Atlas APEX-10, APEX-10H Installation & Operation Manual

Read this entire manual before operation begins.

Record below the following information which is located on the serial number
data plate.

Serial No.
Model No.
Date of Installation

Contents

Important Safety Instructions . . . . . 6

General Information. . . . . . . . . . 9

Product Identifi cation . . . . . . . . .12

Packing, Transport, Storage . . . . . .14

Lift Description . . . . . . . . . . . .16

Technical Specifi cation. . . . . . . . .17

Safety . . . . . . . . . . . . . . . .24

Installation . . . . . . . . . . . . . .28

Operation And Use . . . . . . . . . .45

Maintenance . . . . . . . . . . . . .48

Troubleshooting. . . . . . . . . . . .50

Additional Information. . . . . . . . .51

Parts Catalogue. . . . . . . . . . . .61

Warranty . . . . . . . . . . . . . . .75

Operations and Maintenance Manual: 2-Post Lifts

Please read this manual in its entirety before installing or operating
your lift. By proceeding, you agree that you fully understand the
contents of this manual and the installation, operation, and maintenance
instructions contained within. Please deliver this manual to the lift
owner and/or operator along with all other documentation provided
with the lift. Failure to operate this equipment as intended may cause
injury or death.

Check for any freight damages. The shipment should be thoroughly inspected

as soon as it is received. The signed bill of lading is acknowledgement by the
carrier of receipt in good condition of shipment covered by your invoice. If any of
the goods called for on your bill of lading are shorted or damaged, do not accept
to unload until the carrier makes a notation on the freight bill of the missing
or damaged goods. Do this for your own protection. Check the contents of the
accessory and hardware boxes to make sure no parts are missing.

Important notice and operating conditions

• This lift is not intended for outdoor use. It is intended for indoor installation
only, with an operating temperature range of 41 – 104 °F (5 – 40 °C);

• Concrete fl ooring must be 4 ¼” minimum thicknesses with 3,000 psi. Do
not install on asphalt or other similar unstable surface type;

• Check ceiling height and electrical requirements as described in this
manual;

• Reference ANSI/ALI ALIS, Safety Requirements for Installation and Service
of Automotive Lifts;

• Consult a qualifi ed expert to address all seismic load concerns and other
local or state requirements;

• Atlas Automotive Equipment and its distributors will assume no liability for
loss or damage of any kind, express or implied, resulting from improper
installation, operation or maintenance of this lift.

4

Apex-10 / Apex-10H

Owner, Operator, & Employer Responsibilities:

• Shall ensure that lift operators are qualifi ed and that they are trained in
the safe use and operation of the lift using the manufacturer’s operating
instructions; ALI/SM 93-1, ALI Lifting it Right safety manual; ALI/ST-90
ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard
for Automotive Lifts - Safety Requirements for Operation, Inspection and
Maintenance; ALI/WL Series, ALI Uniform Warning Label Decals/Placards;
and in the case of frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame Engaging Lifts;

• Shall establish procedures to periodically inspect the lift in accordance
with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts - Safety Requirements
for Operation, Inspection and Maintenance; and the Employer shall ensure
that the lift inspectors are qualifi ed and that they are adequately trained in
the inspection of the lift;

• Shall establish procedures to periodically maintain the lift in accordance
with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts - Safety Requirements
for Operation, Inspection and Maintenance; and the Employer shall
ensure that the lift maintenance personnel are qualifi ed and that they are
adequately trained in the maintenance of the lift;

• Shall maintain the periodic inspection and maintenance records
recommended by the lift manufacturer’s instructions or ANSI/ALI
ALOIM-2008, American National Standard for Automotive Lifts - Safety
Requirements for Operation, Inspection and Maintenance;

• Shall display the lift manufacturer’s operating instructions; ALI/SM 93­1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card;
ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts

- Safety Requirements for Operation, Inspection and Maintenance; ALI/
WL Series, ALI Uniform Warning Label Decals/Placards; and in the case of
frame engaging lifts, ALI/LP- GUIDE, Vehicle Lifting Points/Quick Reference
Guide for Frame Engaging Lifts in a conspicuous location in the lift area
convenient to the operator;

• Shall provide necessary lockout/tagout means for energy sources per ANSI
Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of
Energy Sources, before beginning any lift repairs and maintenance;

• Shall not modify the lift without the prior written consent of the
manufacturer.

