Athena C10, Platinum C10, Platinum M10, Platinum M300, Platinum M400 Communications Manual

COMMUNICATION MANUAL

Universal Digital Controller

C10

M10 – M300 – M400 – M5000

X100 – X400 – X5000 – X7000

ATHENA CONTROLS, INC.

5145, Campus Drive

Plymouth Meeting

Pennsylvania 19462-1129 U.S.A

Copyright  1996 Athena Controls

No part of this document may be stored in a retrieval system, or

transmitted in any form, electronic or mechanical, without prior written

permission of Athena Controls.

Athena Controls has used the best care and efforts in preparing this book

and believes the information in this publication are accurate. The Athena

Controls Products are subjected to continuous improvement, in the

pursuit the technological leadership, these improvements could require

changes to the information of this book. ATHENA CONTROLS reserves

the right to change such information without notice.

ATHENA CONTROLS makes no warranty of any kind, expressed or

implied, with regard to the documentation contained in this book.

ATHENA CONTROLS shall not be liable in any event - technical and

publishing error or omissions - for any incidental and consequential

damages, in connection with, or arising out of the use of this book.

TATION, AC PROGRAPH e AC EDIT, are trademarks of ATHENA

AC S

CONTROLS.

All the other tradenames or product name are trademark or registered

trademarks.

2

C O N T E N T S

MODBUS PROTOCOL.................................................................................................................................... 6

1.

2. MESSAGE FORMAT.......................................................................................................................................6

2.1 CHARACTERS FORMAT .................................................................................................................................7

2.2 THE ADDRESS...............................................................................................................................................7

2.3 THE FUNCTION CODE ...................................................................................................................................7

2.4 THE CRC 16 ALGORITHM ............................................................................................................................7

2.4.1 CRC 16 Flow Chart.............................................................................................................................9

2.4.2 Visual Basic Calculate CRC16 example............................................................................................10

2.5 MESSAGE SYNCHRONISATION ....................................................................................................................10

3. THE MODBUS FUNCTIONS........................................................................................................................10

3.1 READ OUTPUT STATUS (01) .......................................................................................................................10

3.2 READ INPUT STATUS (02)...........................................................................................................................11

3.3 READ OUTPUT REGISTERS (03) ..................................................................................................................11

3.4 READ INPUT REGISTERS (04)......................................................................................................................11

3.5 FORCE SINGLE COIL (05)............................................................................................................................12

3.6 PRESET SINGLE REGISTER (06)...................................................................................................................12

3.7 READ STATUS (07) .....................................................................................................................................13

3.8 FORCE MULTIPLE COILS (15) .....................................................................................................................13

3.9 PRESET MULTIPLE REGISTERS (16) ............................................................................................................14

4. ERROR MANAGEMENT..............................................................................................................................14

4.1 ERROR CODES ............................................................................................................................................15

5. MODBUS ON ATHENA CONTROLS PLATINUM® INSTRUMENTS .................................................15

5.1 SERIAL COMMUNICATIONS PARAMETERS....................................................................................................15

5.2 COMMUNICATIONS TIME.............................................................................................................................15

5.3 DATA BASE ................................................................................................................................................16

5.4 BIT ZONE....................................................................................................................................................16

5.5 WORD ZONE ...............................................................................................................................................16

5.6 ASSIGNMENT OF THE PARAMETERS AND E2PROM .....................................................................................17

6. ELECTRICAL CONNECTIONS ..................................................................................................................17

6.1 GENERAL DESCRIPTION..............................................................................................................................17

6.2 COMMUNICATION CABLE LAYING RECOMMENDATIONS ............................................................................18

6.3 INSTRUMENTS WITH AN RS-485 INTERFACE (2 WIRE) ................................................................................18

6.3.1 References..........................................................................................................................................19

7. C10 / M10 CONTROLLERS.......................................................................................................................... 19

7.1 BIT ZONE....................................................................................................................................................19

7.2 READ STATUS.............................................................................................................................................20

7.3 WORD ZONE - PAGE 1 PARAMETERS ..........................................................................................................20

7.4 WORD ZONE - PAGE 2 CONFIGURATION.....................................................................................................21

7.5 TERMINATION AND POLARISATION.............................................................................................................22

8. M300 CONTROLLER ....................................................................................................................................22

8.1 BIT ZONE ....................................................................................................................................................22

8.2 READ STATUS.............................................................................................................................................23

8.3 WORD ZONE - PAGE 1 PARAMETERS ..........................................................................................................23

8.4 WORD ZONE - PAGE 2 CONFIGURATION.....................................................................................................24

8.5 TERMINATION AND POLARISATION.............................................................................................................26

3

M400 CONTROLLER ....................................................................................................................................27

9.

9.1 BIT ZONE ....................................................................................................................................................27

9.2 READ STATUS.............................................................................................................................................27

9.3 WORD ZONE - PAGE 1 PARAMETERS ..........................................................................................................27

9.4 WORD ZONE - PAGE 2 CONFIGURATION .....................................................................................................28

9.5 TERMINATION AND POLARIZATION.............................................................................................................31

10. M5000 CONTROLLER ..............................................................................................................................31

10.1 BIT ZONE ....................................................................................................................................................31

10.2 READ STATUS.............................................................................................................................................32

10.3 WORD ZONE - PAGE 1 PARAMETERS ..........................................................................................................32

10.4 WORD ZONE - PAGE 2 CONFIGURATION .....................................................................................................33

10.5 WORD ZONE - PAGE 3 PROGRAMMER.........................................................................................................34

10.6 RS-485 CONFIGURATION DIP SWITCH .......................................................................................................39

11. X100 / X400 CONTROLLER .....................................................................................................................39

11.1 BIT ZONE....................................................................................................................................................39

11.2 READ STATUS.............................................................................................................................................40

11.3 WORD ZONE - PAGE 1 PARAMETERS..........................................................................................................40

11.4 WORD ZONE - PAGE 2 PARAMETERS..........................................................................................................41

11.5 WORD ZONE - PAGE 3 PROGRAM ...............................................................................................................42

11.6 WORD ZONE - PAGE 4 CONFIGURATION.....................................................................................................42

11.7 RS-485 CONFIGURATION DIP SWITCH .......................................................................................................46

12. X5000 CONTROLLER ...............................................................................................................................47

12.1 BIT ZONE ....................................................................................................................................................47

12.2 READ STATUS.............................................................................................................................................47

12.3 WORD ZONE - PAGE 1 PARAMETERS ..........................................................................................................48

12.4 WORD ZONE - PAGE 2 CONFIGURATION .....................................................................................................49

12.5 WORD ZONE - PAGE 3 PROGRAMMER.........................................................................................................50

12.6 RS-485 CONFIGURATION DIP SWITCH .......................................................................................................61

13. CONFIGURATION SOFTWARE FOR PLATINUM CONTROLLERS .............................................61

13.1 USE OF INSTRUMENTS WITH THE RS 485 COMMUNICATIONS OPTION .........................................................62

13.2 TO LOAD THE SOFTWARE ............................................................................................................................63

13.3 TO ENTER THE CONFIGURATION SOFTWARE ...............................................................................................64

13.4 CONFIGURATION SOFTWARE SETTINGS .......................................................................................................65

13.5 TO STORE THE SCREEN SETTINGS INTO THE INSTRUMENT............................................................................66

13.6 TO LOAD A CUSTOM SENSOR CONFIGURATION ............................................................................................66

13.7 TO CLONE SEVERAL INSTRUMENTS .............................................................................................................68

13.8 TO STORE THE SCREEN SETTINGS AS A FILE.................................................................................................68

13.9 TO RECALL A PREVIOUSLY STORED FILE .....................................................................................................69

13.10 PRINTING OF THE CONFIGURATION .........................................................................................................70

13.11 TREND MENU .........................................................................................................................................70

13.12 PROGRAMMED SETPOINT (ONLY IF THE PROGRAM OPTION IS PRESENT) .....................................................71

13.12.1 M5000 Controller ..........................................................................................................................71

13.12.2 X400 Controller.............................................................................................................................77

13.12.3 X5000 Controller...........................................................................................................................82

13.13 CONFIGURATION OF THE MASTER COMMUNICATIONS (ONLY X5000) ....................................................88

13.14 CONFIGURATION OF THE MATHEMATICAL / LOGICS OPERATIONS............................................................90

13.15 CONFIGURATION OF THE NUMERICAL CONSTANTS..................................................................................92

13.15.1 To modify the value of a constant ..................................................................................................93

13.15.2 To eliminate a constant..................................................................................................................94

13.15.3 Reading/writing of the configuration of the mathematical packet in the device............................94

13.15.4 Save the configuration of the mathematical packet on files ..........................................................94

13.16 DEFINITION OF THE PROFIBUS PARAMETERS (X5000 CONTROLLER ONLY) ...............................................94

13.16.1 How to insert the parameters in the configuration (X5000 controller only)...............................95

4

13.16.2

13.16.3 How to save the configuration (X5000 controller only) ..............................................................103

13.16.4 How to send the configuration of the Profibus parameters (X5000 controller only)...............................103

13.16.5 How to receive the configuration of the Profibus parameters (X5000 controller only) ...............................104

14. RECOMMENDED RS-232 TO RS-485 CONVERTER ........................................................................106

14.1 ATHENA PART# 223A001401 RS-232 TO RS-485 OPTICALLY ISOLATED COMMUNICATIONS CONVERTER106

14.2 GENERAL INFORMATION..............................................................................................................................107

Parameters of the Data Base (X5000 controller only) ..................................................................97

5

1. MODBUS Protocol

The Modbus protocol defines the format and method of communications between a “master” which controls the system and one or more “slaves” which respond to commands sent by the master. The Modbus defines how the transmitter and reciever are identified, how messages are exchanged and how errors are detected. There may be one master and up to 247 slaves on a common line; this is the protocol’s logical limit, the physical interface may limit the number of devices further, for example, the standard RS485 interface handles a maximum of 31 slaves connected on the line. Substituting the last device on the line with a proper “repeater” or “bridge”, another 31 instruments can be added to the line and so on up to the above mentioned limit (247). All transactions are started by the master. A transaction may be a direct question/reply to a single slave or broadcast in which the message is sent to all the devices on the line and no answer is given. A transaction consists of a single question/replay frame or a single broadcast message/no answer frame. Some of the characteristics of the protocol are not defined. These are: standard interface, baud rate parity, number of bits. The protocol also enables the user to choose between two communications modes, ASCII and RTU (binary). Only the RTU mode is implemented on ATHENA CONTROLS instruments as it is more efficient. The Jbus protocol is functionally identical to Modbus and differs from it in how the addresses are numbered: with Modbus the addresses are numbered starting from zero) 0000= 1 start from one (0001=1 throughout all addresses. From here on, unless explicitly specified, even though reference is made to Modbus, the description is valid for both.

st

address). This difference is maintained

st

address, while with Jbus they

2. Message Format

For communication to take place between the two devices, the message must be put in a "packet". The packet leaves the transmitter through a "port" and is "carried" along the line to a similar "port" on the receiver. MODBUS establishes the format of this packet which includes, for both the master and the slave:

• The address of the device with which the master has established the connection (address 0 corresponds to a broadcast message sent to all slave devices).

• The code of the function that is to be or has been performed.

• The data that is to be exchanged.

• The error check based on the CRC16 algorithm.

If a device detects an error in the message received (in the format, parity or CRC16) the message is considered invalid and rejected, a slave that detects an error in the message will therefore not take any action or answer the question, such as when the address does not correspond to a device on the line.

6

2.1 Characters Format

The above mentioned packets referred to the transmitted character from the PC or Supervisor.In this case this character cannot be modified because they are set by Athena Controls. The default value is 8 , N, 1. It means 8 data bits without parity check and with 1 stop bit.

2.2 The Address

As mentioned above, MODBUS transactions always involve the master, which handles the line, and one slave at a time (except in the case of broadcast messages). To identify the user to whom the message is sent, the first character sent is a byte containing the numeric address of the selected slave device. Each of the slaves will therefore be assigned a different address that identifies it uniquely. The valid addresses range from 1 to 247, while address 0, which cannot be assigned to a slave, set at the start of the message sent by the master indicates that the message is to be "broadcast", that is, sent to all the slaves at the same time. Broadcast messages are exclusively those that do not require an answer to carry out their function, i.e. assignments only.

2.3 The Function Code

The second character in the message identifies the function that is to be performed in the message sent by the master, to which the slave answers by sending back the same code to indicate that the function has been performed. On ATHENA CONTROLS instruments, a subset of the MODBUS functions has been implemented as follows:

• 01 Read Coil Status

• 02 Read Input Status

• 03 Read Holding Registers

• 04 Read Input registers

• 05 Force Single Coil

• 06 Preset Single register

• 07 Read Status

• 15 Force Multiple Coils

• 16 Preset Multiple Registers

In the implementation for ATHENA CONTROLS instruments, functions 01 and 02 are functionally identical and interchangeable, as are functions 03 and 04. For a full and detailed description of the functions, see chapter 3.

2.4 The CRC 16 Algorithm

The last two characters in the message contain the Cyclic Redundancy Check based on the CRC16 algorithm. To calculate these two characters, the message (address, function code and data without the start, stop and parity bits) is considered as a single continuous binary number whose most significant bit (MSB) is sent first. The message is first multiplied by x16 (shifted to the left by 16 bits) and then divided by

16+215+22

2 integer part of the quotient is then rejected and the 16 bit remainder (initialised at FFFFh at the start to avoid messages consisting exclusively of zeros) is added on to the end of the message sent. The resulting message, when divided by the same polynomial (2 receiving device must give zero as a remainder if no errors occurred (the receiving device recalculates the CRC).

+1 expressed as a binary number (1100000000000101). The

16+215+22

+1) by the

7

In reality, as the device that converts the data to be sent into serial form (UART) sends the least significant bit (LSB) first instead of the MSB as it should do for the CRC calculation, the CRC is carried out by inverting the polynomial. In addition, as the MSB of the polynomial only affects the quotient and not the remainder, the remainder is eliminated, thus giving

1010000000000001.

The step by step procedure for the CRC16 calculation is as follows:

1) Load a 16-bit register with FFFFh (all bits set to 1).

2) Execute the exclusive OR of the first character with the high order

byte in the register and place the result in the register.

3) Shift the register to the right by one bit.

4) If the bit that left the register on the right (flag) is a 1, execute the

exclusive OR of the polynomial 1010000000000001 with the register.

5) Repeat steps 3 and 4 eight times.

6) Execute the exclusive OR of the next character with the high order

byte in the register and place the result in the register.

7) Repeat steps 3 to 6 for all the characters in the message.

8) The contents of the 16 bit register are the CRC code that is to be

added to the message.

8

2.4.1 CRC 16 Flow Chart

CRC 16 XOR byte

NO

Hex FFFF

n = 0

Shift to right CRC 16

Carry

CRC 16 XOR Hex A001

CRC 16

YES

CRC 16

n = n + 1

NO

N > 7

NO

YES

Next Byte

End

message

YES

END

9

2.4.2 Visual Basic Calculate CRC16 example

Function CRC16(String As String) As String

Dim N As Integer, i As Integer, NByte As Integer Dim CRC As Long, a As Byte Dim Buffer As String

NByte = Len(String) CRC = 65535

For i = 1 To NByte a = Asc(Mid$(String, i, 1)) 'C(I) CRC = (CRC Xor a) And &HFFFF

For N = 0 To 7

If CRC And 1 Then CRC = (CRC \ 2) CRC = (CRC Xor 40961) Else CRC = CRC \ 2 End If

Buffer = Right$("0000" + Hex$(CRC And &HFFFF), 4) CRC16 = Chr$("&H" + Right$(Buffer, 2)) + Chr$("&H" + Left$(Buffer, 2))

End Function

2.5 Message Synchronisation

Message synchronisation between the transmitter and the receiver is obtained by inserting a pause of at least 3.5 times the time of one character between the messages. If the receiving device does not receive for the time required for 3 characters, it considers the previous message completed and concludes that the next byte received will be the first of a new message and, consequently, an address.

3. The MODBUS Functions

3.1 Read Output Status (01)

This section provides a detailed description of the MODBUS functions implemented on ATHENA CONTROLS instruments.

This function is used for requesting the ON or OFF status of binary logical variables. Broadcast mode is not allowed.

Question

In addition to the address of the slave and the function code (01), the message contains the starting address expressed in two bytes and the number of bits to be read, also occupying two bytes. Address numbering starts from zero (bit1 = 0) for MODBUS, or one (bit1 = 1) for JBUS.

10

Example: Request for slave 17 to read bits 0004 to 0015.

ADDR FUNC

DATA

start

Addr HI

DATA

start

Addr LO

DATA

bit #

HI

DATA

bit #

LO

CRC

HI

CRC

LO

11 01 00 03 00 0C CE 9F

Answer

In addition to the address of the slave and the function code (01), the message comprises a character containing the number of data bytes and the characters containing data. The data are compacted, so one byte contains the status of 8 bits, the least significant bit of the first byte must contain the bit corresponding to the starting address and so on. If the number of bits to be read is not a multiple of 8, the last character must be completed with zeros in the most significant bits. Example: Answer to the request indicated above.

ADDR FUNC

DATA

Byte

Count

DATA

bit

04..11

DATA

bit

12..15

CRC

HI

CRC

LO

11 01 02 CD 0B 6D 68

3.2 Read Input Status (02)

This function works in exactly the same way as the previous one.

3.3 Read Output Registers (03)

This function is used for requesting the value of 16-bit (word) registers containing numeric variables. Broadcast mode is not allowed.

Question

In addition to the address of the slave and the function code (03), the message contains the starting address expressed in two bytes and the number of words to be read, also occupying two bytes. The maximum number of words that may be read is 125. Address numbering starts from zero (word1 = 0) for MODBUS, or one (word1 = 1) for JBUS.

