AT&T MERLIN LEGEND Communications System Release 2.0 Maintenance And Troubleshooting Manual

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AT&T 555-620-143 Issue 1 October 1992
AT&T
TM
MERLIN LEGEND
Communications System Release 2.0
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Copyright © 1992 AT&T All Rights Reserved Printed in U.S.A.
AT&T 555-620-143
Issue 1
October 1992
Notice
Every effort was made to ensure that the information in this book was complete and
accurate at the time of printing. However, information is subject to change.
Federal Communications Commission (FCC) Electromagnetic Interference Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
Canadian Department of Communications (DOC)
Interference Information
This digital apparatus does not exceed the Class A limits for radio noise emissions set out in the radio interference regulations of the Canadian Department of Communications.
Le Présent Appareil Numérique n’émet pas de bruits radioélectriques dépassant Ies Iimites applicable aux appareils numériques de la class A prescribes clans Ie Réglement
sur Ie brouillage radioélectrique édicté par Ie ministére des Communications du Canada.
Trademarks
Magic On Hold and Megacom are registered trademarks, and MERLIN LEGEND, MLX-10, MLX-10D, MLX-20L, and MLX-28D are trademarks of AT&T in the U.S. and other countries. Phillips is a registered trademark of the Phillips Screw Company.
UNIX is a registered trademark of UNIX System Laboratories, Inc.
Support Telephone Number
AT&T provides a toll-free customer Helpline (1-800-628-2888) 24 hours a day (U.S.A. only). Call the Helpline, or your authorized dealer, if you need assistance when
installing, programming, or using the system.
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Contents
1
2
About This Book
Intended Audience
Conventions
Product Safety Labels
Related Documents
How to Comment on This Document
Introduction to System Maintenance
Equipment
Maintenance Strategy
Unit Loads
Error Logs, the Access Log, and System
1 1 2 3
3 5
1-1 1-1 1-15 1-25
3
Inventory
Error Logs
Access Log for Maintenance and System Programming
System Inventory
Telephone Problems
Telephone Troubleshooting
Fixing Telephone Problems
MLX Telephone Tests
2-1 2-1 2-21 2-22
3-1 3-2 3-3
3-9
Contents i
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Contents
4
5
A
Control Unit Problems
Power Supply Problems
Processor Problems
Module Problems
100D Module Problems
Carrier Problems
Checking System Status and Slot Status
Central Office Problems
Trunk Errors
Checking Ports
System Numbering Forms
4-1 4-2 4-13 4-22 4-51 4-62 4-64
5-1 5-1 5-7
A-1
B
ii
Contents
Form 2a, System Numbering—Station Jacks
Form 2b, System Numbering—Digital Adjuncts
Form 2c, System Numbering—Trunk Jacks
Form 2d, System Numbering—Special Renumbers
Unit Load Calculation Worksheet
Unit Load Worksheet
A-2
A-4 A-5 A-6
B-1 B-2
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Contents
GL Glossary
I
Index
GL-1
l-1
Contents iii
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Contents
iv
Contents
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Figures
4
1
Introduction to System Maintenance
Figure 1-1. Figure 1-2. Figure 1-3. Figure 1-4.
Figure 1-5. Remote Modem Setup Figure 1-6.
Removing the Control Unit Housing Installing the Control Unit Housing Setting up the MLX-20L Telephone Setting up the PC
Maintenance Strategy
Control Unit Problems
Figure 4-1. Figure 4-2. Figure 4-3. Figure 4-4. Figure 4-5. Figure 4-6.
Power Supply Interlocking Post Replacing a Ring Generator Replacing an Auxiliary Power Unit Module Test Process
551 T1 CSU Connection ESF T1 CSU, DTE Loopback Switch (on Front Panel)
1-4 1-6 1-8 1-10 1-11 1-20
4-4 4-6 4-10 4-23 4-53
4-54
A
System Numbering Forms
Figure A-1. Figure A-2.
Figure A-3. Figure A-4.
Form 2a, System Numbering—Station Jacks Form 2b, System Numbering-Digital Adjuncts Form 2c, System Numbering—Trunk Jacks Form 2d, System Numbering—Special
Renumbers
A-2 A-4
A-5
A-6
Contents v
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vi
Contents
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Tables
1
2
3
4
Introduction to System Maintenance
Table 1-1.
Transient/Permanent Error Thresholds
Error Logs, the Access Log, and System
Inventory
Table 2-1.
Error Codes
Telephone Problems
Table 3-1. Table 3-2.
Control
Table 4-1. Table 4-2. Table 4-3.
Table 4-4.
Troubleshooting Telephone Problems MLX Telephone Display Buttons
Unit Problems
Internal Loopback Test Errors Board Controller Test Errors B-Channel Loopback Errors CSU Loopback Test Errors
1-22
3-2 3-11
4-38 4-43 4-47 4-56
5
Central Office Problems
Table 5-1.
Troubleshooting Trunk Symptoms
5-2
Contents
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Contents
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CUSTOMER WARNING
This manual is designed for use
only.
hands-on instructor-led course covering installation and maintenance for this product. Installation or maintenance of this product by anyone other than a qualified service technician may void the warranty.
inside this product.
Technician qualification includes completion of an AT&T
Hazardous electrical voltages are present
The exclamation point in an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product.
by qualified service technicians

IMPORTANT SAFETY INSTRUCTIONS

When installing telephone equipment, always follow basic safety precautions to reduce the risk of fire, electrical shock, and injury to persons, including:
Read and understand all instructions. Follow all warnings and instructions marked on or packed with the
product. Never install telephone wiring during a lightning storm. Never install a telephone jack in a wet location unless the jack is
specifically designed for wet locations. Never touch uninsulated telephone wires or terminals unless the
telephone wiring has been disconnected at the network interface. Use caution when installing or modifying telephone lines.
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Use only AT&T-manufactured MERLIN LEGEND™ Communications System circuit modules, carrier assemblies, and power units in the MERLIN LEGEND Communications System (51 1A) control unit.
Use only AT&T-recommended/approved MERLIN LEGEND Communications System accessories.
If equipment connected to the analog station modules (008, 408, 408 GS/LS) or to the MLX telephone modules (008 MLX, 408 GS/LS­MLX) is to be used for in-range out-of-building (IROB) applications, IROB protectors are required.
Do not install this product near water, for example, in a wet basement location.
Do not overload wall outlets, as this can result in the risk of fire or
electrical shock. The MERLIN LEGEND Communications System is equipped with a
three-wire grounding-type plug with a third (grounding) pin. This plug will fit only into a grounding-type power outlet. This is a safety feature.
If you are unable to insert the plug into the outlet, contact an electrician to replace the obsolete outlet. Do not defeat the safety purpose of the grounding plug.
The MERLIN LEGEND Communications System requires a supplementary ground.
Do not attach the power supply cord to building surfaces. Do not allow anything to rest on the power cord. Do not locate this product where the cord will be abused by persons walking on it.
Slots and openings in the module housings are provided for ventilation. To protect this equipment from overheating, do not block these
openings. Never push objects of any kind into this product through module
openings or expansion slots, as they may touch dangerous voltage points or short out parts, which could result in a risk of fire or electrical shock. Never spill liquid of any kind on this product.
Unplug the product from the wall outlet before cleaning. Use a damp cloth for cleaning. Do not use cleaners or aerosol cleaners.
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Customer Support Information

