenance
Page 16
7. Technical data
Information
The following tables include standard and optional f eatures . F or detailed inf ormation on the customer-specific version, refer to the order-related data sheet.The technical data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
7.1. Technical data Multi-turn gearboxes
GearboxesValve
WeightInput shaftMax. input
torques
Factor
1)
ReductionratioGear-
boxes
Valve attachmentMax. valve
torque
[kg][mm][Nm]
Shaft diamet-
er
2)
[mm]
Flange accord-
ing to
EN ISO 5210
up to [Nm]
6.020462.22.4 : 1
GP 10.120F10100 6.020372.73 : 1
6.020283.64 : 1
6.0301852.22.4 : 1
GP 14.130F14400 6.020/301482.73 : 1
6.0201113.64 : 1
19.5301943.64 : 1
GP 25.140F16700
19.520977.28 : 1
55303333.64 : 1
GP 25.150F251,200 55301677.28 : 1
65208314.416 : 1
63.5406943.64 : 1
GP 30.160F302,500 63.5303477.28 : 1
75.53017414.416 : 1
Conversion factor from output torque to input torque for actuator size definition1) Bore with keyway according to DIN 6885-12)
Possible combinations with multi-turn actuators
Input mounting flange for mounting multi-
turn actuator
Suitable AUMA multi-turn actuator
1)
Reduction ratioGearboxes
DIN 3210
EN ISO 5210
G0F10SA 07.62.4 : 1
GP 10.1 G0F10SA 07.63 : 1
G0F10SA 07.24 : 1
G1/2F14SA 14.22.4 : 1
GP 14.1 G1/2F14SA 14.23 : 1
G0F10SA 10.24 : 1
G1/2F14SA 14.24 : 1
GP 16.1
G0F10SA 10.28 : 1
G1/2F14SA 14.64 : 1
GP 25.1 G1/2F14SA 14.28 : 1
G0F10SA 10.216 : 1 G3F16SA 16.24 : 1
GP 30.1 G1/2F14SA 14.68 : 1
G1/2F14SA 14.616 : 1
Standard flange according to EN ISO 52101)
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Technical data
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Features and functions
Short-time duty S2 - 15 min (open-close duty)
Intermittent duty S4 - 25 % (modulating duty)
Type of duty
Clockwise rotation at input shaft results in clockwise rotation at output driveDirection of rotation Input shaft with metallic surface protection, cylindrical with parallel key according to DIN 6885-1Input shaft
Directly via electric multi-turn actuator
Input mounting flanges for mounting multi-turn actuators
Motor operation
Available handwheel diameters according to EN 12570, selection according to output torque:
GP 16.1GP 14.1GP 10.1Type
8:14:14:13:12.4:14:13:12.4:1Reduction ratio
20302020/303020Input shaft
250 315
500 630 800
250 315 400
315 400 500
500 630 800
250 315 400
Handwheel Ø [mm]
GP 30.1GP 25.1Type
16:18:14:116:18:14:1Reduction ratio
2020/3030203030Input shaft
250 315 400
315 400 500
500 630 800
250 315 400
500 630 800
630 800
Handwheel Ø [mm]
Manual operation
Handwheel made of aluminium
Handwheel with ball handle
Standard:
Handwheel made of GJL-200
Handwheel lockable
Option:
B3 according to EN ISO 5210 (bore with parallel keyway)Valve attachment
Service conditions
Any positionMounting position
–60 °C to +80 °CStandard:Ambient temperature 0 °C to +140 °C (up to +150 °C for a short time with reduced lifetime)Options: IP68-8, dust and water tight up to max. 8 m head of waterStandard:Enclosure protection according to
EN 60529
IP68-20, dust-tight and water-tight up to max. 20 m head of waterOption: KN: Suitable f or installation in industrial units, in water or po wer plants with a low pollutant
concentration
Standard:Corrosion protection
KS: Suitable f or use in areas with high salinity, almost permanent condensation, and high pollution.
Options:
KX: Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.