Example: Request for slave 25 to read registers 069 to 0071.

ADDR FUNC

DATA

start

Addr HI

DATA

start

Addr LO

DATA

word #

HI

DATA

word #

LO

CRC

HI

CRC

LO

19 03 00 44 00 03 46 06

Answer

In addition to the address of the slave and the function code (03), the message comprises a character containing the number of data bytes and the characters containing data. The registers require two bytes each, the first of which contains the most significant byte. Example: Answer to the request indicated above.

ADDR FUNC

DATA

Byte

Count

DATA

word

69 HI

DATA

word

69 LO

DATA

word

70 HI

DATA

word

70 LO

DATA

word

71 HI

DATA

word

71 LO

CRC

HI

CRC

LO

19 03 06 02 2B 00 00 00 64 AF 7A

3.4 Read Input Registers (04)

This function works in exactly the same way as the previous one.

11

3.5 Force Single Coil (05)

This function is used for forcing the status of a single binary variable ON or OFF. Broadcast mode is allowed.

Question

In addition to the address of the slave and the function code (05), the message contains the address of the variable to be forced in two bytes and two characters of which the first is set to FFh (255) to force it ON and 00h to force it OFF, while the second is always set to zero. Address numbering starts from zero (bit1 = 0) for MODBUS, from one (bit1 = 1) for JBUS. Example: Request to force bit 4 on slave 47 ON.

ADDR FUNC

DATA

bit #

HI

DATA

bit #

LO

DATA

ON/OFF

DATA (zero)

CRC

HI

CRC

LO

2F 05 00 03 FF 00 7A 74

Answer

The answer consists in retransmitting the message received once the variable has been changed.

Example: Answer to request mentioned above.

ADDR FUNC

DATA

bit #

HI

DATA

bit #

LO

DATA

ON/OFF

DATA (zero)

CRC

HI

CRC

LO

2F 05 00 03 FF 00 7A 74

3.6 Preset Single Register (06)

This function is used for setting the value of a single 16-bit register. Broadcast mode is allowed.

Question

In addition to the slave and the function code (06), the message contains the address of the variable expressed in two bytes and the value to be assigned. Address numbering starts from zero (word1 = 0) for MODBUS, from one (word1 = 1) for JBUS.

Example: Request to force address 26 of slave 38 to 926.

ADDR FUNC

26 06 00 19 03 9E DF 82

Answer

The answer consists in retransmitting the message received once the variable has been changed. Example: Answer to request indicated above.

ADDR FUNC

26 06 00 19 03 9E DF 82

DATA

bit #

HI

DATA

bit #

HI

DATA

bit #

LO

DATA

bit #

LO

DATA

WORD

HI

DATA

WORD

HI

DATA

WORD

LO

DATA

WORD

LO

CRC

HI

CRC

HI

CRC

LO

CRC

LO

12

3.7 Read Status (07)

This function is used for reading the status of eight predetermined bits with a compacted message. Broadcast mode is not allowed.

Question

The message consists only of the slave address and the function code (07).

Example: Request of the status of slave 25.

ADDR FUNC CRC

HI

CRC

LO

19 07 4B E2

Answer

In addition to the address of the slave and the function code (07), the message comprises a character containing the status bits.

Example: Answer to the request indicated above.

ADDR FUNC

DATA status

byte

CRC

HI

CRC

LO

19 07 6D 63 DA

3.8 Force Multiple Coils (15)

This function is used for forcing the status of each binary variable in a consecutive block. Broadcast mode is allowed.

Question

In addition to the address of the slave and the function code (15), the message contains the starting address expressed in two bytes, the number of bits to be written, the number of bytes containing the data and the data characters. The data are compacted, so one byte contains the status of 8 bits, the least significant bit of the first byte must contain the bit corresponding to the starting address and so on. If the number of bits to be written is not a multiple of 8, the last character must be completed with zeros in the most significant bits. Address numbering starts from zero (bit1 = 0) for MODBUS, from one (bit1 = 1) for JBUS.

Example: Request to force 4 bits starting from address 1 on slave 12. Bits 1 and 4 forced to "1" and the others to "0".

ADDR FUNC

0C 0F 00 00 00 04 01 09 3F 09

Answer

In addition to the address of the slave and the function code (15), the message contains the starting address and the number of bits written.

Example: Answer to request indicated above.

ADDR FUNC

0C 0F 00 00 00 04 55 15

DATA

start

Addr HI

DATA

Addr HI

start

DATA

start

Addr LO

DATA

Addr LO

start

DATA

bit #

HI

DATA

bit #

HI

DATA

bit #

LO

DATA

bit #

LO

DATA

Byte

Count

CRC

HI

DATA

bit

1..4

CRC

LO

CRC

HI

CRC

LO

13

3.9 Preset Multiple Registers (16)

This function is used for setting the value of a consecutive block of 16-bit registers. Broadcast mode is allowed. Question. In addition to the address of the slave and the function code (16), the message contains the starting address, the number of words to be written, the number of bytes that contain data and the data characters. Address numbering starts from zero (word1 = 0) for MODBUS, from one (word1 = 1) for JBUS. NOTE: In the ATHENA CONTROLS implementation, this function is present for compatibility but does not permit more than 8 word to be assigned.

Example: Request to set 1 word to value 268 at address 35 on slave 17.

ADDR FUNC

11 10 00 22 00 01 02 01 0C 6C 87

Answer

In addition to the address of the slave and the function code (16), the message contains the starting address and the number of words written.

Example: Answer to the request indicated above.

ADDR FUNC

11 10 00 22 00 01 A3 53

DATA

start

Addr HI

DATA

start

Addr LO

DATA

start

Addr HI

DATA

word #

HI

DATA

start

Addr LO

DATA

word #

LO

DATA

Count

DATA

word #

HI

Byte

DATA

word

35 HI

DATA

word #

LO

DATA

word

35 LO

CRC

HI

CRC

HI

CRC

LO

CRC

LO

4. Error Management

In MODBUS there are two types of errors, handled in different ways: transmission errors and operating errors. Transmission errors are errors that change the format of the message, the parity (if used) or the CRC16. A device that detects errors of this type in the message treats it as invalid and gives no answer. When the format of the message is correct but the function requested cannot be executed for some reason, an operating error has occurred. When it detects this kind of error, the slave device answers by sending an error message. This message consists of the address, the code of the function requested, an error code and the CRC. To indicate that the answer is an error message, the function code is returned with the most significant bit set to "1".

Example: Request for slave 10 to read bit 1185.

ADDR FUNC

DATA

start

Addr HI

DATA

start

Addr LO

DATA

bit #

HI

DATA

bit #

LO

CRC

HI

CRC

LO

0A 01 04 A1 00 01 AC 63

Answer

The request is for the contents of bit 1185, which is not present on the slave. The slave answers by sending error code "02" (ILLEGAL DATA ADDRESS) and returns the function code 81h (129).

14

Example: Error code in response to the request indicated above.

ADDR FUNC

DATA

Except.

Code

CRC

HI

CRC

LO

0A 81 02 B0 53

4.1 Error Codes

Although the MODBUS standard uses 8 error codes, the ATHENA CONTROLS implementation of the protocol uses only four:

Code Name Meaning

01

02

ILLEGAL FUNCTION

ILLEGAL DATA

ADDRESS

03

07

ILLEGAL DATA VALUE

NAK - NEGATIVE

ACKNOWLEDGMENT

The function code received does not correspond to a function allowed on the addressed slave. The address to which the data field refers is not an address allowed on the addressed slave.

The value to be assigned, specified in the data field, is not allowed for this address. The function cannot be performed under the current operating conditions or an attempt has been made to write in a read-only address.

5. MODBUS ON ATHENA CONTROLS PLATINUM® INSTRUMENTS

5.1 Serial communications parameters

The parameters are shown in the below table:

Parameter Parameter

code

Communications protocol Serial address Baud rate

Prot MbuS / JbuS

Addr 1 ... 247

baudr 1200, 2400, 4800, 9600, 19200

The protocol is chosen by means the M.buS o JbuS selection. The address can be set among 1..247 and must be unique for each instrument connected on the same line. The Baud rate parameter enable a clear and simple communications speed setting. No Parity and stop bit must be set. They have already been set by the manufacturer as follows: Parity = none Stop bit = 1

5.2 Communications time

The messages, as described in Chapter 2.4, must be exchanged with an internal pause that is less than 3 times the time required for a character to be exchanged, otherwise it would be interpreted as the end of the message. The ATHENA CONTROLS instruments with the MODBUS protocol are able to receive and transmit characters without an interval. Between a master message and the following reply on the part of the instrument there is a latent time lapse necessary for the completion of the function. This is connected to the fact that, once a command has been received, the instrument responds only after having completed the

Set up range

15

requested function. To evaluate the lapse in time for different functions

≅

+

≅++

reference can be made to the following expressions: Request:

where: T

= Elapsed time.

L

T

= Time of a character.

C

T

= Variable time from 0 to 10mS which is dependent on the internal

S

processes. Assignment:

where: T

= Elapsed time.

L

T

= Time of a character.

C

T

= Variable time from 0 to 10mS which is dependent on the internal

S

processes. T

= Multiple time of 25mS which is dependent on the number of bytes

W

to be written. For assignment of words, this time can be 0, 25 or 50 ms depending on whether both one or none of the two bytes is equal to the preceding value; for the assignment of bit T 0 to 100mS.

5.3 Data Base

The ATHENA CONTROLS instrument variables available for serial communication through the MODBUS protocol are contained in two distinct sections: the bit zone and the word zone.

5.4 Bit Zone

The bit zone is made up of 16 addressable bits that contain information on the functioning status of the instruments. With some instruments, certain bits are not used; the status request for these bits with the 01 and 02 functions is permitted but returns a fixed value of 0; these bits are indicated in the tables by the presence of a hyphen "-". The assignment of the bit status with the 05 and 15 functions is only allowed on addresses in which this is possible, which condition is indicated by "R/W".

5.5 Word Zone

The word zone is made up of 128 addressable words that contain control variables and the instrument parameters. With some instruments certain words are not used; the request for the values of these words with the 03 and 04 functions is permitted but returns a fixed value of 0; these words are indicated in the table by the presence of a hyphen "-". The assignment of the word value with the 06 and 16 functions is only allowed on addresses in which this is possible, which condition is indicated by "R/W". The variables and parameters are coded as integer numbers with a plus or minus sign (two's complement) without taking into account the decimal point in the representation (for example: the Proportional Band displayed on the screen with a decimal digit "25.0" is transmitted as 250). Assignment is only allowed within the values assigned to each parameter, any attempt to assign a value outside of those permitted within the field, will cause the instrument to respond with an error message and a an exception code equal to 3, and the assignment will not be carried out.

T3TT

Lcs

T3TTT

Lcsw

it can be a value from

w,

16

5.6 Assignment of the parameters and E2PROM

All the parameters modified from keyboard or assigned through serial communication, come written in a permanent way in the EEPROM of the instruments. Like known good, these components have limited writing cycles beyond to which the component could be damaged. In our case the number of cycles of writing are about 10.000 and also if this number could appear limited, we must be held present that the writings during the arc of life of the instrument don't arrive to overcome the thousand of cycles. Different thing is when we talk about the serial communication. In fact the computer could assign any parameter and with any frequency to the regulators. Being well aware of this fact, Athena Controls has provided to protect the component in matter according to different hardware formality and resources of the instruments. One of the protection made consists of the fact to compare the new given with the datum already resident. If the two data correspond, no writing doesn't happen in as not necessary and the new given comes writing only and entirely if the two data disagree between them. Normally the datum that has a frequency of better writing it is the value of Setpoint. In the instruments C10, M10 and M300 in as not furnished of NOVRAM or buffered RAM, exists two formality of assignment of the Setpoint that is:

1) Assignment to the Jbus address 2

2) Assignment to the Jbus address 5 With the first formality, the Setpoint could be assigned endless times because it work in the RAM of the microprocessor but attention because at the turning off of the regulator this datum comes lost for engage the last value that had stayed written locally from keyboard or from the serial to the Jbus address 5. With the second formality the datum comes written in a permanent way directly in the EEPROM of the instrument and the writing must be limited to a real necessity. The instruments of the series M5000, X100, X400, X5000 and X7000 possessing a different hardware structure, furnished that is of NOVRAM or buffered RAM, they are not subdued to the limits previously exposed and the assignments of the Setpoint to the Jbus addresses 2 or 5 don't involve any difference. The two addresses come maintained active only for a problem of compatibility with the preceding series.

6. Electrical Connections

6.1 General Description

All the Platinum® controllers may be fitted with a two wire (half duplex) RS485 serial comm.s option. It makes the wiring simpler and enables a larger connection length (maximum 1200 m). The Platinum ® C10, M10, M300 and M400 instruments do not have any line termination or polarisation system. If necessary a termination resistance (120Ω ¼ W) must be connected to the terminals of the last instrument of the line. In any case the polarisation is not possible. The Platinum ® M5000, X100, X400 and X5000 instruments do have any line termination or polarisation system. Please refere to the specific chapter on these instruments.

17

6.2 Communication Cable Laying Recommendations

In order to minimise interference caused by the external environment to serial communication, and thus obtain maximum efficiency between the supervisor and the instruments, a few essential technical precautions must be taken. The most important and easiest to implement of all is to separate the power or power supply lines from the communication lines and lay them as far as possible from remote-controlled switches, electromagnets, powerful motors, etc. The same rule applies to the control panel in that it is pointless to cable the control panel perfectly and then haphazardly "throw" the cables into the channel or vice versa. If the communication cables are extended to another control panel or other equipment, leave a space in the terminal board, isolated from all the other cables (normally towards the sides). The type of cable used is of fundamental importance for the functioning of the entire system. The most important condition to be respected is the cable's capacity per meter (pF/m). The lower the capacity of the cable is the longer the line can be. Consequently, power cables, shielded coaxial cables and general channel cables are to be avoided under all circumstances in that they have an extremely high capacity per metre. In addition, to ensure high interference rejection, the cables must be twisted and preferably provided with a metal shield to be connected to an efficient ground socket (on one side only). Two examples of cables with suitable characteristics produced by Belden are indicated below: A) Belden code 9729 Z = 100 Ω pF/m = 41 B) Belden code 9502 Z = 150 Ω pF/m = 98

6.3 Instruments with an RS-485 interface (2 wire)

The line requires twisted cable with a characteristic impedance of about 120 Ω. Normally this type of connection uses a standard 4-wire communication interface. The transmission and reception signals for the computer and the communicating device (Tx+Rx+ and Tx-Rx-) can be paralleled, resulting in a single duplex connection RTx+ and RTx-. The communication port cannot usually work if it is connected in this way as every time the supervisor is transmitting a message, it is also present on the receiving port before awaiting the reply from the other devices. To prevent this problem occurring, the supervisor uses the RTS (Request To Send) signal from the communication port. Before beginning a transmission, the supervisor “raises” the status of its RTS signal to inhibit its receiver. When the transmission has ended, the supervisor brings the RTS signal back to “zero” to re-enable its receiver. In the same way, the devices connected to the supervisor must be able to manage the direction of the message that is flowing, otherwise the communication will fail. ATHENA CONTROLS controllers include this ability in their software. There are commercially available interfaces for handling the RTS signal at the hardware level, so that it is completely transparent and not required by the communications software. It is strongly recommended that the two ends of the link between the various devices is correctly terminated, as shown in the following drawing to demonstrate the principle.

18

Rt

Supervisor

Rg

G/R

Device 1 Device 2 Device "n"

G/R

Rg

G/R

Rg

G/R

Rt

Co mmon

Rg

G = Transmitter R = Receiver G/R = Bi-directional (Receiver/Transmitter) buffer Rt = Termination resistance: the transmitter can drives up to 32

receivers plus two 120 Ω resistors. Rg = 100 Ω Resistor From the above drawing it may be seen that a “star” connection is not valid. Each branch would have to be terminated, which in turn would reduce the overall the impedance of the line. In these conditions, the signal level would be too low for reliable communications.