Support Telephone Number
In the U.S.A. only,
24 hours a day. Call the Helpline, or your authorized dealer, if you need assistance
when installing, programming, or using your system. Outside the U. S.A., if you need assistance when installing, programming, or using
your system, contact your authorized AT&T dealer.
Federal Communications Commission (FCC) Electromagnetic Interference Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
Canadian Department of Communications (DOC) Interference Information
This digital apparatus does not exceed the Class A limits for radio noise emissions set out in the radio interference regulations of the Canadian Department of Communications.
AT&T provides a toll-free customer Helpline ( 1 -800-628-2888)
Le Présent Appareil Numérique n’émet pas de bruits radioelectriques depassant Ies Iimites applicable aux appareils numériques de la class A prescribes clans Ie reglement sur Ie brouillage radioelectrique edicté par Ie ministère des Communications du Canada.
Customer Support Information
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Customer Support Information
FCC Notification and Repair Information
This equipment is registered with the FCC in accordance with Part 68 of its rules. In compliance with those rules, you are advised of the following:
Means of Connection. Connection of this equipment to the telephone network shall be through a standard network interface jack: USOC RJ11C, RJ14C,
RJ21X. Connection to E&M tie trunks requires a USOC RJ2GX. Connection to off-premises stations requires a USOC RJ11C or RJ14C. Connection to 1.544­Mbps digital facilities must be through a USOC RJ48C or RJ48X. Connection to DID requires a USOC RJ11C, RJ14C, or RJ21X. These USOCs must be ordered from your telephone company.
This equipment may not be used with party lines or coin telephone lines. Notification to the Telephone Companies. Before connecting this equipment, you or your equipment supplier must notify your local telephone company’s business office of the following:
The telephone number(s) you will be using with this equipment. The appropriate registration number and ringer equivalence number (REN), which can be found on the back or bottom of the control unit, as follows:
If this equipment is to be used as Key System, report the number
AS593M-72914-KF-E.
If the system provides both manual and automatic selection of incoming/outgoing access to the network, report the number AS593M-72682-MF-E.
If there are no directly terminated trunks, or if the only directly terminated facilities are personal lines, report the number AS5USA-65646-PF-E. The REN for all three systems is 1.5A.
For tie line connection, the facility interface code (FIC) is TL31M and the service order code (SOC) is 9.0F.
For connection to off-premises stations, the FIC is OL13C and the SOC is 9.0F. For equipment to be connected to 1.544-Mbps digital service, the FIC is 04DU9-B for D4 framing format or 04DU9-C for extended framing format, and the SOC is 6.0P. For equipment to be connected to DID facilities, the FIC is 02RV2-T and the SOC is 9.0F. The quantities and USOC numbers of the jacks required. For each jack, the sequence in which lines are to be connected: the
line types, the FIC, and the REN by position when applicable. You must also notify your local telephone company if and when this equipment is permanently disconnected from the line(s).
The REN is used to determine the number of devices that may be connected to the telephone line. Excessive RENs on the line may result in the devices not
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ringing in response to an incoming call. In most, but not all, areas the sum of the RENs should not exceed five (5.0). To be certain of the number of devices that may be connected to the line, as determined by the total RENs, contact the telephone company to determine the maximum REN for the calling area.
Installation and Operational Procedures
The manuals for your system contain information about installation and operational procedures.
Repair Instructions. If you experience trouble because your equipment is malfunctioning, the FCC requires that the equipment not be used and that it be disconnected from the network until the problem has been corrected. Repairs to this equipment can be made only by the manufacturers, their authorized agents, or others who may be authorized by the FCC. In the event repairs are needed on this equipment, contact your authorized AT&T dealer or, in the
U.S.A. only,
1-800-628-2888. Rights of the Local Telephone Company. If this equipment causes harm to the telephone network, the local telephone company may discontinue your
service temporarily. If possible, they will notify you in advance. But if advance notice is not practical, you will be notified as soon as possible. You will also be
informed of your right to file a complaint with the FCC. Your local telephone company may make changes in its facilities, equipment,
operations, or procedures that affect the proper functioning of this equipment.
If they do, you will be notified in advance to give you an opportunity to maintain
uninterrupted telephone service. Hearing Aid Compatibility. The custom telephone sets for this system are compatible with inductively coupled hearing aids as prescribed by the FCC.
Automatic Dialers.
MAKING TEST CALLS TO EMERGENCY NUMBERS:
Direct Inward Dialing (DID).
This equipment returns answer supervision signals to the Public
a.
Switched Telephone Network when: (1) (2) (3)
(4)
contact the National Service Assistance Center (NSAC) at
WHEN PROGRAMMING EMERGENCY NUMBERS AND/OR
Remain on the line and briefly explain to the dispatcher the reason for the call. Perform such activities in off-peak hours, such as early morning or late evening.
answered by the called station answered by the attendant routed to a recorded announcement that can be administered by the customer premises equipment user routed to a dial prompt
Customer Support Information
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Customer Support Information
This equipment returns answer supervision on all DID calls forwarded
b.
back to the Public Switched Telephone Network. Permissible exceptions are when: (1) (2)
(3)
Allowing this equipment to be operated in such a manner as not to provide proper answer supervision signaling is in violation of Part 68 rules.
DOC Notification and Repair Information
NOTICE: The Canadian Department of Communications (DOC) label identifies certified equipment. This certification means that the equipment meets certain telecommunications network protective, operational, and safety requirements. The DOC does not guarantee the equipment will operate to the user’s satisfaction.
Before installing this equipment, users should ensure that it is permissible to connect it to the facilities of the local telecommunications company. The equipment must also be installed using an acceptable method of connection. In some cases, the company’s inside wiring for single-line individual service may be extended by means of a certified connector assembly (telephone extension cord). The customer should be aware that compliance with the above conditions may not prevent degradation of service in some situations.
a call is unanswered a busy tone is received a reorder tone is received
Repairs to certified equipment should be made by an authorized Canadian
maintenance facility designated by the supplier. Any repairs or alterations made by the user to this equipment, or any equipment malfunctions, may give the telecommunications company cause to request the user to disconnect the equipment.
Users should ensure for their own protection that the electrical ground connections of the power utility, telephone lines, and internal metallic water pipe system, if present, are connected. This precaution may be particularly important in rural areas.
CAUTION: Users should not attempt to make such connections themselves, but should contact the appropriate electrical inspection authority or electrician, as appropriate.
To prevent overloading, the Load Number (LN) assigned to each terminal device denotes the percentage of the total load to be connected to a telephone loop used by the device. The termination on a loop may consist of any combination of devices subject only to the requirement that the total of the Load Numbers of all the devices does not exceed 100.
DOC Certification No.: 230 4095A CSA Certification No.: LR 56260 Load No.: 6
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Customer Support Information
Renseignements sur la notification du ministère des Communications du Canada et
la réparation
AVIS: L’étiquette du ministère des Communications du Canada identifie Ie materiel
homologué. Cette étiquette certifie que Ie materiel est conforme à certaines normes de protection, d’exploitation et de sécurité des réseaux de telecommunications. Le Ministère n’assure toutefois pas que Ie matériel fonctionnera à la satisfaction de I’utilisateur.
Avant d’installer ce matériel, I’utilisateur doit s’assurer qu’il est permis de Ie raccorder aux installations de I’entreprise locale de telecommunication. Le matériel doit également être installé en suivant une méthode acceptée de raccordement. Dans certains cas, Ies fils intérieurs de I’enterprise utilises pour un service individual à Iigne unique peuvent être prolongés au moyen d’un dispositif homologué de raccordement (cordon prolongateur téléphonique interne).
L’abonné ne doit pas oublier qu’il est possible que la conformity aux conditions énoncées ci-dessus n’empêchent pas la degradation du service clans certaines
situations. Actuellement, Ies entreprises de telecommunication ne permettent pas que
I’on raccorde Ieur matériel à des jacks d’abonné, sauf clans Ies cas précis prévus pas Ies tarifs particuliers de ces entreprises.
Les reparations de materiel homologué doivent être effectuées par un centre
d’entretien canadien autorisé désigné par Ie fournisseur. La compagnie de telecommunications peut demander à I’utilisateur de débrancher un appareil a la suite de reparations ou de modifications effectuées par I’utilisateur ou à cause de mauvais fonctionnement.
Pour sa propre protection, I’utilisateur doit s’assurer que tous Ies fils de mise à la terre de la source d’énergie électrique, des lignes téléphoniques et des canalisations d’eau métalliques, s’il y en a, sent raccordés ensemble. Cette précaution est particulièrement importance clans Ies régions rurales.
AVERTISSEMENT: L’utilisateur ne doit pas tenter de faire ces raccordements lui­même; il doit avoir recours à un service d’inspection des installations éctriques, ou à
un electrician, selon Ie cas.
L’indite de charge (IC) assigné à chaque dispositif terminal indique, pour éviter toute surcharge, Ie pourcentage de la charge totale qui peut être raccordée à un circuit téléphonique bouclé utilisé par ce dispositif. La terminaison du circuit bouclé peut être constitute de n’importe quelle combinaison de dispositifs, pourvu que la somme des indices de charge de I’ensemble des dispositifs ne dépasse pas 100.
No d’homologation: 230 4095A Node certification: CSA LR 56260 L’indite de charge: 6
Customer Support Information
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Customer Support Information
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Customer Support Information
Security of Your System—Preventing Toll Fraud
As a customer of a new telephone system, you should be aware that there exists an
increasing problem of telephone toll fraud. Telephone toll fraud can occur in many forms, despite the numerous efforts of telephone companies and telephone equipment manufacturers to control it. Some individuals use electronic devices to prevent or falsify records of these calls. Others charge calls to someone else’s number by illegally using lost or stolen calling cards, billing innocent parties, clipping on to someone else’s line, and breaking into someone else’s telephone equipment physically or electronically. In certain instances, unauthorized individuals make connections to the telephone network through the use of remote access features.
The Remote Access feature of your system, if you choose to use it, permits off­premises callers to access the system from a remote telephone by using an 800 number or a 7- or 10-digit telephone number. The system returns an acknowledgement signaling the user to key in his or her authorization code, which is selected and administered by the system manager. After the authorization code is accepted, the system returns dial tone to the user. If you do not program specific egress restrictions, the user will be able to place any call normally dialed from a
telephone associated with the system. Such an off-premises network call is originated
at, and will be billed from the system location.
The Remote Access feature, as designed, helps the customer, through proper administration, to minimize the ability of unauthorized persons to gain access to the
network. Most commonly, phone numbers and codes are compromised when
overheard in a public location, through theft of a wallet or purse containing access
information, or through carelessness (writing codes on a piece of paper and improperly
discarding it). Additionally, hackers may use a computer to dial an access code and then publish the information to other hackers. Enormous charges can be run up quickly. It is the customer’s responsibility to take the appropriate steps to properly
implement the features, evaluate and administer the various restriction levels, protect
access codes, and distribute access codes only to individuals who have been fully advised of the sensitive nature of the access information.
Common carriers are required by law to collect their tariffed charges. While these charges are fraudulent charges made by persons with criminal intent, applicable tariffs
state that the customer of record is responsible for payment of all long-distance or
other network charges. AT&T cannot be responsible for such charges and will not make any allowance or give any credit for charges that result from unauthorized
access.
Customer Support Information
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Customer Support Information
To minimize the risk of unauthorized access to your communications system:
Use a nonpublished Remote Access number.
Assign authorization codes randomly to users on a need-to-have basis,
keeping a log of ALL authorized users and assigning one code to one person. Use random sequence authorization codes, which are less likely to be easily
broken. Deactivate all unassigned codes promptly. Ensure that Remote Access users are aware of their responsibility to keep the telephone number and any authorization codes secure. When possible, restrict the off-network capability of off-premises callers, via use of Call Restrictions and Disallowed List capabilities. When possible, block out-of-hours calling. Frequently monitor system call detail reports for quicker detection of any unauthorized or abnormal calling patterns. Limit Remote Call Forward to persons on a need-to-have basis.
Limited Warranty and Limitation of Liability
AT&T warrants to you, the customer, that your MERLIN LEGEND Communications
System will be in good working order on the date AT&T or its authorized reseller
delivers or installs the system, whichever is later (“Warranty Date”). If you notify AT&T or its authorized reseller within one year of the Warranty Date that your system is not in good working order, AT&T will without charge to you repair or replace, at its option, the system components that are not in good working order. Repair or replacement parts
may be new or refurbished and will be provided on an exchange basis. If AT&T determines that your system cannot be repaired or replaced, AT&T will remove the system and, at your option, refund the purchase price of your system, or apply the purchase price towards the purchase of another AT&T system.
If you purchased your system directly from AT&T, AT&T will perform warranty repair in accordance with the terms and conditions of the specific type of AT&T maintenance coverage you selected. If you purchased your system from an AT&T-authorized reseller, contact your reseller for the details of the maintenance plan applicable to your
system. This AT&T limited warranty covers damage to the system caused by power surges,
including power surges due to lightning.
The following will not be deemed to impair the good working order of the system, and AT&T will not be responsible under the limited warranty for damages resulting from
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failure to follow AT&T’s installation, operation, or maintenance instructions unauthorized system modification, movement, or alteration unauthorized use of common carrier communication services accessed through the system abuse, misuse, or negligent acts or omissions of the customer and persons under the customer’s control acts of third parties and acts of God
AT&T’S OBLIGATION TO REPAIR, REPLACE, OR REFUND AS SET FORTH ABOVE IS YOUR EXCLUSIVE REMEDY.
EXCEPT AS SPECIFICALLY SET FORTH ABOVE, AT&T, ITS AFFILIATES, SUPPLIERS, AND AUTHORIZED RESELLERS MAKE NO WARRANTIES, EXPRESS OR IMPLIED, AND SPECIFICALLY DISCLAIM ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Limitation of Liability
EXCEPT FOR PERSONAL INJURY, DIRECT DAMAGES TO TANGIBLE PERSONAL PROPERTY PROXIMATELY CAUSED BY AT&T, AND LIABILITY OTHERWISE EXPRESSLY ASSUMED IN A WRITTEN AGREEMENT SIGNED BY AT&T, THE LIABILlTY OF AT&T, ITS AFFILIATES, SUPPLIERS, AND AUTHORIZED RESELLERS FOR ANY CLAlMS, LOSSES, DAMAGES, OR EXPENSES FROM ANY CAUSE
WHATSOEVER (INCLUDING ACTS OR OMISSIONS OF THIRD PARTIES), REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT, TORT OR OTHERWISE, SHALL NOT EXCEED AN AMOUNT EQUAL TO THE LESSER OF THE DIRECT DAMAGES PROVEN OR THE PURCHASE PRICE OF THE SYSTEM. IN NO EVENT SHALL AT&T OR ITS AFFILIATES, SUPPLIERS, OR AUTHORIZED RESELLERS BE LIABLE FOR INCIDENTAL, RELIANCE, CONSEQUENTLY, OR ANY OTHER
INDIRECT LOSS OR DAMAGE (INCLUDING LOST PROFITS OR REVENUES)
INCURRED IN CONNECTION WITH THE SYSTEM. THIS LIMITATION OF LIABILITY SHALL SURVIVE FAILURE OF THE EXCLUSIVE REMEDY SET FORTH IN THE LIMITED
WARRANTY ABOVE.
Voice Mail Systems
Your Voice Mail system permits callers to leave verbal messages for system users or gain access to the back-up position in an emergency as well as create and distribute
voice messages among system users. The Voice Mail system, through proper administration, can help you reduce the risk of
unauthorized persons gaining access to the network. However, phone numbers and authorization codes can be compromised when overheard in a public location, are lost through theft of a wallet or purse containing access information, or through carelessness (writing codes on a piece of paper and improperly discarding them).
Customer Support Information
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Customer Support Information
Additionally, hackers may use a computer to dial an access code and then publish the
information to other hackers. Substantial charges can accumulate quickly. It is your
responsibility to take appropriate steps to implement the features properly, evaluate and administer the various restriction levels, protect and carefully distribute access codes.
Under applicable tariffs, you will be responsible for payment of toll charges. AT&T cannot be responsible for such charges and will not make any allowance or give any credit resulting from unauthorized access.
To reduce the risk of unauthorized access through your Voice Mail system, please observe the following procedures:
Employees who have voice mailboxes should be required to use the passwords to protect their mailboxes.
Have them use random sequence passwords. Impress upon them the importance of keeping their passwords a secret. Encourage them to change their passwords regularly.
The administrator should remove any unneeded voice mailboxes from the
system immediately.
AUDIX Voice Power™ has the ability to limit transfers to subscribers only. You
are strongly urged to limit transfers in this manner.
Use the PBX or Key system administration capability to do the following:
Block direct access to outgoing lines and force the use of account codes/authorization codes. Disallow trunk-to-trunk transfer unless required. Assign toll restriction levels to all AUDIX Voice Power ports. If you do not need to use the Outcalling feature, completely restrict the
outward calling capability of the AUDIX Voice Power ports. Monitor SMDR reports or Call Accounting System reports for outgoing calls that might be originated by AUDIX Voice Power ports.
Remote Administration and Maintenance
The Remote Administration and Maintenance feature of your telecommunications
system, if you choose to use it, permits users to change the system features and capabilities from a remote location.
The Remote Administration and Maintenance feature, through proper administration,
can help you reduce the risk of unauthorized persons gaining access to the network. However, telephone numbers and authorization codes can be compromised when overheard in a public location, are lost through theft of a wallet or purse containing access information, or through carelessness (writing codes on a piece of paper and
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improperly discarding them). Additionally, hackers may use a computer to dial an access code and then publish the information to other hackers. Substantial charges can accumulate quickly. It is your responsibility to take appropriate steps to implement the features properly, evaluate and administer the various restriction levels, and protect and carefully distribute access codes.
Under applicable tariffs, you will be responsible for payment of toll charges. AT&T cannot be responsible for such charges and will not make any allowance or give any credit resulting from unauthorized access.
To reduce the risk of unauthorized access through Remote Administration and Maintenance, please observe the following procedures:
The System Administration and Maintenance capability of a PBX or Key system is protected by a password.
Change the default password immediately.
Continue to change the password regularly. Only give the password to people who need it and impress upon them the need to keep it secret. If anyone who knows the password leaves the company, change the password immediately.
If you have a special telephone line connected to your PBX or Key system for
Remote Administration and Maintenance, you should do one of the following:
Unplug the line when it is not being
Install a switch
Keep the Remote Administration and Maintenance telephone number secret. Only give it to people who need to know it, and impress upon them the need to keep it a secret. Do not write the telephone number on the PBX or Key system, the connecting equipment, or anywhere else in the system room.
If your Remote Administration and Maintenance feature requires that someone in your office transfer the caller to the Remote Administration and Maintenance extension, you should impress upon your employees the importance of only transferring authorized individuals to that extension.
in the line to turn it off when it is not being used.
used.
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About This Book

