ATMEL U209B User Manual

查询U209B 供应商
Phase-Control IC – Tacho Applications
Description
The integrated circuit U209B is designed as a phase­control circuit in bipolar technology with an internal frequency-voltage converter. Furthermore, it has an internal open-loop amplifier which means it can be used for motor speed control with tacho feedback.
Features
Internal frequency-to-voltage converter
The U209B is a 14-pin shrink version of the U211B with reduced features. Using the U209B, the designer is able to realize sophisticated as well as economic motor control systems.
Triggering pulse typ. 155 mA
U209B
Externally controlled integrated amplifierAutomatic soft start with minimized “dead time”Voltage and current synchronizationRetriggering
Block Diagram
14(16) 1(1)
Voltage / Current
detector
10(10)
9(9)
+
Control amplifier
Automatic
retriggering
Phase
control unit
= f (V11)
Internal supply-voltage monitoringTemperature-compensated reference sourceCurrent requirement 3 mA
Output
pulse
Supply voltage
limitation Reference
voltage
Voltage
monitoring
4(4)
5(5)
6(6)
3(3)
2(2)
13(15)
–V
GND
S
Frequency-
Soft start
–V
S
11(11) 12(12) 8(8) 7(7)
Figure 1. Block diagram (Pins in brackets refer to SO16)
to-voltage
converter
U209B
Ordering Information
Extended Type Number Package Remarks
U209B-x DIP14 Tube
U209B-xFP SO16 Tube
U209B-xFPG3 SO16 Taped and reeled
Rev. A3, 11-Jan-01 1 (11)
U209B
L
=
M
V
230 V ~
N
M
F
2
C
3
Supply
F
25 V
22
1
C
S
–V
2
voltage
16 V
2.2
10
C
GND
voltage
limitation
Reference
13
Voltage
monitoring
U209B
converter
to voltage
Frequency
220 nF
4
C
5
C
Speed sensor
R
1 k
1 nF
5
1
1
R
TIC
236N
2 W
18 k
IN4007 D
13
R
4
Output
220
pulse
680 k
2
3.3 nF
R
6
5
)
11
Automatic
retriggering
4
R
470 k
Phase
= f (V
control unit
Soft start
s
–V
8
C
11 12 8 7
F
3
2.2
C
220 nF
7
R
16 V
22 k
R
3
220 k
14 1
9
R
47 k
detector
Voltage / Current
R
Set speed
voltage
12
R
100 k
11
10
R
100 k
56 k
Control
amplifier
10
9
C
+
9
F
2.2 /16 V
Figure 2. Block diagram with typical circuitry for speed regulation
7
C
F
16 V
2.2
8
R
Actual
2 M
speed
voltage
6
R
68 k
6
C
100 nF
Rev. A3, 11-Jan-012 (11)
Description
Mains Supply
The U209B is designed with voltage limiting and can therefore be supplied directly from the mains. The supply voltage between Pin 2 (+ pol/) and Pin 3 builds up across D series resistance can be approximated using:
Further information regarding the design of the mains supply can be found in the chapter “Design Calculations for Mains Supply”. The reference voltage source on Pin 13 of typ. –8.9 V is derived from the supply voltage and represents the reference level of the control unit.
Operation using an externally stabilised DC voltage is not recommended.
If the supply cannot be taken directly from the mains because the power dissipation in R then the circuit shown in the following figure 3 should be employed.
and R1 and is smoothed by C
1
1
VM–V
R
2I
S
S
~
24 V~
12345
U209B
. The value of the
1
would be too large,
1
U209B
When the potential on Pin 6 reaches the nominal value predetermined at Pin 11, a trigger pulse is generated whose width tp is determined by the value of C of C2 and hence the pulse width can be evaluated by assuming 8 s/nF).
The current sensor on Pin 1 ensures that no pulse is gener­ated (for operation with inductive loads) in a new half cycle as long as the current from the previous half cycle is still flowing in the opposite direction to the supply voltage at that instant. This makes sure that “Gaps” in the load current are prevented.
The control signal on Pin 11 can be in the range 0 V to –7 V (reference point Pin 2).