6.3.1 References

GOULD Gould Modbus Protocol Reference Guide

(PI-MBUS-300 Rev. B)

APRIL JbuS Specification GLOBAL ENG. DOC. EIA STANDARD RS -485

7. C10 / M10 Controllers

7.1 Bit Zone

Address

Modbus JbuS Variable Type

0 1 - 1 2 - 2 3 - 3 4 Main output condition (0 = OFF, 1 = ON) R 4 5 AL2 alarm status (0 = OFF, 1 = ON) R 5 6 AL3 alarm status (0 = OFF, 1 = ON) R 6 7 Out of range (0 = Normal operation, 1 = Safety) R 7 8 Auto-Tune (0 = OFF, 1 = Run) R 8 9 - -

9 10 Out of range (0 = Normal operation, 1 = Safety) R 10 11 - 11 12 - 12 13 - 13 14 - 14 15 - 15 16 - -

19

7.2 Read Status

Function 07 (Read Status) returns an eight bit status with the following meanings:

Bit Address Variable

1 (LSB) 1 -

2 2 3 3 4 4 Main output condition (0 = OFF, 1 = ON) 5 5 AL2 alarm status (0 = OFF, 1 = ON) 6 6 AL3 alarm status (0 = OFF, 1 = ON) 7 7 Out of range (0 = Normal operation, 1 = Safety)

8 (MSB) 8 Auto-Tune (0 = OFF, 1 = Run)

7.3 Word Zone - Page 1 Parameters

Address

Modbus JbuS Variable Parameter

Code

0 1 Process variable R

1 2 Setpoint R/W 1

2 3 Main output R

3 4 Target Setpoint R

4 5 Local Setpoint R/W 2

5 6 Proportional Band (Hysteresis ON - OFF) 3

6 7 Overshoot control

7 8 Integral time

8 9 Derivative time

9 10 Output cycling time

10 11 Low range

11 12 High range

12 13 AL2 Alarm threshold

13 14 AL3 Alarm threshold

14 15 AL2 Alarm Hysteresis

15 16 AL3 Alarm Hysteresis

16 .. 28 17 .. 29 - - -

29 30 Setpoint low limit

30 31 Setpoint high limit

31 32 - - 32 33 Main output high limit

33 34 - - 34 35 Setpoint ramp up

35 36 Setpoint ramp down

36 37 Input filter

37 38 Input shift

38 39 Auto-Tune enable

39 40 - - 40 41 Serial comm.s address

41 42 - - 42 43 Retransmission low range

43 44 Retransmission high range

44 .. 99 45 .. 100 - - -

P.b. (hy))

O.C.

t.i.

t.d.

t.c. Sc.Lo Sc.Hi

A2S.P A3S.P

A2hy A3hy

S.P. L

S.P. H

OP. H

Sl. u Sl. d t.FiL

In.Sh

tune

Addr

rt.Lo

rt.Hi

Type

R/W

R

R/W

20

7.4 Word Zone - Page 2 Configuration

Address

Modbus JbuS Variable Parameter

100 101 - - 101 102 Configuration code

102 103 AL3 alarm configuration code

103 104 Engineering units

104 105 Decimal point

105 106 Low range for engineering units

106 107 High range for engineering units

107 108 Communications protocol

108 109 Baud rate

109 110 Retransmitted range

110 111 - - 111 112 - - 112 113 Password

113 114 RTX low range calibration value (Reserved)

114 115 RTX high range calibration value (Reserved)

115..119 116..120 - - 120 121 Factory code R(W) 5 121 122 Product code (“C1”) R 6 122 123 - - R 123 124 Software release R 6 124 125 - - R 125 126 Custom code R 126 127 - - 127 128 - - -

Notes:

1. Assignment of Setpoint to the address JbuS 2 writes the Computer Setpoint. It is different from the Local Setpoint, which can be in any case set by keypad.

Code

ConF

Con.2

unit

Sc.d.d

Sc.Lo Sc.Hi

Prot

baud

retr

Code CAL.3 CAL.4

Type

R/W 4

R/W

R/W 4

R/W 8

R/W 9

R/W

4/7

10

2. Assignment of Setpoint to the address JbuS 5 writes the Local Setpoint (the previous value is lost).

3. In case of ON - OFF output (address JbuS 6) the proportional band is substituted by the output Hysteresis.

4. All the configuration parameters are accepted, if valid, but not brought into effect. To execute the reconfiguration procedure and bring the changes into effect, the code 55AAh must be written at the address JbuS

121.

5. Address JbuS 121 is read only, but if the code 55AAh (21930d) is written at this address, the configuration is brought into effect.

6. The JbuS 122 + 123 and 124 + 125 addresses contain the strings (of 4 characters) for the product and release codes: each address represents two characters, the most significant byte in the word contains the ASCII code of the second.

7. To select the engineering unit, the value between 0 and 10 must be assigned as per the below table:

Engineering unit Serial value

°C °F

0 1

21

none

nU

U

nA

A

bar

PSI

rh

Ph

2 3 4 5 6 7 8 9

10

8. To select the protocol type, the value between 0 and 1 must be assigned as per the below table:

Protocol type Serial value

Modbus 0

JbuS 1

9. To select the serial comm.s baud rate, the value between 0 and 3 must be assigned as per the below table:

Baud Rate Serial value

1200 0 2400 1 4800 2 9600 3

10. To select the retransmission signal type, the value between 0 and 1 must be assigned as per the below table:

Retransm. signal type Serial value

0 .. 20 mA 0 4 .. 20 mA 1

7.5 Termination and Polarisation

The Platinum ® C10 and M10 instruments do not have any line termination or polarisation system. If necessary a termination resistance (120Ω ¼ W) must be connected to the terminals of the last instrument of the line. In any case the polarisation is not possible.

8. M300 Controller

8.1 Bit zone

Modbus JbuS Variable Type

10 11 Keypad lock (0 = locked, 1 = unlocked) R/W

Address

0 1 Timer function status (0 = OFF, 1 = Run) 1 R/W 1 2 - 2 3 - 3 4 Main output condition (0 = OFF, 1 = ON) R 4 5 Alarm condition AL2 (0 = OFF, 1 = ON) R 5 6 Alarm condition AL3 (0 = OFF, 1 = ON) R 6 7 Out of range (0 = Normal operation, 1 = Safety) R 7 8 Auto-Tune (0 = OFF, 1 = Run) R 8 9 - 9 10 Out of range (0 = Normal operation, 1 = Safety) R

22

11 12 Outputs lock (0 = locked, 1 = unlocked) R/W 12 13 - 13 14 - 14 15 - 15 16 - -

8.2 Read Status

Function 07 (Read Status) returns an eight bit status with the following meanings:

Bit Address Variable

1 (LSB) 1 Timer function status (0 = OFF, 1 = Run) 1

2 2 3 3 4 4 Main output condition (0 = OFF, 1 = ON) 5 5 Alarm condition AL2 (0 = OFF, 1 = ON) 6 6 Alarm condition AL3 (0 = OFF, 1 = ON) 7 7 Out of range (0 = Normal operation, 1 = Safety)

8 (MSB) 8 Auto-Tune (0 = OFF, 1 = Run)

Notes:

1. Only available with Timer option.

8.3 Word Zone - Page 1 Parameters

Address

Modbus JbuS Variable Parameter

0 1 Process variable R 1 2 Setpoint R/W 1 2 3 Main output R 2 3 4 Target Setpoint R/W 1 4 5 Local Setpoint R/W 3 5 6 Proportional Band (Hysteresis ON - OFF) 4

6 7 Overshoot control

7 8 Integral time

8 9 Derivative time

9 10 Cycle time

10 11 Low range

11 12 High range

12 13 AL2 Alarm threshold

13 14 AL3 Alarm threshold

14 15 AL2 Alarm Hysteresis

15 16 AL3 Alarm Hysteresis

16 17 Heat/cool proportional band

17 18 Heat/cool integral time

18 19 Heat/cool derivative time

19 20 Heat/cool dead band

20 21 Cool output cycling time

21 22 Cool output high limit

22 23 Motor travel time

23 24 Minimum output step

24 25 Timer setting

25 26 Stand-by Setpoint

26 27 Stand-by Setpoint of Timer

27 28 Soft-start output value

28 29 - - -

Code

P.b. (hy.)

O.C.

t.i. t.d. t.c.

Sc.Lo

Sc.Hi A2S.P A3S.P

A2hy A2hy

P.b. C

t.i. C t.d. C d.bnd t.c. C

OP.HC MU.tM MU.Hy

tiMe

S.P 2

tM.S.P

St.OP

Type

R/W

R

R/W

23

29 30 Setpoint low limit

30 31 Setpoint high limit

31 32 Error dead band

32 33 Main output high limit

33 34 Output safety value

34 35 Setpoint ramp up

35 36 Setpoint ramp down

36 37 Input filter

37 38 Input shift

38 39 Auto-Tune enable

39 40 - - 40 41 Serial comm.s address

41 42 - - 42 43 Retransmission low range

43 44 Retransmission high range

44 45 start-up Setpoint

45 46 Start Up Holding time

46 47 start-up output high limit

47 48 Timer remaining time

48 49 Load current (CT option)

49 .. 99 50 .. 100 - - -

S.P. L S.P. H

d.Err OP. H Sa.OP

Sl. u Sl. d

t.FiL

In.Sh

tune

Addr

rt.Lo

rt.Hi S.P.S.U t.h.S.U

OP.HS

tM.r. t.Cur

R/W

R

8.4 Word Zone - Page 2 Configuration

Address

Modbus JbuS Variable Param. Code Type

100 101 - - 101 102 Configuration code

102 103 AL3 alarm configuration code

103 104 Engineering units

104 105 Decimal point

105 106 Low range for engineering units

106 107 High range for engineering units

107 108 Communication protocol

108 109 Baud rate

109 110 Retransmission range

110 111 Retransmission signal selection

111 112 Current transformer range

112 113 Password

113 114 RTX low range calibration value (Reserved)

114 115 RTX high range calibration value (Reserved)

115 116 Timer/Start-up operating mode

116 117 Timer action

117..119 118..120 - 120 121 Factory code R(W) 6 121 122 Product code ( “M3”) R 7 122 123 - 123 124 Software release R 7 124 125 - 125 126 Custom code R 126 127 - - 127 128 - - -

ConF

Con.2

unit

Sc.d.d

Sc.Lo

Sc.Hi

Prot

baud

retr

rtH

Ht.F.S

Code CAL.3 CAL.4 t.Mod

t.Act

R/W 5

R/W

R/W 5

R/W 9

R/W

24

5/8

10

11

12

13

14

Notes:

1. Assignment of Setpoint to the addresses JbuS 2 and 4 writes the Computer Setpoint. It is different from the Local Setpoint, which can be in any case set by keypad.

2. Assignment of output at the address JbuS 3 is only possible if the Auto/Man option if fitted and when the controller is in Manual mode.

3. Assignment of Setpoint to the address JbuS 5 writes the Local Setpoint (the previous value is lost).

4. In case of ON - OFF output (address JbuS 6) the proportional band is substituted by the output Hysteresis.

5. All the configuration parameters are accepted, if valid, but not brought into effect. To execute the reconfiguration procedure and bring the changes into effect, the code 55AAh must be written at the address JbuS 121.

6. Address JbuS 121 is read only, but if the code 55AAh (21930d) is written at this address, the configuration is brought into effect.

7. The JbuS 122 + 123 and 124 + 125 addresses contain the strings (of 4 characters) for the product and release codes: each address represents two characters, the most significant byte in the word contains the ASCII code of the second.

8. To select the engineering unit, the value between 0 and 10 must be assigned as per the below table:

Engineering unit Serial value

°C °F

none

nU

U

nA

A

bar

PSI

rh

Ph

9. To select the protocol type, the value between 0 and 1 must be assigned as per the below table:

Protocol type Serial value

Modbus 0

JbuS 1

10. To select the serial comm.s baud rate, the value between 0 and 3 must be assigned as per the below table:

Baud Rate Serial value

1200 0 2400 1 4800 2 9600 3

0 1 2 3 4 5 6 7 8 9

10

25

11. To select the retransm. output range, the value between 0 and 1 must be assigned as per the below table:

Variable Serial value

0 .. 20 mA 0 4 .. 20 mA 1

12. To select the retransmitted variable (PV or SP), a value between 0 and 1 must be assigned as per the below table:

Variable Serial value

PV 0 SP 1

13. To select the Timer/Start-up operating mode, a value between 0 and 7 must be assigned as per the below table:

Timer/Start-up operating mode Serial

value

Disabled 0

Start-up 1

Counting inside band 2

Counting inside band / End mode OFF 3

Counting when launched 4

Counting when launched / End mode OFF 5

Counting disable when launched 6

Stand-by Setpoint 7

14. To select the Timer action, a value between 0 and 7 must be assigned as per the below table:

Timer action Serial value

Launch OP3 status Time

By Keypad OFF Second 0 By Keypad ON Second 1

Key +

at power on

Key +

at power on

By Keypad OFF Minute 4 By Keypad ON Minute 5

Key +

at power on

Key +

at power on

OFF Second 2

ON Second 3

OFF Minute 6

ON Minute 7

8.5 Termination and Polarisation

The Platinum ® M300 instruments do not have any line termination or polarisation system. If necessary a termination resistance (120Ω ¼ W) must be connected to the terminals of the last instrument of the line. In any case the polarisation is not possible.

26

9. M400 Controller

9.1 Bit zone

9.2 Read Status

9.3 Word zone - Page 1 Parameters

Address

Modbus JbuS Variable Type

0 1 Timer function status (0 = OFF, 1 = Run) 1 R/W 1 2 Auto/Man (0 = Auto, 1 = Man) 2 R/W 2 3 - 3 4 Control output status (0 = OFF, 1 = ON) R 4 5 AL2 alarm status ( 0 = OFF, 1 = ON ) R 5 6 AL3 alarm status ( 0 = OFF, 1 = ON ) R 6 7 Out of range (0 = Normal operation, 1 = Safety) R 7 8 Auto Tuning ( 0=OFF 1=Run ) R 8 9 - -

9 10 Out of range (0 = Normal operation, 1 = Safety) R 10 11 Keypad lock (0 = locked, 1 = unlocked) R/W 11 12 Outputs lock (0 = locked, 1 = unlocked) R/W 12 13 Logic input #1 ( 0=Open 1=Close ) R 13 14 - 14 15 - 15 16 - -

Function 07 (Read Status) returns an eight bit status with the following meanings:

Bit Address Variable

1 (LSB) 1 Timer function status (0 = OFF, 1 = Run) 1

2 2 Auto/Man (0 = Auto, 1 = Man) 2 3 3 4 4 Control output status (0 = OFF, 1 = ON) 5 5 Alarm 2 ( 0 = OFF, 1 = ON ) 6 6 Alarm 3 ( 0 = OFF, 1 = ON ) 7 7 Out of range (0 = Normal operation, 1 = Safety)

8 (MSB) 8 Auto Tune ( 0=Disabled 1=Run )

Notes:

1. Only available with Timer option.

2. Only available with Auto/Man function.

Address

Modbus JbuS Variable Parameter

Type

Code

0 1 Process variable - R

1 2 Setpoint - R/W 1

2 3 Main output - R(W) 2

3 4 Local Setpoint - R/W 1

4 5 Local Setpoint - R/W 3

5 6 Proportional Band (Hysteresis ON - OFF) 4

6 7 Overshoot Control

7 8 Integral time

8 9 Derivative time

9 10 Cycle time

10 11 Low range

11 12 High range

P.b. (hy.)

O.C.

t.i.

t.d.

t.c. Sc.Lo Sc.Hi

R/W

R

27

12 13 AL2 alarm threshold

13 14 AL3 alarm threshold

14 15 AL2 alarm Hysteresis

15 16 AL3 alarm Hysteresis

16 17 Relative Cold Gain

17 18 Cool output Hysteresis (On-OFF only)

18 19 19 20 Heat/Cool dead band

20 21 Cool output cycling time

21 22 Cool output maximum value

22 23 Motor travel time

23 24 Minimum output step

24 25 Timer setting

25 26 Stand-by Setpoint

26 27 Soft start output high limit

27 28 Soft-start activation time

28 29 - - 29 30 Setpoint low limit

30 31 Setpoint high limit

31 32 PID Dead Band

32 33 Main output high limit

33 34 Output safety value

34 35 Setpoint ramp up

35 36 Setpoint ramp down

36 37 Input filter

37 38 Input shift

38 39 Start/Stop One shoot tuning ( 0=Stop 1=Run)

39 40 40 41 Serial comm.s address

41 42 42 43 Retransmission low range

43 44 Retransmission high range

44 45 Start-Up Setpoint

45 46 Start-Up Hold time

46 47 Output high milit during Start-up

47 48 Timer remaining time

48 49 Load current in ampere

49 - 99 50 - 100 - - -

A2S.P A3S.P

A2hy A2hy

r.C.Ga

Hy. C

-

d.bnd t.c. C

OP.HC

MU.tM

MU.Hy

tiMe

tM.S.P

St.OP

St.tM

S.P. L

S.P. H

d.Err

OP. H

Sa.OP

Sl. u Sl. d t.FiL

In.Sh

tune

-

Addr

-

rt.Lo

rt.Hi S.P.S.U t.h.S.U

OP.HS

tM.r.

t.Cur

R/W

R

9.4 Word zone - Page 2 Configuration

Address

Modbus JbuS Variable Parameter

Code

100 101 101 102 Configuration code

102 103 AL3 alarm configuration code

103 104 Engineering units

104 105 Decimal point

105 106 Low range for engineering units

106 107 High range for engineering units

-

ConF

Con.2

unit

Sc.d.d

Sc.Lo

Sc.Hi

Type

R/W 5

R/W

R/W 5

5/8

28

107 108 Communications protocol

108 109 Baud rate

109 110 Retransmission range

110 111 Retransmission signal selection

111 112 Current transformer range

112 113 Password

113 114 RTX low range calibration value (Reserved)

114 115 RTX high range calibration value (Reserved)

115 116 Timer operating mode

116 117 Timer action

117 118 Digital input function

118 119 119 120 120 121 Factory code 121 122 Product code (“M4”) 7 122 123 123 124 Software release (p. es. “ 00A”) 7 124 125 125 126 Custom code 126 127 127 128 -

Prot

baud

retr

rtH

Ht.F.S

Code CAL.3 CAL.4 t.Mod

t.Act

IL.Fn

-

R/W 9

10

R/W

11

R/W

12

R/W

13

R/W

14

R/W

15

R/W

-

R(W) 6

R R R

-

R

-

Notes:

1. Assignment of Setpoint to the addresses JbuS 2 and 4 writes the Computer Setpoint. It is different from the Local Setpoint, which can be in any case set by keypad.

2. Assignment of output at the address JbuS 3 is only possible if the the Auto/Man option if fitted and when the controller is in Manual mode.

3. Assignment of Setpoint to the address JbuS 5 writes the Local Setpoint (the previous value is lost).

4. In case of ON - OFF output (address JbuS 6) the proportional band is substituted by the output hysteresis.

5. All the configuration parameters are accepted, if valid, but not brought into effect. To execute the reconfiguration procedure and bring the changes into effect, the code 55AAh must be written at the address JbuS 121.

6. Address JbuS 121 is read only, but if the code 55AAh (21930d) is written at this address, the configuration is brought into effect.

