AUMA AM 01.1, AM 02.1, AMExB 01.1, AMExC 01.1 Operation Instructions Manual

Actuator controls

Operation instructions

AUMA MATIC

AM 01.1/ AM 02.1

AMExB 01.1/ AMExC 01.1

Profibus DP

ISO 9001

ISO 14001

Certificate Registration No.

12 100 4269
12 104 4269

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

Scope of these instructions These instructions are valid for multi-turn actuators of type ranges

SA(R) 07.1 – SA(R) 16.1 and SA(R)ExC 07.1 – SA(R)ExC 16.1 and for
part-turn actuators of type ranges
SG(R) 05.1 – SG(R) 12.1 and SGExC 05.1 – SGExC 12.1
with the controls AUMA MATIC AM 01.1/ AM 02.1
or AMExB 01.1 and AMExC 01.1 and Profibus DP interface.

Table of contents Page

1. Safety instructions 4

1.1 Range of application 4

1.2 Commissioning (electrical connection) 4

1.3 Maintenance 4

1.4 Warnings and notes 4

2. Short description 4

3. Transport and storage 5

4. General information about Profibus DP 5

4.1 Basic characteristics 5

4.2 Basic functions of Profibus DP 6

4.3 Transfer mode 6

4.4 Bus access 6

4.5 Communication 6

4.6 Functionality 6

4.7 Protection functions 6

4.8 Device types 6

5. Technical data 7

6. Design AUMA MATIC Profibus DP 10

7. Electrical connection 11

7.1 Power supply (standard) 11

7.2 Bus connection (standard) 12

7.3 Fitting the cover 13

7.4 Remote position transmitter 14

7.5 AUMA MATIC on wall bracket 14

7.6 Test run 14

7.7 Mains and bus connection for Ex-version with plug/ socket connector/ terminal board (KP) 15

7.8 Mains and bus connection for Ex-version with plug-in terminal connection (KES) 17

7.9 Redundant bus connection 18

7.10 Bus cables 19

7.11 Setting the Profibus DP address 20

8. Commissioning with controls 21

8.1 Introduction 21

8.2 Programming 21

8.3 Configuration of the Profibus DP interface of the AUMA MATIC 21

8.4 Communication start-up 22

8.5 Description of AUMA user parameters 22

9. Process representation input 29

9.1 Process representation input (default process representation) 30

10. Process representation output 34

10.1 Description of the output data 34

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

Page

11. Description of actuator functions 36

11.1 Operation commands for OPEN/ CLOSE operation 36

11.2 Positioner 37

11.3 Stepping mode 38

12. Failure function 38

13. Description Profibus DP interface 39

13.1 Assignment of the customer inputs of the Profibus DP interface (option) 40

13.2 Assignment Profibus DP connection 41

13.3 Assignment positioner connections 41

13.4 Checking/ setting the switches on the logic board 42

14. Troubleshooting and corrective actions 43

14.1 Optical signals during operation 43

14.2 Actuator can not be controlled via Profibus DP 45

14.3 Position feedback does not function 48

14.4 Actuator is not switched off by the limit switch in direction CLOSE 48

14.5 Actuator stops immediately after start 48

14.6 Measuring the Profibus signals using an oscilloscope 48

15. Appendix A standard wiring diagram 49

15.1 Legend for standard wiring diagram 50

15.2 Additional information to the wiring diagram legend 50

16. Appendix B Proposed external wiring diagram 51

17. Appendix C GSD file 54

18. Appendix D Literature references 54

19. Appendix E Connecting the cable shield for the AUMA MATIC AMExB/ AMExC 01.1 54
Index 55
Addresses of AUMA offices and representatives 56

1. Safety instructions

1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.

globe valves, gate valves, butterfly valves and ball valves.
For other applications, please consult us. The manufacturer is not liable for
any possible damage resulting from use in other than the designated appli

­cations. Such risk lies entirely with the user. Observance of these operation
instructions is considered as part of the controls’ designated use.

1.2 Commissioning
(electrical connection)

During electrical operation, certain parts inevitably carry lethal voltages.
Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with the
applicable electrical engineering rules.

1.3 Maintenance The maintenance instructions must be strictly observed, otherwise a safe

operation of the multi-turn actuator/ the controls is no longer guaranteed.

