Atlas Metal WIH-57 Service Manual

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WIH 17-67 SERIES
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 1.
WIH-37
Effective Date: 2017
IMPORTANT INFORMATION
READ BEFORE USE
Page 2
RECEIVING & INSPECTING EQUIPMENT....................................................................................................................................................................................1
SERIAL AND MODEL NUMBER
SPECIFICATIONS, FEATURES AND ACCESSORIES..................................................................................................................................................................2-3
INSTALLATION, OPERATION AND S/S MAINTENANCE........................................................................................................................................................4
ELECTRICAL CHARACTERISTICS AND CUT-OUT REQUIREMEMENTS..............................................................................................................................5
REMOTE CONTROL INSTALLATION............................................................................................................................................................................................5
PARTS LIST...........................................................................................................................................................................................................................................6
AUTOMATIC WATER FILL INSTALLATION, OPERATION & PARTS DIAGRAM................................................................................................................7
TROUBLE SHOOTING GUIDE..........................................................................................................................................................................................................8
ELECTRICAL SCHEMATICS...............................................................................................................................................................................................................9
LIMITED WARRANTY..........................................................................................................................................................................................................................10
WARRANTY INFORMATION............................................................................................................................................................................................................11
LOCATION...............................................................................................................................................................................1
RECEIVING AND INSPECTING THE EQUIPMENT
1. VISUALLY INSPECT THE SHIPPING CRATE. DAMAGE SHOULD BE NOTED AND REPORTED TO THE DELIVERING CARRIER.
2. IF DAMAGED, OPEN AND INSPECT CONTENTS WITH CARRIER.
3. IF CRATE IS NOT DAMAGED AND THERE IS CONCEALED DAMAGE TO THE EQUIPMENT, NOTIFY THE CARRIER. NOTIFICATION MUST BE MADE VERBALLY AND IN WRITING.
4. REQUEST AN INSPECTION BY THE SHIPPING COMPANY FOR THE DAMAGED EQUIPMENT WITHIN 10 DAYS FROM RECEIPT OF THE EQUIPMENT
5. FREIGHT CARRIERS CAN SUPPLY THE NECESSARY FORMS ON REQUEST.
6. SAVE ALL CRATING MATERIALS UNTIL INSPECTION HAS BEEN MADE OR WAIVED.
SERIAL NUMBER LOCATION
THE SERIAL AND MODEL# CAN BE FOUND ON THE OPERATORS CONTROL PANEL. WHEN CALLING ATLAS FOR PARTS AND SERVICE ALWAYS HAVE THIS INFORMATION AVAILABLE.
SERIAL #: _______________________________________________________
MODEL #:_______________________________________________________
INSTALLATION DATE: _____________________________________________
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Project: ___________ Item No.:  ___________ Quantity:  ___________
DROP-IN SERVING EQUIPMENT
HOT PAN
Electrically Heated Individual Controls Large Capacity 12” X 27” Pan Size Opening
WIH-37
SPECIFICATIONS
TOP: Constructed of 18 gauge, type 304 stainless steel, die
stamped with a raised perimeter bead. There shall be a solid vinyl gasket under the beaded edge to form a seal to the counter top, thus preventing seepage or marring of the counter top.
HOT FOOD WELLS: Individual hot food wells shall be 18 gauge, type 304 stainless steel, one piece construction, all welded, ground and polished to a uniform finish. All corners are coved with a minimum 1/4" radius. Each well is provided with an 850 watt heating element (1000 watt on the WIH-17).
INSULATION: The pan is fully insulated with high density fiberglass, 1" thick on all sides, 2" thick on the bottom and en­closed with a 22 gauge galvanized steel outer case.
ELECTRICAL: The unit is provided with an individual thermostat control with a pilot light for each well. All heating elements and controls are pre-wired, and a 6' long, 3-wire cord and plug is provided, extending from the control box located under the unit, on operator's left. Bottom of outer case can be removed for access to electrical components.
Specifications subject to change without notice.
WIH-17 WIH-27 WIH-37 WIH-47 WIH-57 WIH-67
