Atlas Metal WCM-1 Service Manual

WCM/WCMD/WCMDC/WCML/WCMDL/WCMDCL & WCMHP SERIES
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 1.
DROP-IN COLD PAN REFRIGERATED STANDARD DEPTH, FULL DEPTH, SIDE COILS & SLIM-LINE SELF CONTAINED OR REMOTE
DROP-IN HOT/COLD PAN DUAL SERVICE HOT OR COLD (HOT MODE-WATER MUST BE USED)
Effective Date: 2011
IMPORTANT INFORMATION
READ BEFORE USE
CONTENTS
RECEIVING & INSPECTING EQUIPMENT....................................................................................................................................................................................1
SERIAL AND MODEL # LOCATION..............................................................................................................................................................................................1
WCM SPECIFICATIONS, FEATURES ACCESSORIES................................................................................................................................................................2
ELECTRICAL CHARACTERISTICS AND CUT-OUT REQUIREMEMENTS............................................................................................................3
INSTALLATION, OPERATION AND S/S MAINTENANCE......................................................................................................................................4
PARTS LIST.........................................................................................................................................................................................................................5
WCM-HP SPECIFICATIONS FEATURES AND ACCESSORIES................................................................................................................................................6
ELECTRICAL CHARACTERISTICS AND CUT-OUT REQUIRMENTS.....................................................................................................................7
INSTALLATION, OPERATION AND S/S MAINTENANCE.......................................................................................................................................8
PARTS LIST..........................................................................................................................................................................................................................9
AUTOMATIC WATER FILL INSTALLATION, OPERATION & PARTS LIST............................................................................................................................10
TROUBLE SHOOTING GUIDE.........................................................................................................................................................................................................11
ELECTRICAL & REFRIGERATION CHART.....................................................................................................................................................................................12
ELECTRICAL SCHEMATICS..................................................................................................................................................................................................13,14,15
LIMITED WARRANTY.........................................................................................................................................................................................................................16
WARRANTY INFORMATION............................................................................................................................................................................................................17
RECEIVING AND INSPECTING THE EQUIPMENT
1. VISUALLY INSPECT THE SHIPPING CRATE. DAMAGE SHOULD BE NOTED AND REPORTED TO THE DELIVERING CARRIER.
2. IF DAMAGED, OPEN AND INSPECT CONTENTS WITH CARRIER.
3. IF CRATE IS NOT DAMAGED AND THERE IS CONCEALED DAMAGE TO THE EQUIPMENT, NOTIFY THE CARRIER. NOTIFICATION MUST BE MADE VERBALLY AND IN WRITING.
4. REQUEST AN INSPECTION BY THE SHIPPING COMPANY FOR THE DAMAGED EQUIPMENT WITHIN 10 DAYS FROM RECEIPT OF THE EQUIPMENT
5. FREIGHT CARRIERS CAN SUPPLY THE NECESSARY FORMS ON REQUEST.
6. SAVE ALL CRATING MATERIALS UNTIL INSPECTION HAS BEEN MADE OR WAIVED.
RECEIVING AND INSPECTING THE EQUIPMENT
THE SERIAL AND MODEL# CAN BE FOUND ON THE CONDENSING UNIT ENCLOSURE - SEE OPERATORS SIDE CONTROL PANEL WHEN CALLING ATLAS FOR PARTS AND SERVICE. ALWAYS HAVE THIS INFORMATION AVAILABLE.
SERIAL #: _______________________________________________________
MODEL #:_______________________________________________________
INSTALLATION DATE: _____________________________________________
1
Project: ___________ Item No.: ___________ Quantity: ___________
DROP-IN SERVING EQUIPMENT
WCM-1
COLD PAN
Refrigerated 4-5/8” Standard Depth Self-Contained
WCM-2
SPECIFICATIONS
TOP: Constructed of 18 gauge, type 304 stainless steel, die
stamped with a raised perimeter bead. There shall be a solid vinyl gasket under the beaded edge to form a seal to the counter top, thus preventing seepage or marring of the counter top. Embossed mounting lugs are provided along the inner surface of the top to hold the removable separator channels in place.
LINER: The inner liner shall be 18 gauge, type 304 stainless steel, one piece construction, all welded, ground and pol­ished to a uniform finish. All corners are coved with a mini­mum 1/4" radius. The liner has copper tubing firmly soldered to the exterior bottom. A 3/4" dia. drain with strainer, 4" PVC nipple, and valve is provided.
WCM-2 WCM-3 WCM-4 WCM-5 WCM-6
STANDARD FEATURES
Fully insulated for maximum efficiency and energy
savings
Factory applied gasket - makes installation a snap and seals units to the counter top, thus eliminating seepage
Accommodates standard 12” X 20” pans with the use of separator channel(s), or fractional size pans with the use of optional adapter bars
1-Year Parts & Labor Warranty
NSF Certified; UL Recognized
ACCESSORIES
INSULATION: The pan is fully insulated with high density
polystyrene, 1" thick on all sides, 1-1/2" thick on the bottom and enclosed with a 22 gauge galvanized steel outer case.
