Audio international CTP-201-01-1, CTP-201-01-2 Installation And Operation Manual

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Installation and Operation
Manual
CTP-201-01-x
Cassette Tape Player
Document # 540199
7300 Industry Drive, North Little Rock, AR 72117
NOTE: Unit shown with optional removable front cover bezel
a DeCrane Aircraft Company
www.audiointl.com
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Audio International, Inc. CTP-201-01-x Installation & Operation Manual
y
Document Revision History
Rev. Level Date Description
IR 07/2001 Initial Release
Updated Wiring Requirements, Corrected Unit
A 09/2002
B 12/2004 Updated Outline Drawing, removed DO-160 references
Reference Documents
Document # Description
523011 Rev IR1 CTP-201-01-x Outline Drawing
Dimensions, Updated Reference Drawings, and
Corrected “Program” Button Description
Service Bulletin List
Service
Bulletin #
Subject
Manual
Revision
Revision
Table of Illustrations
Section # Description Page #
2.2 Typical Application 5-6
4.2 Front Panel Illustration 13
7.0 Reference Drawings 18-19
PROPRIETARY INFORMATION NOTICE: Despite any other copyright notice, this document
and information disclosed herein contains confidential, proprietary designs owned by Audio
International, Inc. Neither this document nor the data contained herein shall be reproduced,
used, or disclosed to an
one without the written authorization of Audio International, Inc.
Date
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Audio International, Inc. CTP-201-01-x Installation & Operation Manual
Table of Contents
Section
1.0
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Purpose of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Operational Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0
2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Typical Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0
3.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Cautions & Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Mating Connector Information . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.8 Pinout Assignments and Descriptions . . . . . . . . . . . . . . . . . . . 12
3.9 Post Installation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.0
4.1 General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Front Panel Button Functionality . . . . . . . . . . . . . . . . . . . . . . . . 14
4.4 Cassette Tape Player Care . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.5 Handling Cassette Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.0 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.0 Reference Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Description
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1 General Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . 16
5.2 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Instructions for Continued Airworthiness . . . . . . . . . . . . . . . . . 17
Page
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Audio International, Inc. CTP-201-01-x Installation & Operation Manual
CTP-201-01-x
Cassette Tape Player
NOTE: Unit shown with optional removable front cover bezel
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Audio International, Inc. CTP-201-01-x Installation & Operation Manual
CTP-201-01-x
Cassette Tape Player
1.0 General Information
1.1 Introduction
This manual contains information for the proper installation and operation of Audio International’s (AI) Cassette Tape Player, Model # CTP-201-01-x. The “-x” suffix in the model number designates the type of connector utilized; “-1” = Positronic and “-2” = D-Subminiature. Also included are mechanical and electrical characteristics of the unit.
1.2 Purpose of the Equipment
Audio International’s CTP-201-01-x is a compact, high-quality cassette tape player specifically designed to meet the special requirements of aircraft use. This cassette player has a high quality output and a full range frequency response of 30 Hz to 18 kHz. The unit will interface with the audio entertainment system to provide audio enjoyment at several locations throughout the cabin via headphones or cabin speakers.
An optional cover bezel allows customization of the unit to other décor, P/N CTP-201CB-0x. The removable bezel must be ordered at the time of order placement.
CTP-201-01-x can be mounted in a cabinet or bulkhead. A unique strapping feature allows up to four (4) similar devices to be used in the same system at the same time while maintaining independent control.
1.3 Operational Features
Operates directly from +28 VDC Optional infrared remote controllable Full range (30 Hz to 18 kHz ±3 dB) frequency response Customized front bezel finish capabilities Incorporates an “auto reverse” feature that will automatically switch
tape direction
Backlit LCD indicator Standard “line out” audio output – no volume control Easy to mount and connect AI proprietary RS-485 data bus compatible Compact, lightweight package
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1.4 Optional Equipment
CTP-201-01-x can be optionally controlled by infrared remote or AI’s touch screen panel. Digital codes allow the unit to interface with an infrared handheld remote via an infrared receiver, IFR-9A or IFR-485. Multiple units can be controlled independently using available programming pins. Playback options with remote or touch screen include stop/eject, fast­forward, rewind, track repeat, and pause.