7. The JbuS 122 + 123 and 124 + 125 addresses contain the strings (of 4 characters) for the product and release codes: each address represents two characters, the most significant byte in the word contains the ASCII code of the second.

8. To select the engineering unit, the value between 0 and 10 must be assigned as per the below table:

Engineering unit Serial value

°C

°F

none

nU

U

nA

0 1 2 3 4 5

29

A

bar

PSI

rh Ph

9. To select the protocol type, the value between 0 and 1 must be assigned as per the below table:

Protocol type Serial value

Modbus 0

JbuS 1

10. To select the serial comm.s baud rate, the value between 0 and 3 must be assigned as per the below table:

Baud Rate Serial value

1200 0 2400 1 4800 2 9600 3

11. To select the retransm. output range, the value between 0 and 1 must be assigned as per the below table:

Variable Serial value

0 .. 20 mA 0 4 .. 20 mA 1

12. To select the retransmitted variable, a value between 0 and 3 must be assigned as per the below table:

Variable Serial value

PV 0 SP 1

MV ( OP Heat ) 2

MVC ( OP Cool ) 3

13. To select the Timer/Start-up operating mode, a value between 0 and 7 must be assigned as per the below table:

Timer/Start-up operating

mode

Disabled 0

Start-up 1

Counting inside band 2

Counting inside band / End

mode OFF

Counting when launched 4

Counting when launched /

End mode OFF

Counting disable when

launched

Stand-by Setpoint 7

6 7 8 9

10

Serial value

3

5

6

30

14. To select the Timer action, a value between 0 and 7 must be assigned as per the below table:

Timer action Serial value

Launch OP3 status Time

By Keypad OFF Second 0

By Keypad ON Second 1 Key + at power on OFF Second 2 Key + at power on ON Second 3

By Keypad OFF Minute 4

By Keypad ON Minute 5 Key + at power on OFF Minute 6 Key + at power on ON Minute 7

15. To select the digital input functions, a value between 0 and 4 must be assigned as per the below table:

Digital input function Serial value

None 0

Keypad lock 1

Manual mode 2

Stand-by Setpoint 3

Timer launch 4

9.5 Termination and Polarization

The Platinum ® M400 instruments do not have any line termination or polarization system. If necessary a termination resistance (120Ω ¼ W) must be connected to the terminals of the last instrument of the line. In any case the polarization is not possible.

10. M5000 Controller

10.1 Bit zone

Modbus JbuS Variable Type

0 1 Remote status (0=LOC, 1=REM) R/W 1 2 Auto/Man ( 0 = Auto 1 = Man ) R/W 2 3 AL3 alarm status ( 0 = OFF, 1 = ON ) R 3 4 AL4 alarm status ( 0 = OFF, 1 = ON ) R 4 5 AL1 alarm status ( 0 = OFF, 1 = ON ) R 5 6 AL2 alarm status ( 0 = OFF, 1 = ON ) R 6 7 Out of range (0 = Normal operation, 1 = Safety) R 7 8 Self Tuning ( 0=Disabled 1=Run ) R 8 9 - R

9 10 Out of range (0 = Normal operation, 1 = Safety) R 10 11 - 11 12 - 12 13 1st Stored setpoint R/W 13 14 2nd Stored setpoint R/W 14 15 - 15 16 - 16 17 IL1 Digital input status (0 = OFF, 1 = ON) R 17 18 IL2 Digital input status (0 = OFF, 1 = ON) R 18 19 - 19 20 - 20 21 Keys enable ( 0=Enabled 1=Disabled ) R/W 21 22 Slope enable ( 0=Disabled 1=Enabled ) R/W

Address

31

22 23 Hold PV ( 0=Disabled 1=Enabled ) R/W 23 24 OP1 forced status by serial comm.s ( 0 = OFF 1 = On ) R/W 19 24 25 OP2 forced status by serial comm.s ( 0 = OFF 1 = On ) R/W 19 25 26 OP3 forced status by serial comm.s ( 0 = OFF 1 = On ) R/W 19 26 27 OP4 (logic) forced status by serial comm.s ( 0 = OFF 1 = On ) R/W 19

10.2 Read Status

Function 07 (Read Status) returns an eight bit status with the following meanings:

Bit Address Variable

1 (LSB) 1 Local setpoint/Remote ( 0 = Local 1 = Remote )

2 2 Auto/Man ( 0 = Auto 1 = Man ) 3 3 AL3 alarm status ( 0 = OFF, 1 = ON ) 4 4 AL4 alarm status ( 0 = OFF, 1 = ON ) 5 5 AL1 alarm status ( 0 = OFF, 1 = ON ) 6 6 AL2 alarm status ( 0 = OFF, 1 = ON ) 7 7 Out of range (0 = Normal operation, 1 = Safety)

8 (MSB) 8 Self Tuning ( 0=Disabled 1=Run )

10.3 Word zone - Page 1 Parameters

Address

Modbus JbuS Variable Parameter

Code

0 1 PV Process variable

1 2 SP Setpoint

2 3 MV Main output

3 4 SPT Target setpoint

4 5 SPL Local setpoint

5 6 Proportional Band (Hysteresis ON - OFF)

6 7 Overshoot Control

7 8 Integral time

8 9 Derivative time

9 10 Cycle time

10 11 Low range

11 12 High range

12 13 AL1 alarm threshold

13 14 AL2 alarm threshold

14 15 AL3 alarm threshold

15 16 AL4 alarm threshold

16 17 AL1 alarm hysteresis Up

17 18 AL1 alarm hysteresis Down

18 19 AL2 alarm hysteresis Up

19 20 AL2 alarm hysteresis Down

20 21 AL3 alarm hysteresis Up

21 22 AL3 alarm hysteresis Down

22 23 AL4 alarm hysteresis Up

23 24 AL4 alarm hysteresis Down

24 25 Heat/cool proportional band

25 26 Heat/cool integral time

26 27 Heat/cool derivative time

27 28 Cool output cycling time

28 29 Output minimum step

29 30 Setpoint low limit

-

P.b. (Hy)

O.C.

t.i.

t.d.

t.c.

Sc.1o

Sc.hi

1*** 2*** 3*** 4***

Hy1u Hy1d Hy2u Hy2d Hy3u Hy3d Hy4u Hy4d

P.b. C

t.i. C

t.d. C

tc.C

MU.tM

SPLl.

Type

R

R/W 1

R/W 2

R/W

32

30 31 Setpoint high limit

31 32 Main output low limit

32 33 Main output high limit

33 34 Cool output maximum value

34 35 Setpoint ramp up

35 36 Setpoint ramp down

36 37 Input filter

37 38 Input shift

38 39 Start/Stop One shoot tuning ( 0=Stop 1=Run)

39 40 Start/Stop Adaptive ( 0=Stop 1=Run)

40 41 Serial comm.s address

41 42 Communication protocol ( 0=Modbus 1=JbuS)

42 43 Baud rate

43 44 Remote setpoint

44 45 Soft start time

45 46 Soft start output high limit

46 47 Control output maximum speed

47 48 Cool output maximum speed

48 49 CT current

49 50 Sampling time

50 51 Manual Reset

51 52 Configuration password

52 53 Internal servomotor position

53 54 Heat/Cool dead band

54 55 Access password

55 56 Proportional band (Adaptive)

56 57 Integral time (Adaptive) ( Deriv=1/4 Ti)

57 58 1st stored setpoint

58 59 2nd stored setpoint

59 60 Remote setpoint bias

60 61 Remote setpoint ratio

61 62 Motor travel time

62 63 Target setpoint

63 64 PID Dead Band

SPL.H.

OP.l

OP.H

OP.CH

5l.u 5l.d t.Fil

1n.Sh

tune AdPt Addr

Prot

baud

-

5t.tn

5t.OP

OP.r

OP.rC

Tcur tSan

Mre5

CPA5

-

d.bnd

PAS5

Pb.

t.i. 5P.1 5P.2

biaS

rtio

MU.tM

t.5P

d.Err

R/W

R

R/W

R

R/W

R 3

R/W

R

R/W

10.4 Word zone - Page 2 Configuration

Address

Modbus JbuS Variable Parameter

Code

100 101 Input configuration

101 102 Square root ( 0 = No 1= Yes )

102 103 Decimal point ( 0 .. 3 )

103 104 Low range for engineering units

104 105 High range for engineering units

105 106 Engineering units

106 107 Control type

107 108 OP output type

108 109 Cool output type

109 110 Retransmission type

110 111 Retransmission output

Inp

5qr

5C.dd

5C.lo

5C.Hi

Unit 01ty 0P.1 0P.2

rtH

0.r.ty

Type

R/W 4

R/W

R/W 5

R/W 6

R/W 7

R/W 8

R/W 9

33

111 112 Retransmission low range

112 113 Retransmission high range

113 114 Auto/Man enable

114 115 Remote input configuration

115 116 Setpoint configuration

116 117 -

117 118 Access level

118 119 119 120 Safety output (-100 .. 100 101 = OFF )

120 121 Factory code 121 122 Product code ( "P "program ," " no program) 122 123 Product code ( “M5”)

123 124 1st byte product code

124 125 2nd byte product code

125 126 Custom code

126 127 AL1 alarm configuration

127 128 AL1 alarm output

128 129 AL1 alarm latching ( 0 = No 1= Yes )

129 130 AL1 alarm blocking ( 0 = No 1= Yes )

130 131 AL2 alarm configuration

131 132 AL2 alarm output

132 133 AL2 alarm latching ( 0 = No 1= Yes )

133 134 AL2 alarm blocking ( 0 = No 1= Yes )

134 135 AL3 alarm configuration

135 136 AL3 alarm output

136 137 AL3 alarm latching ( 0 = No 1= Yes )

137 138 AL3 alarm blocking ( 0 = No 1= Yes )

138 139 AL4 alarm configuration

139 140 AL4 alarm output

140 141 AL4 alarm latching ( 0 = No 1= Yes )

141 142 AL4 alarm blocking ( 0 = No 1= Yes )

142 143 IL1 digital input configuration

143 144 IL2 digital input configuration

144 145 Setpoint slope unit

145 146 On status CT alarm configuration ( 0=OFF 1=On )

146 147 CT maximum value

147 148 Linearization enable ( 0 = OFF 1= Enabled )

10.5 Word zone - Page 3 Programmer

Address

Modbus JbuS Variable Parameter

148 149 Program status

149 150 N° of segments

150 151 Allowed deviation

151 152 Recover action type after blackout 152 153 Time unit

153 154 Cycles

154 155 Segment 0 – Time

155 156 Segment 0 – Setpoint

156 157 Segment 0

20

digital output

rt.lo rt.Hi

E.AMn

rS.In rSPC

-

OPer

-

5.Out

-

Al.1

A1.Ou

ltch

bloc

Al.2

A2.Ou

ltch

bloc

Al.3

A3.Ou

ltch

bloc

Al.4

A4.Ou

ltch

bloc

1L1 1L2

5.P.t.M Ht.On

Ht.F.C

CHar

Code

5tat

n.5eg

band

-

Unit

Cyc.

ti.0 5P.0 d0.0

R/W

R/W 11

R/W 10

-

R/W 12

-

R/W

R R 18 R 18

R 18

R

R/W 13

R/W 14

R/W

R/W 13

R/W

R/W 13

R/W 14

R/W

R/W 13

R/W 14

R/W

R/W 15

R/W

Type

R/W 16

R/W

R/W 21 R/W 17

R/W

34

157 158 Segment 1 – Time

158 159 Segment 1 – Setpoint

159 160 Segment 1

160 161 Segment 2 – Time

161 162 Segment 2 – Setpoint

162 163 Segment 2

163 164 Segment 3 – Time

164 165 Segment 3 – Setpoint

165 166 Segment 3

166 167 Segment 4 – Time

167 168 Segment 4 – Setpoint

168 169 Segment 4

169 170 Segment 5 – Time

170 171 Segment 5 – Setpoint

171 172 Segment 5

172 173 Segment 6 – Time

173 174 Segment 6 – Setpoint

174 175 Segment 6

175 176 Segment 7 – Time

176 177 Segment 7 – Setpoint

177 178 Segment 7

178 179 Segment 8 – Time

179 180 Segment 8 – Setpoint

180 181 Segment 8

181 182 Segment 9 – Time

182 183 Segment 9 – Setpoint

183 184 Segment 9

184 185 Segment 10 – Time

185 186 Segment 10 - Setpoint

186 187 Segment 10

187 188 Segment 11 – Time

188 189 Segment 11 - Setpoint

189 190 Segment 11

190 191 Segment 12 – Time

191 192 Segment 12 - Setpoint

192 193 Segment 12

193 194 Segment 13 – Time

194 195 Segment 13 - Setpoint

195 196 Segment 13

196 197 Segment 14 – Time

197 198 Segment 14 - Setpoint

198 199 Segment 14

199 200 Segment F – Time

200 201 Segment F – Setpoint

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

20

digital output

ti.1 5P.1 d0.1

ti.2 5P.2 d0.2

ti.3 5P.3 d0.3

ti.4 5P.4 d0.4

ti.5 5P.5 d0.5

ti.6 5P.6 d0.6

ti.7 5P.7 d0.7

ti.8 5P.8 d0.8

ti.9 5P.9 d0.9 ti.10

5P.10 d0.10

ti.11

5P11

d0.11

ti.12

5P.12 d0.12

ti.13

5P.13 d0.13

ti.14

5P.14 d0.14

5PF d0.F

Note:

1. The OP1 value can only be assigned when the controller is working in Manual mode.

2. The Local Setpoint (Wloc) can be read at the both JbuS addresses 4 and 5. It only depend on the compatibility with the other Athena Controls instruments.

R/W

35

3. The above parameters can only be read when the Adaptive Tuning is launched. The Td derivative time is not shown but it can be simply calculated as the ¼ of the Ti integral time (Td = Ti/4).

4. To select the Input type, the value between 0 and 15 must be assigned as per the below table:

Input Type Serial Value

TC J

TC L TC K TC S TC R TC T

TC Custom 6

RTD 1 7 RTD 2 8

Delta T 9

0 .. 50 mV 10

0 .. 5 V 11 1 .. 5 V 12

0 .. 10 V 13 0 .. 20 mA 14 4 .. 20 mA 15

5. To select the engineering unit, the value between 0 and 9 must be assigned as per the below table:

Engineering Unit Serial Value

None

°C

°F MA MU

U Bar PSI

Rh Ph

6. To select the control mode, the value between 0 and 8 must be assigned as per the below table:

Control Mode Serial Value

On/OFF reverse action 0

On/OFF direct action 1

PID direct action 2

PID reverse action 3

Valve Drive direct action 4

Valve Drive reverse action 5

Heat/Cool Linear 6

Heat/Cool Oil 7

Heat/Cool Water 8

0 1 2 3 4 5

0 1 2 3 4 5 6 7 8 9

36

7. To select the Output type, the value between 0 and 10 must be assigned as per the below table:

Output Type Serial Value

Not active 0

Relay 1

Logic 5 0 .. 5 V 6 1 .. 5 V 7

0 .. 10 V 8 0 .. 20 mA 9 4 .. 20 mA 10

8. To select the retransmission content the value between 0 and 2 must be assigned as per the below table:

Retransmission Serial Value

None 0

P.V. 1 S.P. 2

9. To select the retransmission signal, the value between 6 and 10 must be assigned as per the below table:

Retransmission signal Serial Value

0 .. 5 V 6 1 .. 5 V 7

0 .. 10 V 8 0 .. 20 mA 9 4 .. 20 mA 10

10. To select the Setpoint type, the value between 0 and 4 must be assigned as per the below table:

Setpoint Type Serial Value

Local only 0

Remote only 1

Local / Remote 2

Local + Trim 3

Remote + Trim 4

11. To select the Remote Setpoint signal, the value between 11 and 15 must be assigned as per the below table:

Remote Setpoint Signal Serial Value

0 .. 5 V 11 1 .. 5 V 12

0 .. 10 V 13 0 .. 20 mA 14 4 .. 20 mA 15

12. To select the Access Level, the value between 0 and 2 must be assigned as per the below table:

Access Level Serial value

Full 0

Operator 1

Edit 2

37

13. To select the Alarm Function, the value between 0 and 7 must be assigned as per the below table:

Alarm Function Serial Value

Disabled 0

Absolute active high 1

Absolute active low 2

Deviation active high 3

Deviation active low 4

Band active out 5

Heater break 6

Loop break alarm 7

N.B. Index 7 is available for first alarm output.

14. To select the Alarm output, the value between 1 and 3 must be assigned as per the below table:

Alarm output Serial Value

OP 1 1 OP 2 2 OP 3 3

15. To select the Digital input function, the value between 0 and 8 must be assigned as per the below table:

Digital Input function Serial Value

Disabled 0

Local / Remote 1

Auto / Manual 2

1st Mem. Setpoint 3

2nd Mem. Setpoint 4

Keypad lock 5

Slopes Inhibition 6

PV Hold 7

Program Run/Hold 8

16. To select the Program Status, the value between 0 and 4 must be assigned as per the below table:

Program Status Serial Value

Reset 0

Hold 1

Run 2

Hold Back (note) 3

Program End 4

Note. This function is automatically activated every time the PV exceed the band limits set in each segment of the running program.

17. To select the Time base, the value between 0 and 2 must be assigned as per the below table:

Time Base Serial Value

Second 0

Minute 1

Hour 2

38

18. The JbuS 122 + 123 and 124 + 125 addresses contain the strings (of 4 characters) for the product and release codes: each address represents two characters, the most significant byte in the word contains the ASCII code of the second.

