Atec T-Shock-JR User Manual

Thermal Shock
Chambers
Automatic Transfer
Automatic Transfer
Designed primarily to meet the requirements of MIL-STD 888, method 1010 temperature cycling, and MIL-STD 202, method 107 thermal shock, these chambers test the resistance of electronic components and assemblies to sudden and severe temperature changes.
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In addition to the popularly-sized 2 ft chambers, Tenney offers the T-Shock Jr., a benchtop thermal shock chamber with ¼ ft accommodate pilot runs and the smaller production quantities of sophisticated discrete components, the T-Shock Jr is an efficient, cost-effective alternate to large capacity thermal shock chambers. Also, because the cold-zone is a full­range Tenney Jr. unit, the T-Shock Jr. doubles as a high-low temperature test chamber.
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carriage capacity. Designed to
and 8 ft3 thermal shock
Specifications
Two Zone
-65
-65
to
to
200
200
Two Zone
-73
200
Horizontal or Vertical
Three Zone
-73 to
200
40
to
to
200
40 to
Amb.
200
Carriage Capacity Product Load Refrigeration
3
Ft
W x H x D LBS HP KW
Heat Dimensions W x H x D
Horizontal
Model
Vertical
Model
Model
WT LBS
TSJR MODEL (Air Cooled)
.25 102 x 6 x 6c 3
2 + 2 + LN
2
2.5/.5
63 x 41 x 22
Not Avail TSJR 700
TS2 MODELS - TWO ZONE: HOT/COLD (WATER COOLED)
2 15 4 + LN
15 x 15 x 15
2 11 10 TS2.02.10 4000
25 x 23 x 25 (V)
8 35 6 + LN
8 35 30 Call TS2.08.30 4700
TS3 MODELS - THREE ZONE: COLD/AMBIENT/HOT (WATER COOLED)
2 16 4 + LN
2 10 11 140 x 88 x 53 TS3.02.10 4200
8 40 6 + LN
8 35 30 Call TS3.08.30 4900
or
23 x 25 x 25 (H)
15 x 15 x 15 9/2
25 x 23 x 25 (V)
or
23 x 25 x 25 (H)
2
9/2
110 x 88 x 33
2
2
2
127 x 88 x 72 TS2.08.06B 4200
21/4 97 x 89 x 75
129 x 88 x 53 TS3.02.04B 3900
156 x 88 x 72 TS3.08.06B 4400
21/4
89 x 72 x 58
Not
Available
TS2.02.04B 3700
TSD MODELS - DUAL LOAD: HOT/COLD/HOT (WATER COOLED)
Dual Load
40
-73
to
to
200
40
Horizontal or Vertical
Notes:Notes:
Notes:
Notes:Notes:
40 to
200
2 28 4 + LN
15 x 15 x 15 18/2
2 18 10 140 x 88 x 53 TSD.02.10 4500
25 x 23 x 25 (V)
8 60 6 + LN2 156 x 88 x 72
8 56 30 Call
or
23 x 25 x 25 (H)
Add “V” or “H” suffix to model number to designate vertical or horizontal configuration.(Ex: TS2.02.10H)
Custom configurations, capacities, and basket and tray designs available. Please call us.
Performance evaluation was made with a distributed product load of 16 pin dip devices. Low temperature
-65ºC; high temperature +150ºC. Sensors embedded in load samples achieved a 15 minute recovery per MIL-STD-883C Notice 5, Method 1010.7 and air temperature recovery was 5 minutes per MIL-STD-202F, Method 107G. Performance data are based on 24ºC ambient at sea level. Standard operating voltages 208, 230, or 460V; 3Ø; 60 Hz. On 50 Hz, performance may be reduced.
TSD model capacities are for total load divided into two compartments.
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One of the most compact thermal shock chambers in the world, Tenney’s
T-Shock Jr. takes up fewer than 10-square feet of bench area but provides complete thermal shock testing while doubling as a standard test chamber.
129 x 88 x 53 TSD.02.04B 4200
42/4
78 x 91 x 53
84 x 115 x 72
94 x 115 x 72
TSD.08.06B 4700
TSD.08.30 5200
Standard Features
SystemSystem
System
SystemSystem ConfigurConfigur
Configur
ConfigurConfigur
Thermal shock testing is achieved by quickly and repeatedly transferring a specimen between a hot and cold station by a means of an automatic work transfer basket. The transfer method is more efficient than cooling and heating a specimen within the same compartment. Most systems are available in either a horizontal or vertical orientation.
Thermal shock chambers are offered in three configurations:
Two-Zone Operation Three-Zone Operation Dual Load Operation
Two-Zone Operation
The product is transferred, by means of a product basket transport system between hot and cold chambers
ThrThr
ee-Zone Operee-Zone Oper
Thr
ee-Zone Oper
ThrThr
ee-Zone Operee-Zone Oper
In this arrangement, the cold chamber is stationary and the carriage moves in and out of the cold chamber. The hot chamber moves back and forth over the carriage, which when not covered by the hot chamber or residing in the cold chamber dwells in ambient air. The ambient-exposure can be programmed out, resulting in two-zone hot-cold operation. The chamber conditioning systems operate continuously, allowing continual production testing and maximum throughput.
Dual Load OperDual Load Oper
Dual Load Oper
Dual Load OperDual Load Oper
The product is transferred horizontally between hot and cold chambers in a two-basket transfer carriage. Three chambers are used, one hot chamber at each end and a cold chamber in the center. This configuration allows uninterrupted operation of the cold zone, doubling product load handling capability for high production applica­tions while increasing operation efficiency and decreasing operation costs.