5

Apex-10 / Apex-10H

Important Safety Instructions

Please read carefully

• Read all instructions and warnings thoroughly before servicing, or
maintaining the lift;

• Inspect the lift daily. Never operate if there are broken or damaged parts
or if the lift is malfunctioning;

• Do not operate if there are damaged cords or if any piece of the equipment
has been dropped or damaged until it has been examined by a qualifi ed
professional;

• Do not touch hot parts as burns can occur;

• Keep area well lit at all times and do not use in damp or wet locations;

• Do not let any cords come in contact with hot manifolds or moving blades;

• A cord with a current rating equal to or more than that of the equipment
should be used if an extension cord is necessary. Cords rated for less
current than the equipment may overhead. Be careful to avoid putting in
an area where it could be tripped over or interfered with;

• Always unplug equipment when not in use. Do not attempt to grab the
cord, grasp plug to disconnect;

• Allow equipment to cool completely before storing away. Loop cord loosely
around the equipment when storing;

• To reduce the risk of fi re, never operate near open containers of fl ammable
liquids (for example, gasoline);

• Adequate ventilation should be provided when working on or operating
internal combustion engines;

• Always keep loose clothing, hair, fi ngers, and all parts of the body away
from any moving parts;

• To reduce the risk of electric shock, never use on wet surfaces or expose to
rain;

• Always wear safety glasses. Everyday glasses are not safety glasses and do
not provide adequate protection;

• Use only as described in this manual – use only Atlas Automotive
Equipment optional accessories and attachments;

• Never attempt to overload the lift. The rated capacity is shown on the
identifi cation label;

Important Safety Instructions 6

Apex-10 / Apex-10H

• Never modify the lift or attempt to override the operating controls;

• Do not attempt to raise a vehicle until installation is completed per
instructions in this manual;

• Only trained and qualifi ed personnel are to operate, maintain, service or
repair the lift;

• Keep hands and feet clear of any moving parts and avoid pinch points;

• Always use all four arms to raise and support the vehicle;

• Never work under or near the lift unless the mechanical safety locks are
securely engaged;

• Always keep the work area free of spills and debris;

• Never permit anyone in a vehicle or on the lift when it is either being raised
or lowered;

• Always check for obstructions before lowering the lift;

• Never remove hydraulic fi ttings while the lift is under pressure;

• Clear the work area immediately if a vehicle is in danger of falling;

• Do not hit or drive over arms or adapters. Always provide an unobstructed
entrance between columns prior to loading vehicle onto the lift;

• Always ensure that the lift is grounded while in use to protect the operator
from electric shock;

• Disconnect power unit before performing any electrical repairs;

• Avoid rocking a vehicle while it is on the lift;

• Always use safety and/or support stands when removing or installing heavy
vehicle components;

• Never remove or tamper with safety components;

• Use common sense and always stay alert;

• SAVE THESE INSTRUCTIONS

Record the following information which can be located on the serial
number data plate: Serial No, Model No, and Date of Installation.

The following are included with your lift:

• ALI/SM Lifting it Right • ALI/ST Safety Tips

• ALI/ALOIM • ALI/LPG Lifting Point Guide

• Attachment/accessory Notice labels

Important Safety Instructions 7

Apex-10 / Apex-10H

Printing Characters And Symbols

Throughout this manual, the following symbols and

printing characters are used to facilitate reading:

Indicates the operations which
need proper care

Indicates prohibited

Indicates a possibility of danger to
the operators

BOLD
TYPE

Important information

WARNING: before operating the lift and
carrying out any adjustments, read carefully
chapter 7 “Installation” where all operations
for a properly functioning lift are shown.

Important Safety Instructions 8

Apex-10 / Apex-10H

General Information

This chapter contains warning instructions to operate the lift properly and
prevent injury to operators or objects. This manual has been written to be used
by shop technicians in charge of the lift (operator) and routine maintenance
technician (maintenance operator). The operating instructions are considered to
be an integral part of the machine and must remain with it for its whole useful
life. Read every section of this manual carefully before operating the lift and
unpacking. It provides helpful information about:

• Safety Of People

• Safety Of The Lift

• Safety Of Lifted Vehicles

The company is not liable for possible problems, damage, accidents, installation,
etc. resulting from failure to follow the instructions contained in this manual.
Only skilled technicians of AUTHORIZED DEALERS or SERVICE CENTERS
AUTHORIZED by the manufacturer shall be allowed to carry out lifting, transport,
assembling, installation, adjustment, calibration, settings, extraordinary
maintenance, repairs, overhauling and dismantling of the lift.

The manufacturer is not responsible for possible damage to people,
vehicles or objects if said operations are carried out by unauthorized
personnel or the lift is improperly used.