19. These particular conditions can be activated if the corresponding outputs are specifically configured for it.

20. To configure the digital outputs status related to the setpoint programmer option, the value between 0 and 2 must be assigned as per the below table:

Digital output Status Serial Value

OFF 0 Open 1 Close 2

21. To select the Run Program after Hold condition, the value between 0 and 4 must be assigned as per the below table:

Re-start status of the

Serial Value

program

Run 0

Reset 1

Ramp 2

10.6 RS-485 Configuration Dip Switch

On the RS485 board a 4 position dip Switch is provided. It enables the correct hardware configuration of the instrument serial comm.s port as follows:

Position On OFF

1 Polarisation +5Vcc Polarisation excluded 2 Termination set Termination excluded 3 Polarisation 0 Vcc Polarisation excluded 4 - -

11. X100 / X400 CONTROLLER

11.1 Bit Zone

Modbus JbuS Variable Type

Address

0 1 Remote status (0=LOC, 1=REM) 1 or program (0=LOC, 1=RUN) 2 R/W 1 2 Auto/Man (0 = Auto, 1 = Man) 3 R/W 2 3 OP4 digital output status (0 = OFF, 1 = ON) R 3 4 OP1 digital output status (0 = OFF, 1 = ON) R 4 5 OP2 digital output status (0 = OFF, 1 = ON) R 5 6 OP3 digital output status (0 = OFF, 1 = ON) R 6 7 Out of range (0 = Normal, 1 = Safety) R 7 8 Auto-Tune (0 = OFF, 1 = Run) R 8 9 Timer status (0 = OFF, 1 = Run) 4 R/W 9 10 Out of range (0 = Normal, 1 = Safety) R

39

10 11 Keypad lock (0 = locked, 1 = unlocked) R/W 11 12 Outputs lock (0 = locked, 1 = unlocked) R/W 12 13 IL1 Digital input status (0 = OFF, 1 = ON) R 13 14 IL2 Digital input status (0 = OFF, 1 = ON) R 14 15 IL3 Digital input status (0 = OFF, 1 = ON) R 15 16 - -

11.2 Read Status

Function 07 Read Status returns an eight bit status with the following meaning:

Bit Address Variable

1 (LSB) 1 Remote 1 or program

2 2 Auto/Man (0 = Auto, 1 = Man) 3 3 3 OP4 output status (0 = OFF, 1 = ON) 4 4 OP1 output status (0 = OFF, 1 = ON) 5 5 OP2 output status (0 = OFF, 1 = ON) 6 6 OP3 output status (0 = OFF, 1 = ON) 7 7 Out of range (0 = Normal, 1 = Safety)

8 (MSB) 8 Auto-Tune (0 = OFF, 1 = Run)

Notes:

1. Available when configured as Local + Remote Setpoint only

2. Available when configured as programmed Setpoint only.

2

status

3. With Timer option only.

11.3 Word Zone - Page 1 Parameters

Address

Modbus JbuS Variable Parameter

code

0 1 PV process variable 1 2 SP Setpoint 2 3 MV main control output 3 4 SPT target Setpoint 4 5 SPL local Setpoint 5 6 Proportional band (Hysteresis ON - OFF) 4

6 7 Overshoot control

7 8 Integral time

8 9 Derivative time

9 10 Cycle time

10 11 Low range

11 12 High range

12 13 AL2 alarm threshold

13 14 AL3 alarm threshold

14 15 AL2 alarm hysteresis

15 16 AL3 alarm hysteresis

16 17 Cool relative gain

17 18 Cool output hysteresis (On-OFF only)

18 19 19 20 Dead band

20 21 Cool cycle time

21 22 Cool control output high limit

22 23 Motor travel time

P.b. (hy.)

O.C.

t.i.

t.d.

t.c. Sc.Lo Sc.Hi

A2S.P A3S.P

A2hy A3hy

r.C.Ga

Hy. C

-

d.bnd

t.c. C OP.HC MU.tM

Type

R

R/W 1

R(/W) 2

R/W 1 R/W 3

R/W

R

R/W

40

23 24 Minimum output step

24 25 Timer setting

25 26 Stand-by Setpoint

26 27 Soft-satrt output value

27 28 Soft-start activation time

28 29 Manual reset

29 30 Setpoint low limit

30 31 Setpoint high limit

31 32 Error dead band

MU.Hy

tiMe

S.P.Sb

St.OP St.tM M.reS

S.P. L

S.P. H

d.Err

R/W

11.4 Word Zone - Page 2 Parameters

Address

Modbus JbuS Variable Parameter

code

32 33 Control output high limit

33 34 Output safety value

34 35 Setpoint ramp up

35 36 Setpoint ramp down

36 37 Filter time constant

37 38 Input shift

38 39 Tune run/stop

39 40 40 41 Serial comm.s address

41 42 - 42 43 Retransmission low range

43 44 Retransmission high range

44 45 Start-up Setpoint

45 46 Hold time

46 47 Output high limit during Strat-up

47 48 Timer remaining time

48 49 Load current in Ampere

49 50 Setpoint selection

50 51 1st stored Setpoint

51 52 2nd stored Setpoint

52 53 53 54 Ratio Setpoint

54 55 Bias Setpoint

55 56 56 57 AL1 alarm threshold

57 58 AL1 alarm hysteresis

58 59 AL1 latching and blocking functions

59 60 AL2 latching and blocking functions

60 61 AL3 latching and blocking functions

61..63 62..64 -

OP. H

SA.OP

Sl. u Sl. d t.FiL

In.Sh

tune

-

Addr

-

rt.Lo

rt.Hi S.P.S.U t.h.S.U

OP.HS

tM.r. t.Cur S.SEL

S.P. 1 S.P. 2

-

rtio

biaS

-

A1S.P

A1hy

A1Lb

A2Lb

A3Lb

-

Type

R/W

-

R/W

R

R/W

-

21

41

11.5 Word Zone - Page 3 Program

Address

Modbus JbuS Variable Parameter

Type

code

64 65 Program status

65 66 Restart after a power OFF

66 67 Time units

67 68 Number of segments

68 69 Number of program cycles

69 70 Allowed deviation

70 71 Segment “0” time

71 72 Segment “0” Setpoint

72 73 Segment “0” OP3 digital output

73 74 Segment “1” time

74 75 Segment “1” Setpoint

75 76 Segment “1” OP3 digital output

76 77 Segment “2” time

77 78 Segment “2” Setpoint

78 79 Segment “2” OP3 digital output

79 80 Segment “3” time

80 81 Segment “3” Setpoint

81 82 Segment “3” OP3 digital output

82 83 Segment “4” time

83 84 Segment “4” Setpoint

84 85 Segment “4” OP3 digital output

85 86 Segment “5” time

86 87 Segment “5” Setpoint

87 88 Segment “5” OP3 digital output

88 89 Segment “6” time

89 90 Segment “6” Setpoint

90 91 Segment “6” OP3 digital output

91 92 Segment “End” Setpoint

92 93 Segment “End” OP3 digital output

93..99 94..100 -

Stat FaiL Unit

n.Seg

Cyc.

band

ti. 0

S.P. 0

dO. 0

ti. 1

S.P. 1

dO. 1

ti. 2

S.P. 2

dO. 2

ti. 3

S.P. 3

dO. 3

ti. 4

S.P. 4

dO. 4

ti. 5

S.P. 5

dO. 5

ti. 6

S.P. 6

dO. 6

S.P. F

dO. F

-

R/W 8

R/W 9

R/W

-

10

20

11.6 Word Zone - Page 4 Configuration

Address

Modbus JbuS Variable Parameter

code

100 101 Remote Setpoint range

101 102 1° version configuration

102 103 2° version configuration

103 104 Engineering units

104 105 Number of decimals

105 106 Low range

106 107 High range

107 108 Communications protocol

108 109 Baud rate

109 110 Continuous control output range

110 111 Retransmission output selection

rS.In Con.1 Con.2

unit

Sc.d.d

Sc.Lo Sc.Hi

Prot

baud

retr

rtH

Type

R/W

R/W 5

R/W

R/W 5

R/W

42

5/11

5/12

13

14

15

16

111 112 CT primary high range

112 113 Password

113 114 Retransm. calibration low range (for Athena

Controls only)

114 115 Retransm. calibration high range (for Athena

Controls only)

115 116 Timer setting

116 117 Timer action

117 118 IL1 digital input function

118 119 IL2 digital input function

119 120 IL3 digital input function

Ht.F.S

Code CAL.3

CAL.4

t.Mod

t.Act

IL1 IL2 IL3

R/W

17

18

19

Address

Modbus JbuS Variable Parameter

code

120 121 Manufacturer code (600 for Athena Controls) R(W) 6 121 122 Product code (“X1” or X3”) note X3=X400 product R 122 123 R 123 124 Release code (p. es. “ 00A”) 7 R 124 125 R 125 126 Custom code R 126 127 - - 127 128 - - -

Type

Notes:

1. Assignment of Setpoint to the addresses JbuS 2 and 4 writes the Computer Setpoint. It is different from the Local Setpoint, which can be in any case set by keypad.

2. Assignment of output at the address JbuS 3 is only possible if the the Auto/Man option if fitted and when the controller is in Manual mode.

3. Assignment of Setpoint to the address JbuS 5 writes the Local Setpoint (the previous value is lost).

4. In case of ON - OFF output (address JbuS 6) the proportional band is substituted by the output hysteresis.

5. All the configuration parameters are accepted, if valid, but not brought into effect. To execute the reconfiguration procedure and bring the changes into effect, the code 55AAh must be written at the address JbuS 121.

6. Address JbuS 121 is read only, but if the code 55AAh (21930d) is written at this address, the configuration is brought into effect.

7. The JbuS 122 + 123 and 124 + 125 addresses contain the strings (of 4 characters) for the product and release codes: each address represents two characters, the most significant byte in the word contains the ASCII code of the second.

8. To select the program status, the value between 0 and 4 must be assigned as per the below table:

Program status Serial value

Reset 0

Hold 1

Run 2

Hold / Back (note) 3

Program end 4

Note: If the PV controlled input value exceeds the band, the controller switches automatically to this mode.

43

9. To select the re-start status of the program after a power failure, the value between 0 and 2 must be assigned as per the below table:

Re-start status of the

program

Continue 0

Reset 1

Ramp 2

10. To select the program time unit, the value between 0 and 2 must be assigned as per the below table:

Program time unit Serial value

Second 0

Minute 1

Hour 2

11. To select the remote setpoint input type, the value between 0 and 4 must be assigned as per the below table:

Remote Setpoint input type Serial value

0 .. 5 V 0 1 .. 5 V 1

0 .. 10 V 2 0 .. 20 mA 3 4 .. 20 mA 4

12. To select the engineering unit, the value between 0 and 10 must be assigned as per the below table:

Engineering unit Serial value

°C °F

none

nU

U

nA

A

bar

PSI

rh

Ph

13. To select the protocol type, the value between 0 and 1 must be assigned as per the below table:

Protocol type Serial value

Modbus 0

JbuS 1

Serial value

0 1 2 3 4 5 6 7 8 9

10

44

14. To select the serial comm.s baud rate, the value between 0 and 3 must be assigned as per the below table:

Baud Rate Serial value

1200 0 2400 1 4800 2 9600 3

15. To select the OP5 retransm. output range, the value between 0 and 1 must be assigned as per the below table:

Variable Serial value

0…20mA 0 4…20mA 1

16. To select the retransmitted variable (PV or SP), a value between 0 and 1 must be assigned as per the below table:

Variable Serial value

PV 0 SP 1

17. To select the Timer/Start-up operating mode, a value between 0 and 7 must be assigned as per the below table:

Timer/Start-up operating mode Serial value

Disabled 0

Start-up 1

Counting inside band 2

Counting inside band / End mode OFF 3

Counting when launched 4

Counting when launched / End mode OFF 5

Counting disable when launched 6

Stand-by Setpoint 7

18. To select the Timer action, a value between 0 and 7 must be assigned as per the below table:

Timer action Serial value

Launch OP3 status Time

By Keypad OFF Second 0 By Keypad ON Second 1

Key +

at power on

Key +

at power on

By Keypad OFF Minute 4 By Keypad ON Minute 5

Key +

at power on

Key +

at power on

OFF Second 2

ON Second 3

OFF Minute 6

ON Minute 7

45

19. To select the digital input functions, a value between 0 and 9 must be assigned as per the below table:

Digital input function Serial value

Not used 0

Keypad lock 1 Measure hold 2 Manual mode 3

Remote mode 4

1st stored Setpoint 5

2nd stored Setpoint 6

Local Setpoint 7

Run Timer 8

Run/stop of a program 9

20. The possible OP3 status conditions when related to the program are below listed:

OP3 status when related to the

program

No action 0

Open 1

Closed 2

21. To select the alarm function, a value between 0 and 3 must be assigned as per the below table:

Alarm function Serial value

No action 0

Latching 1 Blocking 2

Latching / Blocking 3

Serial value

11.7 RS-485 Configuration Dip Switch

On the RS485 board a 4 position dip Switch is provided. It enables the correct hardware configuration of the instrument serial comm.s port as follows:

Position On OFF

1 Polarisation +5Vcc Polarisation excluded 2 Termination set Termination excluded 3 Polarisation 0 Vcc Polarisation excluded 4 - -

46

12. X5000 CONTROLLER

12.1 Bit zone

Address

Modbus JbuS Variable Type

0 1 Remote status (0=LOC, 1=REM) R/W 1 2 Auto / Manual ( 0 = Auto, 1 = Manual ) R/W 2 3 AL3 alarm status (0 = OFF, 1 = ON) R 3 4 AL4 alarm status (0 = OFF, 1 = ON) R 4 5 AL1 alarm status (0 = OFF, 1 = ON) R 5 6 AL2 alarm status (0 = OFF, 1 = ON) R 6 7 Out of range ( 0 = Normal operation, 1 = Safety) R 7 8 Auto-Tune ( 0 = Disabled, 1 = Run) R 8 9 - 9 10 Out of range ( 0 = Normal operation, 1 = Safety) R

10..11 11..12 - 12 13 Local stored Setpoint R/W 13 14 1st stored Setpoint R/W 14 15 2nd stored Setpoint R/W 15 16 3rd stored Setpoint R/W 16 17 IL1 Digital input status (0=OFF, 1=ON) R 17 18 IL2 Digital input status (0=OFF, 1=ON) R 18 19 IL3 Digital input status (0=OFF, 1=ON) R 19 20 - 20 21 Keypad lock (0=locked, 1=unlocked) R/W 21 22 Slope inhibition by serial comm.s R/W 22 23 PV Hold by serial comm.s R/W 23 24 OP1 forced status by serial comm.s(0=OFF, 1=ON) R/W 1 24 25 OP2 forced status by serial comm.s(0=OFF, 1=ON) R/W 1 25 26 OP3 forced status by serial comm.s(0=OFF, 1=ON) R/W 1 26 27 OP4 forced status by serial comm.s(0=OFF, 1=ON) R/W 1 27 28 OP5 (logic) forced status by serial comm.s(0=OFF, 1=ON) R/W 1 28 29 Output forcing value R/W 29 30 1st Program Run/Reset R/W 30 31 2nd Program Run/Reset R/W 31 32 3rd Program Run/Reset R/W 32 33 4th Program Run/Reset R/W

12.2 Read Status

Function 07 ( Read Status ) returns an eight bit status with the following meanings:

Bit Address Variable

1 (LSB) 1 Remote status (0=LOC, 1=REM)

2 2 Auto / Manual ( 0 = Auto, 1 = Manual ) 3 3 OP4 alarm status (0 = OFF, 1 = ON) 4 4 OP3 alarm status (0 = OFF, 1 = ON) 5 5 OP2 alarm status (0 = OFF, 1 = ON) 6 6 OP1 alarm status (0 = OFF, 1 = ON) 7 7 Out of range ( 0 = Normal operation, 1 = Safety)

8 (MSB) 8 Auto-Tune ( 0 = Disabled, 1 = Run)

47

12.3 Word zone - Page 1 Parameters

Address

Modbus JbuS Variable Parameter

Code

0 1 PV process variable - R 1 2 SP Setpoint - R 2 3 MV Main control output - R(/W) 2 3 4 SPL local Setpoint - R/W 4 5 SPL local Setpoint - R/W 3 5 6 Proportional band (Hysteresis ON - OFF)

6 7 Overshoot control

7 8 Integral time

8 9 Derivative time

9 10 Cycle time

10 11 Low range

11 12 High range

12 13 AL1 alarm threshold

13 14 AL2 alarm threshold

14 15 AL3 alarm threshold

15 16 AL4 alarm threshold

16 17 AL1 alarm high hysteresis

17 18 AL1 alarm low hysteresis

18 19 AL2 alarm high hysteresis

19 20 AL2 alarm low hysteresis

20 21 AL3 alarm high hysteresis

21 22 AL3 alarm low hysteresis

22 23 AL4 alarm high hysteresis

23 24 AL4 alarm low hysteresis

24 25 Cool proportional band

25 26 Cool integral time

26 27 Cool derivative time

27 28 Cool cycle time

28 29 Minimum output step

29 30 Setpoint low limit

30 31 Setpoint high limit

31 32 Control ouput low limit

32 33 Control output high limit

33 34 Cool control output high limit

34 35 Slope up

35 36 Slope down

36 37 Filter time constant

37 38 Input Shift

38 39 AutoTune ( 0 = Stop, 1 = Run )

39 40 Adaptive Tune ( 0 = Stop, 1 = Run )

40 41 Serial comm.s SLAVE address

41 42 Serial comm.s SLAVE protocol

42 43 SLAVE baud rate

43 44 Remote Setpoint - R 44 45 Soft-Start activation time

45 46 Soft-Start output value

46 47 Control output maximum speed

47 48 Cool Control output maximum speed

P.b. (hy.)

O.C.

t.i. t.d. t.c.