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ConstructionConstruction
Construction
ConstructionConstruction
All models feature vapor-tight, continuously welded stainless steel interiors. Structural reinforcement is used at all critical points. Through-wall ports are continuously welded. A combination of fiberglass and polyure­thane insulation surrounds the cham­ber to maximize insulating characteris­tics, thus ensuring minimal thermal transfer.
ContrContr
Contr
ContrContr
Proprietary VersaTenn controller provides complete automatic chamber control through a user-friendly alpha­numeric display. The control is bi­directional, proportional for heating and cooling. The proportional band and the reset are operator-adjustable. Logic circuits automatically select cooling and heating as required.
99 step programming capability with step-interval length of 99 hours. Ability to store up to 10 resident programs. Looping and nested-loop capability. Loops can be repeated up to 255 times. Infinite looping is possible. Time intervals are programmable in seconds, minutes, and hours. Time-of-day start and delayed-start functions up to two weeks. Guaranteed soak feature. Non-volatile memory for up to 5 years of power-off protection of RAM. Digital selection and display of actual conditions. Timing control cycle may be manually interrupted, and will “hold” the test until reactivated.
ContrContr
Contr
ContrContr
±1°C typical after stabilization.
ResolutionResolution
Resolution
ResolutionResolution
Setpoint and chamber temperature are displayed with 0.1°C or 0.1°F resolution.
ol Systemol System
ol System
ol Systemol System
ol ol
TT
ol
ol ol
oleroler
T
oler
TT
oleroler
anceance
ance
anceance
RefrigerRefriger
Refriger
RefrigerRefriger SystemSystem
System
SystemSystem
All thermal shock chambers, with the exception of the T-Shock Jr., utilize an efficient water-cooled cascade refrigeration system designed to operate with maximum loads for continuous periods of time. The T-Shock Jr. features an air-cooled cascade system.
Heating SystemHeating System
Heating System
Heating SystemHeating System
Low-mass nichrome, open wire heating elements are used to reduce thermal lag and provide rapid response to instrument demand. The heating elements are isolated from the workspace to reduce radiant influence on the test item.
ElectricalElectrical
Electrical
ElectricalElectrical
All wiring complies with NEC. Circuit breakers are used throughout the electrical system and are located, along with other electrical components, in a readily accessible, integral control panel.
DoorDoor
Door
DoorDoor
Since the unit’s chamber is continu­ously welded, the door remains as the final sealing surface to maintain atmo­sphere integrity. All doors are equipped with double gaskets that trap air for the purpose of insulation. A unique, energy-efficient system circu­lates hot gas from the refrigeration system to provide automatic defrost for the door gaskets, thus ensuring pliable gasket conditions and extending gasket life.
TT
rr
ansport Systemansport System
T
r
ansport System
TT
rr
ansport Systemansport System
Carriage transport is automatically controlled and positioned. The system includes a large wire mesh stainless steel product basket, which allows free circulation of conditioned air around the product load under test. The transport carriage includes rigid, insulated end plugs that seal with concentric­compression gaskets, assuring tight seals and minimal frosting.
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Tenney Environmental
Options:Options:
Options:
Options:Options:
A = All thermal shock units B = All thermal shock units, excluding T-Shock Jr. C = T-Shock Jr. only
Quick Facts
Quick Facts
Three-zone horizontal chamber.
Available in horizontal and vertical configurations.
StandarStandar
Standar
StandarStandar at a Glance:at a Glance:
at a Glance:
at a Glance:at a Glance:
Chambers offered in three configurations: Two-Zone Operation, Three-Zone Operation, and Dual Load Operation
Most systems available in either horizontal or vertical orientation
Vapor tight interior made of 100% stainless steel
Non-settling, asbestos-free insulation
Proprietary VersaTenn control system
Control tolerance of ±1ºC
Platinum RTD temperature sensor
Low mass nichrome, open wire heating system
NEC wiring compliance
Double silicon gaskets on doors
Transport system includes large wire mesh stainless steel product basket
Water-cooled cascade refrigeration system; T-Shock Jr. uses air-cooled cascade system
In line with our policy of continual product improvement, Tenney Environmental reserves the right to incorporate and use material to conform to the latest design of our products in keeping with the specifications of this equipment. Our standard equipment uses a dewpoint coil (low surface temperature) to obtain low relative humidities. This approach can lead to time-limited performance at low relative humidities. Please discuss specific test and cycling requirements with our sales department. 121-AP0599
d Fd F
d F
d Fd F
eatureatur
eatur
eatureatur
eses
es
eses
IEEE/488 interface
LinkTenn software for Windows that permits
your computer to control up to 10 chambers
RS422, 423, or IEEE/485 interface assemblies
Viewing window, thermally insulated and
heated (no manual wiper required)
Interior lighting
Automatic CO
standard on T-Shock Jr.
GN2 purge system, with each chamber having
an independent shut-off valve
Recording instruments
Redundant thermal protection and alarm system
Alternate power supply wiring
Chamber cart with casters
Chamber casters
Recording instruments
Additional stainless steel product baskets
Various voltage inputs
50 Hz operation
Moving cable access port
Auxiliary temperature sensors
Guaranteed specimen exposure time system
Air cooled refrigeration system.
Note: standard on T-Shock Jr.
Noise reduction insulation
Remote refrigeration package
or LN2 cooling boost system. Note:
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Tenney Environmental
Manufacturing:
A
A
A
B
B
A
A
A
A
A
C
B
A
A
A
A
A
A
A
A
B
B
IS09001
PJR Cert. No. 99-085
2121 Reach Road
Williamsport, PA 17701
570-326-1770
Fax: 570-326-7304
E-mail:
www.tenney.com
tpsinfo@lunaire.spx.com
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