The removable front cover bezel, CTP-201CB-0x, must be ordered at the time of order placement.
Contact your AI representative for details.
2.0 Application
2.1 Introduction
The CTP-201-01-x is a cassette tape player that will accept a +5 VDC infrared digital input and AI’s proprietary RS-485 two-wire serial data bus input. The unit operates between +14 and +28 VDC. The audio output level is internally adjustable at 2 VRMS with a 4 k, MINIMUM, load. Stereo channel separation is less than 100 dB.
2.2 Typical Application
2.2.1 This system is fully compatible with Audio International’s proprietary RS-485 digital data bus system. It can be configured for IR remote control utilizing AI’s remote control unit AI-RCx-17xxxx and IFR-485.
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2.2.2 The unit can also be configured for IR remote control utilizing AI’s remote control unit AI-RCx-17xxxx and IFR-9A. This following configuration utilizes a +5 VDC digital logic level for activation of infrared commands.
2.2.3 The unit can also be controlled from a Touch Screen or remote panel control (i.e. entertainment control panels). The panels are on AI’s proprietary RS-485 digital data bus system and configured to control the operational features of the CTP-201-01-x.
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3.0 Installation
3.1 Preparation
3.1.1 Careful consideration of the location of this and all other modules is necessary. Some of the items to be considered in the design and layout of the aircraft cabin include:
Space
Available power supply
Environmental conditions (temperature, humidity, etc.)
Length of cable runs
Location of other aircraft systems (oxygen delivery)
3.1.2 The CTP-201-01-x shall be installed to conform to the standards designated by the customer, installing agency, and existing conditions as to the unit location and type of installation.
3.1.3 Mounting screws are required to secure the unit. Mounting points will vary depending on the kit used. Refer to Section 7.0, Reference Drawings, for mounting hole diameters and configurations.
3.1.4 All headphone amplifiers and line level amplifiers should be located no more than three (3) feet away from source equipment. Long low-level audio runs may introduce noise into the audio signal.
3.1.5 The installing agency shall supply and fabricate all external cables to the CTP-201-01-x. The length and routing of external cables shall be carefully studied and planned before attempting installation of the unit. Allow adequate space for installation of cable and connectors. Mating connectors are the responsibility of the installing agency. Correct pin assignments as outlined in Section
3.9 are the responsibility of the installing agency.
3.2 Unpacking and Inspection
3.2.1 Carefully open the packaging and remove the CTP-201-01-x. Verify that all components have been included in the package per the packing list. Inspect the unit for shipping damage.
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3.2.2 If damage has occurred during shipping, a claim should be filed with Audio International WITHIN 24 hours and a Return Request Authorization Number shall be obtained from AI by contacting the Repair Department at 501.801.0640. Repackage the unit in its original packaging materials and return it to AI following instructions given by the AI representative. Refer to the front cover of this manual for address. If no return is necessary, retain the packing list and the packing materials for storage.
3.3 Cautions & Warnings
3.3.1 It is important to do a pin-to-pin power and ground check on all connectors. Ensure that power and ground are applied only where specified. Damage to the unit may result if power or ground is applied to the wrong points.
3.3.2 DO NOT connect or disconnect the unit while power is applied.
3.3.3 DO NOT remove any factory-installed screws. Damage to the unit may result and void any warranties.
3.3.4 DO NOT drop the unit or subject it to strong shock. The unit contains glass parts that may break or crack.
3.3.5 DO NOT place foreign objects into openings. Contact with foreign objects may result in dangerous voltage or electric shock.
3.3.6 DO NOT place near strong magnetic fields, radiators or other heat sources.
3.3.7 DO NOT use this unit other than for its intended purpose. Doing so might lead to electric shock or injury.
3.3.8 DO NOT use near water, moisture, or volatile sprays. Do not use any type of solvent when cleaning (surface damage may occur).