Any use of the lift by operators who are not familiar with the instructions and
procedures contained herein is unauthorized.

1.1 Manual Keeping

This manual is an integral part of the lift. It shall be given to the new owner if
and when the lift is resold. For the proper use of this manual, the following is
recommended:

• Keep the manual near the lift, in an easily accessible place;

• Keep the manual in an area protected from the moisture;

• Use this manual properly without damaging it;

• Any use of the lift made by operators who are not familiar with the
instructions and procedures contained herein is unauthorized.

General Information 9

Apex-10 / Apex-10H

1.2 Obligation In Case Of Malfunction

In case of a lift malfunction, follow the instructions contained
in the following chapters. Call Atlas @ 1-866-898-2604

1.3 Cautions For Operator Safety

Operators must not be under the infl uence of sedatives, drugs or alcohol when
operating the lift.

Before operating the lift, operators must be familiar with the
position and function of all controls, as well as the machine
features shown in the chapter “Operation and use”

1.4 Warnings

Unauthorized changes and/or modifi cations to the lift relieve
the manufacturer of liability for possible damages to objects
or people. Do not remove or make inoperative the safety
devices, this would cause a violation of safety at work laws
and regulations.

Any unauthorized use which differs from that provided for by
the manufacturer of the machine is strictly prohibited.

The use of non genuine parts may cause damage to people or
objects

General Information 10

Apex-10 / Apex-10H

1.5 Scrapping

When the lift’s working life is over and it can no longer be used, it must be
made inoperative by removing any connection to power sources. These units are
considered as special waste material, and should be broken down into uniform
parts and disposed of in compliance with current laws and regulations. If the
packing are not biodegradable, deliver them to appropriate handling station.

Declaration Of Warranty And Limitation Of Liability

The manufacturer has paid proper attention to the preparation of this manual.
However, nothing contained herein modifi es or alters, in any way, the terms
and conditions of manufacturer agreement by which this lift was acquired, nor
increase, in any way, manufacturer’s liability to the customer.

To The Reader

Every effort has been made to ensure that the information contained in this
manual is correct, complete and up-to date. The manufacturer is not liable for
any mistakes made when drawing up this manual and reserves the right to make
any changes due to the development of the product at any time.

General Information 11

Apex-10 / Apex-10H

Product Identifi cation

The identifi cation data of the lift is shown in the serial plate placed on the power
side column.

LOGO

Type:
Model:
Serial Number:
Year of manufacturing:
Capacity:
Voltage:
Power:

Use the above data both to order spare parts and when
getting in touch with the manufacturer (inquiry). The
removal of this label is strictly prohibited.

Machines may be updated or slightly modifi ed from an aesthetic point of view
and, as a consequence, they may present different features from these shown,
without contradicting what has been described herein.

2.1 Warranty Certifi cate

The warranty is valid for a period of 2 years on structural components, 2 years
on hydraulic components and 90 days on wear parts starting from the date
of purchase. This warranty does not include labor or shipping. The warranty
consists of parts only.

Product Identification 12

Apex-10 / Apex-10H

The warranty will come immediately to an end when unauthorized modifi cations,
faulty assembly and improper use to the lift or parts of it are carried out.

The presence of defects in workmanship must be verifi ed by the Manufacturer’s
personnel in charge.

2.2 Technical servicing

For all servicing and maintenance operations not specifi ed or shown in these
instructions, contact your dealer where the lift has been purchased or the
Manufacturer’s Commercial Department.

Product Identification 13

Apex-10 / Apex-10H

Packing, Transport, Storage

Only skilled personnel who are familiar with the lift and this manual shall
be allowed to carry out packing, lifting, handling, transport and unpacking
operations.

3.1 Packing

The packing of the lift is shown in the fi gure 1: N. 1 base unit packed in a steel
frame, wrapped up in non-scratch material, including the accessory box, and the
power unit.

The package weight is about 1750 lbs.
If requested, optional accessories are available to satisfy each customer’s

requirements.

3.2 Lifting and handling

When loading/unloading or transporting the lift to the site, be sure to use suitable
loading (e.g. cranes, trucks) and hoisting methods. Be sure to hoist and transport
the components securely so that they do not drop, taking into consideration the
package’s size, weight and center of gr a vity and it’s fragile parts.

Packing, Transport, Storage 14

Figure 1

Apex-10 / Apex-10H

3.3 Storage and stacking of packages

Packages must be stored in a covered place, out of direct sunlight and in low
humidity, at a temperature between +14°F and +104°F.