The Maintenance and Troubleshooting guide provides information and guidelines to assist you in resolving problems with the MERLIN LEGEND™
Release 2.0 Communications System.

Intended Audience

This book is intended for the qualified field technicians who respond to
customer trouble reports.
Intended Audience
1
Page 25
About This Book

Conventions

The following typographical conventions are used in this book:
Bold type is
Press
Italic type is used for emphasis and as a substitute for information for which you must supply a specific value.
Dial feature code; dial
Constant width
screens or on a PC screen,
Select
Bold constant width
exactly as shown.
Type
Keys on the PC are shown in boxes.
Press [ F7 ].
When two keys are to be pressed at the same time, the keys are connected by a hyphen.
used for telephone buttons.
Drop
Sys Program.
install ; dial
to delete the current entry.
ext. no.
type is used for information on telephone display
type indicates information that you enter
#55.
2 Conventions
Press [ Alt ] - [ P ] .
Page 26
About This Book

Product Safety Labels

Throughout these documents, hazardous situations are indicated by an
exclamation point inside a triangle and the word “caution” or “warning.”
WARNING:
Warning indicates the presence of a hazard that could cause death or severe personal injury if the hazard is not avoided.
CAUTION:
Caution indicates the presence of a hazard that could cause minor
personal injury or property damage if the hazard is not avoided.

Related Documents

The books listed below comprise the entire MERLIN LEGEND Release 2.0 Communications System family of documentation. These documents are listed by their abbreviated titles. For example, MERLIN LEGEND Release 2.0
Communications System Maintenance and Troubleshooting is referred to as Maintenance and Troubleshooting.
Within the continental United States, these documents can be ordered from the AT&T Customer Information Center (CIC) by calling 1-800-432-6600.
NOTE:
For any application that runs on the MERLIN LEGEND Communications System, you can also order documentation from the CIC. If you do not know the exact title or number, they can provide you with a list of all documentation for each application.
Related Documents 3
Page 27
About This Book
Document No.
555-620-114 555-620-110 555-620-115 555-620-116 555-620-111 555-620-112 555-620-113
555-620-122 555-620-123 555-620-150
555-620-152 555-620-124 555-620-125 555-620-151 555-620-120 555-620-121 555-620-128 555-620-126 555-620-127
Title System Documents
System Overview Feature Reference Equipment and Operations Reference Pocket Reference System Programming System Planning System Planning Forms
Telephone User Support
MLX-10D™, MLX-28D™, and MLX-20L™ Display Telephones User’s Guide
MLX-10D, MLX-28D, and MLX-20L Display Telephones Quick Reference
MLX-10D Telephone Tray Cards (6 cards) MLX-28D and MLX-20L Telephone Tray Cards (5 cards)
MLX-10™ Non-Display Telephone User’s Guide
MLX-10 Non-Display Telephone Quick Reference
MLX-10 (non-display) Telephone Tray Cards (6 cards)
Analog Multiline Telephones User’s Guide
Analog Multiline Telephones Quick Reference ML C-5 Cordless Telephone Quick Reference
Single-Line Telephones User’s Guide
Single-Line Telephones Quick Reference
555-620-134 555-620-135 555-620-132 555-620-133 555-620-136 555-620-137
555-620-130 555-620-131 555-620-129
4
Related Documents
System Operator Support
MLX Direct-Line Consoles Operator’s Guide
MLX Direct-Line Consoles Quick Reference
Analog Direct-Line Consoles Operator’s Guide
Analog Direct-Line Consoles Quick Reference
MLX Queued Call Console Operator’s Guide
MLX Queued Call Console Quick Reference
Miscellaneous User Support
Calling Group Supervisor’s Guide
Calling Group Supervisor’s Quick Reference
Data User’s Guide
Page 28
About This Book
Document No.
555-620-140
555-620-141 555-620-142 System Programming & Maintenance (SPM) 555-620-143 555-620-144
Title
Documentation for Qualified Technicians
Installation, Programming, & Maintenance (lP&M) Binder
(consists of 555-620-141,555-620-142, 555-620-143, and 555-620-144)
Installation Maintenance and Troubleshooting
Programming Summary

How to Comment on This Document

We welcome your comments, both good and bad, Please use the feedback form on the next page to let us know how we can continue to serve you.
If the feedback form is not included in this section, write directly to the
following address: A. Sherwood
AT&T 99 Jefferson Road Room 2A25 Parsippany, NJ 07054
How to Comment on This Document
5
Page 29

Introduction to System Maintenance

The purpose of maintenance is to detect, report, and clear problems quickly
with minimum disruption of service. The system attempts to isolate each problem to a single replaceable unit whenever possible by running automatic
tests. Errors that cannot be automatically corrected are usually recorded in
error logs. Most of your troubleshooting will rely on checking these error logs
and interpreting them using Table 2-1, “Error Codes,” in Chapter 2.

Equipment

To perform maintenance, you need a maintenance terminal and some additional tools, all of which are defined below.

Maintenance Terminal

Whether you perform maintenance on-site or remotely, you will need a maintenance terminal:
For on-site maintenance, use one of the following:
— MLX-20L console — PC with System Programming and Maintenance (SPM)
Equipment 1-1
Page 30
Introduction to System Maintenance
NOTE:
The PC can be a DOS PC or a Master Controller (MCII+ or MCIII)
A 355 AF adapter and D8W-87 cord is required to connect the PC to the control unit
For remote maintenance, use a DOS PC with SPM.
NOTE:
On-site maintenance is preferred; remote maintenance overrides on-site maintenance and programming, except when on-site backup or restore is in progress.
See “On-Site Maintenance” or “Remote Maintenance” later in this section for details.

Tools

In addition to setting up the maintenance terminal, you should have the
following tools:
EIA breakout box
digital voltmeter (KS-20599 or equivalent)
110O/66-type punch down tool
Dracon TS21 or equivalent touch-tone test telephone assorted flathead screwdrivers assorted Phillips®-head screwdrivers
long-nosed pliers
1-2 Equipment
Page 31
Introduction to System Maintenance
regular pliers wrist grounding strap
CAUTION:
Electrostatic discharge can destroy or severely damage the
integrated circuits in the power supply, processor, and modules. Should you ever need to open a module and handle the circuit board, use the wrist strap to connect your
wrist to a suitable ground first.
replacement parts recommended by your technical support organization

Removing the Control Unit Housing

Disconnect AC power from each auxiliary power unit at the wall outlet.
1. Disconnect AC power from each carrier by disconnecting the power
2.
cord at the wall outlet.
Remove the housing (see Figure 1-1):
3.
If the existing control unit is a MERLIN II Communications System,
remove the housing as follows.
Remove the front housing from each carrier by pulling the
a.
bottom-front towards you. When it releases, remove it by lifting up as shown in Figure 1-1.
b.
Remove the top from each carrier in the system by pushing it straight up from the front.
If the existing control unit is a MERLIN LEGEND Communications
System, remove the housing as follows.
a.
From both sides of the control unit, pry the clips from the
housing, using a screwdriver if difficult to reach.
Equipment 1-3
Page 32
Introduction to System Maintenance
b.
When the clips are freed from the housing, carefully pull the
housing towards you.
NOTE:
If the system has more than one carrier, make sure you hold the housing only from the basic carrier side. Otherwise, the housing may disassemble.
Communications System
MERLIN II
MERLIN LEGEND
Communications System
Figure 1-1. Removing the Control Unit Housing
1-4 Equipment
Page 33
Introduction to System Maintenance

Installing the Control Unit Housing

When you have completed maintenance and troubleshooting, install the control unit housing as follows:
If the housing is not already assembled, assemble it as follows:
1. a.
Lay the front panel(s) face down.
b.
If more than one carrier is being housed, connect the front panels together by lining up the arrows and then sliding the panels until the semicircles form a complete circle.
Connect the side panels to the front panel(s) similarly.
c.
Line up the wire clips that are attached to the carrier with the recesses
2.
on the outside of the side panels. See Figure 1-2.
NOTE:
If the wire clips are not already attached to both sides of the control
unit, see “Installing the Housing Clips” in Chapter 2 of
the
Installation guide.
Push the panels back until the clips hook over the tabs and rest in the
3.
recesses.
Equipment 1-5
Page 34
Introduction to System Maintenance
Figure 1-2. Installing the Control Unit Housing
1-6 Equipment
Page 35
Introduction to System Maintenance

