Atmor AT91027TP Installation Manual

Page 1
Hot Water on Demand
118
º
Installation and Operation Guide
Thermo-Pro Thermostatic Series
18kW, 21kW, 24kW
www.atmorusa.com
Page 2
Safety GuidelinesTable of Contents
Description Page
Safety Guidelines ..........................................................................................................................2
Technical Information .....................................................................................................................3
Plumbing .................................................................................................................................... 4-5
Mounting ........................................................................................................................................5
Installation Procedure ................................................................................................................ 6-8
Wiring ............................................................................................................................................9
Starting the system ......................................................................................................................10
Operation Guid ............................................................................................................................11
Care and Maintenance ................................................................................................................13
Troubleshooting ...........................................................................................................................14
OVERVIEW
Read this manual thoroughly before attempting to install the instant water heater. Failure to follow the safety instructions in this manual may cause damage to the unit, and could also result in property damage, personal injury, or loss of life. Failure to comply with the safety, installation or operating instructions voids the product warranty.
The product manufacturer and the product distributor will not be liable for any damages or injury because
The heater must be installed by professional
01 04 05
06
technician and according to the installation instructions
The heater must be installed according to the installation instructions
(see gures).
The plumbing installation must be completed before the electrical installation.
02
of failure to comply with the installation and operating
instructions specied in this manual or because of
improper use. Never attempt to install, disassemble, inspect or repair,
disassemble or service the water heater without rst
shutting off all power to the unit by means of the circuit breaker on the main electrical panel.
The water heater must be installed in a manner that prevents contact with combustible materials. Keep combustible materials at least two feet away from the heater and hot water output pipe.
Caution: The appliance must be grounded.
A pressure reduction device (PRD) must
be installed on the heater’s incoming water supply line prior to installing the unit. The maximum recommended operating water pressure is 8 bar.
The heater operates at a minimum
water ow rate
of 0.5 gallon/ minute.
03
0807
withstand a minimum pressure of 8 bar. (Other types of pipes
will cause damage.)
A dedicated circuit breaker must be installed on the power distribution panel.
The plumbing installation requires metal or reinforced pipes that can
Do not install the heater
09
sunlight, rain and/or a constant spray of water or freezing temp.
where it may be subjected to direct
10
To be in compliance EN 61000-3-11, the product shall be connected only to a supply of the system impedance: I Zsys I =
0.07673ohms less. before connect the product to public power network, please consult your local power supply authority to ensure the power network meet above requirement.
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Page 3
Technical Information
Plumbing
Electrical Specications
Thermo-Pro
18 kw
Heating elements 3 3 3 Watts 18,000 21,000 24,000 Kilowatts 18 kW 21 kW 24 kW Voltage 240 V 240 V 240 V Circuit Breaker Amperage 3 x 30 A 3 x 40 A 3 x 40 A Breaker/Relay 3 x double-pole 3 x double-pole 3 x double-pole Total Connection Load 75 A 87.5 A 100 A Cable Size (minimum) 3 x 8 AWG 3 x 8 AWG 3 x 8 AWG
Plumbing Specications
Minimum water ow to activate unit 0.5 gpm Working pressure 0.5–10 bar (7–145 psi) Tested pressure 20 bar (290 psi) Water connections 3/4" NPT
Flow Rate
Temperature Rise
Δt (°F)
81 1.6 1.8 2 74 1.7 1.9 2.2 63 2 2.2 2.5 54 2.4 2.7 3 45 2.85 3.2 3.6 36 3.6 4.1 4.5
Physical Dimensions
Height Width Depth Weight
3
/8 in.
13
(340 mm)
(440 mm)
Thermo-Pro
18 kw
17 3/8 in.
Thermo-Pro
21 kw
Flow Rate (gpm)
Thermo-Pro
21 kw
5 1/4 in.
(135 mm)
Thermo-Pro
24 kw
Thermo-Pro
24 kw
17 lbs
(7.7 kg)
01 02
The plumbing installation must be completed before the electrical installation.
