Atwood APC45, APC32, APC55, APC75 Installation, Operation And Maintenance Manual

LITERATURE NUMBER MPD 39065
CONVERTER/CHARGER
9
APC MODELS: 32, 45, 55 & 75 AMP
ENGLISH •Installation •Operation •Maintenance
Effective 2/04/08
SAFETY ALERT SYMBOLS
Safety Symbols alerting you to potential personal safety hazards. Obey all safety messages following these symbols.
WARNING CAUTION
avoid possible avoid possible injury or death injury and/or property damage
FOR YOUR SAFETY READ ALL INSTRUCTIONS
BEFORE INSTALLATION AND OPERATION
Installer: Provide these instructions to the consumer. Consumer: Keep documents for future reference.
The Converter/Charger is designed to convert 120 VAC to 12 VDC. This allows operation of 12 VDC devices while being connected to shore power; using power from a generator; or using power from on board storage batteries. It also provides exceptionally clean low voltage power for charging on board batteries. This Converter/Charger is a ‘switch mode’ type supply. Its high frequency electronic design is maintenance free with superior performance.
The APC Series offers a wide range of power - 32,45, 55 and 75 amp models - in a compact design weighing just six pounds. Atwood technology maintains safe, cool, reliable converter/charging operation, ensuring the performance of electrical systems with sophisticated controls. The thermostatically controlled cooling fan also reduces noise and increases warm weather performance. The APC’s circuitry includes over-temperature and over-current protection, safeguarding against power supply damage. External fuses provide “reversed battery” protection, preventing damage from cross-wiring.
APC filtered power provides smooth, optimum DC appliance operation and the full output rating is available for battery charging.
COMMON FEATURES
• Regulated output voltage ensures against erratic charging and damage to amenities.
• Over current protection prevents battery damage caused by over­charging.
• Short circuit protection prevents damage to power supply.
• Reverse battery hook-up protection prevents power supply damage due to cross-wiring.
• Fan cooled prevents unit from over-heating.
• 100% burn-in tested ensures stringent quality assurance.
• 2-year limited warranty.
• ETL listed to UL 458.
INSTALLATION
1. DISCONNECT POWER. Disconnect the RV battery POS (+) wire
at the battery before connecting the Converter/Charger.
WARNING
PERSONAL INJURY/PRODUCT DAMAGE
Never store electrical devices in a compartment where flammable liquids are stored.
Do not mount the unit in a compartment designed for the storage of batteries or flammable liquids (such as gasoline).
2. LOCATION. Mounting location may be on any interior (out of
direct weather) surface. Location chosen must be accessible after installation. When mounted inside a cabinet, the cabinet must be vented and large enough to allow dissipation of heated air. Make sure that there is a minimum of 1” (one inch) free air space from sides and back of the unit so that cooling air can move through the unit properly.
AVOID foreign contaminants such as dirt, metal particles or moisture.
3. MOUNTING. Flanges with holes are provided for ease of
mounting using standard fasteners. Surface must support the converter’s weight (6 lbs) during vehicle operation.
SPECIFICATIONS FOR CONVERTERS
PART EXTERNAL INPUT OUTPUT INPUT OUTPUT INPUT
NO
. MODEL LBS. AMPS DIM. IN INCHES VOLTAGE VOLTAGE CURRENT CURRENT FREQ.
35411 APC32 6 32 10.36 x 7.75 x 3.5 105-130 13.6 7 32 58 to 62 35412 APC45 6 45 10.36 x 7.75 x 3.5 105-130 13.6 10 45 58 to 62 35413 APC55 6 55 10.36 x 7.75 x 3.5 110-130 13.6 13 55 58 to 62 35414 APC75 6 75 10.36 x 7.75 x 3.5 110-130 13.6 15 75 58 to 62
AC DC AMPS AMPS HZ
1
4. ELECTRICAL REQUIREMENTS. A 120 VAC receptacle needs to
be located within 36 inches of the converter to supply power. Electrical consideration should also be given to mounting near the locations of the RV batteries and the 12-volt distribution panel to minimize wiring lengths.
5. ELECTRICAL CONNECTIONS. Be sure to tighten all connections
securely. A loose connection can quickly cause terminals and wires to overheat. Review unit labels for recommended terminal torque values.
A. 12 VDC: It is important to use the correct wire gauge for
the specific model selected. As an example the APC-32 is a 32 amp Converter/Charger which would require a 10 AWG wire.
An 8 AWG copper wire minimum must be connected
from the vehicle chassis to the chassis lug.
The terminal marked “-” is for the system 12 VDC
negative connection.
The terminal marked “+” is for the 12 VDC system
positive connection.
The APC series Converter/Charger is current limiting
by design and therefore the output wiring does not require overcurrent protection. However, all electrical connections need to comply with the appropriate NEC code.
B. 120 VAC Connections: Using the power cord on the
Converter/Charger, connect to the 120 VAC receptacle.
6. TEST. Energize the Converter circuit. To test for proper
output power, use a multimeter and measure output voltage from the positive and negative terminals with no load on the converter (All DC fuses must be removed.) The voltage should read 13.6 +/-0.2VDC. Replace fuses and turn on a load to about 2/3 of the rated capacity of the converter. Recheck voltage, which should remain approximately the same as at no load.
7. BATTERY. Connect the positive terminal to a known good
battery. With the converter energized, measure the voltage at the converter and at the battery. The voltage should be about the same in both locations. As with any battery it is important that the fluid level be checked on a regular basis. When continuously connected to any charging source all batteries will “Gas” and lose some fluid.
8. HI-POT TESTING. (RV Manufacturing Facilities Only) Do not Hi-
Pot DC wiring with the Converter/Charger connected to the RV wiring.
TROUBLESHOOTING
MODELS: APC 32, 45 & 55 MODELS: APC 75
Reverse Battery Protection Fuses
Serial # Code Date
Output Terminals
Before replacing converter perform the following checks:
1. Disconnect the AC power from the coach.
2. Disconnect the wire from the “Positive Output Terminal”.
3. Re-connect the AC power.
4. Using the voltmeter read the DC voltage at the terminals on the converter.
If the reading is greater than 13.4 VDC, but less
than 13.8 VDC the converter is operating properly.
Earth Ground/Chassis Lug
Reverse Battery Protection Fuses
Serial # Code Date
Output Terminals
PROBLEM SOLUTION
No 12 VDC Output 120 VAC not connected to coach.
Converter cycles Fan air flow inadequate. on and off Internal converter failure.
Low Output Load excessive for rating of converter.
Earth Ground/Chassis Lug
Converter circuit breaker in OFF position.
Reverse battery fuses blown.
Internal converter failure.
Shorted output.
Battery has bad cells.
Internal converter failure.
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