On-Site Maintenance

You can do on-site maintenance with an MLX-20L console or a PC with SPM
software. See the System Programming & Maintenance (SPM) guide for details. If you are in the UNIX® environment, see the documentation for
Integrated Solution Ill (IS-III) as well.
Setting up the MLX-20L Maintenance Terminal
Connect the MLX-20L console to the control unit by plugging one end
1. of the D8W-87 cord into one of the first five jacks on the leftmost MLX module.
NOTE:
Only the following modules qualify:
008 MLX
408 GS/LS-MLX
The first MLX jack (the lowest telephone jack) is the default. See Figure 1-3.
If the first MLX jack is being used for the attendant console (the customer receptionist or operator), use one of the other jacks. If one of these five jacks is already being used for system programming or maintenance, use that jack. Only one jack at a time can be used for system programming or maintenance.
Plug the other end of the D8W-87 cord into the
2.
LINE
jack underneath
the MLX-20L console.
Equipment 1-7
Page 36
Introduction to System Maintenance
Alternate MLX-20L
Jacks
(the first five)
Default
008 MLX
Line Jack
408 GS/LS-MLX
Underneath the MLX-20L Console
Figure 1-3. Setting up the MLX-20L Telephone
Default
Line Jack
1-8
Equipment
Page 37
Introduction to System Maintenance
MLX-20L Failure
If the MLX-20L console does not work, troubleshoot it as follows:
Replace the MLX-20L console with one that is known to be working (if
1. available).
If the failure persists, or if a working MLX-20L console is not available,
2. connect the original MLX-20L console directly into the appropriate MLX jack on the control unit using a cord that is known to be working,
If the trouble clears, replace the original D8W-87 cord.
3. If not, use the PC as your maintenance terminal and then troubleshoot
leftmost MLX module.
the For
details, see “Module Problems” in Chapter 4.
Equipment 1-9
Page 38
Introduction to System Maintenance
Setting up the PC
Plug your laptop or PC into the SPM jack on the processor as shown in
Figure 1-4.
Figure 1-4.
1-10
Setting up the PC
Equipment
Page 39
Introduction to System Maintenance

Remote Maintenance

Remote maintenance allows you to do everything as if you were on-site, including checking error logs, checking system status, and restarting the system.
Figure 1-5. Remote Modem Setup
Equipment
1-11
Page 40
Introduction to System Maintenance
As shown in Figure 1-5, you need the following equipment to perform remote maintenance:
1. DOS PC with SPM
2. Tip/ring telephone
3. 1200-bps modem
Connect the equipment as follows:
1. Connect the PC and modem using EIA-232-D cable.
NOTE:
If the modem is a circuit board in the PC, this connection is already
established.
2. Connect the modem to a T/R trunk jack using a D8W cord.
3. Connect the modem to a T/R telephone using a D8W cord.
When this equipment is set up, you can perform remote maintenance by dialing the remote processor’s built-in 1200-bps modem. You can dial the modem directly or call the system attendant and request to be transferred to the modem. Both procedures are explained in this section.
Considerations
Remote maintenance overrides on-site maintenance and programming, except when on-site backup or restore is in progress. Whenever you do remote maintenance, notify the customer administrator in advance.
You can perform remote maintenance and programming only from a
If
DOS PC, not from the UNIX environment.
you are running SPM under
IS-III, you cannot perform remote maintenance. Line noise can cause the SPM screen to display
When this happens during remote maintenance,
unpredictable results. hang up and redial.
1-12
Equipment
Page 41
Introduction to System Maintenance
NOTE:
Under applicable tariffs, the customer is responsible for any charges incurred through the remote use of system facilities. Precautions should
be taken to prevent unauthorized use of the system’s outside lines by remote callers, also called toll fraud, See “Customer Support Information” at the beginning of this guide for more information on security.
Dialing the Attendant
If you do not know the remote access trunk number, dial the number for the customer’s system as indicated in this procedure:
1.
Start SPM, press any key when the welcome message appears, and enter the command to put the modem in originate mode (this command varies depending on the type of modem used).
2.
Pick up the handset on the tip/ring telephone and dial the customer’s system attendant (the listed directory number for the customer’s system).
When the call is answered, explain what you are doing and ask for any
3. passwords you may need; then ask the attendant to transfer you to the modem by pressing
Transfer
and then dialing ✱ 10.
NOTE:
If the password is not known, check the System Information Report or ask to speak with the system administrator.
You can change the password without knowing the old password only when you are on-site and connected to the SPM jack on the processor.
4.
When you hear the modem tone, hang up.
If nothing appears on the SPM screen, press [ Enter ] .
5.
Equipment
1-13
Page 42
Introduction to System Maintenance
6.
When the press
Password:
[ Enter ]
).
prompt appears, type the password (do not
The SPM Main menu appears. You are ready to proceed with remote maintenance.
Dialing the Modem Directly
To dial the modem directly, do the following:
Start SPM, press any key when the welcome message appears, and
1. enter the command to put the modem in originate mode (this command varies depending on the type of modem used).
Pick up the handset on the tip/ring telephone and dial the remote
2. access trunk number.
This is possible only when a trunk is programmed as a dedicated
trunk
for remote access to the built-in modem. You will hear ringing, followed by dial tone.
3.
If the dial tone begins with three short tones followed by a steady one, dial the access barrier code on the tip/ring telephone. Otherwise, go to the next step.
NOTE:
If you do not know the remote access barrier code, contact the customer’s system administrator, or check Form 3a, Incoming Trunks—Remote Access.
You can change the access barrier code without knowing the old one only when you are on-site and connected to the SPM jack on the processor.
4.
When you hear the dial tone, dial
10
to connect to the modem on the
remote system.
1-14
Equipment
Page 43
Introduction to System Maintenance
5.
When you hear the modem tone, hang up.
6.
If nothing appears on the SPM screen, press
7.
When the password (do not press
NOTE:
Password:
prompt appears in the SPM window, type the
[ Enter ]
[ Enter ].
).
If you do not know the password, Information Report or ask to speak with the system administrator.
You can change the password without knowing the old password only when you are on-site and connected to the SPM jack on the processor.
The SPM Main menu appears. You maintenance.
check the System
are ready to proceed with remote

Maintenance Strategy

The strategy presented in this section is only a guideline, not a fixed
procedure. As you become more experienced with the maintenance and troubleshooting of the system, you will most likely develop your own strategy. Rely on this strategy as a guideline whenever you are uncertain as to how to proceed.

Trouble Reports

Trouble is reported in two ways:
User-reported problems System alarms (permanent errors)
Maintenance Strategy
1-15
Page 44
Introduction to System Maintenance
Automatic Tests
The system performs ongoing maintenance automatically by running tests that do the following:
monitor the status of equipment audit operations consistency
detect hardware malfunctions
The tests check hardware and software that are in service without disrupting
normal service. Any errors detected are registered in the error logs. Errors
are corrected automatically whenever possible.
Alarms
If the automatic tests indicate serious error conditions, the system generates
an alarm. Depending on how the system is programmed, the alarm is
indicated in one of the following ways:
an LED for a line or feature button on an operator console or other designated telephone turns on
the LED on the processor turns on the status display indicates alarm status (this is true for both
maintenance terminals—the MLX-20L console and a PC running SPM) a supplemental alert, if installed, is activated (bell, chime, or strobe)
If an LED is programmed to indicate the alarm, the LED stays on until the error is cleared. When the system indicates an alarm, check the permanent error logs.
Clearing Alarms
Alarms are cleared automatically when the error condition no longer exists. To clear an alarm manually, select
Drop
on the MLX-20L console or
[ ALT ] - [ P ] on a PC.
1-16
Maintenance Strategy
Page 45
Introduction to System Maintenance

System Restarts

Depending on the severity and duration of a problem, you may need
to restart
the system. Some errors cause the system to restart automatically. Every restart causes an error log entry, and each type of restart has its own
error code. There are three types of system restarts, all of which occur automatically:
Warm start (you cannot select this from the maintenance menu) Cold start (select Restart to do this manually) Frigid start (select System Erase to do this manually)
Warm Start
A loss of power for less than 250 ms can cause a warm start.
Effect on service:
Calls in progress are not dropped, but calls in the process
of being connected may be dropped.
NOTE:
Power interruptions of less than 100 ms usually do not affect the system.
Warm starts can cause telephones to ring inexplicably. To stop the ringing, call the telephone.
Restart (Cold Start)
If you need to restart the system, Restart (a cold start) is recommended.
Effect on service:
As with System Erase (a frigid start), all calls are dropped.
Restart saves the system programming, whereas System Erase does not.
Maintenance Strategy
1-17
Page 46
Introduction to System Maintenance
To perform a cold start, select
Menu → SysProgram → Exit → System → Restart → Yes
NOTE:
A cold start occurs automatically after a power interrupt of more than one second.
A cold start does not blank out the screen on an MLX-20L telephone until the cold start is completed.
A cold start can cause telephones with the Station Status feature to
lose their toll restrictions. For more information on the Restart procedure, see the System
Programming guide.
For more information on Restart, see “Processor Problems” in Chapter 4.
Restart
as follows:
System Erase (Frigid Start)
CAUTION:
All system programming will be erased.
When you perform a System Erase (frigid start), all calls are dropped, and the system configuration information is erased. All system memory must be reinitialized, including system programming. Then
the entire system must be rebooted.
To perform a frigid start, select System Erase as follows:
Menu → Maintenance → Slot → Type 00 → Demand Test → System
Erase
(Line 5, left button) twice → Yes
1-18 Maintenance Strategy
Page 47
Introduction to System Maintenance
NOTE:
System Erase
is not displayed on the MLX-20L status display.
To select System Erase, press the left button on Line 5 twice.
After a System Erase or frigid start, the default printer is the PC printer, not the Station Message Detail Recording (SMDR) printer. If you want printouts on-site from the SMDR printer, make sure you change the option.
To change the printer option, see the System Programming &
P
Maintenance (SPM) guide for information on the
rint Opts
option on the SPM Main Menu.
For more information on System Erase, see “Processor Problems” in Chapter 4.