1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or

damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting, and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe
operation.
The following references draw special attention to safety-relevant proce­dures in these operation instructions. Each is marked by the appropriate
pictograph.

This pictograph means: Note!

“Note” marks activities or procedures which have major influence on the
correct operation. Non-observance of these notes may lead to consequen­tial damage.

This pictograph means: Electrostatically endangered parts!

If this pictograph is attached to a printed circuit board, it contains parts
which may be damaged or destroyed by electrostatic discharges. If the
boards need to be touched during setting, measurement, or for exchange, it
must be assured that immediately before a discharge through contact with
an earthed metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning!

“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.

2. Short description AUMA actuators have a modular design. Motor and gearing are mounted in

a common housing.
The actuators are driven by an electric motor and controlled via the elec­tronic controls AUMA MATIC Profibus DP. The electronic controls are
included in the scope of delivery.

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

3. Transport and storage

.

Transport to place of installation in sturdy packing.

.

Do not attach ropes or hooks to the handwheel for the purpose of lifting by
hoist.

.

Store in well-ventilated, dry room.

.

Protect against floor dampness by storage on a shelf or on a wooden
pallet.

.

Cover to protect against dust and dirt.

.

Apply suitable corrosion protection agent to bright surfaces.

4. General information about Profibus DP

For the exchange of information among automation systems and between
automation systems and the connected decentral field devices, serial field­buses are mainly used today as the communication system. Thousands of
applications have proved impressively that cost savings of up to 40 % in
wiring, commissioning, and maintenance are achieved by using fieldbus
technology. While in the past the fieldbuses used were often manufacturer
specific and incompatible with other bus systems, the systems employed
today are almost exclusively open and standardized. This means that the
user does not depend on individual suppliers and can choose the best
product at the most competitive price.
Profibus DP is the leading open fieldbus system in Europe, which is also
used successfully throughout the world. The application range includes
automation in the areas of manufacturing, processing and building. Profibus
DP is an international, open fieldbus which has been standardized in the
fieldbus standard EN 50 170. This standardization ensures that the invest­ments of manufacturers and users are protected to the best possible degree
and the independence of the manufacturer is guaranteed.
These operation instructions cannot provide a general introduction into
Profibus DP. For more information, please refer to the literature references in
appendix D.

4.1 Basic characteristics Profibus DP defines the technical and functional features of a serial fieldbus

system allowing the interconnection of distributed, digital automation
devices. Profibus DP distinguishes between master and slave devices.
Profibus DP is designed for fast data transmission on the field level. Here,
central control devices, such as a PLC or PC, communicate via a fast serial
connection with peripheral field devices such as input/ output devices,
valves, and actuators.
The interchange of data among the field devices is realised on a cyclic
basis. The respectively necessary communication functions are established
by the Profibus DP basic functions according to EN 50 170.

Master devices control the data traffic on the bus. A master is allowed to
send messages without an external request. Masters are also called ‘active
devices’ in the Profibus protocol.

Slave devices such as AUMA Profibus DP actuators are peripheral devices.
Typical slave devices are input/ output devices, valves, actuators and
measuring transmitters. They do not have bus access, i.e. they may only
acknowledge received messages or, at the request of a master, transmit
messages to that master. Slaves are also called ‘passive devices’.

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

4.2 Basic functions of Profibus DP

The master reads the input information from the slaves cyclically and writes
the output information cyclically to the slaves. In addition to this
cyclic data transfer of the process representation, Profibus DP also provides
powerful functions for diagnostics and commissioning purposes. The data
traffic is monitored through the monitoring functions on the master and slave
side.

4.3 Transfer mode

.

RS-485 twisted pair cable or fibre optic cable.

.

AUMA actuators support baud rates up to 1.5 MBits/s

4.4 Bus access

.

Token-passing between the masters and polling between master and
slave.

.

Mono-master or multi-master systems are possible.

.

Master and slave devices: max. 126 devices connected to one bus

4.5 Communication

.

Peer-to-peer (process data exchange [DATA EX]) or Multicast (control
commands to all slaves).

.

Cyclic master-slave process data exchange (DATA EX) or acyclic
master-master data transfer. Cyclic master-slave process data exchange
(DATA EX) or acyclic master-master data transfer.

4.6 Functionality

.

Cyclic process data exchange (DATA EX) between DP master and DP
slaves.

.