Residential plumbing systems with unstable pressure or pressure above 5 bar require the application of a pressure stabilizer valve, set to 4–5 bar.
Copper water pipes are recommended for use within three feet of the unit’s water inlet
05
06
08
and outlet. Other types of piping can be used provided that are rated for high temperature applications.
If installing the heater on an upper oor or in
an attic, be sure installation is in compliance with local code. Install a drip pan with drainage, or a leak detector and automatic shutoff valve, to prevent damage in case of a leak.
Before proceeding to electrical installation, run water through the unit
for several minutes to ush out any air
bubbles from the water line.
A pressure reduction device (PRD) must
be installed on the heater’s incoming water supply line prior to installing the unit. The maximum recommended operating water pressure is 8 bar.
0403
The plumbing installation requires pipes or reinforced
exible hoses that can
withstand pressure up to 8 bar and that are rated for high temperature applications.
07
After plumbing installation is completed, carefully inspect all connections, unions, and the pressure relief device for leaks.
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Page 4
Mounting
Assembly Instructions
The mounting surface must be solid and secure.
01 02
Use mounting screws that are at least 1 inch in length.
Make sure the unit is level prior to securing the mounting screws.
The water heater must be installed in a manner that prevents contact with combustible materials. Keep combustible materials at
06
least two feet away from the heater and hot water output pipe. The water heater and hot water outlet pipe must be securely out of the reach of children to prevent tampering with controls or contact with an extremely hot pipe.
0403
The unit must be installed in an upright position with the water inlet and outlet at the bottom.
05
Do not install the unit above electrical boxes or junctions.
Connect the Pressure Relief Device (PRD) to the unit (Fig1)
01
Note: IMPORTANT – do not discard this step. A PRD must be installed.
03
Disconnect the cable from the PCB within
the unit. (Figure 3)
Connect the incoming water line
to the heater inlet (on right side),
05
and connect the outgoing water line to the heater outlet. Use a hose that can withstand
pressure up to 8 bar (Figure 5).
04
02
Remove the appliance
covers (Figure 2).
Mount the unit on the wall with 4 screws
at the marked points. (Figure 4)
Make sure the unit is horizontally level, with water inlets and outlets at the
bottom. (Figure 5)
06
Run water through the unit for one minute, and make sure there are no leaks
07
If installing the heater on an upper oor or in an attic, be sure
installation is in compliance with local code. Install a drip pan with drainage, or a leak detector and automatic shutoff valve, to prevent damage in case of a leak.
07
Make sure power to the unit is shut off by means of the dedicated circuit breakers on the main electrical panel. Run the power cable wires from the circuit breakers on the main electrical panel to the water heater. Connect the power cable to the terminal block within the unit. Make sure the correct breaker size and wire gauge have been used. Make sure all wire connections are tight and secure. Make sure the unit is connected to a ground in accordance with
applicable codes. (Figure 6)
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Page 5
118
º
F
1
Washer
Pressure relief device
2
Assembly Instructions
1
104ºF
09 1008
Reconnect the cable to the PCB within the unit.
(Figure 3)
2
104ºF
Restore power to the unit by means of the dedicated circuit breakers on
11
the main electrical panel.
3
118ºF
12
Do not install the heater where it may be subject to direct sunlight, and freezing temperatures.
Replace the front cover onto the unit and reattach it with 2 screws.
(Figure 2)
Before turning on power to the water heater, open several hot water faucets and allow water to run through the unit for several minutes to purge any air from the heater and water lines. This step must be performed before turning on power to the heater.
Failure to perform this step may result in permanent damage to the heating elements.
4 5
L1L2L1L2L1
18kw-24kw
L2
6
Note: Neutral (N) does not need to be connected.
Water Filter
13
Install the unit in a location that does
not require signicant modications
to plumbing and near the main electrical panel.