If V
= –7 V, the phase angle is at maximum =
11
the current flow angle is a minimum. The minimum phase angle
is when V
min
11
= V
pin2
.
Voltage Monitoring
As the voltage is built up, uncontrolled output pulses are avoided by internal voltage surveillance. At the same time, all latches in the circuit (phase control, soft start) are reset and the soft-start capacitor is short circuited. Used with a switching hysteresis of 300 mV, this system guar­antees defined start-up behaviour each time the supply voltage is switched on or after short interruptions of the mains supply.
Soft Start
(the value
2
, i.e.,
max
As soon as the supply voltage builds up (t1), the integrated soft start is initiated. Figure 4 shows the behaviour of the
R
1
C
1
voltage across the soft-start capacitor which is identical
Figure 3. Supply voltage for high current requirements
with the voltage on the phase control input on Pin 11. This behaviour guarantees a gentle start-up for the motor and automatically ensures the optimum run-up time.
Phase Control
The function of the phase control is largely identical to that of the well known integrated circuit U2008B. The phase angle of the trigger pulse is derived by comparing the ramp voltage. This is mains-synchronized by the volt­age detector with the set value on the control input Pin 4. The slope of the ramp is determined by C current. The charging current can be varied using R Pin 5. The maximum phase angle justed using R2.
and its charging
2
can also be ad-
max
on
2
is first charged up to the starting voltage V
3
typically 30 A current (t2). By then reducing the charging current to approx. 4 A, the slope of the charging function is substantially reduced so that the rotational speed of the motor only slowly increases. The charging current then increases as the voltage across C giving a progressively rising charging function which accelerates the motor with increasing rotational speed. The charging function determines the acceleration up to the set-point. The charging current can have a maximum value of 50 A.
with
o
increases
3
C
Rev. A3, 11-Jan-01 3 (11)
U209B
V
C3
V
12
V
0
t
1
t
2
Figure 4. Soft start
t
3
t
tot
t
t1 = build-up of supply voltage t2 = charging of C3 to starting voltage t1 + t2 = dead time t3 = run-up time t
= total start-up time to required speed
tot
Frequency-to-Voltage Converter
The internal frequency-to-voltage converter (f/V-converter) generates a DC signal on Pin 9 which is proportional to the rotational speed using an AC signal from a tacho generator or a light beam whose frequency is in turn dependent on the rotational speed. The high impedance input with a switch-on threshold of typ. –100 mV gives very reliable operation even when relatively simple tacho generators are employed. The tacho frequency is given by:
n
f =
n = revolutions per minute
p = number of pulses per revolution
The converter is based on the charge pumping principle. With each negative half wave of the input signal, a quantity of charge determined by C amplified and then integrated by C output on Pin 9. The conversion constant is determined by C5, its charging voltage of Vch, R internally adjusted charge amplification Gi.
k = Gi C5 R
V
6
The analog output voltage is given by
V
= k f
where: V
o
= 6.7 V
ch
G
= 8.3
i
p[Hz]
60
is internally
5
at the converter
6
(Pin 9) and the
6
ch
The values of C
and C6 must be such that for the highest
5
possible input frequency, the maximum output voltage V does not exceed 6 V. The R C
is charging up. To obtain good linearity of the
5
on Pin 8 is approx. 6 k while
i
f/V converter the time constant resulting from Ri and C should be considerably less (1/5) than the time span of the negative half cycle for the highest possible input frequency. The amount of remaining ripple on the output voltage on Pin 9 is dependent on C5, C
and the internal
6
charge amplification.
V
O
The ripple V
Gi Vch C
C
can be reduced by using larger values of
o
5
6
C6, however, the maximum conversion speed will then also be reduced.
The value of this capacitor should be chosen to fit the particular control loop where it is going to be used.