Sc.Lo

Sc.Hi A1S.P A2S.P A3S.P A4S.P hy.1u hy.1d hy.2u hy.2d hy.3u hy.3d hy.4u hy.4d

P.b. C

t.i. C t.d. C t.c. C

MU.Hy

S.P. L

S.P. H

OP. L OP. H

OP.C.H

Sl. u

Sl. d t.FiL In.Sh tune AdPt

Add.S

Pro.S bdr.S

St.tM

St.OP

OP.r

OP.rC

Type

R/W

R

R/W

3

48

48 49 Control output forcing value

49 50 Sampling time

50 51 Manual Reset

51 52 Configuration Password

52 53 Internal servomotor position - R 53 54 Dead band

54 55 Password Level access

55 56 Adaptive Proportional band

56 57 Adaptive Integral time

57 58 1st stored Setpoint

58 59 2nd stored Setpoint

59 60 3rd stored Setpoint

60 61 Remote Setpoint Bias

61 62 Ratio Setpoint

62 63 Motor travel time

63 64 SPT Target Setpoint

64 65 Read Status - R 65 66 MASTER enable

66 67 MASTER baud rate

67 68 Serial comm.s MASTER protocol

68 69 Profibus Dp address

69 70 Cold junction temperature ( for TC only ) - R 70 71 Running program status - R 5 71 72 Program selection - R 72 73 Running program number - R 73 74 1st Program Run/Reset - R/W 6 74 75 2nd Program Run/Reset - R/W 6 75 76 3rd Program Run/Reset - R/W 6 76 77 4th Program Run/Reset - R/W 6

77..78 78..79 - - 79 80 Error dead band

80..99 81..100 - - -

F.Out

t.San

M.reS

C.PASS

d.bnd

A.PASS

P.b.

t.i. S.P. 1 S.P. 2 S.P. 3

biaS

rtio

MU.tM

t.S.P.

MaSt bdr.M Pro.M

Add.P

d.Err

R/W

R 4

R/W

R

R/W

12.4 Word zone - Page 2 Configuration

Address

Modbus JbuS Variable Parameter

Code

100 101 Input type

101 102 Square root ( 0 = OFF, 1 = On )

102 103 N° of decimals

103 104 Low range

104 105 High range

105 106 Engineering units

106 107 Control type

107 108 Main output (Heat)

108 109 Secondary output (Cool)

109 110 1st retransmitted output selection

110 111 1st retransmission output

111 112 1st retransmission low range

112 113 1st retransmission high range

113 114 Auto / Manual ( 0 = OFF, 1 = On )

114 115 Remote Setpoint input

115 116 Setpoint type

In P.

5Mr

5c.dd

5c.Lo 5c.Hi

Unit

Cn.ty

M.COP

S.C.OP

rt. 1

O.r.t.1

rt.L.1

rt.H.1

E.AMn

r5.In

S.P.ty

Type

R/W 7

R/W

R/W 8

R/W 9

R/W 10

R/W 11

R/W 12

R/W 13

R/W

R/W 14

R/W 15

49

116 117 Store Setpoint Tracking

117 118 Level access

118 119 OP5 Cool output ( 0 = No, 1 = Yes )

119 120 Main output safety value

120 121 Factory code (600 = Athena Controls) - R 121 122 1st byte product code ( X5 ) - R 17 122 123 2nd byte product code - R 17 123 124 1st byte release code - R 17 124 125 2nd byte release code - R 17 125 126 Customer code - R 126 127 AL1 alarm type

127 128 AL1 addressing

128 129 AL1 alarm Latching

129 130 AL1 alarm Blocking

130 131 AL2 alarm type

131 132 AL2 addressing

132 133 AL2 alarm Latching

133 134 AL2 alarm Blocking

134 135 AL3 alarm type

135 136 AL3 addressing

136 137 AL3 alarm Latching

137 138 AL3 alarm Blocking

138 139 AL4 alarm type

139 140 AL4 addressing

140 141 AL4 alarm Latching

141 142 AL4 alarm Blocking

142 143 IL1 digital input function

143 144 IL2 digital input function

144 145 Time unit of Setpoint slope

145 146 CT alarm configuration ( 0 = OFF 1= On )

146 147 -

147 148 Linearisation ( 0 = OFF 1= On )

148 149 IL3 digital input function

149 150 2nd retransmitted output selection

150 151 2nd retransmission output

151 152 2nd retransmission low range

152 153 2nd retransmission high range

153..179 154..180 -

S.P.tr Ac.Le

C.O.P.S

S.Out

AL. 1

A1.0u

Ltch

bLoc

AL. 2

A2.0u

Ltch

bLoc

AL. 3

A3.0u

Ltch

bLoc

AL. 4

A4.0u

Ltch

bLoc

IL 1 IL 2

S.P.tM

Ht.On

-

Char

IL 3

rt. 2

O.r.t.2

rt.L.2

rt.H.2

-

R/W

R/W 16

R/W

R/W 18

R/W 19

R/W

R/W 18

R/W 19

R/W

R/W 18

R/W 19

R/W

R/W 18

R/W 19

R/W

R/W 20

R/W 21

R/W

-

R/W

R/W 20

R/W 22

R/W 23

R/W

-

12.5 Word zone - Page 3 Programmer

Address

Modbus JbuS Variable Parameter

Code

180 181

181 182

182 183

183 184

184 185

185 186 Prog. 1 segment 0 - Time

186 187 Prog. 1 segment 0 - Setpoint

187 188 Prog. 1 segment 0 - OP3 digital output

188 189 Prog. 1 segment 0 - OP4 digital output

Prog. 1 Power Failure

Prog. 1 Time units

Prog. 1 cycles

Prog. 1 n° of segments

Prog. 1 Allowed deviation

FAiL

Unit

Cyc.

n.Seg

band

ti. 0

S.P. 0

OP. 3 OP. 4

Type

R/W 24

R/W 25

R/W

R/W 26

50

189 190 Prog. 1 segment 1 - Time

190 191 Prog. 1 segment 1 - Setpoint

191 192 Prog. 1 segment 1 - OP3 digital output

192 193 Prog. 1 segment 1 - OP4 digital output

193 194 Prog. 1 segment 2 - Time

194 195 Prog. 1 segment 2 - Setpoint

195 196 Prog. 1 segment 2 - OP3 digital output

196 197 Prog. 1 segment 2 - OP4 digital output

197 198 Prog. 1 segment 3 - Time

198 199 Prog. 1 segment 3 - Setpoint

199 200 Prog. 1 segment 3 - OP3 digital output

200 201 Prog. 1 segment 3 - OP4 digital output

201 202 Prog. 1 segment 4 - Time

202 203 Prog. 1 segment 4 - Setpoint

203 204 Prog. 1 segment 4 - OP3 digital output

204 205 Prog. 1 segment 4 - OP4 digital output

205 206 Prog. 1 segment 5 - Time

206 207 Prog. 1 segment 5 - Setpoint

207 208 Prog. 1 segment 5 - OP3 digital output

208 209 Prog. 1 segment 5 - OP4 digital output

209 210 Prog. 1 segment 6 - Time

210 211 Prog. 1 segment 6 - Setpoint

211 212 Prog. 1 segment 6 - OP3 digital output

212 213 Prog. 1 segment 6 - OP4 digital output

213 214 Prog. 1 segment 7 - Time

214 215 Prog. 1 segment 7 - Setpoint

215 216 Prog. 1 segment 7 - OP3 digital output

216 217 Prog. 1 segment 7 - OP4 digital output

217 218 Prog. 1 segment 8 - Time

218 219 Prog. 1 segment 8 - Setpoint

219 220 Prog. 1 segment 8 - OP3 digital output

220 221 Prog. 1 segment 8 - OP4 digital output

221 222 Prog. 1 segment 9 - Time

222 223 Prog. 1 segment 9 - Setpoint

223 224 Prog. 1 segment 9 - OP3 digital output

224 225 Prog. 1 segment 9 - OP4 digital output

225 226 Prog. 1 segment 10 - Time

226 227 Prog. 1 segment 10 - Setpoint

227 228 Prog. 1 segment 10 - OP3 digital output

228 229 Prog. 1 segment 10 - OP4 digital output

229 230 Prog. 1 segment 11 - Time

230 231 Prog. 1 segment 11 - Setpoint

231 232 Prog. 1 segment 11 - OP3 digital output

232 233 Prog. 1 segment 11 - OP4 digital output

233 234 Prog. 1 segment 12 - Time

234 235 Prog. 1 segment 12 - Setpoint

235 236 Prog. 1 segment 12 - OP3 digital output

236 237 Prog. 1 segment 12 - OP4 digital output

237 238 Prog. 1 segment 13 - Time

238 239 Prog. 1 segment 13 - Setpoint

239 240 Prog. 1 segment 13 - OP3 digital output

ti. 1

S.P. 1

OP. 3 OP. 4

ti. 2

S.P. 2

OP. 3 OP. 4

ti. 3

S.P. 3

OP. 3 OP. 4

ti. 4

S.P. 4

OP. 3 OP. 4

ti. 5

S.P. 5

OP. 3 OP. 4

ti. 6

S.P. 6

OP. 3 OP. 4

ti. 7

S.P. 7

OP. 3 OP. 4

ti. 8

S.P. 8

OP. 3 OP. 4

ti. 9

S.P. 9

OP. 3 OP. 4

ti.10

S.P.10

OP. 3 OP. 4

ti.11

S.P.11

OP. 3 OP. 4

ti.12

S.P.12

OP. 3 OP. 4

ti.13

S.P.13

OP. 3

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

51

240 241 Prog. 1 segment 13 - OP4 digital output

241 242 Prog. 1 segment 14 - Time

242 243 Prog. 1 segment 14 - Setpoint

243 244 Prog. 1 segment 14 - OP3 digital output

244 245 Prog. 1 segment 14 - OP4 digital output

245 246 Prog. 1 segment F - Setpoint

246 247 Prog. 1 segment F - OP3 digital output

247 248 Prog. 1 segment F - OP4 digital output

248 249

249 250

250 251

251 252

252 253

253 254 Prog. 2 segment 0 - Time

254 255 Prog. 2 segment 0 - Setpoint

255 256 Prog. 2 segment 0 - OP3 digital output

256 257 Prog. 2 segment 0 - OP4 digital output

257 258 Prog. 2 segment 1 - Time

258 259 Prog. 2 segment 1 - Setpoint

259 260 Prog. 2 segment 1 - OP3 digital output

260 261 Prog. 2 segment 1 - OP4 digital output

261 262 Prog. 2 segment 2 - Time

262 263 Prog. 2 segment 2 - Setpoint

263 264 Prog. 2 segment 2 - OP3 digital output

264 265 Prog. 2 segment 2 - OP4 digital output

265 266 Prog. 2 segment 3 - Time

266 267 Prog. 2 segment 3 - Setpoint

267 268 Prog. 2 segment 3 - OP3 digital output

268 269 Prog. 2 segment 3 - OP4 digital output

269 270 Prog. 2 segment 4 - Time

270 271 Prog. 2 segment 4 - Setpoint

271 272 Prog. 2 segment 4 - OP3 digital output

272 273 Prog. 2 segment 4 - OP4 digital output

273 274 Prog. 2 segment 5 - Time

274 275 Prog. 2 segment 5 - Setpoint

275 276 Prog. 2 segment 5 - OP3 digital output

276 277 Prog. 2 segment 5 - OP4 digital output

277 278 Prog. 2 segment 6 - Time

278 279 Prog. 2 segment 6 - Setpoint

279 280 Prog. 2 segment 6 - OP3 digital output

280 281 Prog. 2 segment 6 - OP4 digital output

281 282 Prog. 2 segment 7 - Time

282 283 Prog. 2 segment 7 - Setpoint

283 284 Prog. 2 segment 7 - OP3 digital output

284 285 Prog. 2 segment 7 - OP4 digital output

285 286 Prog. 2 segment 8 - Time

286 287 Prog. 2 segment 8 - Setpoint

287 288 Prog. 2 segment 8 - OP3 digital output

288 289 Prog. 2 segment 8 - OP4 digital output

289 290 Prog. 2 segment 9 - Time

290 291 Prog. 2 segment 9 - Setpoint

Prog. 2 Power Failure

Prog. 2 Time units

Prog. 2 cycles

Prog. 2 n° of segments

Prog. 2 Allowed deviation

OP. 4

ti.14

S.P.14

OP. 3 OP. 4

S.P. F

OP. 3 OP. 4

FAiL

Unit

Cyc.

n.Seg

band

ti. 0

S.P. 0

OP. 3 OP. 4

ti. 1

S.P. 1

OP. 3 OP. 4

ti. 2

S.P. 2

OP. 3 OP. 4

ti. 3

S.P. 3

OP. 3 OP. 4

ti. 4

S.P. 4

OP. 3 OP. 4

ti. 5

S.P. 5

OP. 3 OP. 4

ti. 6

S.P. 6

OP. 3 OP. 4

ti. 7

S.P. 7

OP. 3 OP. 4

ti. 8

S.P. 8

OP. 3 OP. 4

ti. 9

S.P. 9

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W 24

R/W 25

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

52

291 292 Prog. 2 segment 9 - OP3 digital output

292 293 Prog. 2 segment 9 - OP4 digital output

293 294 Prog. 2 segment 10 - Time

294 295 Prog. 2 segment 10 - Setpoint

295 296 Prog. 2 segment 10 - OP3 digital output

296 297 Prog. 2 segment 10 - OP4 digital output

297 298 Prog. 2 segment 11 - Time

298 299 Prog. 2 segment 11 - Setpoint

299 300 Prog. 2 segment 11 - OP3 digital output

300 301 Prog. 2 segment 11 - OP4 digital output

301 302 Prog. 2 segment 12 - Time

302 303 Prog. 2 segment 12 - Setpoint

303 304 Prog. 2 segment 12 - OP3 digital output

304 305 Prog. 2 segment 12 - OP4 digital output

305 306 Prog. 2 segment 13 - Time

306 307 Prog. 2 segment 13 - Setpoint

307 308 Prog. 2 segment 13 - OP3 digital output

308 309 Prog. 2 segment 13 - OP4 digital output

309 310 Prog. 2 segment 14 - Time

310 311 Prog. 2 segment 14 - Setpoint

311 312 Prog. 2 segment 14 - OP3 digital output

312 313 Prog. 2 segment 14 - OP4 digital output

313 314 Prog. 2 segment F - Setpoint

314 315 Prog. 2 segment F - OP3 digital output

315 316 Prog. 2 segment F - OP4 digital output

316 317

317 318

318 319

319 320

320 321

321 322 Prog. 3 segment 0 - Time

322 323 Prog. 3 segment 0 - Setpoint

323 324 Prog. 3 segment 0 - OP3 digital output

324 325 Prog. 3 segment 0 - OP4 digital output

325 326 Prog. 3 segment 1 - Time

326 327 Prog. 3 segment 1 - Setpoint

327 328 Prog. 3 segment 1 - OP3 digital output

328 329 Prog. 3 segment 1 - OP4 digital output

329 330 Prog. 3 segment 2 - Time

330 331 Prog. 3 segment 2 - Setpoint

331 332 Prog. 3 segment 2 - OP3 digital output

332 333 Prog. 3 segment 2 - OP4 digital output

333 334 Prog. 3 segment 3 - Time

334 335 Prog. 3 segment 3 - Setpoint

335 336 Prog. 3 segment 3 - OP3 digital output

336 337 Prog. 3 segment 3 - OP4 digital output

337 338 Prog. 3 segment 4 - Time

338 339 Prog. 3 segment 4 - Setpoint

339 340 Prog. 3 segment 4 - OP3 digital output

340 341 Prog. 3 segment 4 - OP4 digital output

341 342 Prog. 3 segment 5 - Time

Prog. 3 Power Failure

Prog. 3 Time units

Prog. 3 cycles

Prog. 3 n° of segments

Prog. 3 Allowed deviation

OP. 3 OP. 4

ti.10

S.P.10

OP. 3 OP. 4

ti.11

S.P.11

OP. 3 OP. 4

ti.12

S.P.12

OP. 3 OP. 4

ti.13

S.P.13

OP. 3 OP. 4

ti.14

S.P.14

OP. 3 OP. 4

S.P. F

OP. 3 OP. 4

FAiL

Unit

Cyc.