Isolating the Trouble

Any problem can be isolated to one of the following areas:
Telephone Control unit Central office
NOTE:
If you change the jack assignment of any telephone, be sure to record the extension jack change on Form 2a, System Numbering—Station Jacks. See Appendix A for details.
Figure 1-6 diagrams the entire maintenance strategy. Refer to this figure and the text that follows whenever you need guidance in troubleshooting.
Maintenance Strategy
1-19
Page 48
Introduction to System Maintenance
AT&T-authorized personnel
1a
Troubleshoot telephone
1a
2a
Problem gone; verify that errors do not recur
2a
3
4
5
6
7
8
User or
reports a probIem
(Chapter 3)
Problem persists
Check error logs
(Chapter 2)
Error
Troubleshoot errors
(Table 2-1, “Error Codes”)
Troubleshoot
Troubleshoot
Troubleshoot
power supply
(Chapter 4)
processor
(Chapter 4)
Troubleshoot
(Chapter 4)
Troubleshoot
(Chapter 4)
Troubleshoot
(Chapter 5)
(Chapter 5)
Inconclusive
Can’t access error logs
Corrective action per Table 2-1
Power supply OK; problem persists
Processor OK; problem persists
Modules OK; problem persists
Carrier OK; problem persists
trunks
Trunks OK; problem persists
central office
Phone
problem
All other problems
first (if indicated)
(if indicated)
modules
carrier
One or more alarms turn on:
Discuss problem
with the source
1a
Maintenance or programming accessed just before error(s) occurred
Check Access Log
2c (Chapter 2)
Problem persists
1b
Inconclusive
Errors
Attendant Alarm LED
Processor LED
Supplemental alert
Status display
Check
permanent errors
in error logs
1b (Chapter 2)
Can’t access
error logs
Troubleshoot
2b
Troubleshoot
2b
Troubleshoot
2b
Escalate to NSAC
or AT&T-authorized dealer
2b
or AT&T-authorized dealer
9
power supply
(Chapter 4)
Problem persists
processor
(Chapter 4)
Problem persists
carrier
(Chapter 4)
Problem persists
Escalate to NSAC
Figure 1-6. Maintenance
1-20 Maintenance Strategy
Strategy
Page 49
Introduction to System Maintenance
Step 1a: Check Telephone Problems
If the customer reported a telephone problem, do the following, which Chapter 3 describes in more detail:
1.
Discuss the problem with the user who reported the problem.
2.
Run the appropriate test to verify the complaint.
3.
Replace the telephone with one that is known to be working properly. If this does not resolve the problem, replace the telephone wiring.
4.
5.
If the problem persists, proceed to Step 2a.
Step lb: Check Permanent Errors
If a system alarm turns on (see the top-right of Figure 1-6), begin
troubleshooting by checking the permanent errors in the error logs.
Step 2a: Check the Error Logs
For an unresolved telephone problem or any other problem, check the error logs. The problem is now isolated to the control unit or central office.
1.
Check the permanent errors first; these are the most serious.
2.
Check transient errors only if they remain after clearing all permanent errors.
Transient errors are less serious. Some transient errors become
permanent if they occur a certain number of times, as shown in Table
1-1. The
Threshold
column indicates the number of occurrences at
which a transient error becomes permanent.
3.
Check the last 10 errors whenever you want to see the 10 most recently recorded errors—both permanent and transient.
Maintenance Strategy
1-21
Page 50
Introduction to System Maintenance
NOTE:
As you are checking the error logs, see Table 2-1, “Error Codes,” in Chapter 2 for detailed descriptions of each problem.
Table 1-1. Transient/Permanent Error Thresholds
Error Code
7402 7403 7404
8403 840B 840C 840D
Step 2b: Trouble Accessing the Error Logs
If you cannot access the error logs, or if the system is inoperable, troubleshoot the system until the problem is resolved:
Error Description
LOOP BIT CONTROL NOT SET
NO LOOP CURRENT
STUCK RINGING NO EXTERNAL RELEASE NO LOOP CURRENT STUCK RINGING
INCORRECT FIRMWARE STATE
Transient/Permanent
Threshold
4 4 2 2 4 2 2
1-22
1.
Check the power supply LED:
a.
Is the power switch turned on?
b.
Is the power cord connected to an AC wall outlet (that is not controlled by a wall switch)?
If the LED is off and you are sure that the power is connected and
turned on, see “Power Supply Problems” in Chapter 4.
2.
If you still cannot access the error logs after checking the power supply, see “Processor Problems” in Chapter 4.
Maintenance Strategy
Page 51
Introduction to System Maintenance
If you still cannot access the error logs after checking the processor,
3. see “Carrier Problems” in Chapter 4.
4.
If you still cannot access the error logs, escalate the problem to your technical support organization. See “Escalating the Problem” in Chapter 2
for details.
Step 2c: Check
the Access Log for Maintenance and System
Programming
At any time during the maintenance process, you may want to check the access log for maintenance and system programming. This log indicates the
last 20 times that maintenance or system programming was accessed. If you
find that someone accessed maintenance or system programming shortly
before the problem originated, that person may be able to help you isolate the
trouble by providing additional information.
Once you receive that information, use any maintenance or system programming feature that may lead to the root of the problem.
See “Access Log for Maintenance and System Programming”
in Chapter 2 for
additional information. See the System Programming guide for information on system
programming
and Inspect.
Step 3: Check the Power Supply
If the error logs indicate the power supply, resolve this problem before continuing.
See “Power Supply Problems” in Chapter 4.
Step 4: Check the Processor
If the error logs indicate the processor, do the following:
1.
Back up the system programming using SPM (see the System Programming & Maintenance (SPM) guide
Troubleshoot the processor as described under “Processor Problems”
2. in Chapter 4.
Maintenance Strategy
1-23
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Introduction to System Maintenance
Step 5: Check the Modules
If the error logs indicate any modules, see “Module Problems” in Chapter 4.
Step 6: Check the Control Unit Carrier
The last possible cause withln the control unit is the carrier. If the carrier is damaged, it must be replaced.
See “Carrier Problems” in Chapter 4.
Step 7: Check the Trunks
Troubleshoot the trunks that are connected to the control unit. See Chapter 5.
Step 8: Check the Central Office
If the error logs indicate the central office, and you have resolved all other possible causes, troubleshoot as follows (see Chapter 5 for details):
1. Call the central office and ask them to check the problem at their end. If they indicate that the problem is in the central office,
duplicate the original problem after they fix it. If the problem persists, repeat this process until the problem
clears. If they indicate that the problem is not in the central office,
escalate the problem as described in Step 9.
Step 9: Escalate
Escalate any remaining problems to your technical support organization.
See “Escalating the Problem, access the System Inventory screen, which contains information that your technical support organization may request (the hardware vintage, software vintage, and ROM ID for each module).
“ in Chapter 2. This section explains how to
1-24
Maintenance Strategy
Page 53
Introduction to System Maintenance

Unit Loads

A unit load is a measure of power (1,9 watts) used to determine the electrical load that the following components have on each carrier’s power supply:
telephones and adjuncts
Only the telephones and adjuncts that connect to the analog and digital ports on the control unit require unit load calculation. Do not include any equipment with its own power supply (for example, an answering machine) in the unit load calculation.
direct-inward dial (DID) modules

Checking Unit Loads

In the event of maintenance or equipment changes, recalculate the unit loads
for each carrier resulting in a different configuration.
Use the worksheet in Appendix B.
General Rule:
equally across the carriers, you will prevent unnecessary drain on any one carrier.
Also, depending on the system’s mode, the rules vary. The next two sections provide the rules for calculating unit loads in various modes.
Unit Loads for the Hybrid/PBX Mode
The power supply (model 391 Al) generally supports six modules of any type
in a Hybrid/PBX system. However, if both of the following conditions are true, the unit loads on a carrier
can exceed the 54-unit maximum:
all six carrier slots are occupied by MLX telephone or analog multiline telephone modules
If you can distribute the DID modules and telephone modules
the carrier has more than 45 telephones installed (MLX-20L telephones and/or 34-button analog multiline telephones)
Unit Loads
1-25
Page 54
Introduction to System Maintenance
Unit Loads for Key or Behind Switch Mode
In a Key or Behind Switch system with four or fewer modules, no calculation is needed. The power supply (model 391A1) generally supports four modules
of any type in Key or Behind Switch mode.

Auxiliary Power Units

The power supply provides 54 unit loads to each carrier. If the unit load
requirement for a carrier exceeds 54, an auxiliary power unit is needed to
allow that carrier to support an additional 27 unit loads.
NOTE:
Running the system with more than 54 unit loads per carrier may not appear to do harm. However, this can cause the system to malfunction, creating “no trouble found” situations.
An auxiliary power unit redirects the power requirements from the last two slots on the carrier. Any station connected to the modules in the last two slots
receives power from the auxiliary power unit instead of from the power supply.
If an auxiliary power unit is required, complete instructions are provided in the
Installation guide.
1-26
Unit Loads
Page 55

Error Logs, the Access Log, and System Inventory

As described under “Maintenance Strategy” in Chapter 1, much of your troubleshooting will rely on the error logs and the Access Log for maintenance and system programming. Both of these maintenance features are described here in detail. This chapter also explains how to access the System inventory screen, which you may need when escalating unresolvable problems to your
technical support organization.

Error Logs

Whenever an error occurs, the system records it in the error logs, which are stored in battery-backed-up RAM. These errors indicate problems that span the entire system including the control unit, telephones, adjuncts, and network
interface.
Error Logs 2-1
Page 56
Error Logs, the Access Log, and System Inventory

Checking the Error Logs

Print the errors immediately after exiting the error logs. This will help you determine if your work has resolved each problem.
To print the errors, follow this procedure:
System Programming → More → Print → More → (twice) → Error Log
See the System Programming guide for additional information on printing.
Quick Reference
Menu → Maintenance → System → Error Log → Last 10
Permanent
or
Transient
Procedure: Check the Error Logs
Step
1
2
Display
Maintenance Make a selection System slot Port
Exit
System: Make a selection Status Error Log
Inventory Access Log Exit
Enter
Instructions
Select System.
>
Select
Error Log.
or
2-2
Error Logs
Page 57
Error Logs, the Access Log, and System Inventory
Step
3
System Error Log: Make a selection Last 10 Permanent Transient
(most recent alarm)
Exit
Display
Instructions
Depending on your purpose, select Last
10,
Permanent,
or
Transient.
If you are not sure which selection to make, see ’’Step 2a: Check the Error Logs” in Chapter 1 under “Maintenance Strategy."
Once you make your selection, continue with one of the following subsections:
“Checking Permanent Errors” “Checking Transient Errors” “Checking the Last 10 Errors”
NOTE:
The most recent alarm message. stays on the System Error Log screen
until it is replaced by another one. The screen does not update the most recent alarm while displayed; to see any updates, you need to exit this
screen and re-enter.
Error Logs
2-3
Page 58
Error Logs, the Access Log, and System Inventory
Checking Permanent Errors
(continued from “Procedure: Check the Error Logs” )
Step
4
Permanent Errors:
xxxxxxxxxxxxxxxxxxxxxxxx
Slot xx Port xx First Last Code
Exit
Display
Count xxx mm/dd/yy hh:mm mm/dd/yy hh:mm xxxx
Instructions
This screen appears when you select
>
Permanent.
Line 2 provides a brief description of the
error code identified on Line 6. For more
information on any error code, see Table 2-1.
Line 3 indicates the slot and port where the error was detected, followed by the number of times it was detected.
Lines 4 and 5 indicate the error’s first and last occurrences.
More Drop
allows you to page through the permanent errors. (
[ Alt ] - [ P ]
on a PC) deletes an error log entry.
NOTE:
Depending on which entry that you delete, you might clear an alarm. See “Alarms” under “Maintenance Strategy” in Chapter 1 for additional information on alarms.
2-4
Error Logs
Page 59
Error Logs, the Access Log, and System Inventory
Checking Transient Errors
(continued from “Procedure: Check the Error Logs” )
Step
4
More
Drop
Display
Instructions
This screen appears when you select
Transient Errors:
xxxxxxxxxxxxxxxxxxxxxxxx
Slot xx Port xx First
Last Code Exit
mm/dd/yy hh:mm mm/dd/yy hh:mm xxxx
Count xxx
>
Transient.
Line 2 provides a brief description of the error code identified on Line 6. For more information on any error code, see
Table 2-1. Line 3 indicates the slot and port where the
error was detected, followed by the number of times it was detected.
Lines 4 and 5 indicate the error’s first and last occurrences.
allows you to page through the transient errors. (
[ Alt ] - [ P ]
on a PC) deletes an error log entry.
Error Logs
2-5
Page 60
Error Logs, the Access Log, and System Inventory
Checking
(continued
Step
4
Last 10 System Errors: >
xxxxxxxxxxxxxxxxxxxxxxxx
Slot xx Port xx
Last Code Exit
the Last 10 Errors
from “Procedure: Check the Error Logs” )
Display
Instructions
This
screen appears when you select
10.
Line
2 provides a brief description of the
mm/dd/yy hh:mm
xxxx
error code identified on Line 6. For more information on any error Table 2-1.
Line 3 indicates the slot error was detected.
Line 5 indicate the error’s last occurrence.
More
allows you to page through the last 10 errors.
NOTE:
You cannot delete an error log entry from this screen.
Last
code, see
and port where the
2-6
Error Logs
Page 61
Error Logs, the Access Log, and System Inventory