Control Amplifier
The integrated control amplifier with differential input compares the set value (Pin 10) with the instantaneous value on Pin 9 and generates a regulating voltage on the output Pin 11 (together with external circuitry on Pin 12) which always tries to hold the real voltage at the value of the set voltages. The amplifier has a transmittance of typi­cally 110 A/V and a bipolar current source output on Pin 11 which operates with typically ±100 A. The amplification and frequency response are determined by R7, C7, C power divider, C4, C5, R6, C6, R7, C7, C
and R8 (can be left out). For operation as a
8
and R8 can be
8
left out. Pin 9 should be connected with Pin 11 and Pin 7 with Pin 2. The phase angle of the triggering pulse can be adjusted using the voltage on Pin 10. An internal limiting circuit prevents the voltage on Pin 11 from becoming more negative than V
13
+ 1 V.
Pulse-Output Stage
The pulse-output stage is short-circuit protected and can typically deliver currents of 125 mA. For the design of smaller triggering currents, the function I
GT
= f (R
GT
) can
be taken from figure 14.
Automatic Retriggering
The automatic retriggering prevents half cycles without current flow, even if the triacs are turned off earlier e.g., due to not exactly centered collector (brush lifter) or in the event of unsuccessful triggering. If necessary, another triggering pulse is generated after a time lapse of tPP = 4.5 tP and this is repeated until either the triac fires or the half cycle finishes.
0
5
Rev. A3, 11-Jan-014 (11)
U209B
General Hints and Explanation of Terms
To ensure safe and trouble-free operation, the following points should be taken into consideration when circuits are being constructed or in the design of printed circuit boards.
The connecting lines from C
be as short as possible, and the connection to Pin 2 should not carry any additional high current such as the load current. When selecting C2, a low tempera­ture coefficient is desirable.
The common (earth) connections of the set-point
generator, the tacho-generator and the final inter­ference suppression capacitor C should not carry load current.
The tacho generator should be mounted without
influence by strong stray fields from the motor.
to Pin 6 and Pin 2 should
2
of the f/V converter
4
V
Mains Supply
Trigger Pulse
Load Voltage
Load Current
V
GT
V
L
I
L
/2 3/2 2
t
p
t
= 4.5 t
pp
p
Figure 5. Explanation of terms in phase relationship
Design Calculations for Mains Supply
The following equations can be used for the evaluation of the series resistor R
R
P
(R1max)
1max
0.85
(V
V
Mmin–VSmax
2I
tot
Mmax–VSmin
2R
1
R
0.85
1min
2
)
VM–V
2I
Smax
Smin
where: V
= Mains voltage 230 V
M
V
= Supply voltage on Pin 3
S
I
= Total DC current requirement of the circuit
tot
= IS + Ip + I
I
= Current requirement of the IC in mA
Smax
I
= Average current requirement of the triggering pulse
p
I
= Current requirement of other peripheral components
x
x
R1 can be easily evaluated from figures 15 to 17
Rev. A3, 11-Jan-01 5 (11)
for worst case conditions:
1
U209B
Absolute Maximum Ratings
Reference point Pin 2, unless otherwise specified
Parameters Symbol Value Unit
Current requirement Pin 3
t ≤ 10 s
Synchronization current Pin 1
Pin 14 t < 10 s Pin 1 t < 10 s Pin 14
f/V converter: Input current Pin 7
t < 10 s
Phase control: Pin 11 Input voltage
Input current Soft start: Input voltage Pin 12 –V Pulse output: Reverse voltage Pin 4 V
Amplifier
Input voltage Pin 10 –V Pin 8 open Pin 9 –V
Reference voltage source