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Page 6
Electrical Diagram
118
º
F
2 Phase, 18kW, 21kW, 24kW
TRIAC 3
TRIAC 2
TRIAC 1
SNSR3
TEMP SENSOR
SNSR1
FLOW SENSOR
H3
H2
H1
SNSR2
TEMP SENSOR
T1
T2
T3
HEATER CONTROL
CTRL1
HEATER DISPLAY
TERMINAL
BLOCK
L1 L2 L1 L2 L1 L2
GROUND
BAR
Starting the system for the rst time
01 0302
Turn the temperature knob clockwise to activate the heater to display outlet temperature.
With water running through the unit, turn the knob to adjust the temperature. The recommended temperature setting is
118°F (48°C).
BA
The water heater is now ready for operation.
T1, T2, T3 = Thermostat H1, H2, H3 = Heating Element SNSR2 = Inlet Temperature Sensor SNSR3 = Inlet Temperature Sensor
C D
A Temperature setting knob B Digital temperature display C Hot water outlet
E
(to be connected to the main hot water pipe) D Pressure relief device (PRD)
E Cold water inlet
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Operation Guide
Operation Guide
Operating Instructions for the Home Owner
This electric water heater is designed to supply hot water for a house or apartment. Unlike a conventional tank storage water heater, this unit is a tankless water heater that does not store hot
water. However, once you begin using the system, you will nd it operates much like a conventional
tank system. Tankless systems deliver hot water instantaneously on demand. Since a tankless system does not
waste energy continually heating water that is idly sitting and losing heat in a storage tank, it provides
greater energy efciency than a conventional system.
With your new system, as soon as you turn on a hot water faucet, the demand for hot water is
detected, and high power heating elements are activated. Sensors continually monitor water ow
rate and incoming and outgoing temperature, and transmit data to the system controller, which determines the exact amount of power required by heating elements to reach the set temperature.
It is important to keep in mind that all tankless water heaters are subject to a maximum ow rate. If this ow rate is exceeded, the heater will not be capable of fully heating water.
Also keep in mind that conventional tank heaters are set to high temperatures to prevent running out of hot water quickly, and thus a large amount of cold water needs to be mixed in to reach a comfortable level for washing and showering. Since this unit heats water on demand, it is designed to heat to a lower temperature. This means you only need to mix in a small amount of cold water, or none at all.
Your hot water supply may also be affected by the incoming water temperature. During winter, if incoming water temperature is very cold, you might not be able to run multiple hot water outlets at the same time. However, you can run showers back-to-back without having to wait for water to heat.
Setting the Output Water Temperature
To set the temperature, rst turn on a hot water faucet and allow water to run through the heater.
The digital display lights up and shows the current temperature setting. To increase or lower the temperature setting, press the UP or DOWN button.
Temperature can be set to a level from 90°F to 135°F (30°C to 57°C). A comfortable temperature for bathing and showering is between 98°F and 105°F (37°C to 41°C). The recommended temperature setting is 118°F (48°C), which will deliver hot water for all household
needs at a maximum water ow rate. A higher temperature setting is not recommended, as it can
cause serious scalding injuries to children and elderly persons. Higher temperatures also produce more scale buildup in water heating devices.
Freezing Temperatures
If the ambient temperature falls below 32°F (0°C), protect the heater from potential damage. Shut
off power to the unit by means of the dedicated circuit breaker on the main electrical panel. Open
a faucet slightly to cause water to ow continuously through the device at a very low rate, without
heating. Restore power to the unit when temperature conditions allow. If the water inside the heater freezes, it can cause damage that is not covered by warranty. If you
suspect water has frozen within the unit, do not turn it on until you are certain the frozen water has
melted and there are no leaks in the unit. It is recommended to contact a qualied electrician or the
manufacturer for service in this situation.
Leak Detected
If you detect a water leak from the water heater: Turn off the water supply at the shutoff valve on the unit’s incoming water supply line, shut off power to the heater, and contact your local authorized distributor for service.
Care and Maintenance
The water heater has no required maintenance procedures, but periodic inspections and tests are recommended.
Remember that water heated to higher temperatures produces scale buildup much faster than at lower temperatures.