Dynamic activation or de-activation of individual DP slaves.

.

Checking the configuration of the DP slaves

.

Synchronisation of inputs and/ or outputs.

4.7 Protection functions

.

All messages are transmitted with Hamming Distance HD=4.

.

Watchdog timer at DP slaves.

.

Access protection for the inputs/ outputs of the DP slaves

.

Process data exchange (DATA EX) monitoring with configurable timer
interval at the master.

.

Adjustable failure behaviour.

4.8 Device types

.

DP master class 2 (DPM2), e.g. programming/ configuration tools.

.

DP master class 1 (DPM1), e.g. central controllers such as PLC, PC.

.

DP slave, e.g. AUMA Profibus DP devices. Devices with binary or
analogue inputs/ outputs, actuators, valves.

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

5. Technical data

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

Features and functions

Power supply Standard voltages:

Special voltages:

External supply of the electronics
(option)

24 V DC + 20 % / – 15 %,
Current consumption: Basic version approx. 200 mA, with options up to 500 mA

Switchgear Standard: Reversing contactors

2)

(mechanically and electrically interlocked)

for motor power up to 1.5 kW

Options: Reversing contactors

2)

(mechanically and electrically interlocked)

for motor power up to 7.5 kW
Thyristor unit3)(recommended for modulating actuators)

for motor power up to 1.5 kW, 500 V AC with internal fuses

for motor power up to 5.5 kW, 500 V AC, external fuses required
Control and output signals via Profibus DP interface
Profibus DP interface with

additional inputs (option)

Profibus DP interface with 4 free 24 V DC inputs and 2 free 0/4 – 20 mA inputs. Signal
transmission via fieldbus interface.

Local controls Standard: Selector switch LOCAL – OFF – REMOTE (lockable in all three positions)

Push buttons OPEN – STOP – CLOSE

3 indication lights:

End position CLOSED (yellow), collective fault signal (red),

End position open (green)

Option: Protection cover, lockable

Functions Standard Switch-off mode adjustable

Limit or torque seating for end position CLOSED

Overload protection against excessive torque over the whole travel

Phase failure monitoring with automatic phase correction

Push-to-run operation or self-retaining in LOCAL

Positioner4):

Nominal position value via Profibus DP interface
Adjustable behaviour on loss of signal
Adjustable sensitivity (dead band) and pause time

Motor protection evaluation Standard: For AM: Monitoring of the motor temperature in combination with

thermoswitches in the actuator motor

For AMExB/ AMExC: Monitoring of the motor temperature with PTC tripping

device in combination with PTC thermistors in the actuator motor

Options: Additional thermal overload relay in the controls in combination with

thermoswitches within the actuator

PTC tripping device in combination with PTC thermistors in the actuator motor
Electrical connection Standard: For AM: AUMA plug/ socket connector with screw type connection

For AMExB/ AMExC: Ex-plug/ socket connector with terminal board

For further options and threads for cable entries, please refer to separate

technical data sheets

Special threads, other than standard mentioned above, possible

Control plug gold plated3)(sockets and pins)

Parking frame for wall mounting of the disconnected plug

Protection cover for plug compartment (when plug is removed)
Overvoltage protection3)(option) Protection of the actuator and controls electronics against overvoltages on the fieldbus

cables of up to 4 kV

Wiring diagram (basic version) MSP 1B1-00-1-F18E1 KMS TP102/001

1) AC current only with AM 01.1/ AM 02.1 and AMExC 01.1 in combination with actuator SGExC

2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles. If a higher number of switching cycles is to be expected, thyristor units with

virtually unlimited lifetime should be used

3) Only in combination with AM 01.1 and AM 02.1

4) Requires position transmitter (potentiometer or RWG) in actuator

Table 1: Profibus DP interface for actuator controls AM/ AMExB/ AMExC

3-phase AC

voltages/ frequencies

1-phase AC

1)

voltages/ frequencies

Volt 220 230 240 380 400 415 440 460 480 500 Volt 110,115,120 220,230,240

Hz 50 50 50 50 50 50 60 60 60 50 Hz 50/60 50/60

3-phase AC

voltages/ frequencies

1-phase AC

1)

voltages/ frequencies

Volts

525 575 660 690 208

Hz

50 50 50 50 60

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

Settings/ programming of the Profibus DP interface

Setting of the baud rate Automatic baud rate recognition
Setting of the Profibus DP

address

The Profibus DP address is set via rotary switches

Commands and signals of the Profibus DP interface

Process representation output

(command signals)