STANDARD FEATURES
g
Fully insulated to retain heat - protects fixtures and
saves energy
g
Individual thermostat controls - the operator can
control the temperature of each well separately
g
Factory applied gasket - makes installation a snap and
seals units to the counter, thus elimnating seepage
g
Accommodates standard 12”x20” pans, or fractional
size pans with the use of adapter bars
g
Wet operation only
g
1-Year Parts & Labor Warranty
g
UL Listed
ACCESSORIES
g
Stainless steel adapter bars (pg DI-51-52)
g
Stainless steel adapter plates (pg DI-51-52) D - Individual Drain and Valve for each well (3/4” dia.
g
drain)
g
DM - Individual Drain for each well with manifold to
single valve
g
DMV - Individual Drain with valve for each well with
manifold to single valve
g
DME - Individual drain for each well with manifold to
single valve w/ rear extension
g
RDVE - Rear Extension for D, DM, DMV & DME (1)
required
RT - Remote Thermostats for counter installation, 24” 
g
long
RTL - Remote Thermostats for counter installation, 50”
g
long
MS - Master on/off switch
g
AF - Automatic water fill (NOTE: DM required for water
g
fill)
*Please see Operation & Installation Manual for ALL
operation and maintenance details.
DI-7
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31-1/8”
A
PLAN VIEW
SHOWN WITH OPTIONAL DME ­DRAIN AND MANIFOLD WITH REAR EXTENSION
27” ID
9”
6” ID
3-3/4”
2-1/8”
ELEVATION
7-1/2”
2-1/2”
2-3/4”
END VIEW
5-1/4”
Electrical Characteristics
MODEL WATTAGE VOLTAGE/KW/AMPS
WIH-17
WIH-27
WIH-37
WIH-47 850WATT
WIH-57 850WATT
WIH-67 850WATT
1000WATT
850WATT
1000WATT
850WATT
1000WATT
1000WATT
1000WATT
1000WATT
120V - 1.0KW - 8.3 208V - 1.0KW - 4.8 240V - 1.0KW - 4.2
120V - 1.7KW - 14.2
208V - 1.7KW - 8.2 240V - 1.7KW - 7.1
120V - 2.0KW - 16.7
208V - 2.0KW - 9.6 240V - 2.0KW - 8.3
120V - 2.55KW - 21.3 208V - 2.55KW - 12.3 240V - 2.55KW - 10.6
120V - 3.0KW - 25.0 208V - 3.0KW - 14.4
240V - 3.0KW -12.5
208V - 3.4KW - 16.4 240V - 3.4KW - 14.2
208V - 4.0KW - 19.2 240V - 4.0KW - 16.7
208V - 4.25KW - 20.4 240V - 4.25KW - 17.7
208V - 5.0KW - 24.0 240V - 5.0KW - 20.8 208V - 5.1KW - 24.5 240V - 5.1KW - 21.3
208V - 6.0KW - 28.8 240V - 6.0KW - 25.0
Atlas Metal Industries 1135 NW 159th Dr. Miami, FL 33169 (800) 762-7565 Fax: (305) 623-0475 atlasfoodserv.com
NEMA #
PLUG
5-15P 6-15P 6-15P
5-20P 6-15P 6-15P 5-30P 6-15P 6-15P 5-30P
L6-20P
6-15P
5-50P L6-20P L6-20P L6-30P L6-20P
L6-30P L6-30P L6-30P L6-30P L6-30P L6-30P
6-50P L6-30P
6-50P
6-50P
COUNTER
MODEL “A”
WIH-17
WIH-27
WIH-37
WIH-47
WIH-57
WIH-67
16”
(40.6cm)
29-3/4”
(75.5cm)
43-1/2”
(110.4cm)
57-1/4”
(145.4cm)
71”
(180.3cm)
84-3/4”
(213.3cm)
Note: Numeral following the model letters denotes the 12X20 pan capacity
CUT-OUT
(REQUIRED)
W X L
29-3/8” X 14-1/4”
(74.5 X 36.8cm)
29-3/8” X 28”
(74.5 X 71.1cm)
29-3/8” X 41-3/4”
(74.5 X 111.1cm)
29-3/8” X 55-1/2”
(74.5 X 140.9cm)
29-3/8” X 69-1/4”
(74.5 X 175.8cm)
29-3/8” X 83”
(74.5 X 210.8cm)
CONTROL
PANEL
CUT-OUT
(IF REQUIRED)
4-1/2” X 6-1/4”
(11.4 X 15.8cm)
4-1/2” X 12-1/4”
(11.4 x 31.1cm)
4-1/2” X 26”
(11.4 X 66cm)
4-1/2’ X 39-3/4”
(11.4 X 100.9cm)
4-1/2” X 53-1/2”
(11.4 X 135.8cm)
4-1/2” X 67-1/4”
(11.4 X 170.8cm)
SHIP WT.
(LBS.)
67
(30.3kg)
153
(69.3kg)
195
(88.4kg)
237
(107.5kg)
268
(121.5kg)
351
(159.2kg)
DI-8
3/17-sc
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WIH 17-67 SERIES
----------------------------------------------------------------------------------------------------------------------------------------------------------
INSTALLATION
Provide the correct counter cut-out opening and drop in. The vinyl gasket assures complete seating. A non­toxic silicone seal may be used between the gasket and counter top (not required). The unit is supplied with a power cord and NEMA plug. Refer to the data plate on the control panel for the amperage and voltage information. Use a licensed electrician when installing power source.
* Control box on 14 1/4" side.
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OPERATION
During operation the unit must be used with water and the thermostat must be set at position #10. The thermostat dial has an off position and is numbered 1 to 10 (Number 10 is the highest and mandatory setting for operation).
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MAINTENANCE
NEVER CLEAN PANS WITH A CHLORIDE BASED PRODUCT. CHLORIDES OR IMPROPER CLEANING COULD SCAR, MARK AND/OR CORRODE PANS. DO NOT USE STEEL WOOL OR ABRASIVE PRODUCTS.TO CLEAN USE SOAPY WARM WATER, RINSE THOROUGHLY TO REMOVE ALL RESIDUES. FAILURE TO MEET THESE CONDITIONS WILL VOID WARRANTY.
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Subsidiary of Mercury Aircraft, Inc.
1135 N.W. 159th DR., MIAMI, FL 33169
PHONE (305) 625-2451, (800) 762-7565, FAX (305) 623-0475, E-mail: sales@atlasfoodserv.com
WIHD 17-67 LARGE SERIES INSTALLATION
WIH-REMOTE INSTALLATION
PANEL WITH CUT-OUT
STUDS
3
SCREW
3
5
"
4
DIAL
FRONT FACE
NUTS
3
1
"
8
1
"
8
INSTALLATION OF THE REMOTE CONTROL HOT UNITS
--------------------------------------------------------------------------------------------------------------------------------------­Provide the correct Cut-Out opening for the remote control panel (see chart below). Remove control box from the bottom of the unit.