REFRIGERATION SYSTEM: The compressor housing shall be fabricated from 14 gauge galvanized and bolted to the base of the unit. A fully self-contained condensing unit is pro­vided with a hermetically sealed compressor and a thermo­stat control. The system is fully charged with CFC free refrigerant and ready to operate.
NOTE: Proper ventilation must be provided in counter.
ELECTRICAL: The unit will be wired for 15 amps., 120 volt,
single phase, with an on/off thermostat switch and pilot light. A 6' long, 3-wire cord and plug (NEMA 5-15P) will be pro­vided.
Specifications subject to change without notice.
* Units with these accessories are not currently UL listed.
5YW - 5-Year Compressor Warranty
WFB - Stainless steel perforated false bottom
Stainless Steel adapter bars (pg DI-51-52)
Stainless Steel adapter plates (pg DI-51-52)
 
CP - Cover Plate with handles, S/S
2060-1 - Condensate Evaporator
RS - Remote on/off switch for counter mounting
* RDVE - Rear Drain Valve Extension
* 220 Volt - 50 Cycle Compressor
These units have not been performance
tested for use with potentially hazardous foods,
and must be used with ice.
DI-23
2
REMOVABLE SEPARATOR
A
CHANNEL
19-7/8”
24”
12”
12”
PLAN VIEW
*Drain Location on 16” Dimension
MODEL
*WCM-1 1
WCM-2 2
WCM-3 3
WCM-4 4
WCM-5 5
WCM-6 6
PAN
OPENINGS
PAN SIZE “A”
19-7/8” X 11-3/4” X 4-5/8”
(50.4 X 29.8 X 11.7cm)
19-7/8” X 25-1/2” X 4-5/8”
(50.4 X 64.7 X 11.7cm)
19-7/8” X 39-1/4” X 4-5/8”
(50.4 X 99.6 X 11.7cm)
19-7/8” X 53” X 4-5/8”
(50.4 X 134.6 X 11.7cm)
19-7/8” X 66-3/4” X 4-5/8”
(50.4 X 169.5 X 11.7cm)
19-7/8” X 80-1/2” X 4-5/8”
(50.4 X 204.4 X 11.7cm)
6-5/8”
13”
2-3/4”
B
16”
(40.6cm)
29-3/4”
(75.2cm)
43-1/2”
(110.4cm)
57-1/4”
(145.4cm)
71”
(180.3cm)
84-3/4”
(215.2cm)
C
ELEVATION
ELECTRICAL
CHARACTERISTICS
2.4 amps. - 120V -
3.9 amps. - 120V -
3.9 amps. - 120V -
6.8 amps. - 120V -
9.8 amps. - 120V -
9.8 amps. - 120V -
1/5HP
1/5HP
1/5HP
1/4HP
1/3HP
1/3HP
CUT-OUT
REQUIRED
22-1/4” X 14-1/4”
(56.5 X 36.1cm)
22-1/4” X 28”
(56.5 X 71.1cm)
22-1/4” X 41-3/4”
(56.5 X 106cm)
22-1/4” X 55-1/2”
(56.5 X 140.9cm)
22-1/4” X 69-1/4”
(56.5 X 175.8cm)
22-1/4” X 83”
(56.5 X 210.8cm)
4-5/8
D
END VIEW
SHIP WT.
(LBS.)
116
(52.6kg)
164
(74.4kg)
198
(89.8kg)
226
(102.5kg)
262
(118.8kg)
316
(143.3kg)
B C D
WCM-1
WCM-2
WCM-3
WCM-4
WCM-5
WCM-6
3-7/8”
(9.8cm)
5-5/8”
(15.2cm)
7”
(17.7cm)
7”
(17.7cm)
7”
(17.7cm)
7”
(17.7cm)
18”
(45.7cm)
21-1/2”
(54.6cm)
21-1/2”
(54.6cm)
21-1/2”
(54.6cm)
21-1/2”
(54.6cm)
21-1/2”
(54.6cm)
13-3/4”
(34.9cm)
21-5/8”
(54.9cm)
21-5/8”
(54.9cm)
21-5/8”
(54.9cm)
21-5/8”
(54.9cm)
21-5/8”
(54.9cm)
WCMX - REFRIGERATED COLD PAN WITHOUT
REMOTE
REFRIGERATION
MODEL
WCMX-1
WCMX-2
WCMX-3
WCMX-4
WCMX-5
WCMX-6
COMPRESSORS FOR REMOTE INSTALLATIONS
LESS COMP.
SHIP WT.
(LBS.)