OPEN, STOP, CLOSED

Nominal position value

4)

Process representation input
(feedback signals)

End position OPEN, CLOSE
Actual position value

4)

Selector switch in position LOCAL/ REMOTE
Running indication

4)

(directional)
Torque switch OPEN, CLOSED
Limit switch OPEN, CLOSED
Manual operation by handwheel

4)

or via local controls

Process representation input
(fault signals)

Motor protection tripped
Torque switch tripped in mid-travel
One phase missing

Behaviour on loss of
communication

The behaviour of the actuator is programmable:
– running to end position OPEN or CLOSED
– running to any intermediate position

4)

General data Profibus DP

Communication protocol Profibus DP according to EN 50 170-2 or DIN 19 245
Network topology Linear (BUS) structure. When using repeaters, tree structures can also be realised. Coupling

and uncoupling of devices during operation without affecting other devices is possible.

Transmission medium Twisted, shielded copper cable according to EN 50 170
Profibus DP interface EIA-485 (RS485)
Transmission speed/

cable length

Device types DP master class 1, e.g. central controllers such as PLC, PC, ...

DP master class 2, e.g. programming/ configuration tools
DP slave, e.g. devices with digital and/ or analog inputs/ outputs such as actuators, sensors

Number of devices 32 devices without repeater, with repeater expandable to 126
Bus access Token-passing between the masters and polling for slaves.

Mono-master or multi-master systems are possible.

Supported Profibus DP functions Cyclic data exchange, sync mode, freeze mode, fail-safe mode

Service conditions

Enclosure protection according
to EN 60 529

Standard: IP 67 (when mounted)
Options: IP 68

5)

DS3)Terminal compartment additionally sealed against interior
(double sealed)

Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plants

with a low pollutant concentration

Options: KS Suitable for installation in occasionally or permanently aggressive

atmosphere with a moderate pollutant concentration
(e.g. wastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmosphere with high

humidity and high pollutant concentration

KX-G Same as KX, however aluminium-free version (outer parts)

3) Only in combination with AM 01.1 and AM 02.1

4) Requires position transmitter (potentiometer or RWG) in actuator

5) For version in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended

Baud rate (kbit/s)

Max. cable length (segment

length) without repeater

Possible cable length with repea­ter

(total network cable length)

9.6

19.2

45.45

93.75

187.5
500

1,500

1,200 m
1,200 m
1,200 m
1,200 m
1,000 m

400 m
200 m

approx. 10 km
approx. 10 km
approx. 10 km
approx. 10 km
approx. 10 km

approx. 4 km
approx. 2 km

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

Finish coating Standard: Two-component iron-mica combination

Option: Special primer/ special finish coat (customer’s choice)

Colour Standard: Silver-grey (DB 701, similar to RAL 9007)

Option: Other colours than standard colour are possible on request

Ambient temperature AM 01.1/ AM 02.1:

Standard: – 25 °C to + 70 °C
Options: – 40 °C to + 70 °C, low temperature version

– 50 °C to + 70 °C, extreme low temperature version incl. heating system
– 60 °C to + 70 °C, extreme low temperature version incl. heating system

AMExB/ AMExC:
Standard: – 20 °C to + 40 °C
Options: – 40 °C to + 40 °C, low temperature version

– 50 °C to + 40 °C, extreme low temperature version incl. heating system

Vibration resistance

6)

according to IEC 60 068-2-6

1 g, from 10 Hz to 200 Hz
(Only actuator with controls. Not valid in combination with gearboxes)

Gewicht approx. 7 kg (with AUMA plug/ socket connector)

approx. 12 kg (including Ex-plug/ socket connector with terminal board)

Accessories

Wall bracket

7)

AUMA MATIC mounted separately from the actuator, including plug/ socket connector.
Connecting cables on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy
vibrations during service.