3.3.9 ESD (Electro Static Discharge) guidelines shall be followed.
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3.4 Wiring Requirements
3.4.1 Introduction
The installing agency shall supply and fabricate all external cables. The length and routing of external cables shall be carefully studied and planned before attempting installation of the equipment. Allow adequate space for installation of cable and connectors. Avoid sharp bends and placing cables near aircraft control cables. Maintain a minimum clearance of three (3) inches from any control cable. If wiring is run parallel to combustible fluid or oxygen lines, maintain a separation of six (6) inches between the lines.
3.4.2 Power Wires
Audio International recommends that power and ground wires be 22 AWG minimum. The chassis shall be electrically bonded to the airframe structure by a conductive mounting point with <0.1 resistance using <50 impedance cable. Aluminum wool, nylon webbing impregnated with aluminum oxide abrasive or fiber bristle brushes are the approved tools for removing anodized surfaces at mounting point where the bonding wire is attached. Power and Ground wires shall be in accordance with NEMA WC 27500 or equivalent. Protect power wires with circuit breakers or fuses located close to the electrical power source bus.
3.4.3 AI’s Proprietary RS-485 Data Bus
3.4.3.1 The CTP-201-01-x is designed to interface with other
Audio International equipment via AI’s proprietary RS-485 serial data bus. The data bus shall be implemented using a twisted shielded pair cable in accordance with NEMA WC 27500 or equivalent. The wire size for the conductors in this cable shall be 22 AWG, MINIMUM. The shield shall be connected everywhere a shield pin is provided. Shield terminations shall be made as close to the connector pin as possible.
3.4.3.2 Refer to AI document 650007 for RS-485 Serial Data Bus
design architecture.
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3.4.4 Analog Audio Lines
To reduce the opportunity for electrically-induced ground-loop noise, Audio International recommends that all analog audio wire connections be twisted shielded cable with the shield properly grounded at the source (ideal practice) and floating at the load end. If shield cannot be grounded at the source, then ground at the load end with the source end floating. The shield for each cable length shall be terminated at one end only. Terminating both ends of a shield is NOT recommended, and highly increases the likelihood of creating unwanted electrically-induced ground-loop noise into the analog audio signal. Twisted shielded cable shall be 22 AWG (minimum) for low-level audio signals or 16 AWG (minimum) for speaker-level audio signals and shall be in accordance with NEMA WC 27500 or equivalent. Individual conductor wire gauge in each twisted shielded cable assembly shall increase accordingly with analog audio signal type and any significant increases in cable routing.
3.5 Physical Characteristics
3.5.1 The CTP-201-01-x shall NOT be mounted on its side, at an angle, or in an inclined position. Refer to Section 7.0 for unit dimensions and attachment points.
3.5.2 DO NOT insert any screw more than 0.25" into the case. Mounting holes on the unit provide multiple anchoring points. These threaded inserts do not have physical stops. Care should be taken not to penetrate the outer casing with any screw with the length larger than 0.25". This could result in serious damage to the player.
3.5.3 When mounting the unit, allow sufficient space for mating connectors.
3.5.4 Allow a MINIMUM of one (1) inch of air space around the unit to allow for proper air circulation.
3.5.5 This unit has an internal fan and ventilation holes in the chassis for cooling. Installation recommendation requires 1-inch spacing from other components and structures except the mounting surface for which the unit should be in direct contact.
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3.6 Electrical Characteristics
3.6.1 Electrical Specifications:
Electrical
3.6.2 The CTP-201-01-x utilizes one (1) 15-pin connector for electrical connections. This connector provides power, left/right audio output, data bus control, infrared input, and three (3) infrared strapping pins for alternate configuration of infrared digital command codes.
3.6.3 Standard configuration requires no infrared strap pins to be connected. Each different type of AI source equipment can be configured to accept one (1) of four (4) different sets of infrared codes. To change the code settings, connect one (1) of the strap pins to the strap common (never connect more than one (1) strap pin to the strap common). Three (3) strap pins are available to allow the infrared codes to be configured.