GALVANIZED BOX
1
1
4
3
"
"
4
4
.
1) Remove black control dial from front of control panel by loosening screws.
2) Remove 6/32 fiber nuts from the back of the control box.
3) Mount the S/S front plate to the Cut-Out in apron.
4) Attach the galvanized box to the S/S front plate.
The unit is ready to be connected to the electrical receptacle. Refer to the data plate on the control panel for the
amperage and voltage information. Use a licensed electrician when installing power source.
MODEL CUT-OUT SIZE
1 4 1/2 x 6 1/4 2 4 1/2 x 12 1/4 3 4 1/2 x 26 4 4 1/2 x 39 3/4 5 4 1/2 x 53 1/2 6 4 1/2 x 67 1/4
CAUTION: HANDLE CONTROL PANEL & CONDUIT CAREFULLY,THERMOSTAT CAPILLARY TUBE IS VERY FRAGILE, IF
BROKEN, HEATING SYSTEM WILL NOT OPERATE.
FAILURE TO MEET THESE CONDITIONS WILL VOID WARRANTY.
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Subsidiary of Mercury Aircraft, Inc.
1135
N.W. 159th DR., MIAMI, FL 33169
PHONE (305) 625-2451, (800) 762-7565, FAX (305) 623-0475, E-mail: sales@atlasfoodserv.com
PARTS LIST ELECTRICAL HEATED UNITS
W/AUTOMATIC WATER FILL WIHD&M- 17-67 SERIES
2
1 32 31
33
34
36
35
45
38
44
46
3
40
42
ITEM
NUMBER
PART
NUMBER
41
DESCRIPTION
39
1 7002-0+Model # Vinyl Bead Gasket 2 86-3202 Perforated Snap in Drain 3 1097 Dial 4 1099 Pilot Light 5 3007-3 3/4" Brass Nipple 7” long 6 3016-1 Brass Gate Valve 7 1088 P-136 Terminal (#22 & 18 wire) 8 1089 P-151 Terminal (#10 & 12 wire)
9 1090 P-144 Terminal (#14 & 16 wire) 10 1098 S Screw Thermostat Mounting 11 2500 Remote Thermostat with 48" Bulb 12 2500-5 Remote Thermostat with 72" Bulb 13 1012-3 12" Nickel Wire 14 1014-4 14" Nickel Wire 15 1096 Thermostat 16 S81113-2 Element Holder 17 SC0099-238 S/S Element Holder 18 1053 120V-850W Element 19 1054 208V-850W Element 20 1055 240V-850W Element 21 1056 120V-1000W Element 22 1057 240V-1000W Element 23 1058 208V-1000W Element
1002 Power Cord 14/3
24
1004 Power Cord 12/3
1004-4 Power Cord 10/3
43
37
24
ITEM
NUMBER
4
PART
NUMBER
DESCRIPTION
25 12-228 Plug 20Amp 240V 26 1022 Plug 30Amp 240V 27 12-256 Plug 30Amp 120V 28 1014-7 #12 Green Wire (Ground) 29 1014-8 #14 Green Wire (Ground) 30 1001-1 50 Amp Cord & Plug 31 48-22 S/S 10 x 1/2 Screws 32 S84553 Reservoir Assembly 33 51-25 1/4" x 3/8" NPT Male Conn. 34 2050 Brass Flare Nut 35 2031 1/4" Copper Tubing 36 21-23 1/4" x 1/4" Brass Union
37 600022
Dual check vacuum breaker
#98d NPTM 1/4”
38 30-46 90º Street Elbow 39
1800-3904 Solenoid Valve 120V
1800-3903 Solenoid Valve 240V
40 600002 Brass In Line Strainer 41 1800-35 Ball In Valve 42 1800-39 Close Nipple
43 87-69
44 87-70
45 87-68
90º 1/2" to 1/4 Reducing
Elbow Brass
1/2 dia. Brass Pipe Threaded
Both Ends
1/8” Male to 1/4” female
reducer
46 1069-1 Switch
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AUTOMATIC WATER FILL UNITS
WIH 17-67
INSTALLATION
When installing water supply to the unit, the supply lines must be purged to remove particles from damaging the solenoid valve operation. A factory supplied in-line water strainer is installed. However, it is recommended the customer supply a primary water filtering system for protection.
*Note-Atlas Metal Ind. Inc. is not responsible for routine maintenance of the strainer or customer supplied water filter system.
*Atlas Metal Industries Inc. recommends that all units installed to a water source use our Autofill or any backflow protection of your choice. Please refer to your local code.
Any attempt to change or modify the Auto Fill system will void the warranty.
OPERATION
To operate the Auto Fill system, turn the Auto-fill On/Off switch, located on the control panel, to the On position. Allow water to complete filling the pan to the water level mark before energizing the heating cycle.
*Note -
DO NOT manually add water to Auto-fill units above water level mark, damage and leakage to the Automatic sensor could result. As the water evaporates the pans will fill automatically.
recommended that the Auto Fill be in the off position when not in use.
Factory water depth settings for A/F units are 1/4" for WIH 16-17 Large Series.
It is
Page 9
Subsidiary of Mercury Aircraft, Inc.
1135 N.W. 159th DR., MIAMI, FL 33169
PHONE (305) 625-2451, (800) 762-7565, FAX (305) 623-0475, E-mail: sales@atlasfoodserv.com
Electric Hot Food Drop-In Trouble Shooting Guide
Symptom Probable Cause
Unit not plugged in.
Unit will not heat
Food products not
hot enough.
No power at receptacle.
Thermostat and or switch not in the on position.
Call factory for service at 1-800-762-7565
Thermostat’s not turned to the highest setting.
Food products not hot enough when placed in unit.
Food product not being stirred or rotated.
Heat lamp or head strip over the food product is recommended.
Call factory for service at 1-800-762-7565.
NOTE:
Before starting any warranty repair work you must first call the factory for authorization.
Failure to do so can make you responsible for repair cost.
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TWO (2) HEATED WELLS SHOWN. QUANTITY OF HEATED WELLS CAN BE FROM TWO (2) TO SIX (6).
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LIMITED WARRANTY