Clean the lter once a half year. Electrical connections should be tested once a year by a qualied technician.
Plumbing connections on the water heater should be inspected at least once a year for any signs of
damage or failure. If the water supply has a high level of mineralization (hard water), the water heater
should be inspected and descaled more frequently. As a result of maintenance or a water stoppage, air may be introduced into the plumbing system.
Under such circumstances, follow the steps below to ensure the unit can safely resume operation.
Stopping and restarting the system due to servicing, water stoppage, or other interruptions of operation
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Care and Maintenance
Press the power switch to the OFF position.
01 02
03
05
Shut off all power to the unit at the circuit breaker on the main electrical panel.
Open one or more hot water faucets and allow water to run through the unit for several minutes to purge any air from the heater and water lines. This step must be performed before turning on power to the heater. Failure to perform this step may cause permanent damage to the heating elements.
With water running through the unit, check and reset the temperature if necessary. The recommended temperature setting is
118°F (48°C).
Perform the maintenance or servicing tasks.
04
Reconnect power to the unit at the circuit breaker on the main electrical panel. Press the power switch to the ON position.
Troubleshooting
Before calling for service, check the troubleshooting list of common issues. If you are unable to resolve a problem, contact your local authorized distributor.
PROBLEM ISSUE POSSIBLE CAUSE SOLUTION
Water not hot enough.
Water too hot. The water ow rate through
Heater shuts off
during use.
Water stops
owing.
Water temperature
varies from hot to cold during use.
No hot water even
though the shutoff
valve on the unit’s
incoming water supply line is fully
open.
The water ow rate exceeds the heating capacity of the
heater.
Temperature setting is too low.
Water pressure is less than
0.5 bar (7 psi).
Electrical malfunction.
the heater is too slow.
Temperature setting is too high.
Power outage or faulty
wiring.
Blockage in water pipes or
hoses.
No water supply.
Water pressure has dropped below minimum level.
Power outage or faulty
wiring.
The ow rate needed to activate the heating element
(0.5 gpm) has not been
reached.
Reduce the water ow rate at the faucet or slightly close the shutoff valve on the unit’s incoming water supply line to reduce the water ow
rate.
Increase the temperature setting on
the unit.
Make sure the shutoff valve is fully open and the water supply line is not blocked. Contact a qualied electrician or your local authorized distributor for service.
Increase the ow rate at the water
outlet.
Switch to a lower temperature setting.
Check the power supply. Check the circuit breaker. If problem persists, contact a qualied electrician or the manufacturer.
Make sure the main water line
valve is fully open and there are no obstructions in the water supply line.
Increase the ow rate from the water supply source.
Check the power supply. Check the circuit breaker.
Increase the ow rate from the water supply source. Clean the lter screen on the unit’s
water inlet.
If you have an issue and need further assistance,
please call: 1-888-783-6082
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LIMITED WARRANTY
Atmor Industries Ltd. warrants to the original owner of this instant water heater that it will be free from defects in workmanship and material for a period of two years from the date of purchase, and free from leakage for a period of seven years from the date of purchase. Should
any part(s) prove to be defective during this period, Atmor will be responsible for replacement of the defective part(s) only. Atmor is not responsible for labor charges or any incidental or
consequential expenses.
Should the owner wish to return the water heater for repair, the owner must rst secure a
written authorization from Atmor. The owner will be required to show proof of purchase date
and to pay all transportation costs to return the defective part(s) or water heater for repair or
replacement.
Warranty is void if: (a) the water heater has been installed or used improperly; (b) the design has been altered in any way; (c) the water heater has been installed and/or serviced by someone other than a licensed electrician; or (d) the water heater has been installed or used in
contradiction to installation instructions, applicable laws and/or ordinances.
Distributed by:
PARAGON GROUP USA LLC
Englewood, NJ 07631 USA Phone: 1-888-783-6082 Email: info@paragongroupusa.com Web: www.atmorusa.com
P.N. 196183
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