Atlantic ATL F10E2-1.28 CRVBB, ATL F10E2-1.28 PRVBB, ATL F10E2-1.33 PRVFFBB Installation Instructions Manual

Fuel oil burner
FR
NL
EN
DE
ATL F10E2-1.28 CRVBB - Type 075509 ATL F10E2-1.28 PRVBB - Type 105579
ATL F10E2-1.33 PRVFFBB - Type 105581
(for alféa hybrid duo)
Document : 1552- 4- 02/2013
01081
Installation instructions
Intended for the qualified professional
later date
www.atlantic.fr
www.atlanticbelgium.be
400000612 - D
Declaration of conformity CE
Declaration of compliance D.R. 17/07/2009 - BE
Manufacturer SPM SAS
2, avenue Josué Heilmann Z.I. de Vieux-Thann F - 68800 Vieux-Thann
+33 3 89 83 63 00
;
+33 3 89 83 63 07
Issued by See end of notice
We hereby certify that the range of equipment specified below is in accordance with the format stated in the EC declaration of comformity, that it is manufactured and distributed in accordance with the regulations and requirements in european directives and with the regulations and requirements defined in the Royal Decree dated 17/07/2009.
Product type Fuel oil burner
Models ATL F10E2-1
Applied standards Royal Decree dated 17/07/2009
BImSchV 2010 Fire protection VKF Air protection LRV 92 Standard EN 267 2004/108/EC Electromagnetic Compatibility Directive Reference Standards: EN 55.014 - EN 61000 2006/95/EC Low Voltage Directive Reference Standard: EN 60.335
Inspecting organisation GWI - 15705 - 12/02/2007
Measured values
NOx < 81 mg/kWh ; CO < 27 mg/kWh
Date : 02/2013 Signature
Chairman M. Philippe Weitz
Installation instructions "1552 - EN"
Contents
Security Measures..................................................................................................................................................4
Important information ............................................................................................................................................4
Burner description..................................................................................................................................................5
1 Brief description ..................................................................................................................................................................5
2 Dimensions .........................................................................................................................................................................5
3 Technical data.....................................................................................................................................................................6
4 Main parts ...........................................................................................................................................................................7
Command and safety box BB-LEV-P..................................................................................................................10
Installation.............................................................................................................................................................11
1 Maintenance...................................................................................................................................................................... 13
2 Checking the flame detection cell (IRD 1010)...................................................................................................................13
3 Nozzle selection................................................................................................................................................................14
4 Fuel oil nozzle assembly ................................................................................................................................................... 14
5 Check the position of the combustion head and the ignition electrodes ...........................................................................14
6 Positioning the mechanism ...............................................................................................................................................15
7 Fuel and electrical connections.........................................................................................................................................15
Adjustment............................................................................................................................................................16
1 Recommended Settings....................................................................................................................................................16
2 Setting the burner.............................................................................................................................................................. 17
Checking and maintenance.................................................................................................................................18
Electrical diagram.................................................................................................................................................19
Operating incidents..............................................................................................................................................20
Spare parts - ATL F10E2-1...................................................................................................................................21
Installation instructions "1552 - EN"
Security Measures
Installation must be carried out in accordance with current laws.
Current safety and accident prevention regulations must be respected at all times.
Burner assembly, start up, operation and maintenance (inspection, servicing, repair) must be carried out by qualified, properly trained personnel.
Only the manufacturer is authorised to undertake repair work on the electrotechnical parts, flame detection devices and other safety equipment.
Changes and modifications not specified in this document and which may cause serious malfunction to the burner are prohibited..
All work, except for adjusting the burner, shall only be carried out after the burner has stopped and after the power supply has been disconnected.
We shall not accept any responsibility for any damage and disturbance arising from not following these instructions !
The flame tube temperature is high. The baffle temperature is high. Handle with care.
Important information
Handing over the system to the user
When the system is being handed over to the user, the installation engineer shall draw particular attention to the actions that the user is authorised to carry out (when the burner is on safety for commissioning the system) and to the actions and modifications that may only be undertaken by qualified personnel. Please refer to "User Instructions" supplied with this document.
The user must ensure that only a qualified professional has maintained the burner.
This document is an integral part of the burner. Please keep it carefully in the furnace room near to the appliance.
Installation maintenance
To get the most out of your burner and to avoid operating difficulties, make a a qualified technician carries out the following :
Cleaning the combustion head.