Atlas Metal Industries, Inc. warrants to the Purchaser of this product that the same shall be free from defects in the workmanship and material for a period of one year from the date of original installation of the equipment, but not to exceed eighteen (18) months after date of shipment from factory. During this period of time Atlas Metal Industries, Inc. will replace all defective parts and will pay for authorized replacement labor. Replacement and installation of such parts and labor shall be provided only upon prior written authority of Atlas Metal Industries, Inc.
The Refrigeration warranty is for a twenty (20) month time period and includes supplying the compressor at a no charge basis provided the damage to the compressor was not caused by the customer or end user. Authorized replacement labor will be paid for a period of one year from date of installation. Freight costs for defective unit to and from Atlas Metal Industries, Inc. are not included, and all defective parts must be returned to the factory freight prepaid for evaluation. ALL WARRANTY LABOR MUST BE AUTHORIZED BY ATLAS METAL INDUSTRIES, INC. PRIOR TO THE ACTUAL WORK BEING DONE. This warranty does not apply to any equipment or any part thereof, which has been subjected to shipping damage, improper voltage, alteration, abuse or misuses, and does not cover loss of food, other products, or damage to property due to mechanical or electrical malfunction.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF. SELLER DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OF THE GOODS OR THE FITNESS OF THE GOODS FOR ANY PURPOSE AND BUYER AGREES THAT THE GOODS ARE SOLD “AS IS.”
Page 12

WARRANTY INFORMATION

In order to have your invoice approved for payment by the factory, please note the following:

_______________________________________________

An authorization number must be obtained from the factory prior to performing any warranty service.

_______________________________________________
Atlas Metal
will not approve excessive labor due to poor
access to the unit being serviced. If design does
not allow reasonable access, contact the factory. _______________________________________________

All travel time that exceeds 100 miles round trip must be authorized by the factory.

_____________________________________________________________________________________
Thank You: Warranty service Dept.
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