n.Seg

band

ti. 0

S.P. 0

OP. 3 OP. 4

ti. 1

S.P. 1

OP. 3 OP. 4

ti. 2

S.P. 2

OP. 3 OP. 4

ti. 3

S.P. 3

OP. 3 OP. 4

ti. 4

S.P. 4

OP. 3 OP. 4

ti. 5

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W 24

R/W 25

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

53

342 343 Prog. 3 segment 5 - Setpoint

343 344 Prog. 3 segment 5 - OP3 digital output

344 345 Prog. 3 segment 5 - OP4 digital output

345 346 Prog. 3 segment 6 - Time

346 347 Prog. 3 segment 6 - Setpoint

347 348 Prog. 3 segment 6 - OP3 digital output

348 349 Prog. 3 segment 6 - OP4 digital output

349 350 Prog. 3 segment 7 - Time

350 351 Prog. 3 segment 7 - Setpoint

351 352 Prog. 3 segment 7 - OP3 digital output

352 353 Prog. 3 segment 7 - OP4 digital output

353 354 Prog. 3 segment 8 - Time

354 355 Prog. 3 segment 8 - Setpoint

355 356 Prog. 3 segment 8 - OP3 digital output

356 357 Prog. 3 segment 8 - OP4 digital output

357 358 Prog. 3 segment 9 - Time

358 359 Prog. 3 segment 9 - Setpoint

359 360 Prog. 3 segment 9 - OP3 digital output

360 361 Prog. 3 segment 9 - OP4 digital output

361 362 Prog. 3 segment 10 - Time

362 363 Prog. 3 segment 10 - Setpoint

363 364 Prog. 3 segment 10 - OP3 digital output

364 365 Prog. 3 segment 10 - OP4 digital output

365 366 Prog. 3 segment 11 - Time

366 367 Prog. 3 segment 11 - Setpoint

367 368 Prog. 3 segment 11 - OP3 digital output

368 369 Prog. 3 segment 11 - OP4 digital output

369 370 Prog. 3 segment 12 - Time

370 371 Prog. 3 segment 12 - Setpoint

371 372 Prog. 3 segment 12 - OP3 digital output

372 373 Prog. 3 segment 12 - OP4 digital output

373 374 Prog. 3 segment 13 - Time

374 375 Prog. 3 segment 13 - Setpoint

375 376 Prog. 3 segment 13 - OP3 digital output

376 377 Prog. 3 segment 13 - OP4 digital output

377 378 Prog. 3 segment 14 - Time

378 379 Prog. 3 segment 14 - Setpoint

379 380 Prog. 3 segment 14 - OP3 digital output

380 381 Prog. 3 segment 14 - OP4 digital output

381 382 Prog. 3 segment F - Setpoint

382 383 Prog. 3 segment F - OP3 digital output

383 384 Prog. 3 segment F - OP4 digital output

384 385

385 386

386 387

387 388

388 389

389 390 Prog. 4 segment 0 - Time

390 391 Prog. 4 segment 0 - Setpoint

391 392 Prog. 4 segment 0 - OP3 digital output

392 393 Prog. 4 segment 0 - OP4 digital output

Prog. 4 Power Failure

Prog. 4 Time units

Prog. 4 cycles

Prog. 4 n° of segments

Prog. 4 Allowed deviation

S.P. 5

OP. 3 OP. 4

ti. 6

S.P. 6

OP. 3 OP. 4

ti. 7

S.P. 7

OP. 3 OP. 4

ti. 8

S.P. 8

OP. 3 OP. 4

ti. 9

S.P. 9

OP. 3 OP. 4

ti.10

S.P.10

OP. 3 OP. 4

ti.11

S.P.11

OP. 3 OP. 4

ti.12

S.P.12

OP. 3 OP. 4

ti.13

S.P.13

OP. 3 OP. 4

ti.14

S.P.14

OP. 3 OP. 4

S.P. F

OP. 3 OP. 4

FAiL

Unit

Cyc.

n.Seg

band

ti. 0

S.P. 0

OP. 3 OP. 4

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W 24

R/W 25

R/W

R/W 26

54

393 394 Prog. 4 segment 1 - Time

394 395 Prog. 4 segment 1 - Setpoint

395 396 Prog. 4 segment 1 - OP3 digital output

396 397 Prog. 4 segment 1 - OP4 digital output

397 398 Prog. 4 segment 2 - Time

398 399 Prog. 4 segment 2 - Setpoint

399 400 Prog. 4 segment 2 - OP3 digital output

400 401 Prog. 4 segment 2 - OP4 digital output

401 402 Prog. 4 segment 3 - Time

402 403 Prog. 4 segment 3 - Setpoint

403 404 Prog. 3 segment 3 - OP3 digital output

404 405 Prog. 3 segment 3 - OP4 digital output

405 406 Prog. 3 segment 4 - Time

406 407 Prog. 3 segment 4 - Setpoint

407 408 Prog. 3 segment 4 - OP3 digital output

408 409 Prog. 3 segment 4 - OP4 digital output

409 410 Prog. 3 segment 5 - Time

410 411 Prog. 3 segment 5 - Setpoint

411 412 Prog. 3 segment 5 - OP3 digital output

412 413 Prog. 3 segment 5 - OP4 digital output

413 414 Prog. 3 segment 6 - Time

414 415 Prog. 3 segment 6 - Setpoint

415 416 Prog. 3 segment 6 - OP3 digital output

416 417 Prog. 3 segment 6 - OP4 digital output

417 418 Prog. 3 segment 7 - Time

418 419 Prog. 3 segment 7 - Setpoint

419 420 Prog. 3 segment 7 - OP3 digital output

420 421 Prog. 3 segment 7 - OP4 digital output

421 422 Prog. 3 segment 8 - Time

422 423 Prog. 3 segment 8 - Setpoint

423 424 Prog. 3 segment 8 - OP3 digital output

424 425 Prog. 3 segment 8 - OP4 digital output

425 426 Prog. 3 segment 9 - Time

426 427 Prog. 3 segment 9 - Setpoint

427 428 Prog. 3 segment 9 - OP3 digital output

428 429 Prog. 3 segment 9 - OP4 digital output

429 430 Prog. 3 segment 10 - Time

430 431 Prog. 3 segment 10 - Setpoint

431 432 Prog. 3 segment 10 - OP3 digital output

432 433 Prog. 3 segment 10 - OP4 digital output

433 434 Prog. 3 segment 11 - Time

434 435 Prog. 3 segment 11 - Setpoint

435 436 Prog. 3 segment 11 - OP3 digital output

436 437 Prog. 3 segment 11 - OP4 digital output

437 438 Prog. 3 segment 12 - Time

438 439 Prog. 3 segment 12 - Setpoint

439 440 Prog. 3 segment 12 - OP3 digital output

440 441 Prog. 3 segment 12 - OP4 digital output

441 442 Prog. 3 segment 13 - Time

442 443 Prog. 3 segment 13 - Setpoint

443 444 Prog. 3 segment 13 - OP3 digital output

ti. 1

S.P. 1

OP. 3 OP. 4

ti. 2

S.P. 2

OP. 3 OP. 4

ti. 3

S.P. 3

OP. 3 OP. 4

ti. 4

S.P. 4

OP. 3 OP. 4

ti. 5

S.P. 5

OP. 3 OP. 4

ti. 6

S.P. 6

OP. 3 OP. 4

ti. 7

S.P. 7

OP. 3 OP. 4

ti. 8

S.P. 8

OP. 3 OP. 4

ti. 9

S.P. 9

OP. 3 OP. 4

ti.10

S.P.10

OP. 3 OP. 4

ti.11

S.P.11

OP. 3 OP. 4

ti.12

S.P.12

OP. 3 OP. 4

ti.13

S.P.13

OP. 3

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

R/W

R/W 26

55

444 445 Prog. 3 segment 13 - OP4 digital output

445 446 Prog. 3 segment 14 - Time

446 447 Prog. 3 segment 14 - Setpoint

447 448 Prog. 3 segment 14 - OP3 digital output

448 449 Prog. 3 segment 14 - OP4 digital output

449 450 Prog. 3 segment F - Setpoint

450 451 Prog. 3 segment F - OP3 digital output

451 452 Prog. 3 segment F - OP4 digital output

OP. 4

ti.14

S.P.14

OP. 3 OP. 4

S.P. F

OP. 3 OP. 4

R/W 26

R/W

R/W 26

R/W

R/W 26

Notes:

1. This function may be used only with a suitable configuration outputs are set properly.

2. The OP1 value can be only assigned when the controller is working in Manual mode.

3. The Local Setpoint (Wloc) can be read at the both JbuS addresses 4 and 5. It only depend on the compatibility with the other Athena Controls instruments.

4. The above parameters can only be read when the Adaptive Tuning is launched. The Td derivative time is not shown but it can be simply calculated as the ¼ of the Ti integral time (Td = Ti/4).

5. When the Program status is requested, the instrument replies as per the below table:

Program status Serial value

Reset 0

Run 1

Hold 2

Automatic Hold 3

Program End 4

6. To select the Program command, the value between 0 and 1 must be assigned as per the below table:

Program command Serial value

Reset 0

Start 1

7. To select the input type, the value between 0 and 24 must be assigned as per the below table:

Input type Serial value

TC J 0

TC K 1

TC L 2 TC S 3 TC R 4

TC T 5

TC B 6

TC N 7

TC NI 8

TC W3% 9 TC W5% 10

TC E 11

Custom 12

RTD 1 13

56

RTD 2 14

Delta T 15

0 .. 50 mV 16

0 .. 300 mV 17

0 .. 5 V 18 1 .. 5 V 19

0 .. 10 V 20 0 .. 20 mA 21 4 .. 20 mA 22

2 KHz Frequency 23

20 KHz Frequency 24

8. To select the engineering unit, the value between 0 and 10 must be assigned as per the below table:

Engineering unit Serial value

none 0

°C 1

°F 2 mA 3 mV 4

V 5

bar 6

PSI 7

rh 8 Ph 9 Hz 10

9. To select the Control type & action, the value between 0 and 8 must be assigned as per the below table:

Control type Action Serial value

On / OFF Reverse 0 On / OFF Direct 1

P.I.D. Direct 2

P.I.D. Reverse 3 Valve drive P.I.D. Direct 4 Valve drive P.I.D. Reverse 5

Heat/Cool Linear 6 Heat/Cool Oil 7 Heat/Cool Water 8

10. To select the Main output (Heat), the value between 0 and 11 must be assigned as per the below table:

Main output (Heat) Serial value

none 0

Relay / Triac 1

Logic 6 0 .. 5 V 7 1 .. 5 V 8

0 .. 10 V 9 0 .. 20 mA 10 4 .. 20 mA 11

57

11. To select the Secondary output (Cool), the value between 0 and 11 must be assigned as per the below table:

Secondary output

Serial value

(Cool)

none 0

Relay / Triac 2

Logic 6 0 .. 5 V 7 1 .. 5 V 8

0 .. 10 V 9 0 .. 20 mA 10 4 .. 20 mA 11

12. To select the 1

st

retransmitted output selection, the value between 0

and 2 must be assigned as per the below table

1st retransmitted output

Serial value

selection

none 0

Provess variable 1

Setpoint 2

13. To select the 1

st

retransmission output, the value between 7 and 11

must be assigned as per the below table:

1st retransmission

Serial value

output

0 .. 5 V 7 1 .. 5 V 8

0 .. 10 V 9 0 .. 20 mA 10 4 .. 20 mA 11

14. To select the remote Setpoint input, the value between 18 and 22 must be assigned as per the below table:

Remote Setpoint input Serial value

0 .. 5 V 18 1 .. 5 V 19

0 .. 10 V 20 0 .. 20 mA 21 4 .. 20 mA 22

15. To select the Setpoint type, the value between 0 and 5 must be assigned as per the below table:

Setpoint type Serial value

Local only 0

Remote only 1

Local/Remote only 2

Local - Trim 3

Remote - Trim 4

Setpoint Programmer

5

(option)

58

16. To select the Access level, the value between 0 and 2 must be assigned as per the below table:

Access level Serial value

Full 0

Operator 1

Edit 2

17. The JbuS 122 + 123 and 124 + 125 addresses contain the strings (of 4 characters) for the product and release codes: each address represents two characters, the most significant byte in the word contains the ASCII code of the second.

18. To select the alarm type, the value between 0 and 6 must be assigned as per the below table:

Alarm type Serial value

Not used 0

Absolute High active 1

Absolute Low active 2

Deviation High active 3

Deviation Low active 4

Band Out active 5

Loop Break Alarm 6

19. To select the output assignment, the value between 1 and 4 must be assigned as per the below table:

Output assignment Serial value

OP1 1 OP2 2 OP3 3 OP4 4

20. To select the Digital input function, the value between 0 and 15 must be assigned as per the below table:

Digital input function Serial value

Not used 0

Local/Remote 1

Auto/Manual 2

1st stored Setpoint 3

2nd stored Setpoint 4

3rd stored Setpoint 5

Keypad lock 6

Setpoint slopes disable 7

Measure Hold 8

Output forcing mode 9

1st Program selection 10

2nd Program selection 11

3rd Program selection 12 4th Program selection 13

Program Run/Stop 14

Program Reset 15

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21. To select the slopes time unit, the value between 0 and 2 must be assigned as per the below table:

Slopes time unit Serial value

Second 0

Minute 1

Hour 2

22. To select the 2

nd

retransmitted output selection, the value between 0

and 2 must be assigned as per the below table:

2nd retransmitted

Serial value

output selection

None 0

Process variable 1

Setpoint 2

23. To select the 2

nd

retransmission output, the value between 7 and 11

must be assigned as per the below table:

2nd retransmission

Serial value

output

0 .. 5 V 7 1 .. 5 V 8

0 .. 10 V 9 0 .. 20 mA 10 4 .. 20 mA 11

24. To select the Power fail, the value between 0 and 2 must be assigned as per the below table:

Power Fail Serial value

Continue 0

Reset 1 Ramp 2

25. To select the Segment time basis, the value between 0 and 2 must be assigned as per the below table:

Segment time basis Serial value

Second 0

Minute 1

Hour 2

26. To select the logic output status of segment #, the value between 0 and 2 must be assigned as per the below table:

Logic output status of

Serial value

segment #

Closed 0

Open 1

disabled 2

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12.6 RS-485 Configuration Dip Switch

On the RS485 board a 4 position dip Switch is provided. It enables the correct hardware configuration of the instrument serial comm.s port as follows:

Position On OFF

1 Polarisation +5Vcc Polarisation excluded 2 Termination set Termination excluded 3 Polarisation 0 Vcc Polarisation excluded 4 - -

13. Configuration software for Platinum controllers

The configuration software APG2SW4 can be used with all the Platinum instruments: C10, M10, M300, M400, M5000, X100, X400 and X5000, even those without the RS 485 communications option.

Instruments C10, M10, M300 and M400 without communications option can be configured using this software, but the special cable APG2SCI, (available separately), will be required to interface between the computer port and the instrument.

For instruments C10, M10, M300 and M400 without communications option, connect the special cable APG2SCI to a spare port on the computer and the crimp connectors to terminals 10 – brown and 11 – black on the instrument. The computer and the instrument should be turned off during this procedure.

For instruments C10, M10, M300 and M400, terminals 10 and 11 are also the SSR drive voltage output. To avoid a communication error, open circuit the sensor input terminals, to prevent the SSR drive output from turning on. Also, for previously configured instruments, ensure that the configuration code, ‘ConF’ ends in a ‘0’ e.g. 2000 off and that the SSR drive voltage output is not used as main output.

the RS 485

, i.e. Alarm 2 is turned



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13.1 Use of instruments with the RS 485 communications option

For instruments C10, M10, M300 and M400 with communications option, the connection must be made using an isolated RS 232C to RS 485 (2 wires) converter and a standard RS 232C cable. To use instruments C10, M10, M300 and M400 with communications option using an RS 232C to RS 485 converter, connect a standard RS 232C cable between a spare port on the computer and the RS 232C port of the converter. Connect the RS 485 terminals of the converter to terminals 7 (+) and 8 (–) of the instrument. Please note that the converter must be isolated and handle the RTS signal. The Athena 223A001401 RS 232C to RS 485 converters is suitable to perform this function. The computer, converter and the instrument should be turned off during this procedure. For instruments M5000, X100, X400, and X5000 with communications option, connect a standard RS 232C cable between the computer and an isolated RS 232C to RS 485 converter as above. The computer and the converter should be turned off during this procedure. When running RS 485 cables a long distance, up to 1200 meters, a specific data transfer cable should be used with a low capacitance per metre. As lower is the capacitance per metre, as longer can be the cable length. Suitable cables are as follows:

Belden type 9729 Impedance 100Ω Capacitance = 41pF/m Belden type 9502 Impedance 150Ω Capacitance = 98pF/m

For instruments M5000, X100, X400, and X5000 with communications option, connect the RS 485 terminals of the RS 232C to RS 485 converter to the terminals of the instrument as shown in the table below. The computer, the converter and the instrument should be turned off during this procedure.

Controller Instrument

terminal N°

M5000 7 + M5000 8 M5000 9 Common

X100 1 + X100 2 X100 3 Common X400 1 + X400 2 -

X400 3 Common X5000 13 + X5000 14 X5000 15 Common

For instruments M5000, X100, X400 and X5000 without communications option, connect a standard RS232C cable to a spare port on the computer and the appropriate wires to the instrument as shown in the table below. The computer and the instrument should be turned off during this procedure.

the RS 485

RS-485

terminal

the RS 485

62

Controller Instrument

M5000 7 2 3 M5000 8 3 2 M5000 9 5 7

X100 1 2 3 X100 2 3 2 X100 3 5 7 X400 1 2 3 X400 2 3 2

X400 3 5 7 X5000 13 2 3 X5000 14 3 2 X5000 15 5 7

Turn on the power to the computer and the instrument (and the RS 232C to RS 485 converter if used).

13.2 To load the software

Insert the CD-ROM. The installation page should open automatically if autorun is active; if not, access your CD-ROM and double click the “install.exe” icon file.

terminal N°

9-Way port

Pin N°

25-Way

port Pin N°

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13.3 To enter the configuration software

After loading the software, enter the program by clicking: ‘Start’; ‘P

rograms’; ‘Athena Controls DIN Controllers’ and then clicking on the

required instrument, e.g. ‘M300’.

64

13.4 Configuration software settings

Click on ‘Comms’ and ‘Port’ and ensure that the port number corresponds to the one being used on the computer. Click on the correct port number if there is a check mark by the wrong setting. Click on ‘Comms’ and ‘BaudRate’ and ensure that it is set to 9600 for instruments without with RS 485, ensure that the setting in the configuration software is the same as in the instrument. Correct if there is a check mark by the wrong value.

the RS 485 communications option. For instruments

Click on ‘Comms’ and ‘Protocol’ and ensure that it is set to ‘Jbus’ for instruments without

RS 485, ensure that the setting in the configuration software is the

with same as in the instrument. Correct if there is a mark by the wrong setting. Click on the tabs ‘Configuration’, ‘Parameters’ and ‘Access’ and select the settings required. For a detailed description of all parameters, please see the instrument instruction manual.

the RS 485 communications option. For instruments

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13.5 To store the screen settings into the instrument

Click on the tab ‘Download Cnf’. Click on the floppy disk ‘icon’ under the heading ‘Parameters and Configuration’ to store the screen settings into the instrument.

