Atec MIG2000-6 User Manual

How-to Video

1 MIG Tester Type MIG2000-6

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EMC Partner MIG2000-6 Modular Impulse Generator Product Page
LARGEST RANGE OF IMPULSE TESTERS UP TO 100KV/100KA
Technical Specification
E-MIG2000-6
ised: 07. May 2009
rev
1 MIG Tester Type MIG2000-6 1 2 General 2
2.1.1 Serial Injection 2
2.1.2 Parallel injection 2
2.1.3 Impulse Synchronization 2
3 Generator circuit, wave shapes definitions 4
4 Technical data 8
5 Accessories and Options 11
Introduction The MIG2000-6 is available with a range of plug-in modules capable of generating damped oscillatory and double exponential pulses in accordance with MIL-STD-461E: CS115, CS116 and other standards. MIG2000-6 system comprises the impulse generator together with necessary injection probes (couplers). Because this is a complete system, waveforms are guaranteed at the injection point. The MIG "Modular-Impulse-Generator" is a flexible kit system, ready to quote tailored generators for special test applications. The MIG is a further innovative solution from EMC PARTNER AG to meet customer requests.
MIG generators are modern test equipment w
Solid state impulse switch and solid state polar tubes) - advantages: low jitter, no high frequency switching noise,
Microprocessor menu controlled, printer port and RS232 remote control
Safety in accordance with VDE 0104 (safety circuit, connector for warning lamp)
Integrated peak measurement for voltage and curr Windows software for PC control available.
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ith the following features:
ity change (no mechanical switch, no spark gaps or
ent. Peak display and monitor output for v,i
Software versions see EMCP web site
TECHNICAL SPECIFICATION E-MIG2000-6

2 General

2.1 Brief description of the MIG2000-6 system

MIG2000-6 is a versatile, flexible system which uses modules to provide a wide variety of impulse types for many applications. The principle application is MIL-STD-461F, CS106, CS115 and CS116 testing. Apart from the MIG2000-6 mainframe, this requires:
Plug-in module CS115
Plug-in module CS116 10K10M
Plug-in module CS116 30M100M
Plug-in module CS106
Injection coupler CN-MIG-BT for the frequency range 10 kHz up to 10 MHz
Injection coupler CN-MIG-BT2 for the frequency range 10 MHz up to 100 MHz
Calibration set-up VERI-MIL2 in accordance with MIL-STD-461E
In addition to MIL-STD-461F, modules are available for applications as below:
NATO-SLOW-10u, 2/10us
NATO-FAST-150n, 0.15/10us
Fx-DO-160-S17, 2/10us
Fx-DO-160-S19, 250kHz burst
Fx-MIL1275, Ringwave
Fx-AMD24C, 2/10us + 2/50us + 2/100us + 2/200us + 2/400us
Customised frequency plug-in modules (e.g. platform resonances) can be ordered separately
2.1.1

Serial Injection

Serial injection is used to superimpose impulses onto an equipment cabling. These tests are applicable to all waveform types. Together with the MIG generator, coupling transformers such as the CN-MIG-BT and CN-MIG-BT2 make a complete system to couple pulses into the Equipment Under Test (EUT). Because coupling transformers are used for serial injection tests, external verification equipment is required to ensure that waveforms and amplitudes are correct at the point of injection.

2.1.2 Parallel injection

Parallel injection is an alternative method to serial injection which requires direct connection of the impulse generator to equipment housing or cables. Because the generator could be connected to AC or DC power lines, the generator impulse circuits must be protected against current flowing from the EUT.

2.1.3 Impulse Synchronization

For all impulses applied on power lines, synchronization at 90° the power frequency must be achieved. MIG2000-6 uses an external SYNC adapter to provide synchronization up to 400Hz.
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TECHNICAL SPECIFICATION E-MIG2000-6

2.2 Standards and applications

MIL-STD-461F, Department of Defense Interface Standard. Requirements for the control of electromagnetic interference characteristics of subsystems and equipment
MIL-STD-1275D – Department of Defense Interface Standard. Characteristics of 28 Volt DC Eelctrical Systems in Military Vehicles.
Airbus A400M AMD24-C DO160 Environmental conditions and Test Procedures for Airborne Equipment
Section17 – Voltage Spike DO160 Environmental conditions and Test Procedures for Airborne Equipment
Section19 – Induced Signal Susceptibility Euro Fighter SPE-J-000-E-1000. CS-EFA-4, Imported Transients conducted Susceptibility, Imported
Spikes and Transients, Time Domain, Power Lines.