Interpreting Error Codes

Table 2-1 explains how to interpret each error from the error logs. For additional information on how to use the error logs, read this entire chapter and see “Maintenance Strategy” in Chapter 1.
Table 2-1. Error Codes
Error Code
Description
Action
0001
0002
0003
0004
0006
TIMEOUT COLD START:
System programming is okay.
POWER UP WARM START:
System programming is okay.
SOFTWARE COLD START:
System programming is okay.
SOFTWARE WARM START:
System programming is okay.
INCOMPLETE COLD START:
System was cold-started while a Restart was in-progress.
System programming is okay.
No action required; however, if problem persists, troubleshoot the processor.
No action required; however, if problem persists, troubleshoot the processor.
Troubleshoot the power supply voltages. If problem persists, troubleshoot the processor.
Troubleshoot the power supply voltages. If problem persists, troubleshoot the processor.
Troubleshoot the power supply voltages. If problem persists, troubleshoot the processor.
Continued on next page
Error Logs 2-7
Page 62
Error Logs, the Access Log, and System inventory
Table 2-1:-
Error Code
0007
0008
0009
000A
Description
processor sanity timer.
MAX RESET COUNT EXCEEDED:
System was cold-started because too many warm starts occurred.
System programming is okay.
FRIGID START:
System was restarted and initialized to the default programming.
This error is also logged after a System
POWER UP COLD START:
A RAM failure was detected in the
(Continued)
SANITY TIMEOUT RESET:
Faulty software, module, carrier, or
Erase.
processor.
Action
Troubleshoot module or processor.
Troubleshoot the power supply voltages. If problem persists, troubleshoot the processor.
If the processor was removed while in use, the system may perform a frigid start due to loss of system programming. Restore system as described in the System Programming & Maintenance (SPM) guide.
Troubleshoot the power supply voltages. If problem persists,
troubleshoot the processor.
000B
System programming is okay.
CARD INSERTED/REMOVED:
No action required.
Continued on next page
2-8 Error Logs
Page 63
Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error Code
000C
000D
000E
000F
0010
Description
Slot has generated excessive
FMWR NOT IN STANDBY MODE:
mode.
COMMAND BUFFER FULL:
TASK RUNNING TOO LONG:
Cannot determine module responsible for generating the interrupt.
(Continued)
SLOT STREAM CNT EXCEEDED:
interrupts.
Module firmware is not in standby
INVALID SLOT INTERRUPT:
Action
If problem persists, troubleshoot the
module.
If problem persists, troubleshoot the
module.
Troubleshoot the power supply voltages. If problem persists, troubleshoot the processor and module.
No action required; however, if problem persists, troubleshoot the processor.
Troubleshoot modules and replace if necessary. If problem persists, troubleshoot the processor.
0011
0012
0013
0014
STACK OVERFLOW:
Processor problem.
INVALID RESET FLAG:
Processor problem.
DUART STREAMING INT:
Processor problem.
PROCESSOR ERR INTERRUPT:
Processor problem.
Troubleshoot the processor.
Troubleshoot the processor.
Troubleshoot the processor.
Troubleshoot the processor.
Continued on next page
Error Logs
2-9
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Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error
Code
0015
0016
0C01
0C02
1C01
(Continued)
Description
MODULE MISMATCH:
Physical and logical type mismatch. Module insected into wrong slot.
POWER UP COLD START:
A module dual port RAM failure was detected.
System programming is okay.
NO I-VMS PORT IN SERV:
This error indicates that the VMS machine may be down.
DID INTERDIGIT TIMEOUT:
May be noisy line or central office problem.
POOL M-BUSY EXCEEDS 50%:
Over half the trunks in the pool are
busy.
Action
Change system programming to reflect the proper module, or install the proper module.
Troubleshoot the power supply voltages. If problem persists, troubleshoot the module for the slot indicated.
No action required.
No action required. If problem persists,
troubleshoot the DID line and inform the central office if necessary.
Troubleshoot trunk.
3001
ALARM TABLE FULL:
The error logs are full and no more errors can be added to them.
Turns on the processor LED.
Correct indicated errors, and then
remove entries from the transient
system error log to free-up space. If
problem persists, cold-start the system
before continuing with troubleshooting.
Sys Program → System → Restart
Continued on next page
2-10
Error Logs
Page 65
Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error
Code
4401
6C01
6C02
Description
This error is logged after a System
(Continued)
USER REQUESTED SYS ERASE:
Erase. lf the System Erase is successful, this error is removed immediately.
DS1 LOSS OF SIGNAL ALARM:
Service on the link has been lost.
DS1 BLUE ALARM:
All ones being received. Service on the link has been lost.
Action
If this error remains in the transient log, do the System Erase again. If problem persists, troubleshoot the processor.
Troubleshoot the T1 trunk. If problem persists, check the CSU and the cable between the CSU and the 100D module. If problem persists, escalate to your technical support organization.
The far end of the network interface is out-of-service. Troubleshoot the T1 trunk, CSU, and the cable between the CSU and the 100D module. If problem persists, escalate to your technical support organization.
6C03
6C04
DS1 RED ALARM:
Incoming signal does not have valid
framing information.
Service on the link has been lost.
DS1 YELLOW ALARM:
The far end of the network interface has
lost frame synchronization. Service on the link has been lost.
Troubleshoot the T1 trunk. If problem persists, escalate to your technical support organization.
Troubleshoot the T1 trunk. If problem
persists, check the CSU and the DS1 configuration (the framing format). If
problem persists, escalate to your technical support organization.
Continued on next page
Error Logs
2-11
Page 66
Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error Code Description
6C05
6C06
6C07
6C08
(Continued)
DS1 LOSS OF MULTIFRAME:
Service
DS1 REMOTE MULTI FRAME:
The far end of the network interface is experiencing Loss-of-Multiframe.
Service on the link has been lost.
DS1 MAJOR ALARM:
rate exceeds 10 E-3
Service on the link has been lost.
DS1 MINOR ALARM:
Average bit error rate exceeds 10E-6
on the Iink has been lost.
Average bit error
Action
Troubleshoot the T1 trunk. If problem
persists, escalate to your technical
support organization. Troubleshoot the T1 trunk. If problem
persists, escalate to your technical
support organization.
Troubleshoot the T1 trunk. If problem
persists, escalate to your technical
support organization.
Maintenance → Slot → Error Events Current hr
Troubleshoot the T1 trunk. If problem
persists, escalate to your technical
support organization.
Maintenance → Slot → Error Events Current hr
6C09
DS1 MISFRAME ALARM:
Misframe count reached 18.
Troubleshoot the T1 trunk. If problem
persists, escalate to your technical support organization.
Maintenance → Slot → Error Events
Current hr
Continued on next page
2-12
Error Logs
Page 67
Error Logs, the Access Log, and System inventory
Table 2-1:-
Error
Code
6COA
6COB
7001
7002 PRI SVC STATE INCONSIST:
(Continued)
Description
DS1 SLIP ALARM:
Slip count reached 88.
DS1 HARDWARE INOPERATIVE:
DS1 hardware is not operating properly, If this is the only 100D (DS1) module, or
if this is the module designated to have the active clock, its TDM bus clock generator was not activated.
PRI SVC AUDIT TIMEOUT:
Action
Troubleshoot the T1 trunk. If problem
persists, escalate to your technical
support organization.
Maintenance → Slot → Error Events Current hr
If problem persists, escalate to your
technical support organization.
Troubleshoot the PRI trunk and report to
service provider; otherwise, no action required. If problem persists, contact
your technical support organization. Troubleshoot the PRI trunk and report to
service provider; otherwise, no action
required. If problem persists, contact
your technical support organization.
7003
PRI D-CHNL INOPERATIVE:
Troubleshoot the PRI trunk and report to service provider; otherwise, no action
required. If problem persists, contact your technical support organization.
Continued on next page
Error Logs
2-13
Page 68
Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error Code
7004
7005
7401
7402
(Continued)
Description
PRI B-CHNL NOT RELEASED:
PRI B-CH GROUP INCONSIST:
TRK UPLINK MESSAGE ERROR:
Communication problems between
processor and modules. Unrecognized
message from module to processor.
LOOP CONTROL BIT NOT SET:
NO loop current on an outgoing call.
If this error occurs four times consecutively, and if auto­maintenance busy is enabled and the 50% auto-maintenance busy limit has not been exceeded, the trunk will be
busied-out automatically.
Action
Troubleshoot the PRI trunk and report to
service provider; otherwise, no action
required. If problem persists, contact
your
technical support organization.
Troubleshoot the PRI trunk and report to
service provider; otherwise; no action required. If problem persists, contact your technical support organization.
Test the trunk with a single-line
telephone. If the problem is not in the trunk, replace the module with one that is know to be working. If the problem is gone when using the known good module, replace the module.
Test the trunk with a single-line
telephone. If the problem is not in the trunk, replace the module with one that is know to be working. If the problem is gone when using the known good module, replace the module.
2-14
Continued on next page
Error Logs
Page 69
Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error Code
7403
7404
Description
NO LOOP CURRENT:
Communication problems between the module and central office.
No loop current. If this error occurs four times
consecutively, and if auto­maintenance busy is enabled and the 50% maintenance-busy limit has not been exceeded, the trunk will be busied-out automatically.
STUCK RINGING:
Communication problems between the module and central office.
If this error occurs twice consecutively, the trunk will be busied-out automatically, whether auto­maintenance busy is enabled or not.
(Continued)
Action
Test the trunk with a single-line
telephone. If the problem is not in the trunk, replace the module with one that
is know to be working. If the problem is gone when using the known good module, replace the module.
Test the trunk with a single-line
telephone. If the problem is not in the trunk, replace the module with one that
is know to be working. If the problem is gone when using the known good module, replace the module.
7801
7802
NOT IN NORMAL OP MODE:
Module not in normal operation mode.
Reported in background module check.
SANITY INT NOT GENERATED:
Only applies to modules that have station jacks.
Reset the board, if problem persists, troubleshoot the module.
Maintenance → Slot → Slot
Number
Reset the board, if problem persists, troubleshoot the module.
Reset
Continued on next page
Error Logs
2-15
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Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error Code
7803
7804
7805
7806
Description
NO PORT BOARDS AVAILABLE:
This error is reported when modules are
not present.
This error occurs when a sanity test
gets invalid responses. Applies only to modules that have station jacks.
Rarely occurs. Software could not process an event
detection because the slot number was invalid.
NOT IN STANDBY MODE:
Reported during cold start or background check.
(Continued)
INVALID SANITY RESPONSE:
INVALID SLOT NUMBER:
Action
No action required. Delete this entry from the transient log.
Reset the board, if problem persists, troubleshoot the module.
No action required; however, if problem persists, restart the system.
Reset the board, if problem persists, troubleshoot the module.
7807
7808
7809
SELF TEST NOT COMPLETED:
Reported during cold start.
TEST RESULT REGISTER BAD:
A module error or processor error
resulted while running test.
TEST STATUS REGISTER BAD:
A module error or processor error resulted while running test.
Reset the board, if problem persists, troubleshoot the module.
Reset the board, if problem persists, troubleshoot the module.
Reset the board, if problem persists, troubleshoot the module.
Continued on next page
2-16
Error Logs
Page 71
Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error Code
780A
780C
780D
780E
8401
8402
Description
DPR TEST NOT COMPLETED:
Reported during cold start.
RAM TEST FAILURE:
Memory failed the RAM test. Turns on
the processor LED.
UPPER ROM FAILURE:
Memory failed the ROM test. Turns on
the processor LED.
LOWER ROM FAILURE:
Memory failed the ROM test. Turns on
the processor LED.
MISCELLANEOUS ERROR:
Currently not reported.
WINK TOO SHORT:
Outbound dialing problems on tie trunks. For a tie trunk with delay dialer wink start, the wink from the far end of the network interface is less than the minimum 100 ms. The tie trunk remains waiting for a valid signal.
(Continued)
Action
If problem persists, troubleshoot the
module.
If this problem persists, replace the
processor.
If this problem persists, replace the
processor.
If this problem persists, replace the
processor.
No action required.
Troubleshoot the far end of the network
interface to see if it is working and translated properly. Troubleshoot for faulty cable. Replace the module.
Continued on next page
Error Logs
2-17
Page 72
Error Logs, the Access Log, and System Inventory
Table 2-1: –
Error Code
8403
8404
8405
Description
NO EXTERNAL RELEASE:
Communication problems between the module and central office. Far end has not disconnected within 4 minutes.
If this error occurs twice consecutively, the trunk will be busied-out automatically, whether auto­maintenance busy is enabled or not.
ON HOOK BEFORE WINK:
Outbound dialing problems on tie trunks. For a tie trunk with delay dial or wink start, the far end of the network interface went on-hook before the handshake was completed.
ON HOOK BEFORE READY:
Outbound dialing problems on tie trunks. For a tie trunk with delay dial or wink start, the far end of the network
interface went on-hook before the guard time elapsed.
(Continued)
Action
Troubleshoot the far end of the network
interface to see if it is working and translated properly. Troubleshoot for faulty cable.
If this problem persists, troubleshoot the tie trunk configuration. Troubleshoot the far end to see if it is working and translated properly. Troubleshoot for faulty cable. Replace the module.
Troubleshoot the far end of the network
interface to see if it is working and translated properly, Troubleshoot for faulty cable. Replace the module.
8406
2-18
INTERDIGIT TOO SHORT:
Inbound dialing problems on tie and DID trunks.
Error Logs
Troubleshoot the far end of the network
interface to see if it is working and
translated properly. Troubleshoot for faulty cable. Replace the module.
Continued on next page
Page 73
Error Logs, the Access Log, and System Inventory
Table 2-1:-
Error
Code
8407
8408
8409
840A
Description
(Continued]
BAD UPDATE:
Communication problems occurred
between the processor and the modules. Module may need to be replaced.
ROTARY RATE > 12PPS:
Inbound dialing problems on tie and DID trunks.
ROTARY RATE < 8PPS:
Inbound dialing problems on tie and DID trunks.
BAD DOWNLINK MESSAGE:
Communication problems occurred
between the processor and the modules. The module received an unrecognized message from the processor.
Action
Turn the processor off and then on.
Repeat system programming procedure. If problem persists, escalate to your technical support organization.
Troubleshoot the far end of the network
interface to see if it is working and translated properly, Troubleshoot for faulty cable. Replace the module.
Troubleshoot the far end of the network
interface to see if it is working and translated properly. Troubleshoot for faulty cable. Replace the module.
Turn the processor off and then on.
Repeat system programming
procedure, If the problem persists,
replace the module.
840B
NO LOOP CURRENT:
Communication problems between the module and the central office. No loop current.
If this error occurs four times consecutively, and if auto­maintenance busy is enabled and the 50% maintenance-busy limit has not
been exceeded, the trunk will be
busied-out automatically.
Replace the module with a similar
module and test. If the problem is
resolved, replace the bad module. If
the problem persists, reinstall the old
module and test the trunk.
Continued on next page
Error Logs
2-19
Page 74
Error Logs, the Access Log, and System Inventory
Table 2-1: – (Continued)
Error Code
Description
Action
840C
840D
840E
STUCK RINGING:
Communication problems between the module and central office.
If this error occurs four times consecutively, and if auto­maintenance busy is enabled and the 50% maintenance-busy limit has not been exceeded, the trunk will be busied-out automatically.
INCORRECT FIRMWARE STATE:
If this error occurs four times consecutively, and if auto­maintenance busy is enabled and the 50% maintenance-busy limit has not been exceeded, the trunk will be busied-out automatically.
UPLINK MESSAGE ERROR:
Communication problems between the processor and the modules. The module received an unrecognized message from the processor.
Replace the module with a similar module and test. If the problem is resolved, replace the bad module. If the problem persists, reinstall the old module and test the trunk.
Turn power off for at least 1 second and then turn it on. Repeat system programming procedure. If problem persists, replace the module.
Turn the processor off and then on. Repeat system programming procedure, If the problem persists,
replace the module.
2-20
8C01
Error Logs
SLOTS NOT EQUAL:
The module that occupies the indicated
slot does not match the slot information contained in the PC backup file.
Troubleshoot the slot descriptions in your backup file against the actual system modules that occupy those slots. After the mismatch is corrected, repeat the restore operation.
Page 75
Error Logs, the Access Log, and System Inventory
Access Log for Maintenance and
System Programming
In addition to checking the error logs, you can check the Access Log to aid
you in your troubleshooting. Each time maintenance or system programming is accessed, the event is
recorded in an Access Log (up to the last 20 events). This information could be useful to determine if one of those events caused an error detected shortly thereafter.