Two-component iron-mica combinationPaint
AUMA silver-grey (similar to RAL 7037)Standard:Colour Available colours on requestOption:
AUMA multi-turn gearboxes meet or even exceed the lifetime requirements of EN 15714-2. Detailed in­formation can be provided on request.
Lifetime
Cast ironHousing
Further information
Machinery Directive: (2006/42/EC)EU Directives
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GP 10.1 – GP 30.1
Technical data
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8. Spare parts
8.1. Multi-turn gearboxes GP 10.1 (4:1/8:1)
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GP 10.1 – GP 30.1
Spare parts
Page 19
Please state device type and our order number (see name plate) when ordering spare parts. Only original A UMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0 Sub-assemblyHousing cover with drive shaft003.0 Sub-assemblyPlanetary gearing006.0 Sub-assemblyInput mounting flange512.0 Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0 Sub-assemblyOutput drive housing617.0 Sub-assemblyOutput drive sleeve618.0 SetSeal kitS1
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Spare parts
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8.2. Multi-turn gearboxes GP 14.1 (4:1/8:1)
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Spare parts
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Please state device type and our order number (see name plate) when ordering spare parts. Only original A UMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0 Sub-assemblyHousing cover with drive shaft003.0 Sub-assemblyPlanetary gearing006.0 Sub-assemblyInput mounting flange512.0 Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0 Sub-assemblyOutput drive housing617.0 Sub-assemblyOutput drive sleeve618.0 SetSeal kitS1
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Spare parts
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8.3. Multi-turn gearboxes GP 16.1 (4:1/8:1)
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Spare parts
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Please state device type and our order number (see name plate) when ordering spare parts. Only original A UMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0 Sub-assemblyHousing cover with drive shaft003.0 Sub-assemblyPlanetary gearing006.0 Sub-assemblyInput mounting flange512.0 Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0 Sub-assemblyOutput drive housing617.0 Sub-assemblyOutput drive sleeve618.0 SetSeal kitS1
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Spare parts
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8.4. Drehgetriebe GP 25.1 (4:1/8:1/16:1)
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GP 10.1 – GP 30.1
Spare parts
Page 25
Please state device type and our order number (see name plate) when ordering spare parts. Only original A UMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0 Sub-assemblyHousing cover with drive shaft003.0 Sub-assemblyPlanetary gearing first stage006.0 Sub-assemblyPlanetary gearing second stage007.0 Sub-assemblyIntermediate housing010.0 Sub-assemblyPinion011.1 Sub-assemblyInput mounting flange512.0 Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0 Sub-assemblyOutput drive housing617.0 Sub-assemblyOutput drive sleeve618.0 SetSeal kitS1
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Spare parts
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8.5. Drehgetriebe GP 30.1 (4:1/8:1/16:1)
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GP 10.1 – GP 30.1
Spare parts