2.3 Overview of the EMCP MIG2000-6 Test System

MIG2000-6
Module
Standard
MIL-STD-461 CS106 MIL-STD-461 CS115 MIL-STD-461 CS116 10kHz MIL-STD-461 CS116 100kHz MIL-STD-461 CS116 1MHz MIL-STD-461 CS116 10MHz MIL-STD-461 CS116 30MHz MIL-STD-461 CS116 100MHz MIL-STD-1275
Euro Fighter CS-EFA-4 Airbus AMD24-C DO160 section 17 DO160 section 19
X X
CS106
CS115REC
CS116-10K10M
CS11630M100M
NATO-SLOW 10u
NATO-FAST-150n
Fx-DO-160-S17
Fx-DO-160-S19
Fx-MIL1275
Fx-AMD24C
CN-MIG-BT
CN-MIG-BT2
CN-MIG-BT4
SYNCH-ADAPTER
VERI-MIL2
VERI-50
VERI5
X X X X
X X
X
X X
X
X
X
X
X X X X X X
X X
X
X X X X X X X X X X X X
X X
X X X X
X
X X X
X X
X X X
DC S17 CL
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TECHNICAL SPECIFICATION E-MIG2000-6

3 Generator circuit, wave shapes definitions

3.1 Wave shape definition MIL-STD-461F CS106

Standard waveform Waveform in the 5ohm load

3.2 Wave shape definition MIL-STD-461F CS115

Standard waveform Waveform in the calibration fixture

3.3 Wave shape definition MIL-STD-461F CS116

40 to 60% Ip
Standard waveform Waveform in the calibration fixture
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3.4 Wave shape definition MIL-STD-1275

TECHNICAL SPECIFICATION E-MIG2000-6
Standard waveform Waveform at the EUT

3.5 Wave shape definition Euro Fighter CS-EFA-4 “Fast & Slow”

Ts = 150ns
Standard waveform “Fast” Waveform at the EUT
Ts = 10us
Standard waveform “Slow” Waveform at the EUT
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3.6 Wave shape definition Airbus AMD24-C

Tr = 10us, 50us, 100us, 200us & 400us
Standard waveform Example of Waveform at the EUT (200us)

3.7 Wave shape definition DO160 section 17

TECHNICAL SPECIFICATION E-MIG2000-6
Tr = 10us
Standard waveform Waveform at the EUT

3.8 Wave shape definition DO160 section 19

T1 = 50 to 1000us
Standard waveform Waveform at the EUT
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TECHNICAL SPECIFICATION E-MIG2000-6

3.9 Mechanical dimensions, climatic conditions

MIG type Dimensions [mm] Weight [kg] Versions
width x depth x height MIG2000-6 450 x 500 x 190 17 19" Rack 4 UH Plug-in modules 200 x 280 x 80 approx. 2.5
Power :
Power voltage L-N single phase 230 V/ 115V
±10% plus protective earth
Power consumption
Maximum <400 VA Standby < 10 VA
Environment conditions
Temperature range °C 0 to 35 °C Humidity rh % 25 to 80% Pressure kPa 86 to 106
auto switching
(230 V, 50 Hz) (115 V, 60 Hz)
MIG2000-6 with pug-in module Plug-in modules
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TECHNICAL SPECIFICATION E-MIG2000-6

4 Technical data

4.1 Voltage Spike waveform MIL-STD-461F CS106

Waveform in the calibration set up:
Rise time 1.5us ± 0.5us Fall time 3.5us ± 0.5us Duration 5us ± 22% Underswing < 120V Voltage Settings 100V to 500V Repetition rate max. 10 Hz Polarity pos. / neg. Source Impedance >2 Ohm Test time 1 up to 29999 s
5 ohm load

4.2 Rectangular waveform MIL-STD-461F CS115

Waveform in the calibration set up:
Rise time < 2ns ± 10% Fall time < 2 ns Duration > 30 ns current range into 100 Ohm 1.00 A up to 10.0 A With coupler Settings Ipeak 1.00 A up to 15.0A See display Repetition rate max. 30 Hz (0.033s) +10% -0% Polarity pos. / neg. Source Impedance 50 Ohm Test time 1 up to 29999 s
VERI-MIL2

4.3 Damped oscillatory MIL-STD-461F, CS116

Waveform in the calibration set up:
Oscillation frequency 10, 100 kHz, 1, 10, 30 100
Q - Damping 15 ± 5
Current range into 100 Ohm - Plug-in CS116-10k..10M with injection probe CN-MIG-BT
Plug-in CS116-10k..10M „one output“ 0.02 A up to 0.20 A 10 kHz
0.20 A up to 2.00 A 100 kHz
1.00 A up to 15.0 A 1 MHz
2.00 A up to 12.0 A 10 MHz
Current range into 100 Ohm - Plug-in CS116-30M..100M with injection probe CN-MIG-BT2
Plug-in CS116-30M+100M „two outputs“
1.0 A up to 6.00 A 100 MHz Repetition rate 0.5 up to 999 s Polarity positive and negative programmable Test time 1 up to 29999 seconds CS116-10k..10M parameter programmable: frequency, Ip,
VERI-MIL2
MHz
Z 10 Ohm Z 10 Ohm Z 50 Ohm Z 50 Ohm
2.00 A up to 12.0 A 30 MHz
polarity, test time, repetition, etc.
Z 50 Ohm
Z 50 Ohm
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TECHNICAL SPECIFICATION E-MIG2000-6

4.4 Ringwave MIL-STD-1275

Voltage range output generator 100 V up to 1000 V open circuit Rise time 10/90% < 50 ns open circuit Oscillation frequency between 100 to 500 kHz open circuit Energy at 550 V 15 mJ Energy at 250 V 3 mJ Pulse repetition 2 to 0.001Hz
Power supply d.c. Voltage maximum 28V Maximum current 30A
Power supply a.c. Voltage 115V Maximum current 25A Voltage 230V Maximum current 10A Frequency 50/60/400Hz