3.4 Delivery and check of packages

When the lift is delivered, check for possible damages due to transport and
storage; verify that what is specifi ed in the manufacturer’s confi rmation of order
is included. In case of damage in transit, the customer must immediately inform
the carrier of the problem.

Packages must be opened paying attention not to cause damage to people (keep
a safe distance when opening straps) and parts of the lift (be careful the objects
do not drop from the package when opening).

Packing, Transport, Storage 15

Apex-10 / Apex-10H

Lift Description

The lift is suitable for lifting motor vehicles having maximum weight as described
in the nameplate on the power side column of the lift. Providing that the
vehicle’s weight is EVENLY distributed.

All mechanical parts such as columns, carriages and lift arms have been built of
steel plate to make the frame stiff and strong while keeping a low weight.

The electro hydraulic operation is described in detail in chapter 8.
This chapter describes the lift’s principal elements, allowing the user to be

familiar with the lift.
As shown in fi gure 2, the lift is composed of two columns: power-side column

(1) and off-side column (2) with the extension (3) on each, each equipped with
a carriage (4) and a pair of lifting arms (5) with the adaptor (6) anchored to the
ground by means of the base plates.

The overhead beam (7) is equipped with the anti-crush safety bar and an
overhead cut-off switch for protection of the vehicle roof.

Raising motion is carried out by pushing the lifting button on the power unit (8),
which delivers the hydraulic fl uid to cylinders inside the columns.

The mechanical safety release is
carried out by pushing the safety
release lever (9) on the power-side
column.

Lowering motion is controlled by
pushing the lowering lever on the
power unit and carried out under the
weight of the load lifted.

The synchronization is controlled by
the equalizer cables.

The arm safety is engaged
automatically when the lift is raised.

Lift Description 16

Figure 2

Apex-10 / Apex-10H

Technical Specifi cation

5.1 Size And Main Features

CAPACITY 10,000lbs (4600kg)

Max. stroke 70 5/8in

Max. lifting height (with no pad extension) 76 in

Min. height 3 1/2in

Overall height (with max. stroke of cylinder) 142 1/2in

Overall width 137 7/8in

Lifting time 52-58 S

Noise level 75 dB(A)/1m

Working temperature 14 °F - 104 °F

Average weight of package 1750lbs

5.2 Electric motor

Type ML90L2

Voltage 220V/60Hz/1Ph

Power 1.5 KW

N° Poles 2

Speed 1700 rpm

Motor enclosure type B14

Insulation class IP 54

Motor connection must be carried out referring to the attached wiring diagrams
(fi gure 6). The motor direction of rotation is shown on the label attached to
the motor. Before using the lift, verify if the motor specifi cation shown in the
nameplate of the motor conforms to the local electric supply. If there is over
10% fl uctuation on the electrical power supply, it is suggested to use the voltage
stabilizer to protect the electrical components and system from overloading.

Technical Specification 17

Apex-10 / Apex-10H

5.3 Pump

Continuous working pressure 2250psi

Peak pressure 2700psi

Type Gear

Flow rate 42.ml/r

Technical Specification 18

Apex-10 / Apex-10H

Figure 3a – Standard Version

Technical Specification 19

Apex-10 / Apex-10H

Figure 3b – Taller Version

Technical Specification 20

Apex-10 / Apex-10H

5.4 Hydraulic Power Unit

Lifting

button

Lowering

Lever

Filler

breather

cap

Motor

Pressure

relief valve

Oil tank

Figure 4

5.5 Oil

Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM
class). The oil with features similar to those shown in the table is recommended.

Test standards Features Value

ASTM D 1298 Density 20°C 0.8 kg/l

ASTM D 445 Viscosity 40°C 32 cSt
ASTM D 445 Viscosity 100°C 5.43 cSt

ASTM D 2270 Viscosity index 104 N°

ASTM D 97 Pour point ~ 30 °C
ASTM D 92 Flash point 215 °C

ASTM D 644 Neutralization number 0.5 mg KOH/g

Change Hydraulic Oil At 1 Year Intervals

Technical Specification 21

Apex-10 / Apex-10H

1 Oil fi lter 6 Hydraulic cylinder
2 Gear pump 7 Manual lowering valve
3 Motor 8 Flow restrictor
4 Non return valve 9 Parachute valve
5 Pressure relief valve 10 Startup valve

Figure 5 - Hydraulic Plan

Technical Specification 22

Apex-10 / Apex-10H

Figure 6 – Electrical Diagram (220V/60Hz/1PH)

Technical Specification 23

Apex-10 / Apex-10H