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Please state device type and our order number (see name plate) when ordering spare parts. Only original A UMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0 Sub-assemblyHousing cover with drive shaft003.0 Sub-assemblyPlanetary gearing first stage006.0 Sub-assemblyPlanetary gearing second stage008.0 Sub-assemblyIntermediate housing010.0 Sub-assemblyPinion011.1 Sub-assemblyInput mounting flange512.0 Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0 Sub-assemblyOutput drive housing617.0 Sub-assemblyOutput drive sleeve618.0 SetSeal kitS1
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Spare parts
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9. Certificates
9.1. Declaration of Incorporation and EU Declaration of Conformity
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GP 10.1 – GP 30.1
Certificates
Page 29
Index
A
Ambient temperature 7, 17 Applications 4 Assembly 10
C
Certificates 28 Commissioning 4, 14 Corrosion protection 9, 17
D
Data Matrix code 8 Declaration of Incorporation 28 Device type 7 Directives 4 Disposal 15
E
Enclosure protection 7, 17 EU Declaration of Conformity 28 Explosion protection version 7
F
Factor 7, 8 Flange 7 Flanges 11
H
Handwheel 10
I
Identification 7 Input mounting flanges 11 Inspection certificate 8
M
Maintenance 4, 15 Maintenance intervals 15 Mounting position 10 Multi-turn actuators for motor operation
10
N
Name plate 7
O
Operation 4 Order number 7, 8 Output drive type B 12 Output torque 7
P
Packaging 9 Protective measures 4
Q
Qualification of staff 4
R
Range of application 4 Recycling 15 Reduction ratio 7, 8 Replacing the seals 15
S
Safety instructions 4 Safety instructions/warnings 4 Seating 14 Serial number 7, 8 Service 15 Servicing 15 Size 7 Spare parts 18 Standards 4 Storage 9 Support 15 Support App 8, 8
T
Technical data 16 Torque switching 14 Transport 9 Type (device type) 7 Type designation 7 Type of lubricant 7
V
Valve attachment 7 Valve torque 7 Version 7
Y
Year of production 8, 8
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Index
Page 30
Europe AUMA Riester GmbH & Co. KG
Plant Müllheim
DE 79373 Müllheim
Tel +49 7631 809 - 0 riester@auma.com www.auma.com
Plant Ostfildern-Nellingen
DE 73747 Ostfildern
Tel +49 711 34803 - 0 riester@wof.auma.com
Service-Center Bayern
DE 85386 Eching
Tel +49 81 65 9017- 0 Riester@scb.auma.com
Service-Center Köln
DE 50858 Köln
Tel +49 2234 2037 - 900 Service@sck.auma.com
Service-Center Magdeburg
DE 39167 Niederndodeleben
Tel +49 39204 759 - 0 Service@scm.auma.com
AUMA-Armaturenantriebe Ges.m.b.H.
AT 2512 Tribuswinkel
Tel +43 2252 82540 office@auma.at www.auma.at
AUMA BENELUX B.V. B. A.
BE 8800 Roeselare
Tel +32 51 24 24 80 office@auma.be www.auma.nl
ProStream Group Ltd.
BG 1632 Sofia
Tel +359 2 9179-337 valtchev@prostream.bg www.prostream.bg
OOO Dunkan-Privod
BY 220004 Minsk
Tel +375 29 6945574 belarus@auma.ru www.zatvor.by
AUMA (Schweiz) AG
CH 8965 Berikon
Tel +41 566 400945 RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
CZ 250 01 Brandýs n.L.-St.Boleslav
Tel +420 326 396 993 auma-s@auma.cz www.auma.cz
GRØNBECH & SØNNER A/S
DK 2450 København SV
Tel +45 33 26 63 00 GS@g-s.dk www.g-s.dk
IBEROPLAN S.A.
ES 28027 Madrid
Tel +34 91 3717130 iberoplan@iberoplan.com
AUMA Finland Oy
FI 02230 Espoo
Tel +358 9 5840 22 auma@auma.fi www.auma.fi
AUMA France S.A.R.L.
FR 95157 Taverny Cedex
Tel +33 1 39327272 info@auma.fr www.auma.fr
AUMA ACTUATORS Ltd.
GB Clevedon, North Somerset BS21 6TH
Tel +44 1275 871141 mail@auma.co.uk www.auma.co.uk
D. G. Bellos & Co. O.E.
GR 13673 Acharnai, Athens
Tel +30 210 2409485 info@dgbellos.gr
APIS CENTAR d. o. o.
HR 10437 Bestovje
Tel +385 1 6531 485 auma@apis-centar.com www.apis-centar.com
Fabo Kereskedelmi és Szolgáltató Kft.
HU 8800 Nagykanizsa
Tel +36 93/324-666 auma@fabo.hu www.fabo.hu
Falkinn HF
IS 108 Reykjavik
Tel +00354 540 7000 os@falkinn.is www.falkinn.is
AUMA ITALIANA S.r.l. a socio unico
IT 20023 Cerro Maggiore (MI)
Tel +39 0331 51351 info@auma.it www.auma.it
AUMA BENELUX B.V.