Output current Pin 13 I Power dissipation T
T
amb amb
= 45°C = 80°C
Storage temperature range T Junction temperature T Ambient temperature range T
I
I
–I
S
–i
S
syncI
syncV
±i
i
±i
v
I
eff
±i
i
–V
±I
I
R
o
P
tot
stg
j
amb
30
100
5
5 35 35
3 13
I
0 to 7
500
I
I I
|V13| to 0 V
V
to 5 V
S
|VS|
|V13| to 0 V
mA mA mA mA mA mA
mA mA
V

7.5 mA
570 320
mW mW
–40 to +125 °C
125 °C
–10 to +100 °C
Thermal Resistance
Parameters Symbol Maximum Unit
Junction ambient DIP14
SO16: on p.c. board SO16: on ceramic substrate
Electrical Characteristics
–V
= 13.0 V, T
S
Parameters Test Conditions / Pin Symbol Min. Typ. Max. Unit
Supply voltage for mains operations Supply voltage limitation –I
DC supply current –VS = 13.0 V Pin 3 –I Reference voltage source –IL = 10 A Pin 13
Temperature coefficient Pin 13 TC
= 25°C, reference point Pin 2, unless otherwise specified
amb
Pin 3 –V
= 3 mA Pin 3
S
–IS = 30 mA
–IL = 5 mA
–V
V
R
thJA
R
thJA
R
thJA
S
S
S
Ref
VRef
140 180 100
13.0 V
14.6
14.7
Limit
16.6
16.8
K/W K/W K/W
1.1 2.5 3.0 mA
8.6
8.3
8.9 9.2
9.1
0.5 mV/K
Rev. A3, 11-Jan-016 (11)
V
V V
V V
U209B
UnitMax.Typ.Min.SymbolTest Conditions / PinParameters
Voltage monitoring Pin 3
Turn-on threshold –V Turn-off threshold –V
TON
TOFF
9.9 10.9 V
Phase-control currents
Current synchronization Pin 1 ±I Voltage synchronization Pin 14 ±I
syncl
syncV
Voltage limitation ±IL = 5 mA Pin 1, 14 ±V
l
0.35 2.0 mA
0.35 2.0 mA
1.4 1.6 1.8 V
Reference ramp, figure 6 Charge current I
= f (R
6
),
5
I
6
1 20 A
R5 = 1 K ... 820 k Pin 6
Rϕ – reference voltage = 180 ° Pin 5, 3 Vϕ Temperature coefficient Pin 5 TCϕ
Ref
Ref
1.06 1.13 1.18 V
Output pulse
Output pulse current R Reverse current Pin 4 I Output pulse width Pin 5, 2 t
= 0, V
V
= 1.2 V Pin 4 I
GT
O
OR
100 155 190 mA
p
Automatic retriggering
Repetition rate Pin 4 t
pp
3 4.5 6 t
Amplifier
Common-mode voltage
Pin 9, 10 V
ICR
(V13–1V) (V2–1V) V range Input bias current Pin 10 I
Input offset voltage Pin 9, 10 V Output current Pin 11 –I
Short circuit forward
I11 = f (V
) Pin 11 Y
9/10
+I
IB
IO
O O
f
75 88
transmittance
Frequency-to-voltage converter
Input bias current Pin 7 I Input voltage limitation ±I
1 mA Pin 7 +V
I =
Turn-on threshold Pin 7 –V Turn-off threshold Pin 7 –V Discharge current Figure 2 Pin 8 I Charge transfer voltage Pin 8 V Charge transfer gain I9 / I
8
Conversion factor C
= 1 nF, R
8
Pin 8/9 G
= 100 k k 5.5 mV/Hz
9
Operating range f/V output Ref. point Pin 13 Pin 9 V
IB
–V
TOFF dis
I
I
TON
ch
i
O
660
7.25
20 50 mV
6.50 6.70 6.90 V
7.5 8.3 9.0
Linearity ± 1 % Soft start Pin 12 f/v–converter non-active figures 8 and 9 Starting current V Final current V12 = –0.5 V I
12
= V
, V7 = V
13
2
I
O O
20 30 50 A
50 85 130 A f/v–converter active figures 7 and 10 Starting current V Final current V12 = –0.5 V I Discharge current Restart pulse –I
12
= V
13
I
O O
O
2 4 6 A
30 55 80 A
0.5 3 10 mA
11.2 13 V
0.5 mV/K
0.01 3.0 A 8 s/nF
0.01 1 mA
10 mV
110 120
145 165
AA
1000 A/V
0.6 2 A 750
8.05
mV
V
100 150 mV
0.5 mA
0 – 6 V
p
Rev. A3, 11-Jan-01 7 (11)
U209B
240
100
500
200
10nF 4.7nF
°
160
120
Phase Angle ( )
80
0
0 0.2 0.4 0.6 0.8
R ( M )
Figure 6. Ramp control
100
80
Reference Point Pin 13
60
12
I ( A)
40
Reference Point Pin 2
2.2nF
C /t=1.5nF
1.0
10
8
6
12
V ( V )
4
2
0
Reference Point Pin 13
t=f
(C3)
Figure 9. Soft-start voltage (f/V -converter non-active)
10
8
Reference Point Pin 13
6
12
V ( V )
4
20
0
02468
V12 ( V )
Figure 7. Soft-start charge current (f/V-converter active)
80
60
12
I ( A)
40
20
Reference Point Pin 16
0
02468
V12 ( V )