Other information

EU Directives Electromagnetic Compatibility (EMC): (89/336/EEC)

Low Voltage Directive: (73/23/EEC)
Machinery Directive: (98/37/EC)

Reference documents Product description “Actuator controls AUMA MATIC”

Dimension sheets Multi-turn actuators/ part-turn actuators
with integral controls AUMA MATIC”

6) Resistant to vibrations during start-up or for failures of the plant. However, a fatigue strength may not be derived from this

7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWG
has to be used in the actuator

6. Design AUMA MATIC Profibus DP

The AUMA MATIC Profibus DP by AUMA represents the ideal controls for
connecting multi-turn actuators of the SA range and part-turn actuators of
the SG range to Profibus DP.

The integral controls AUMA MATIC Profibus DP consist of the following
modules:

.

Profibus DP interface. The interface links the Profibus DP data with the
internal electronics.

.

The logic board links the signals of the actuator with the local controls and
the Profibus DP interface and controls the reversing contactors or the
thyristors.

.

Local controls with selector switch, push buttons, and indication lights.
The selector switch is used to select the control devices for local control
LOCAL – 0 – REMOTE for remote control.
The push buttons (OPEN) – Stop – (CLOSE) are used for the
electric operation of the actuator on site.

.

Plug/ socket connectors for easy mounting of the AUMA MATIC Profibus
DP on the actuators.

.

Signal and control board with primary fuses, relays for conversion of the
local control commands into electrical signals, and indication lights as an
option.

.

Switchgear: Reversing contactors or thyristors for motor controls.

.

Profibus DP connection board with terminals for the Profibus DP cable and
the termination resistor for bus termination.

Actuators which have already been installed can be retrofitted for Profibus
DP b

y exchanging the controls AUMA MATIC for controls AUMA MATIC

Profibus DP.

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

Figure A: AUMA MATIC Profibus DP

Switchgear

Power supply unit

Logic board

Profibus DP interface

Plug/ socket connector

to the actuator

Local controls

Selector switch

Signal and control board

Profibus DP

connection board

Electrical connection with

AUMA plug/ socket connector

7. Electrical connection

.

Work on the electrical system or equipment must only be
carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.

.

Installation regulations for Profibus DP must be observed
for the wiring.
(For literature references, please refer to appendix D)

Make sure to respect electromagnetic compatibility (EMC) when installing cables:
Signal and b

us cables are susceptible to interference. Electric power cables,

in particular motor cables, are interference sources.

.

Lay cables being susceptible to interference or sources of interference at
the highest possible distance from each other.

.

The interference immunity of signal and bus cables increases if the cables
are laid close to the ground potential.

.

If possible, avoid laying long cables and make sure that they are installed
in areas being subject to low interference.

.

Avoid long parallel paths with cables being either susceptible to interfe­rence or interference sources.

7.1 Power supply (standard) F

or explosion-proof version (type designation: AMExB/ AMExC), please

refer to page 15 or page 17.

.

Check whether type of current, supply voltage, and frequency comply with
motor data (refer to name plate at motor).

.

Loosen bolts (50.01) (figure B-1) and remove connection housing.

.

Loosen screws (51.01) and remove socket carrier (51.0) from plug cover
(50.0).

.

Insert cable glands suitable for connecting cables.
(The enclosure protection stated on the name plate is only ensured if suit­able cable glands are used).

.

Seal cable entries which are not used with suitable plugs.

.

Connect cables according to order-related wiring diagram.
The wiring diagram applicable to the actuator is attached to the handw­heel in a weather-proof bag, together with the operation instructions. In
case the wiring diagram is not available, it can be obtained from AUMA
(state commission no., refer to name plate) or downloaded directly from
the Internet (www.auma.com).

A special parking frame (figure B-2) for protection against touching the bare
contacts and against en

vironmental influences, in case the electrical

connection has been removed, is available.

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

Figure B-1: Connection

50.0

50.01

51.0

51.01

Figure B-2: Parking frame (accessory)

Parking frame

Technical data Motor power connections1)Protective earth Control terminals

No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins / sockets
Marking U1, V1, W1, U2, V2, W2 according to VDE 1 to 50
Connecting voltage max. 750 V – 250 V
Nominal current max. 25 A –

16 A
Type of customer connection Screws Screw for ring lug Screws
Cross section max. 6 mm

2

6 mm

2

2.5 mm

2

Material: Pin/ socket carrier Polyamide

Polyamide Polyamide

Contacts Brass (Ms)

Brass (Ms)

Brass, tin plated or gold plated (option)

1)Suitable for copper wires. For aluminium wires, please contact AUMA

Table 2: Technical data AUMA plug/ socket connector for bus connection

7.2 Bus connection (standard) For explosion-proof version (type designation: AMExB/ AMExC), please

refer to page 15 or page 17.
For version with FO (fibre optics), please refer to separate operation instruc

-

tions “AUMA MATIC AM 01.1/ AM 02.1 FO connection”.