LU Leiden (NL)
Tel +31 71 581 40 40 office@auma.nl
NB Engineering Services
MT ZBR 08 Zabbar
Tel + 356 2169 2647 nikibel@onvol.net
AUMA BENELUX B.V.
NL 2314 XT Leiden
Tel +31 71 581 40 40 office@auma.nl www.auma.nl
SIGUM A. S.
NO 1338 Sandvika
Tel +47 67572600 post@sifag.no
AUMA Polska Sp. z o.o.
PL 41-219 Sosnowiec
Tel +48 32 783 52 00 biuro@auma.com.pl www.auma.com.pl
AUMA-LUSA Representative Office, Lda.
PT 2730-033 Barcarena
Tel +351 211 307 100 geral@aumalusa.pt
SAUTECH
RO 011783 Bucuresti
Tel +40 372 303982 office@sautech.ro
OOO PRIWODY AUMA
RU 141402 Khimki, Moscow region
Tel +7 495 221 64 28 aumarussia@auma.ru www.auma.ru
OOO PRIWODY AUMA
RU 125362 Moscow
Tel +7 495 787 78 21 aumarussia@auma.ru www.auma.ru
ERICHS ARMATUR AB
SE 20039 Malmö
Tel +46 40 311550 info@erichsarmatur.se www.erichsarmatur.se
ELSO-b, s.r.o.
SK 94901 Nitra
Tel +421 905/336-926 elsob@stonline.sk www.elsob.sk
Auma Endüstri Kontrol Sistemleri Limited Sirketi
TR 06810 Ankara
Tel +90 312 217 32 88 info@auma.com.tr
AUMA Technology Automations Ltd
UA 02099 Kiev
Tel +38 044 586-53-03 auma-tech@aumatech.com.ua
Africa
Solution Technique Contrôle Commande
DZ Bir Mourad Rais, Algiers
Tel +213 21 56 42 09/18 stcco@wissal.dz
A.T.E.C.
EG Cairo
Tel +20 2 23599680 - 23590861 contactus@atec-eg.com
SAMIREG
MA 203000 Casablanca
Tel +212 5 22 40 09 65 samireg@menara.ma
MANZ INCORPORATED LTD.
NG Port Harcourt
Tel +234-84-462741 mail@manzincorporated.com www.manzincorporated.com
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AUMA worldwide
Page 31
AUMA South Africa (Pty) Ltd.
ZA 1560 Springs
Tel +27 11 3632880 aumasa@mweb.co.za
America
AUMA Argentina Rep.Office
AR Buenos Aires
Tel +54 11 4737 9026 contacto@aumaargentina.com.ar
AUMA Automação do Brazil ltda.
BR Sao Paulo
Tel +55 11 4612-3477 contato@auma-br.com
TROY-ONTOR Inc.
CA L4N 8X1 Barrie, Ontario
Tel +1 705 721-8246 troy-ontor@troy-ontor.ca
AUMA Chile Representative Office
CL 9500414 Buin
Tel +56 2 821 4108 aumachile@auma-chile.cl
Ferrostaal de Colombia Ltda.
CO Bogotá D.C.
Tel +57 1 401 1300 dorian.hernandez@ferrostaal.com www.ferrostaal.com
AUMA Región Andina & Centroamérica
EC Quito
Tel +593 2 245 4614 auma@auma-ac.com www.auma.com
Corsusa International S.A.C.
PE Miraflores - Lima
Tel +511444-1200 / 0044 / 2321 corsusa@corsusa.com www.corsusa.com
Control Technologies Limited
TT Marabella,Trinidad, W.I.
Tel + 1 868 658 1744/5011 www.ctltech.com
AUMA ACTUATORS INC.
US PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862) mailbox@auma-usa.com www.auma-usa.com
Suplibarca
VE Maracaibo, Estado, Zulia
Tel +58 261 7 555 667 suplibarca@intercable.net.ve
Asia
AUMA Actuators UAE Support Office
AE 287 Abu Dhabi
Tel +971 26338688 Nagaraj.Shetty@auma.com
AUMA Actuators Middle East
BH 152 68 Salmabad
Tel +97 3 17896585 salesme@auma.com
Mikuni (B) Sdn. Bhd.
BN KA1189 Kuala Belait
Tel + 673 3331269 / 3331272 mikuni@brunet.bn
AUMA Actuators (China) Co., Ltd
CN 215499 Taicang
Tel +86 512 3302 6900 mailbox@auma-china.com www.auma-china.com
PERFECT CONTROLS Ltd.
HK Tsuen Wan, Kowloon
Tel +852 2493 7726 joeip@perfectcontrols.com.hk
PT. Carakamas Inti Alam
ID 11460 Jakarta
Tel +62 215607952-55 auma-jkt@indo.net.id
AUMA INDIA PRIVATE LIMITED.
IN 560 058 Bangalore
Tel +91 80 2839 4656 info@auma.co.in www.auma.co.in
ITG - Iranians Torque Generator
IR 13998-34411 Teheran
+982144545654 info@itg-co.ir
Trans-Jordan Electro Mechanical Supplies
JO 11133 Amman
Tel +962 - 6 - 5332020 Info@transjordan.net
AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa
Tel +81-(0)44-863-8371 mailbox@auma.co.jp www.auma.co.jp
DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Seoul
Tel +82 2 2624 3400 import@actuatorbank.com www.actuatorbank.com
Al-Arfaj Engineering Co WLL
KW 22004 Salmiyah
Tel +965-24817448 info@arfajengg.com www.arfajengg.com
TOO Armaturny Center
KZ 060005 Atyrau
Tel +7 7122 454 602 armacentre@bk.ru
Network Engineering
LB 4501 7401 JBEIL, Beirut
Tel +961 9 944080 nabil.ibrahim@networkenglb.com www.networkenglb.com
AUMA Malaysia Office
MY 70300 Seremban, Negeri Sembilan
Tel +606 633 1988 sales@auma.com.my
Mustafa Sultan Science & Industry Co LLC
OM Ruwi
Tel +968 24 636036 r-negi@mustafasultan.com
FLOWTORK TECHNOLOGIES CORPORATION
PH 1550 Mandaluyong City
Tel +63 2 532 4058 flowtork@pldtdsl.net
M & C Group of Companies
PK 54000 Cavalry Ground, Lahore Cantt
Tel +92 42 3665 0542, +92 42 3668 0118 sales@mcss.com.pk www.mcss.com.pk
Petrogulf W.L.L
QA Doha
Tel +974 44350151 pgulf@qatar.net.qa
AUMA Saudi Arabia Support Office
SA 31952 Al Khobar
Tel + 966 5 5359 6025 Vinod.Fernandes@auma.com
AUMA ACTUATORS (Singapore) Pte Ltd.
SG 569551 Singapore
Tel +65 6 4818750 sales@auma.com.sg www.auma.com.sg
NETWORK ENGINEERING
SY Homs
+963 31 231 571 eyad3@scs-net.org
Sunny Valves and Intertrade Corp. Ltd.
TH 10120 Yannawa, Bangkok
Tel +66 2 2400656 mainbox@sunnyvalves.co.th www.sunnyvalves.co.th
Top Advance Enterprises Ltd.
TW Jhonghe City,Taipei Hsien (235)
Tel +886 2 2225 1718 support@auma-taiwan.com.tw www.auma-taiwan.com.tw
AUMA Vietnam Hanoi RO
VN Hanoi
+84 4 37822115 chiennguyen@auma.com.vn
Australia
BARRON GJM Pty. Ltd.
AU NSW 1570 Artarmon
Tel +61 2 8437 4300 info@barron.com.au www.barron.com.au
31
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Page 32
AUMA Riester GmbH & Co. KG
P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com
Y006.889/003/en/1.15
For detailed information on AUMA products, refer to the Internet: www.auma.com
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