Figure 8. Soft-start charge current (f/V-converter non-active)
2
10
0
t=f
(C3)
Figure 10. Soft-start voltage (f/V -converter active)
250
Reference Point Pin 2
0
8
I ( A )
–250
10
–500
–10 –8 –6 –4 –2
V8 ( V )
02
4
Figure 11. f/V-converter voltage limitation
Rev. A3, 11-Jan-018 (11)
U209B
100
50
6
10
8
Reference Point Pin 13
6
12
V ( V )
4
40
30
1
R ( k )
20
Mains Supply 230 V
2
10
0
t=f
(C3)
Motor Standstill ( Dead Time ) Motor in Action
Figure 12. Soft start function
0
04812
I
( mA )
tot
Figure 15. Determination of R
1
16
6
100
50
0
12
I ( A )
–50
Control Amplifier
P ( W )
(R1)
5
4
3
2
Mains Supply 230 V
Reference Point
–100
for I12 = –4V
–300 –200 –100 0 200
V
10–11
100
( V )
Figure 13. Amplifier output characteristic
80
300
1
0
036912
I
( mA )
tot
Figure 16. Power dissipation of R
1
according to current consumption
5
Mains Supply
4
230 V
15
60
GT
I ( mA )
40
1.4V
V
= 0.8V
GT
20
0
0 200 400 600 800
1000
RGT ( )
3
(R1)
P ( W )
2
1
0
0102030
R
( k )
1
40
Figure 14. Pulse output
Figure 17. Power dissipation of R
1
Rev. A3, 11-Jan-01 9 (11)
U209B
Package Information
Package DIP14
Dimensions in mm
20.0 max
7.77
7.47
4.8 max
Package SO16
Dimensions in mm
3.3
0.5 min
1.64
0.58
1.44
0.48
15.24
14 8
17
10.0
9.85
2.54
technical drawings according to DIN specifications
6.4 max
0.36 max
9.8
8.2
5.2
4.8
3.7
1.4
0.4
1.27
8.89
16 9
18
0.25
0.10
3.8
6.15
5.85
technical drawings according to DIN specifications
0.2
Rev. A3, 11-Jan-0110 (11)
U209B
Ozone Depleting Substances Policy Statement
It is the policy of Atmel Germany GmbH to
1. Meet all present and future national and international statutory requirements.
2. Regularly and continuously improve the performance of our products, processes, distribution and operating systems with respect to their impact on the health and safety of our employees and the public, as well as their impact on the environment.
It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as ozone depleting substances (ODSs).
The Montreal Protocol (1987) and its London Amendments ( 1990) intend to severely restrict the use of ODSs and forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban on these substances.
Atmel Germany GmbH has been able to use its policy of continuous improvements to eliminate the use of ODSs listed in the following documents.
1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively
2. Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental Protection Agency (EPA) in the USA
3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C (transitional substances) respectively.
Atmel Germany GmbH can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain such substances.
We reserve the right to make changes to improve technical design and may do so without further notice .
Parameters can vary in different applications. All operating parameters must be validated for each customer
application by the customer. Should the buyer use Atmel Wireless & Microcontrollers products for any unintended
or unauthorized application, the buyer shall indemnify Atmel Wireless & Microcontrollers against all claims,
costs, damages, and expenses, arising out of, directly or indirectly, any claim of personal damage, injury or death
associated with such unintended or unauthorized use.
Data sheets can also be retrieved from the Internet: http://www.atmel–wm.com
Atmel Germany GmbH, P.O.B. 3535, D-74025 Heilbronn, Germany
Telephone: 49 (0)7131 67 2594, Fax number: 49 (0)7131 67 2423
Rev. A3, 11-Jan-01 11 (11)
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