4.5 Airbus AMD24-C

Serial Injection
Voltage range BT4 output 50 – 1200V Calibration loop 1 or 2 turns Inductance secondary Approx. 190 µH 2 turns Maximum EUT power supply current at 400Hz 30A 600Hz 20A 800Hz 15A Voltage drop at maximum current
Waveform 2/10 us
Source impedance with BT4 50 Ohms +/- 10 % Decoupling for serial injection up to 250V at 50/60 Hz
Repetition up to max 2 Hz 10 s(to charge the C-battery) Interval between tests
Waveform 2/50 us
Source impedance with BT4 5 Ohms +/- 10 % Decoupling for serial injection up to 250V at 50/60 Hz
Repetition up to max 2 Hz 10 s(to charge the C-battery) Interval between tests
Waveform 2/100 us
Source impedance with BT4 5 Ohms +/- 10 % Decoupling for serial injection up to 250V at 50/60 Hz
Repetition up to max 1 Hz 10 s(to charge the C-battery) Interval between tests Output polarity Positive./negative
Maximum voltage drop at the
< 15V
CN-MIG-BT4
< 15V
up to 115V at 800 Hz
up to 115V at 800 Hz
up to 115V at 800 Hz
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TECHNICAL SPECIFICATION E-MIG2000-6
Waveform 2/200 us
Source impedance with BT4 5 Ohms +/- 10 % Decoupling for serial injection up to 250V at 50/60 Hz
Repetition up to max 1 Hz 10 s(to charge the C-battery) Interval between tests
Waveform 2/400 us Using additional NW-AMD24C-400us
Source impedance with BT4 5 Ohms +/- 20 % Decoupling for serial injection up to 250V at 50/60 Hz
Repetition up to max 1 Hz 10 s(to charge the C-battery)
up to 115V at 800 Hz
up to 115V at 800 Hz

4.6 Euro Fighter Slow & Fast

NATO-SLOW-10u
Risetime < 2us Duration Voltage range 100 V up to 850 V Repetition up to max 10 Hz Source impedance 5 Ohm +/- 20 %
NATO-FAST-150n
Risetime < 30ns Duration Voltage range 200 V up to 1600 V Repetition up to max 10 Hz Source impedance 50 Ohm +/- 20 %
10us ±20%
150ns ±20%

4.7 DO160 section 17

Parallel Injection
Voltage range output 100 V up to 1200V Calibration Test tip cable length Decoupling for parallel injection up to 250V at 50/60 Hz
Serial Injection Voltage range BT output 100 V up to 1200 V Calibration loop (3 turns) Source impedance BT 50 Ohm +/- 10 % Voltage range BT1 output 100 V up to 700 V Calibration loop (1 turns) Source impedance BT1 25 Ohm +/- 10% Decoupling for serial injection up to 250V at 50/60 Hz
Repetition up to max 2 Hz Synchronisation with box 50/60/400Hz Angle setting 1 ° Accuracy of Synchronisation +/-5°
1 m
up to 115V at 400 Hz
up to 115V at 400 Hz

4.8 DO160 section 19

Spike repetition approx. 250 kHz Burst duration approx 150 µs Voltage 600V Polarity reversal By turning coil Polarity Negative and positive Pulse Repetition max 10 Hz
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5 Accessories and Options

5.1 System Accessories

TECHNICAL SPECIFICATION E-MIG2000-6
CN-MIG-BT for Cable Induction Tests
CN-MIG-BT2 for Cable Induction Tests
VERI-MIL2
Injection probe (coupler)
frequency range 10 kHz up to 10 MHz. Maximum cable diameter 30 mm (approx. 1.2“)
Injection probe (coupler) frequency range 10 MHz up to 100 MHz. Maximum cable diameter 26 mm (1“)
Calibration fixture for waveform calibration 10 kHz up to 100 MHz.
CN-MIG-BT4 for AMD-24C Tests
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TECHNICAL SPECIFICATION E-MIG2000-6
VERI50
50 ohm termination and attenuator for system verification according to MIL-STD-461E.
VERI5
5 ohm termination and attenuator for system verification.
SYNCH ADAPTER
The Sync Adapter generates the signal for the Spike synchronisation. It must be connected to the „Auxiliary“ plug on the rear panel of the MIG2000-6 generator.
DC-S17CL
10uF decoupling set for voltage spike on power supplies.
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TECHNICAL SPECIFICATION E-MIG2000-6

5.2 Accessories to all MIG and TRA Testers

TEMA software
TEest MAnager Platform
Software For MIG, TRA and ESD testers
Test Library
Remote control
Customised protocolling
without oscillograms
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TECHNICAL SPECIFICATION E-MIG2000-6
DSO control option
DSO control to TEMA Software For MIG, TRA and ESD testers
Remote control DSO
Customised protocolling
with oscillograms
OPTICAL LINK
Serial, optical connection between PC and Generators. length 10 m
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