74
(33.5kg)
120
(54.4kg)
153
(69.3kg)
168
(76.2kg)
209
(94.8kg)
264
(119.7kg)
COMPRESSOR
Units include Refrigerated Cold Pan, Thermostat, Cap Tube & Drier (for hook up in field by others)
Atlas Metal Industries 1135 NW 159th Dr. Miami, FL 33169 (800) 762-7565 Fax: (305) 623-0475 atlasfoodserv.com
2029 - 1/5 HP for WCMX-1, 2, & 3 2029-1 - 1/4 HP for WCMX-4 2029-2 - 1/3 HP for WCMX-5 & 6
DI-24
02/11-sc
3
MECHANICAL COLD PANS
WCM/WCMD/WCMDC/WCML/WCMDL & WCMDCL SERIES
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------
INSTALLATION
Provide the correct counter cut-out opening (see chart below) and drop in. The vinyl gasket assures complete seating. A non-toxic silicone seal may be used between the gasket and counter top (not required). Note: Units are supplied with a nipple and stop valve to be connected for draining.
MODEL NUMBER
WCM/ WCMD & WCMDC-1 22 1/4 X 14 1/4
WCM/ WCMD & WCMDC-2 22 1/4 X 28
WCM/ WCMD & WCMDC-3 22 1/4 X 41 3/4
WCM/ WCMD & WCMDC-4 22 1/4 X 55 1/2
WCM/ WCMD & WCMDC-5 22 1/4 X 69 1/4
WCM/ WCMD & WCMDC-6 22 1/4 X 83
WCML/ WCMDL & WCMDCL-2 14 1/4 X 44 1/4
WCML/ WCMDL & WCMDCL-3 14 1/4 X 66
WCML/ WCMDL & WCMDCL-4 14 1/4 X 87 3/4
------------------------------------------------------------------------------------------------------------------------------------------­The unit should be level for draining purposes. When installing unit in a counter, it is recommended that the operator side of the counter be completely open for air circulation. When this is not possible, such as in an island counter, it is recommended that two grill openings are provided approximately 18” x 18” of free air for intake and exhaust at the opposite ends of the counter. The unit is supplied with a power cord and NEMA plug. Refer to the data plate on the compressor housing for the amperage and voltage information. Use a licensed electrician when installing power source.
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------
CUT-OUT SIZE
OPERATION
This unit should be turned on one hour before serving and turned off after completing the serving period. The thermostat has an off position and numbers from 1 through 7, (number 7 is the coldest). Note: The unit should not
operate 24/7.
----------------------------------------------------------------------------------------------------------------------------------------------------------------------
MAINTENANCE
NEVER CLEAN PANS WITH A CHLORIDE BASED PRODUCT. CHLORIDES OR IMPROPER CLEANING COULD SCAR, MARK AND/OR CORRODE PANS. DO NOT USE STEEL WOOL OR ABRASIVE PRODUCTS. TO CLEAN USE SOAPY WARM WATER, RINSE THOROUGHLY TO REMOVE ALL RESIDUES. FAILURE TO MEET THESE CONDITIONS WILL VOID WARRANTY.
CLEAN CONDENSER COIL REGULARLY.
4
Subsidiary of Mercury Aircraft, Inc.
R
1135 N.W. 159th DR., MIAMI, FL 33169
PHONE (305) 625-2451, (800) 762-7565, FAX (305) 623-0475, E-mail: sales@atlasfoodserv.com
PARTS LIST FOR MECHANICAL COLD PANS
WCM/WCMD/WCMDC/WCML/WCMDL & WCMDCL SERIES
1
ITEM NUMBE
1 S80103-0 Separator Channel (WCM & WCMD) 1 S85008-0 Separator Channel (WCML & WCMDL) 2 86-3202 Perforated Snap- In Drain 3 7020-0 Nylon Spacer 4 7002-0+Model # Vinyl Bead Gasket 5 2044-0 Thermostat 6 1099-0 Pilot Light 7 2029-0 1/5 H.P. Compressor
7 2029-1 1/4 H.P. Compressor
7 2029-2 1/3 H.P. Compressor
8 49-1028 Grommet
9 30-3130 3/4 “ x 4” PVC Nipple 10 3016-2 Stop Valve 11 7041-0 Power Cord Bushing (Not Shown) 12 1003-0 Power Cord 13 2025 Drier (Not Shown) 14 2026 0.042 Cap Tube for 1/4, 1/3 & 1/2 Compressor (Not Shown) 15 2027 0.031 Cap Tube for 1/5 Compressor only (Not Shown) 16 600008 Thermostat Knob
2
12
5
6
10
9
7
WCM-4 SHOWN
8
PART NUMBER DESCRIPTION
(WCM-WCMD-WCMDC-1-2-3-WCML-WCMDL-WCMDCL-2-3)
(WCM-WCMD-WCMDC-WCMDL-WCMDCL-4)
(WCM-WCMD-WCMDC-5-6)
4
3
5
Loading...
+ 12 hidden pages