Replacing the fuel oil nozzle.
Replacing the electrodes (if required).
Checking the burner's operation.
Checking and cleaning the boiler.
Checking and cleaning the chimney.
Checking and cleaning the new air heater input.
For wearing parts, see the list of spare parts at the end of these instructions.
Used symbols
Caution danger !
Risk of injury and damage to equipment. Attention must be paid to the warnings on safety of persons and equipment.
Specific information. Information must be kept in mind to maintain comfort.
, ,  1, 2, 3
Assembly stage. Markers.
4
Installation instructions "1552 - EN"
Burner description
1 Brief description
ATL F10E2-1 range burners are compact fuel burners which meet standards on burners with air flow adjustment:
They are delivered with cables connected.
They are fitted to the boiler using a welded flange
All of the parts are assembled on an easily accessible plate.
The plate containing the parts is located for optimal maintenance.
Flame surveillance is carried out by an infra red cell.
Ignition is by electronic transformer.
The nozzle line is reheated.
Envisaged use
ATL F10E2-1 range burners are designed to specifically operate with "hot water furnaces" for heating premises and domestic hot water.
Fuel: standard fuel oil and low-sulphur fuel oil (max. viscosity: 6 mm²/s at 20°C).
2 Dimensions
Dimensions (in mm)
01083
Possible drill holes in the fire box door
Leave a minimum space of 0.80 m behind the burner, free of any obstacles to allow for maintenance.
Installation instructions "1552 - EN"
5
3 Technical data
1.5
01084
1.0
0.8
0.6
0.4
0.2
0
15
20
25
30
35
1.2
1.4
2.0
2.5
21
28
3.0
27
1
2
Burners ATL F10E2-1.28 ATL F10E2-1.33
Operation 1 stage 1 stage
Nominal output (kW)
Fuel flow (Kg/h)
Power consumption (W) 210 210
Nominal power of the motor (W) 90 90
Sound level at 1 m (dBA) 63 63 Net weight (kg) 12 12 Gross weight (kg) 14 14
(1)
Power at an altitude of 400 m and at a temperature of 20°C. Calorific power of fuel oil: LHV = 11.86 kWh/kg.
(2)
Fuel: domestic fuel (max viscosity 6 mm²/s to 20°C).
(1)
(2)
Power curves according to the EN 267 standard
(mbar) Fire box counter pressure
21 28 27 33
1.8 2.4 2.3 2.8

ATL F10E2-1.28 CRVBB ATL F10E2-1.28 PRVBB
kW
Kg/h
ATL F10E2-1.33 PRVFFBB
6
Installation instructions "1552 - EN"
4 Main parts
01085
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
21
22
23
20
24
18
1 Fuel pump 13 Flame display record 2 Motor 14 Air valve adjustment button 3 Reset button 15 Housing 4 Wiring base frame and control and safety control box 16 Air enclosure 5 Recirculation slot adjustment screw 17 Fuel supply pipes 6 Ignition transformer 18 Air inlet 7 Part plate 19 Ignition electrode 8 Flame tube 20 Filler
9 Intermediate tube 21 air nozzle 10 Recirculation slot 22 Combustion head 11 Head air pressure measurement point 23 Filling line 12 Flame detection cell (Infrared cell) 24 Pre-heater
Installation instructions "1552 - EN"
7
Fuel pump
It is a self aspirating geared pump which turns to the right(seen from above):
- Includes input filter and fuel pressure regulator.
- It is adjusted using a dual tube system but this may be changed to a single tube system.
The single tube system is illegal in some countries. Please check existing legislation.
Carefuly empty the fuel pump during start up.
1 Solenoid valve 2 Manometer measurement socket (Pressure) 3 Nozzle output 4 Fuel return (Dual tube/single tube conversion) 5 Fuel aspiration 6 Fuel filter 7 Vacuum gauge measurement socket (Depression) 8 Pressure pump setting screw : from 9 bars to 15 bars
Technical characteristics
Fuel pump SUNTEC AS 47
Ambient temperature (under the cover) 50°C
Manufacturer's pressure margin 7 - 15 bar
Max depression 0.35 bar
Max permitted pressure on entry 2 bar
Max permitted pressure on blocking 2 bar
Max pump air flow at 10 bar 45 l/h
Combustion head
Burner Combustion head
ATL F10E2-1.28 MB824
ATL F10E2-1.33 MB 827/22
8
Installation instructions "1552 - EN"
00992
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