.

Connect bus cable. Refer to figures C-1 and C2.

The termination resistors for channel 1 and channel 2 (options) are switched
in via s

witches (S1) and (S2). Both switches are supplied in position ‘OFF’.
Only switch on the termination resistors (position ‘ON’) if the actuator is the
final device in the Profibus segment.

Only switch on the termination resistors (position ’ON’) if the
actuator is the final device within the Profibus DP segment.

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

S1

ON Bus termination channel 1 ON
OFF Bus termination channel 1 OFF

S2

ON Bus termination channel 2 ON (option)
OFF Bus termination channel 2 OFF (option)

Table 3: Switch positions of S1 and S2

Figure C-1: Connection board (standard)

S1

Bus termination

channel 1

Connection

channel 1

Screening

S2
Bus termination
channel 2
(option)

Connection
channel 2
(redundant)

Screening

X1

P/B

N/A

N/A

5V

P/B

GND

B

A

B

Figure C-2: Connection (standard)

from previous / to next

Profibus DP device

channel 1

7.3 Fitting the cover After connection:

.

Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with
screws (51.01).

.

Clean sealing faces at the plug cover and the housing.

.

Check whether O-ring is in good condition.

.

Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.

.

Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise.

.

Fasten cable glands with the specified torque to ensure the required
enclosure protection.

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

from previous/ to next

Profibus DP device

channel 1

Profibus

cable

AUMA

labelling at the

connection

SUB-D 9 plug pin

(for other

Profibus devices)

Colour

A N/A 8 green
B P/B 3 red

Table 4: Assignment of Profibus cable

Figure C-3: Connection board (for overvoltage protection)

X1

1234

Figure C-4: Connection for overvoltage protection

x1 x2

7.4 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG)

screened cables must be used.

7.5 AUMA MATIC on wall bracket The AUMA MATIC can also be mounted separately from the actuator on a

wall bracket.

.

For the connection of actuator and AUMA MATIC on wall bracket, use suit­able flexible and screened connecting cables.
(Preconfectioned cables can be obtained from AUMA on request)

.

Permissible cable distance between actuator and AUMA MATIC amounts
to a max. of 100 m.

.

Versions with potentiometer in the actuator are not suitable. Instead of the
potentiometer, an RWG has to be used in the actuator.

.

Connect the wires in correct phase sequence.
Check direction of rotation before switching on.

7.6 Test run P

erform test run. Please refer to the operation instructions pertaining to the

actuator (multi-turn actuator SA(R) ... / part-turn actuator SG ...).

Check limit and torque switching:

Check limit and torque switching, electronic position transmitter RWG or
potentiometer (option) and re-set where appropriate.
The settings are described in the operation instructions pertaining to the
actuator (multi-turn actuator SA(R) ... part-turn actuator SG ... ).

For actuators with feedback signal (RWG, potentiometer), a reference
operation has to be performed after having changed the setting.

Perform reference operation:

.

Run actuator electrically (via the push buttons OPEN and CLOSE of the
local controls) once to the end position OPEN and once to the end posi­tion CLOSED.

.

If no reference operation is performed after changing the limit switching,
the feedback signal via the bus is not correct. The bus signals the missing
reference operation as warning (see page 32).

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Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

Figure C-5: AM on wall bracket

Connecting cable to actuator

7.7 Mains and bus connection for Ex-version with plug/ socket connector/ terminal board (KP)

When working in potentially explosive areas, observe the
European Standards EN 60079-14 “Electrical installations in
hazardous areas” and EN 60079-17 “Inspection and mainten

-

ance of electrical installations in hazardous areas”.

For the Ex-plug/ socket connector (figure D-1), the electrical mains connec­tion is made after removing the plug cover (50.0) at the EEx e terminals of
the terminal board (51.0). The flameproof compartment (type of protection
EEx d) remains hereby closed.

.

Check whether type of current, supply voltage, and frequency correspond
to motor data (refer to name plate at motor).

.

Loosen bolts (50.01) (figure D-1) and remove plug cover.