Quick Reference

Menu → Maintenance → System → Access Log
Procedure: Check the Access Log
Step
.
Display
1
Maintenance Make a selection System slot
Port
Exit
2
System: Make a selection Status Error Log
Inventory
Access Log
Exit
Instructions
Select
Select
System.
Access Log.

Access Log for Maintenance and System Programming

2-21
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Error Logs, the Access Log, and System Inventory
Step
3
Display
SysProg/Maint AccessLog>
Date
mm/dd/yy hh:mm xxxx xx mm/dd/yy hh:mm xxxx xx mm/dd/yy hh:mm xxxx xx mm/dd/yy hh:mm xxxx xx
Exit
Time Sta SP/M
Instructions
The first screen of the Access Log appears.
Each event is documented by the time and date of occurrence.

Reading the Access Log Screen

The
Sta
console (if so, the extension number is displayed) or from SPM ( direct;
column indicates whether the event occurred from an MLX-20L
SPMD
SPMR
if remote).
The SP/M column indicates whether the event originated from System Programming (
SP
) or Maintenance ( M ).
if

Scanning the Log

The last 20 events are shown, beginning with the most recently accessed event. To page through the events, press
More.
When you reach the end of the list, you will hear a beep and all variable information will be cleared from the screen. To return to the beginning of the list, select
Exit
and then select
Access Log
again.

System Inventory

If you need to contact your technical support organization, you may need to access the System Inventory screen. Doing so shows you the hardware vintage, software vintage, and ROM ID for each module in the control unit.
2-22
System Inventory
Page 77
Error Logs, the Access Log, and System Inventory

Quick Reference

Menu → Maintenance → System → Inventory → More
each next slot)

Procedure: Check the System Inventory

Step
1
Maintenance Make a selection System slot Port
Exit
2
System: Make a selection Status Error Log Inventory Access Log Exit
Display
Enter
Instructions
Select System.
>
Select
Inventory.
(Only to see
3
System Inventory: Slot 00
Board xxxxxxxx
Hardware Vintage: xx LEGEND 2.0 Vx.x
(ROM Version)
Exit
Slot 00 information is displayed.
>
See the following section, “Reading the System Inventory Screen” for additional
information.
Select
More
to display each next slot,
beginning with Slot 01.
System Inventory
2-23
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Error Logs, the Access Log, and System Inventory
Step
4
System Inventory: slot xx
Board xxxxxxxx
Hardware Vintage: xx
Firmware Vintage: xx
Display
Instructions
This screen appears for all slots except
>
slot 00. To continue displaying each additional
slot, continue pressing More. When you reach the last slot, pressing More returns
Exit
you to slot 00.

Reading the System Inventory Screen

When you first access the System Inventory screen, Slot 00 information is
displayed, as indicated in Line 2. Line 3 indicates that the processor occupies Slot 00. Lines 4, 5, and 6 indicate information that may be asked of you when you call
your technical support organization.
Line 4, the hardware vintage, indicates the revision level of the processor board’s firmware.
Line 5 indicates the release number for the system software, followed by the official software version number.
Line 6 indicates the revision levels of the ROM pairs on the processor board.

Phantom Modules

If the system includes a phantom module (an empty slot that has been
programmed), the System Inventory screen will not recognize it. When replacing or adding modules, make sure phantom module slots remain empty,
and that no modules are installed to their right.
2-24
System Inventory
Page 79

Telephone Problems

Once a problem has been isolated to a telephone (or a group of telephones),
you can run various tests to see if the telephone is working properly. The
quickest approach is as follows:
1.
Replace the telephone (or adjunct) with one that is known to be
working properly.
If the problem persists, connect the telephone to the
2. a cord that is known to be working. If this solves the
the original cord.
NOTE:
If the wiring has been crushed or severed, replace it. The power
supply may be shorted.
If the wire is shorted, do the following:
a.
Clear the short.
b.
Test the power supply for 48 VDC with a voltmeter or by reconnecting the telephone (or adjunct).
c.
If the test for 48 VDC fails, replace the circuit pack in the telephone or adjunct.
control unit using problem, replace
Telephone Problems
3-1
Page 80
Telephone Problems
CAUTION:
A faulty circuit pack has the potential to damage the
power supply, which can cause widespread damage throughout the system.
If the problem persists,
3.
4.
If the problem persists, chapter.
If you change the jack assignment of any telephone, be sure to record the extension jack change on Form 2a, System Numbering—Station Jacks. See Appendix A for details.
replace the mounting cord. continue troubleshooting as described in this

Telephone Troubleshooting

if a reported telephone matches any symptom described in Table 3-1, see the section indicated.
Table 31. Troubleshooting Telephone Problems
Symptom
Intermittent telephone problems
Section
General Telephone and Wiring Problems
Telephone LEDs and/or ringing
tones do not work properly Time appears on display, but
incoming call information does not
appear
3-2
Telephone Troubleshooting
Analog Multiline Telephone Problems
Analog Multiline Telephone Problems
Continued on next page
Page 81
Telephone Problems
Table 3-1. –
Symptom Section
Telephone does not receive tones
from the control unit Several single-line telephones
cannot dial directly even though they are receiving calls
Users cannot make outside calls on single-line touch-tone telephones
Users are getting other people’s calls
Continued
Voice Transmission Problems
Single-Line Telephone Problems
Single-Line Telephone Problems
Call Forward Problems

Fixing Telephone Problems

General Telephone and Wiring Troubles

Symptom
Intermittent telephone trouble occurs.
NOTE:
If the customer’s problems pertain to single-line telephones and the customer indicates heavy call traffic, call your technical support organization to determine if additional touch-tone receivers (TTRs) should be added to the system.
Fixing Telephone Problems
3-3
Page 82
Telephone Problems
Procedure
1.
Check modular
connections in the telephone for loose or broken
connectors.
2.
Check modular
connections in the connecting blocks for loose or
broken connectors. Check modular connections in the control unit for loose or broken
3. connectors.
4.
Check transient errors in the error logs for any possible clues. Replace the suspect telephone with a known good telephone to
5. determine if the problem is localized to the suspect telephone.
If local power is provided, check the power supply.
6. If trouble disappears, replace the suspect telephone.
7. If the known good telephone does not work properly, replace the wiring
8. or the module.
9.
Check the other telephones connected to the same module. If they are working properly, the fault is probably in the wiring, or it may be a single-port failure on the module. Replace the wiring between the jack field and the telephone to see if it is a wiring problem. If so, fix the wiring problem.
3-4
10.
If the other telephones connected to the same module are not working properly, the fault is probably in the module.
11.
Check the LEDs on the module. If the module does not have LEDs,
see “System Status” at the end of Chapter 4.
12.
Check the error log for relevant messages. Replace the faulty module.
13.
Fixing Telephone Problems
Page 83
Telephone Problems

Analog Multiline Telephone Troubles

Symptom
Telephone LEDs and/or ringing tones do not work properly.
Procedure
Move the
1.
T/P
switch on the left-hand side to the T (test) position.
You should hear tone ringing. All the red and green LEDs on the terminal should flash alternately.
If the LEDs do not light, replace the telephone with one that is known to
2. be working.
If this resolves the problem, skip the next step. If the LEDs do not light, retest the original telephone by plugging it
3.
.
directly into the appropriate jack on the control unit, using a cord that is known to be working.
If this resolves the problem, replace the original cord (or local power
unit, if used).
Move the
4.
T/P
switch to its Ringing tone should stop, If any part of the test fails,
5.
normal position. and the LEDs should be off.
replace the telephone.
Fixing Telephone Problems
3-5
Page 84
Telephone Problems
Symptom
Time appears on the display, but the incoming call information does not.
Procedure
Move the
T/P
switch on the side of the telephone to the center position.