3.7 Mating Connector Information
CTP-201-01-1 RD15F10JVL0
CTP-201-01-2
Operating Voltage
Frequency Response 30 Hz to 18 kHz (±3 dB)
Infrared Signal Input +5 V digital logic level
Model # Mating Connector
Power 500 mA at +28 VDC
+18 to +32 VDC
Range
Data Bus Type AI Proprietary RS-485
Audio Output
Stereo Channel
Separation
Backlighting/
Digital Display
D20418-2 Female Screwlock
+28 VDC NOMINAL
2 VRMS
4 k, MINIMUM, load
<100 dB
Green
DAMA-15S
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3.8 Pinout Assignment and Descriptions
Pin # Description
1 + 28 VDC 2 Ground 3 R+ Audio Output 4 R- Audio Output 5 L+ Audio Output 6 L- Audio Output 7 Data Bus (A) 8 Data Bus (B)
9 Infrared Input + 10 Infrared Input ­11 IR Strap 2 12 IR Strap 3 13 IR Strap 4 14 IR Strap Common 15 Reserved
3.9 Post Installation Test
3.9.1 Verify +28 VDC power has been connected to the unit. The audio signal output of the unit is generally connected to cabin speaker systems in addition to headphone locations. Verify all connections before supplying power to the unit.
3.9.2 Load the CTP-201-01-x with a cassette tape. Use the front panel controls or the handheld remote control unit to select PLAY/PAUSE . Verify audio can be heard through the speaker/headphone system. Verify that audio can be heard through all proper channels.
3.9.3 Referring to Section 4.0, Operation, ensure that all controls function as described (i.e. FAST FORWARD advances through the tape, STOP halts playback and other functions, etc.)
3.9.4 Ensure the unit EJECTS properly.
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4.0 Operation
4.1 General Overview
4.1.1 The CTP-201-01-x can be operated via front panel buttons or optionally controlled by infrared remote or AI’s touch screen panel. Digital codes allow the unit to interface with an infrared handheld remote via an infrared receiver, IFR-9A or IFR-485. Multiple units can be controlled independently using available programming pins.
4.1.2 Playback options with front button control, remote, or touch screen include stop/eject, fast-forward, rewind, track repeat, and pause.
4.1.3 Before setup or playing a cassette tape, ensure that aircraft power is applied to the player. There are no on/off controls on the unit.
4.1.4 Activate speakers from the appropriate control panels. Audio will be supplied through headphones and/or speakers per system design.
4.1.5 When the unit powers up, it will sequence through a series of diagnostics. When it is finished, the CTP-201-01-x is ready for use.
4.2 Front Panel Controls
ILLUSTRATION OF CTP-201-01-x FRONT PANEL
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The names and functions of the CTP-201-01-x are as follows:
Stop/Eject button – Press the button to stop cassette playback. Press the button a second time to eject the cassette from the cassette slot.
Play/Pause button – Press the button to play a cassette tape. Press the button a second time to pause the cassette playback. The button can be pressed again to return to playback.
Rewind button – Press the button to locate the beginning of the current track. The tape will rewind to the beginning of the current track and automatically start playback.
Fast-Forward button – Press and HOLD the fast-forward button to locate the beginning of the next track or to fast-forward the cassette. Release the button to play the cassette at any point.
Program button – Switches between Side A and Side B of the cassette.
4.3 Front Panel Button Functionality
Press the REWIND and FAST-FORWARD buttons simultaneously to select a music favorite. The cassette tape will automatically play the next selection of the tape.
Press the STOP/EJECT and PLAY/PAUSE buttons simultaneously to switch the metal tape indicator on and off and to select the tape type. The digital display will indicate when METAL is ‘ON’. For normal tape (type I) playback, the METAL indicator should be in the ‘OFF’ position. For Cr0 (type II), FeCr (type III), and Metal (type IV), the METAL indicator should be in the ‘ON’ position. Selecting the wrong tape type may cause sound quality to suffer.
To load a cassette into the cassette slot, insert a cassette with the tape exposed to the right, into the cassette slot. Press the STOP/EJECT to accept the tape. The CTP-201-01-x will accept the cassette and gently pull the tape into the unit.
2
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Once the cassette is inserted, the digital display will read the function (i.e. STOP, PLAY, TAPE, etc.) Playback will begin automatically. The unit will reverse direction automatically when the unit reaches the end of the cassette.