.

Insert cable glands with “EEx e” approval and of size suit­able for connecting cables. For the recommended cable
glands refer to appendix E, page 54.
(The enclosure protection stated on the name plate is only
ensured if suitable cable glands are used).

.

Seal cable entries which are not used with suitable plugs.

.

Maximum 2 wires with the same cross section may be con­nected to one terminal.

.

Remove cable sheathing in a length of 120 – 140 mm.
Strip wires: Controls max. 8 mm, motor max. 12 mm.

For stranded wires use end-sleeves according to DIN 46228.

.

Connect bus cable. Refer to figures (D-4 or D-5).
The termination resistor for channel 1 is connected through linking the
terminals 1 – 4 and 3 – 2 (standard). Only connect the termination resistor
if the actuator is the final device in the Profibus segment.

.

Connect screen largely to the cable glands. For the recommended cable
glands refer to appendix E, page 54.

If the actuator must be taken from the valve, e.g. for service purposes, it can be
separ

ated from the mains without having to remove the wiring (figure D-2). For
this purpose, the screws (51.02) are removed and the plug/ socket connector is
pulled off. Plug cover (50.0) and terminal board (51.0) remain together.

Flameproof enclosure! Before opening, ensure that no
explosive gas and no voltage is present.

A special parking frame (figure D-3) for protection against touching the bare
contacts and against environmental influences is available.

Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

15

Figure D-1: Connection

50.0

50.01

51.0

Figure D-2: Disconnection from the mains

50.0

51.0

51.02

Figure D-3: Parking frame (accessory)

Parking frame

16

Actuator controls AUMA MATIC AM/ AMExB/ AMExC
Profibus DP Operation instructions

Figure D-4: Bus connection for channel 1 (standard)

Another bus device follows the actuator

Actuator is final bus device

from previous
Profibus DP device
channel 1

to next
Profibus DP device
channel 1

Technical data Motor power connections

1)

Protective earth Control terminals

No. of contacts max. 3 1 (leading contact) 38 pins/ sockets
Marking U1, V1, W1 1 to 24, 31 to 50
Connecting voltage max. 550 V – 250 V
Nominal current max. 25 A – 10 A
Type of customer connection Screws Screws Screws
Cross section max. 6 mm

2

6 mm

2

1.5 mm

2

Material: Pin/ socket carrier Araldite/ Polyamide Araldite/ Polyamide Araldite/ Polyamide
Contacts Brass (Ms) Brass (Ms) Brass (Ms) tin-plated

1) Suitable for copper wires. For aluminium wires, please contact AUMA.

Table 5: Technical data Ex plug/socket connector with terminal board for explosion-proof actuators

7.8 Mains and bus connection for Ex-version with plug-in terminal connection (KES)

When working in potentially explosive areas, observe the
European Standards EN 60079-14 “Electrical installations in
hazardous areas” and EN 60079-17 “Inspection and mainten

-

ance of electrical installations in hazardous areas”.

The bus connection is realised via terminals (figure E-1) The terminal
compartment is designed for explosion protection “EEx e” (increased
safety). The controls AUMA MATIC (type of protection EEx d) remain closed.

.

Loosen bolts (1) (figure E-1) and remove terminal cover.

.

Insert cable glands with “EEx e” approval and of size suit­able for connecting cables. For the recommended cable
glands refer to appendix E, page 54.
(The enclosure protection stated on the name plate is only
ensured if suitable cable glands are used).

.

Seal cable entries which are not used with suitable plugs.

Cross sections for connection:

Control

cables: max. 2.5 mm²
Motor connection: max. 10 mm²,
Suitable bus cables, see page 19.

.

Connect bus cable to channel 1 according to configuration of the termi­nals (figure E-2).
The termination resistor for channel 1 is connected through linking the
terminals 1 – 2 and 3 – 4.

.

Only connect the termination resistors if the actuator is the final device in
the Profibus segment.

17

Actuator controls AUMA MATIC AM/ AMExB/ AMExC

Operation instructions Profibus DP

Figure E-1: Plug-in terminal connection

Terminal
cover

Terminals

Terminal
board

Figure E-2: Terminal configuration for Ex connection (KES)

Another bus device
follows the actuator

Previous Next
Profibus DP device Profibus DP device

Actuator is final
bus device

Previous
Profibus DP device