Voice Transmission Troubles

Symptom
Telephone does not receive tones.
Procedure
Check the control unit and wiring with a telephone that is known to be working properly.

Single-Line Telephone Problems

Symptom
Many single-line telephones cannot dial correctly even though they are receiving calls.
3-6
Fixing Telephone Problems
Page 85
Telephone Problems
Procedure
Using a single-line telephone, test the TTRs as follows:
04
Pickup the handset, dial
1.
, and the 2-digit number of the TTR to be
tested.
If you hear a busy tone, the receiver is in use. If you hear a reorder tone, you have misdialed or have reached
an invalid TTR. If you hear a dial tone, continue this test.
Dial
2.
123456789 ✱ 0#
You should hear a dual-tone multifrequency (DTMF) signal as each button is pressed. If the test is successful, you will hear a three-beep
confirmation tone within one to three seconds after you enter
#
.
3.
Hang up and repeat the test for each TTR.
4.
Replace the module containing the faulty TTR if this test fails.
NOTE:
If all TTRs fail this test, repeat the test using a telephone that is known to be working. If the test completes successfully, replace the original telephone.
Symptom
User cannot make outside calls on touch-tone telephone.
Procedure
Check the individual trunk for rotary-dial programming.
See the System Programming guide for details.
Fixing Telephone Problems
3-7
Page 86
Telephone Problems

Call Forward Problems

Symptom
Users are getting other people’s calls.
Procedure
Usually this problem results when someone unknowingly activates Call Forward. Cancel the forwarding of calls to the receiving telephone as follows:
For multiline telephones:
1. Select
2. Dial ✱ 34
For single-line telephones:
Feature.
1. Pickup the handset.
2. Dial # ✱
34
3. Hang up.
NOTE:
You can perform these procedures from the receiving telephone or from the forwarding telephone.
3-8
Fixing Telephone Problems
Page 87
Telephone Problems

MLX Telephone Tests

Symptoms

LEDs, ringer, buttons, switchhook, or display do not appear to be working
properly.
NOTE:
Telephones cannot be tested remotely.

Procedure

1.
Pickup the handset.
2.
At the dial tone, dial The telephone should go into test mode. For some tests, this means
that the LEDs turn on. For others, it means that the phone starts ringing.
This test connects a test tone to the B-channel and sends a repeated ring burst to the telephone.
For an MLX telephone with a DSS attached, activating this test should turn on all of the LEDs and the phone should ring throughout the test.
For MLX display telephones, the display blanks out and is redrawn as a grid of small dots.
3.
For each line/feature button with two LEDs, press that button to toggle the LEDs red and green.
If the red and green LEDs do not toggle on and off, the LEDs are in
error.
00
(the feature access code).
MLX Telephone Tests
3-9
Page 88
Telephone Problems
Press the fixed-feature buttons that have LEDs (
4. and
Speaker)
to toggle the LED on and off.
Feature, HFAl, Mute,
If the LED does not toggle on and off, the LED is in error.
NOTE:
Mute
and
Speaker
LEDs may not toggle consistently since
they
are managed by both the control unit and the telephone.
Press the fixed-feature buttons that do not have LEDs (
5.
Conf, Drop,
one of these buttons, the
and
Add)
and the dialpad buttons. Each time you press
Message
LED toggles on or off.
If any one of these buttons does not toggle the
Message
Transfer,
LED, the LED
is in error. Press the fixed-feature buttons and the dialpad button in the following
6. sequence to turn on all the LEDs:
a. Volume down
b. Volume up c. Transfer d. Conf
e. Drop
f. Hold
g.
123456789 ✱ 0#
If any of these LEDs does not toggle on and off, the LED is in error. If you are finished testing the telephone, hang up, If not, continue with
7. the next step.
3-10
MLX Telephone Tests
Page 89
Telephone Problems
8.
To test an MLX display, press each display button that you want to test. Each button displays in the upper-left corner as follows:
Table 3-2. MLX Telephone Display Buttons
Button
Home
Menu More Inspct
Each soft display button
9.
If you are finished testing the telephone, hang up. If not, continue with
Displays as
HOME
MENU
MORE
INSPECT
DISPLAY BUTTON nn where nn is 1 through 10,
depending on which button you press.
the next step.
MLX Telephone Tests
3-11
Page 90
Telephone Problems
10.
To test the Multi-Function Module, do the following:
a.
Connect a single-line telephone to the Multi-Function Module (MFM).
Pick up the handset on the single-line telephone.
b.
When you hear the system access or intercom dial tone, dial
c.
09
The diagnostic test tone connects to the B-channel.
Dial
d.
Recall
You should hear a confirmation tone (three beeps).
Hang up.
e.
from the single-line telephone.
123456789 ✱ 0#
, wait for silence, and then quickly press
to perform a switchhook flash.
You should hear a ring burst, and the
on.
f.
Dial
#54
to turn off the
Message
operations.
Message
LED should turn
LED and resume normal
3-12
MLX Telephone Tests
Page 91

Control Unit Problems

Once you resolve any problems with telephones, adjuncts, and any related wiring, you can move your troubleshooting to the control unit. Troubleshoot the control unit in the following order:
1.
Power supply
2.
Processor
3.
Trunk/extension modules (referred to as modules throughout this
guide)
4.
Carrier
WARNING:
Beware of hazardous voltages; only qualified technicians should attempt to service the control unit. Follow all procedures carefully.
Control Unit Problems
4-1
Page 92
Control Unit Problems

Power Supply Problems

Failure of the power supply shuts down everything connected to the carrier.

Checking the Power Supply

If you suspect the power supply of failure, check the following as described in
this section:
1. LED on the power supply
2. Interlocking post on the carrier (behind the power supply)
3. Ring generator if present
4. Auxiliary power unit(s) if present
Checking the LED
If you suspect the power supply, first check the LED. If it is off, check the power switch. If it is off, turn it on as follows:
1.
Starting from the rightmost power supply in the system, turn on the power switch for each expansion carrier.
The green power lights on each expansion carrier power supply should
turn on.
2.
Turn on the power switch on the basic carrier power supply. The green light on the power supply should turn on. The red light on the processor should turn on for 15 to 45 seconds and
3. then turn off.
4.
All indicators on the 100D and 400EM modules (if present) should turn on and then off. They remain off when the modules are idle.
If any of the responses just indicated does not occur, or if the console
operator reports any problems, continue troubleshooting.
4-2
Power Supply Problems
Page 93
Control Unit Problems
Checking the Interlocking
If the power supply is not working, check the interlocking post:
1.
Turn off the power and remove the power supply as described in the
next section, “Replacing the Power Supply.”
Post
WARNING:
Never remove the power supply without first turning off the power switch and disconnecting the cord from the AC outlet.
As shown in Figure 4-1, the carrier has a small, cylindrical post that
2. locks into the power supply.
If this post is broken, replace the carrier.
3.
If the interlocking post is in good condition, reinstall the power supply as described in the next section, “Replacing the Power Supply.”
Power Supply Problems
4-3
Page 94
Control Unit Problems
Figure 4-1. Power Supply Interlocking Post
Checking the Ring Generator
Symptom
Tip and ring machines, do not ring.
If this symptom occurs, replace the ring generator as described in the following procedure.
devices, such as single-line sets, fax machines, and answering
4-4
Power Supply Problems
Page 95
Control Unit Problems
Replacing the Ring Generator
WARNING:
Hazardous electrical voltages may be present if the following steps
are not performed correctly.
Follow these steps to replace a ring generator (see Figure 4-2 throughout this procedure):
1.
Make sure each power supply is turned off, including the module in the
control unit and any auxiliary power units.
2.
Unplug the power supply cord from the AC outlet (or from the auxiliary power unit) and then from the power supply.
NOTE:
At this point, all cords should be removed from the power supply.
Remove the power supply from the carrier.
3. Place the power supply on its left side and remove the five screws.
4. Carefully turn the module over on its right side and then remove the top
5. of the power supply housing.
6.
Detach the cables from the inside edge of the plastic housing by removing them from the clips.
7.
Disconnect the 4-pin cable from the header labeled
P202
on the left
side of the power supply circuit board.
NOTE:
As shown in Figure 4-2, you may need to pry back the clip to free the cable.
Power Supply Problems
4-5
Page 96
Control Unit Problems
4-6
Figure 4-2. Replacing a Ring Generator
Power Supply Problems
Page 97
Control Unit Problems
8.
Disconnect the other cable from the header labeled
P101
side of the power supply circuit board.
NOTE:
As shown in Figure 4-2, you need to grip this cable firmly and pull forcefully.
9.
Remove the four screws from the ring generator as shown in Figure 4-2.
10.
Remove the ring generator.
11.
Position the replacement ring generator as shown in Figure 4-2 and align the screw holes.
NOTE:
Make sure the
of the power supply housing as the
P1
header on the ring generator is on the same side
P1O1.
header on the circuit
board.
on the right
12.
Replace the four screws and fasten them to secure the ring generator.
Connect one end of the new ring generator’s cable with the 3-pin
13. connectors to the header labeled
P1O1
on the power supply circuit
board.
NOTE:
This cable connector, as with all four of the cable connectors, is
keyed so that you cannot attach it to the header if it is turned the
wrong way.
Power Supply Problems
4-7
Page 98
Control Unit Problems
Connect the other end of the cable to the header labeled
14.
P1
on the
ring generator.
NOTE:
The cable headers,
P1.
and
P101,
should be on the same side of
the housing, so that the cables are not crossing each other.
15.
Connect one end of the new 4-pin cable to the header labeled
P202
the power supply circuit board.
P2
Connect the other end of the cable to the header labeled
16.
on the
ring generator.
17.
Attach the cables to the clips on the inside edge of the plastic housing.
18.
Replace the top of the module housing.
NOTE:
Take time to ensure that the on/off faceplate on the front of the power supply housing is aligned and inside the top cover.
on
19.
Carefully, taking time to make sure the on/off faceplate stays aligned, turn the module over and replace the five screws.
20.
Verify that the modification label
Equipped with 129B Freq Gen
as adhered to the wire manager (on the front of the power supply shown in Figure 4-2).
If not, adhere the label supplied with the new ring generator.
21.
Reinstall the power supply by hooking the top into the carrier and then swinging it down into place. Push the lower end firmly until the locking tab clicks.
Reconnect the cords to the power supply and then the auxiliary power
22. units (if any were connected before).
23.
Connect the cord(s) to AC power when ready to power up the system.“
4-8
Power Supply Problems
Page 99
Control Unit Problems
Checking the Auxiliary Power Unit(s)
Symptom
The LEDs on the multiline sets that are connected to the last two
modules in the carrier do not light up. The last two slots in the carrier do not have power. The power supply LED is off.
If these symptoms occur, replace the auxiliary power unit as described below.
Replacing Auxiliary Power Units
See Figure 4-3 throughout this procedure.
1.
Make sure that the switch on the power supply is turned off.
2.
Unplug both the power supply and the auxiliary unit from the outlet.
3.
Disconnect the cord from the jack labeled
AUX POWER INPUT
power supply.
4.
Remove the auxiliary power unit (with the two cords still attached).
5.
Mount the replacement auxiliary power unit in place of the old one.
on
the
Power Supply Problems
4-9
Page 100
Control Unit Problems
6.
7.
4-10
Figure 4-3. Replacing an Auxiliary Power Unit
Connect the cord into the jack labeled replacement auxiliary power unit.
Connect the other end into the jack labeled power supply.
Power Supply Problems
J2 DC OUTPUT
on the
AUX POWER INPUT
on the
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