4.4 Cassette Tape Player Care
4.4.1 If the front panel gets dirty, turn off the power and wipe the panel with a dry, lint free, silicon cloth.
4.4.2 The cassette slot in the faceplate should be cleaned periodically as accumulated dust can scratch the surface of the cassettes when inserted or removed from the player. A dry cotton swab is recommended for this cleaning. (Clean only the outer, exposed surfaces).
4.4.3 Magnetic powder and dust accumulation on the tape head can cause noise and deterioration of sound quality. To clean the tape head, use a commercial cleaning tape designed for this purpose.
4.5 Handling Cassette Tapes
4.5.1 DO NOT play cassettes with slack tape spools. Slack tapes can become entangled around the capstand and/or pinch rollers. If the spool is slack, re-tension the tape by inserting a pencil in one of the spools and ‘tightening’ the tape.
4.5.2 DO NOT play deformed cassettes or cassettes with loose labels. The cassette may become lodged inside the unit or cause it to malfunction.
4.5.3 DO NOT store cassettes in hot locations or expose to direct sunlight.
4.5.4 DO NOT leave cassettes in the unit when not in use. Tapes may stick to the tape head and cause a malfunction.
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5.0 Troubleshooting
5.1 General Troubleshooting Procedures
Recheck +28 VDC power is applied to the proper pins on the unit. Use
a voltmeter to verify correct level.
Reset by removing power from the unit for at least one (1) minute and
reapply power.
Recheck all connections to the unit for security. Check all harness
runs for possible pinching. Recheck all pinouts for application accuracy.
Utilizing a voltmeter, oscilloscope, or other voltage instrument, verify
proper input voltage on the data bus pins. Typical measurements with no device(s) on bus transmitting are as follows:
A-to-Ground : 4.0 to 4.5 VDC B-to-Ground : 0.1 to 1.0 VDC
If any device is transmitting (i.e., holding bus active), then these typical measurements would be reversed for the A-to-Ground and B-to­Ground measurements. This troubleshooting tool can help indicate a data bus lockup. If this occurs, remove the data bus from all other equipment one piece at a time. As each is removed, check the bus status to see if it is now functioning properly. Once you have removed the piece or pieces of offending equipment, disconnect power and then reconnect everything but the suspect component, reapply power and test the functionality of the unit.
The RS-485 data bus is a bi-directional bus that does not have a ‘bus
controller’. The bus uses a differential digital signal that will transmit only when commands are entered via switch selection or other system synchronizing commands. The “A” leg of the bus is HI and the “B” leg LOW.
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5.2 Troubleshooting Chart
Problem Possible Cause Solution
No sound Unit is improperly
No tape in source unit
Audio system not
Poor or distorted sound quality
Cassette cannot be loaded
Error messages on digital display
Tape head dirty
Incorrect tape selection
Cassette is deformed
Cassette has been
Unit malfunctioning
5.3 Instructions for Continued Airworthiness
No periodic scheduled maintenance or calibration is required for continued airworthiness of the CTP-201-01-x Cassette Tape Player. If the unit fails to perform to specifications, it must be removed and serviced by a qualified service facility.
6.0 Specifications
installed
powered or active
inserted incorrectly
Physical Specifications
Verify +28 VDC power and video input is present
Insert tape in source unit
Verify audio system is in active
mode
Contact AI Product Support
Clean the head per Section 4.4
Recheck tape type per Section
4.3
Contact AI Product Support
Replace cassette tape
Reload cassette tape
Contact AI Product Support
Contact AI Product Support
Housing Aluminum
Weight Approx 4.0 lb / 1.81 kg
Dimensions*
(l x w x h)
6.48" x 7.17" x 2.3"
16.46 cm x 18.21 cm x 5.84 cm
* All dimensions given with tolerance of ± 0.06" (0.15 cm)
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7.0 Reference Drawings
The following diagrams show the unit dimensions, mounting locations, and connector locations for the CTP-201-01-x. All dimensions given with tolerance of ± 0.06" (0.15 cm)
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