13.6 To load a custom sensor configuration

Click on the tab ‘Download Cnf’. Click on ‘Open’ under the heading ‘Custom TC’ if it is required to load a custom sensor configuration from the selection of stored characteristics.

66

The following custom sensor file options are available:

File name Sensor Type Range Instrument

b.cst d.cst Thermocouple type B 0 .. 1800 °C e.cst Thermocouple type N 0 .. 1300 °C

f.cst RTD Pt100 0.0 .. 200.0 °C no M5000,X5000,X7000

g.cst Thermocouple type E -200…+400 °C h.cst TC constant reading = 50 0 .. 100 °C no M5000,X5000,X7000

l.cst RTD Pt100 -99.9 .. 600.0 °C no M5000,X5000,X7000

isn.cst ZIS-01/KR0.200 -50 .. 200 °C

isr.cst ZIS-01/KR 0.200 0 .. 200 °C

iss.cst ZIS-1X/KS 0.650

isy.cst ZIS-01/KR 0.200 0 .. 400 °C

m.cst Thermocouple type J 0.0 .. 50.0 °C no M5000

i.cst custom configuration

iso.cst custom IR sensor

isp.cst custom IR sensor isq.cst custom IR sensor

ist.cst custom IR sensor isu.cst custom IR sensor isv.cst custom IR sensor

isw.cst custom IR sensor

isx.cst custom IR sensor isz.cst custom IR sensor

∆T (2 x RTD Pt100)

ZIS-3X/KS 0.650

-50 .. +50 °C no M5000,X5000,X7000

0 .. 650 °C 0 .. 650 °C

Click on the required configuration and select ‘OK’. Click on the floppy disk ‘icon’ under the heading ‘Custom TC’ to store the new custom sensor configuration into the instrument.

67

13.7 To clone several instruments

To clone several instruments from one that has been programmed with required values, connect this instrument to the computer according to the instructions above. Click on the tab ‘Upload Cnf’. Click on the floppy disk ‘icon’ under the heading ‘Upload Configuration’, to copy the instrument settings onto the screen. Turn off the power to the instrument, un-plug it from its housing, plug-in a new instrument and turn on the power. Click on the tab ‘Download Cnf’. Click on the floppy disk ‘icon’ under the heading ‘Parameters and Configuration’ to store the screen settings into the instrument. Another new instrument can be plugged in and the floppy disk ‘icon’ clicked again if required.

13.8 To store the screen settings as a file

To store the screen settings as a file, which can be saved as a permanent record and used at a later date to copy into another controller, click on ‘F window. In either case, a ‘Save as’ window will open, with a highlighted file name shown as *.M300 (for M300 controller), *.M400 (for M400 controller), *.c10 (for C10 or M10 controllers), *.M5000 (for M5000 controllers), etc. Over-type the * with the filename required, leaving the .m300, .c10, etc. as the file extension, as in normal Windows Click ‘OK’. In any case the program sets automatically the suffix of the corresponding instrument.

ile’ and then ‘Save’, or click on the save ‘icon’ at the top of the



practice.

68

Simultaneously when saving the binary format of the configuration, the program writes, with the same path, a text file which includes the configuration parmeters.

13.9 To recall a previously stored file

To recall a previously stored file, click on ‘File’ and then ‘Open’, or click on the open ‘icon’ at the top of the window. In either case, an ‘Open’ window will appear, which will list all previously stored file names with the file extension appropriate to the controller as listed above. Click on the file required and then click ‘OK’. The file can be downloaded to a controller if required, as described above.

69

13.10 Printing of the configuration

To print the present configuration of the instrument: select “file” from the main window, select “Print C

onf” from the menu

The following will be printed: all the configuration tab sheets; all the parameter tab sheets; the Access page. The printing will be equal to the “print screen”.

13.11 Trend Menu

The trend menu is available on the main page of the configuration software. The trend menu allows to visualise the time trend (the time scale is available as “number of acquisitions”) of the process variable (PV), of the Set point and of the Output of the connected instrument on a graphic page.

The trend scale can be set by using the “MAX” and “MIN” values. The time scale is available as “number of acquisitions”. The time interval between two acquisitions (milliseconds) can be set under the “Timeout” function.

70

Functions of the buttons:

- Close return to the configuration software main window

- Zoom out Visualization from the start of the data acquisition till the present time.

The time scale is changed automatically

- Reset the data acquisition starts again. The old data are lost.

- Stop the data acquisition is stopped. The old data are maintained.

- Print the visualised trend page is printed

The trend scale can be set by using the “MAX” and “MIN” values..

Max: Trend scale High Limit Min: Trend scale Low Limit

Enable scale limits change: if enabled, in case one of the monitored

variables exceeds the trend scale “MAX” / “MIN” limits, the scale is automatically expanded.

Timeout: time interval between two acquisitions from the instrument (milliseconds). Note: Area available for the user notes. Notes can be printed. Notes are lost when the configuration software is closed.

When the configuration software is closed all the trend data and the notes are lost.

13.12 Programmed setpoint (only if the program option is present)

13.12.1 M5000 Controller

New program

1 configure the serial communication parameters. 2 select the “Programmed setpoint” card push-button:

the Programmed Setpoint menu is displayed:

71

and the commands to select the program state appear in the “Programmed Setpoint” card:

From the “Programmed setpoint” menu select New/Modify

New Setpoint programs can be created and saved in this window or already existing programs loaded from the Menu File, for any modifications.

72

To create a new program:

1. select one of the items of the “Recover action after blackout”

parameter

2. select an item of the “time unit” parameter

3. select the number of segments which make up the program (minimum

1, maximum 14)

4. select the number of program cycles (from 0 to 9999, where 0

indicates infinite cycles) and enter the dead band value.

The decimals number, as already set in the Configuration – Config. Configurator input, is also displayed.

To limit the Setpoint to the full programmed setpoint range select “SP limit full range” from the Programmed setpoint menu.

For each segment set:

- time

- Setpoint value

- OP3 output state.

At the end of the setting press:

- Enter: to validate the data entered

- Cancel: to quit the screen without saving

- Print: to print the window containing the data entered.

Or select Setpoint Profile from the menu.To display the window of the setpoint profile of the data entered in the New/Modify page program:

Press “Print” to print the window.

73

Enter program to the instrument

On selecting Enter on the Programmed setpoint menu the Setpoint program can be sent to instrument M5000. The window will display:

On selecting the Enter button the following window displays:

Once the enter phase has finished the window is displayed

74

Receiving program at the instrument

On selecting Receive from the Programmed setpoint menu the Setpoint program can be received from instrument M5000. The window dislays:

When the reception has finished the window is displayed

and then :

where a name can be assigned to the file which will contain the program just received.

75

Programmed setpoint card

The Programmed setpoint card contains the commands to run, pause or stop the program.

Select the corresponding command and press “Enter” to run it.

76

13.12.2 X400 Controller

New program

1. configure the serial communication parameters.

2. check that there is the “Programmed setpoint” option:

To check the active options:

1. select the “Accesses” card

2. press “Check options”: if “Program Enabled” is present.

3. select the “Receive” card and detect the configuration

In the Configuration – Conf Codes 2 card, select Programmable in the Setpoint Type parameter.

77

When the selection has been made the Programmed Setpoint menu is enabled.

From the “Programmed setpoint” menu select New/Modify.

New Setpoint programs can be created and saved in this window or already existing programs loaded from the Menu File, for any modifications.

To create a new program:

1. select one of the items of the “Recover action after blackout”

parameter

2. select an item of the “time unit” parameter

3. select the number of segments which make up the program (minimum

1, maximum 6)

4. select the number of program cycles (from 0 to 9999, where 0

indicates infinite cycles) and enter the dead band value.

The decimals number, as already set in the Configuration – Config. Configurator input, is also displayed.

To limit the Setpoint to the full programmed setpoint range select “SP limit full range” from the Programmed setpoint menu.

For each segment set:

- time

- Setpoint value

- OP3 output state.

At the end of the setting press:

- Enter: to validate the data entered

- Cancel: to quit the screen without saving

- Print: to print the window containing the data entered.

Or select Setpoint Profile from the menu.

78

To display the window of the setpoint profile of the data entered in the New/Modify page program:

Press “Print” to print the window.

Enter program to the instrument

On selecting Enter on the Programmed setpoint menu the Setpoint program can be sent to instrument X400. The window will display:

79

On selecting the Enter button the following window displays:

Once the enter phase has finished the window is displayed

Receiving program at the instrument

On selecting Receive from the Programmed setpoint menu the Setpoint program can be received from instrument X400. The window dislays:

When the reception has finished the window is displayed

80

and then:

where a name can be assigned to the file which will contain the program just received.

Programmed setpoint card

The Programmed setpoint card contains the commands to run, pause or stop the program.

Select the corresponding command and press “Enter” to run it.

81

13.12.3 X5000 Controller

New program

1. configure the serial communication parameters.

2. select the “Receive configuration” card: if the instrument has the

program option, in the Configuration – Config. Setpoint card the Type of Programmed Setpoint can also be selected

3 select the “Programmed setpoint” card”:

The Programmed Setpoint menu is displayed:

82

and the commands to select the program state appear in the “Programmed Setpoint” card:

From the “Programmed setpoint” menu select New/Modify

New Setpoint programs can be created and saved in this window or already existing programs loaded from the Menu File, for any modifications.

To create a new program:

1. select one of the items of the “Recover action after blackout” parameter

2. select an item of the “time unit” parameter

3. select the number of segments which make up the program (minimum 1, maximum 14)

4. select the number of program cycles (from 0 to 9999, where 0 indicates infinite cycles) and enter the dead band value.

83

The decimals number, as already set in the Configuration – Config. Configurator input, is also displayed.

To limit the Setpoint to the full programmed setpoint range select “SP limit full range” from the Programmed setpoint menu.For each segment

set:

- time

- Setpoint value

- OP3 and OP4 output state.

At the end of the setting press:

- Enter: to validate the data entered

- Cancel: to quit the screen without saving

- Print: to print the window containing the data entered.

Or select Setpoint Profile from the menu.

To display the window of the setpoint profile of the data entered in the New/Modify page program:

Press “Print” to print the window.

84

Enter program to the instrument

On selecting Enter on the Programmed setpoint menu the Setpoint program can be sent to instrument X5000. The window will display:

On selecting the Enter button the following window displays:

Once the enter phase has finished the window is displayed

85

Receiving program at the instrument

On selecting Receive from the Programmed setpoint menu the Setpoint program can be received from instrument X5000. The window dislays:

When the reception has finished the window is displayed

and then:

where a name can be assigned to the file which will contain the program just received.

86

Programmed setpoint card

The Programmed setpoint card contains the commands to run, pause or stop the program.

Select the corresponding command and press “Enter” to run it.

87

13.13 Configuration of the Master communications (only X5000)

Select the menu "Math/ Master". Is visualized the window "Master Communications and Math Editor".

Select the card "Master Communications". Select in the list "Slave Address" under "Write To" the address of the device on which you want to transfer the parameter.

To insert a new connection activate the button "Add".

Select in the list "Slave Address" under "Read From" the address of the device from which a parameter wants to be read (N.B. the admitted addresses are between 1 and 247; 256 is the address of the device master!).

Select in the list "Datum Address" under "Read From" the address of the parameter that wants to be read on the device.

N.B. The admitted addresses are between 1 and 256 (modbus) or between 0 and 255 (jbus); besides are visualized the variable (VAR_1..VAR_16) and the constants configurated (CONST_1..CONST_16).

88

N.B. The admitted addresses are between 1 and 247; 256 is the address of the device master; 0 is the BROADCAST address for transfer the parameter to all the connected devices!

Select in the list "Datum Address" under "Write To" the address where you want to transfer the parameter. N.B. The admitted addresses are between 1 and 256 (modbus) or between 0 and 255 (jbus); besides are visualized the variable configurated (VAR_1..VAR_16).

Press the button "OK" for confirm the immission or press the button "CANCEL" for cancel the immission.

To modify the values of a connection previously introduced, select it with a click of the mouse.

Press the button "Modify".

Is visualized the window "Master Communications Edit" with the values of the selected connection.

Modify the values as in demand, acting in the same way for the insertion of a new connection.

89

At the end press the button "OK" to confirm the modifications or press the button "CANCEL" to cancel it.

To eliminate a connection previously introduced, select it with a click of the mouse in the same way for the modification and press the button "Delete".

At the end of the configuration of the Master communications, press the button "CLOSE" to return to the window of the configurator.

13.14 Configuration of the mathematical / logics operations

Select the menu "Math/ Master." The "Master Communications and Math Editor" window appears .

Select the card "Math Package".

To insert a new operation activate the button "Add".

Select in the list "Result" the address of the variable in which the result of the operation wants to be memorized: the admitted addresses are between 1 and 256 (modbus) or between 0 and 255 (jbus); besides are visualized the variable (VAR_1..VAR_16) to disposition.

90

Select in the list "Operand A" the address of the parameter that wants to be used like first operand: the admitted addresses are between 1 and 256 (modbus) or between 0 and 255 (jbus); besides are visualize the variabled (VAR_1..VAR_16) and the constants configured (CONST_1..CONST_16).

Select in the list "Operator" the symbol of the desired operation; the possible operations are: sum (+), subtraction (-), multiplication (*), division (/), greater than (>) and less than (<).

Select in the list "Operand B" the address of the parameter that wants to be used like second operand: the admitted addresses are between 1 and 256 (modbus) or between 0 and 255 (jbus); besides are visualized the variable (VAR_1..VAR_16) and the constants configured (CONST_1..CONST_16).

Press the button "OK" confirm the immission or press the button "CANCEL" to cancel the immission.

For modify the operands of an operation previously introduced, select it with a click of the mouse.

Press the button "Modify". Is visualized the window "Math Pack Edit" with the values of the selected operation.

91

Modify the values as in demand, acting in the same way for the insertion of a new operation. At the end press the button "OK" to confirm the modifications or press the button "CANCEL" to cancel it. To eliminate an operation previously introduced, select it with a click of the mouse like for the modification and press the button "Delete". At the end of the configuration of the mathematical packet, press the button "Close" to return to the window of the configurator.

13.15 Configuration of the numerical constants

Select the menu "Math/ Master." The window appears "Master Communications and Math Editor". Select the card "Constants".

Activate the button "Add" for insert a new constant.

92

Select one of the 16 constants (CONST_1_CONST_16) to define in the list and insert his value in the underlying window (N.B. in the case of real values pay attention to the symbol shaped in Windows like decimal separator: point for the Italian versions, comma for the others!) Press the button "OK" to confirm the immission. Press the button "CANCEL" to cancel the immission.

13.15.1 To modify the value of a constant

To modify the value of a constant previously introduced, select it with a click of the mouse.

Press the button "Modify". Is visualized the window "Constants Editor" with the value of the selected constant.

Insert the new value requested (N.B. it is not possible modify the name of the constant). At the end press the button "OK" to confirm the modifications or press the button "CANCEL" to cancel it.

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13.15.2 To eliminate a constant

To eliminate a constant previously introduced, select it with a click of the mouse like for the modification and press the button "Delete". At the end of the configuration of the mathematical constants, press the button "Close" for return to the window of the configurator.

13.15.3 Reading/writing of the configuration of the

mathematical packet in the device

The download of the configuration of the mathematical packet and of the master communications comes effected automatically when you take place the download of the configuration and of the parametrizzation (see what explained above).

13.15.4 Save the configuration of the mathematical

packet on files

The saving on files of the configuration of the mathematical packet and of the master communications comes effected automatically when you take place the saving of the configuration and of the parametrizzation (see what explained above).

13.16 Definition of the Profibus parameters (X5000 controller only)

The definition of the parameters consists to define the packet of supervision of the PLC or of the PC: define the parameters that will be read and write. This phase is done using the software of configuration of the Profibus. This software cretes two file:

1) one for the master: the GSD file

2) one for the regulator X5000

The GSD file of the master must be used in the software of configuration of the same master. The file for the instrument X5000 must be sended by serial comunication to the regulator. For perform the software of configuration of the Profibus, after have started the Configurator, it is necessary select the Configuration voice from the Profibus menu (see figure 1).

Figure 1

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It comes as visualized the principal window of the program. From the menu File select: the New voice for create a new configuration, the Open voice for open a created configuration previously (see figure 2).

Figure 2

If the Open voice is selected appears the following window (figure 3)

Figure 3

Select the desired line and press the button Open

13.16.1 How to insert the parameters in the configuration

(X5000 controller only)

From the Data Base of the variable select the parameter interested with a click of the left key of the mouse.

If the selected parameter will be red press the button Read writing.

If the selected parameter will be written press the button the Write writing (figure 4).

set under the

set under

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Figure 4

To eliminate a parameter inserted select the parameter and press the Delete button (see figure 5):

Figure 5

For eliminate all the inserted parameters press the Clear button (figure 6):

Confirm pressing the OK button or annul the operation pressing the Cancel button.

Figure 6

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13.16.2 Parameters of the Data Base (X5000 controller only)

In succession have brought the available parameters divided for groups. Home parameters (figure 7):

Figure 7

Parameters Setpoint (figure 8):

Figure 8

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Parameters Alarm (figure 9):

Figure 9

PID Parameters (figure 10):

Figure 10

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Input Parameters (figure 11):

Figure 11

Output Parameters (figure 12):

Figure 12

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Comm Parameters (figure 13):

Figure 13

Tune Parameters (figure 14):

Figure 14

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Athena C10, Platinum C10, Platinum M10, Platinum M300, Platinum M400 Communications Manual

Specifications and Main Features

Frequently Asked Questions

User Manual