Atec CSW5550 User Manual

California Instruments CSW Series
5550–33300 VA
High Performance Programmable AC and DC Power Source
• Combination AC and DC Power Source
• 40-5,000Hz Output Frequencies
• Arbitrary and Harmonic Waveform Generation
• Built-In Digital Power Analyzer
• Power Programming Software
• Constant Power Mode
• Multi-Box Option
Introduction
The CSW Series represents a new generation of AC/DC power sources that address the increasing demands on test equipment to perform additional functions at a lower cost. By combining a exible AC/DC power source with a high performance power analyzer, the Compact CSW Series is capable of handling complex applications that have traditionally required multiple systems. The sleek integrated approach of the CSW avoids cable clutter that is commonly found in test systems. All connections are made internally and the need for digital multimeters, power harmonics analyzers, and current shunts or clamps is eliminated.
Since many components in the CSW are shared between the AC/DC source and the power analyzer, the total cost of the integrated system is less than the typical cost of a multiple unit system.
Easy to use controls
The CSW Series is DSP controlled and can be operated from an easy to use front panel keypad. Functions are grouped logically and are directly accessible from the keypad. This eliminates the need to search through various levels of menus and/or soft keys. A large analog control knob can be used to quickly slew output parameters. This knob is controlled by a dynamic rate change algorithm that combines the benets of precise control over small parameter changes with quick sweeps through the entire range.
Applications
The CSW is designed for testing today’s complex electronics, including avionics, telecommunications and commercial electronics requiring low prole, light weight power supplies
Other applications include:
• Testing for real world power conditions using
different waveforms on all 3 phases (including DC)
• Load susceptibility testing with sequence or
event programming and multiple voltage harmonics
• Power line disturbance simulation testing
• MIL-STD-704, DO-160, B787 and ABD100
avionics testing
• Power supply testing for AC-DC, DC-DC
converters and UPS’s
• Transients on 12 & 24 VDC for automotive
applications
AC, DC or AC+DC Output
A direct coupled, transformerless design allows AC and DC on separate phases or on the same phase. The CSW can be used as a true DC power supply. High DC content waveforms (up to
312 volts) can be created with no derating of output power, even with 100% reactive loads,
eliminating the need for a separate DC supply. Waveform programming is easily accomplished
using the Graphical Users Interface software.
Waveforms can be uploaded and modied from a digital scope. The waveforms can then be downloaded to the CSW and output to precisely
simulate real-world conditions.
156–312 V
8–288 A
208 230 400
AMETEK Programmable Power
9250 Brown Deer Road San Diego, CA 92121-2267
USA
858.458.0223
sales.ppd@ametek.com
01072013
CSW Series
Flexability in Power Ranges
The CSW Series is based on a 5,550VA power
source. The CSW features selectable Single or Three Phase output via front panel menu selection or via remote control interface. Utilizing
Master / Auxilary arrangement the CSW offers
the exibility to paralled up to power levels of
33,300VA
High Crest Factor
With a crest factor of up to 3.5:1; the CSW Series
AC source can drive difcult nonlinear loads with ease. Since many modern products use switching power supplies, they have a tendency to pull
high repetitive peak currents. The CSW5550 can deliver up to 41.5 Amps of repetitive peak current (156 V range) per phase
Harmonic Waveform Generation
Using the latest DSP technology, the CSW Series programmable controller is capable of generating harmonic waveforms to test for harmonics susceptibility. The Windows Graphical User
Interface program can be used to dene harmonic
waveforms by specifying amplitude and phase for
up to 50 harmonics. The waveform data points are generated and downloaded by the GUI to
the AC source through the remote interface. Up
to 200 waveforms can be stored in nonvolatile
memory and given a user dened name for easy recall.
Arbitrary Waveform Generation
Harmonically distorted waveform.
Using the provided GUI program or custom
software, the user also has the ability to dene arbitrary AC waveforms. The arbitrary waveform method of data entry provides an alternative method of specifying AC anomalies by providing
specic waveform data points. The GUI program
provides a catalog of custom waveforms and also
allows real-world waveforms captured on a digital
oscilloscope to be downloaded to one of the many AC source’s waveform memories. Arbitrary waveform capability is a exible way of simulating
the effect of real-world AC power line conditions
on a unit under test in both engineering and production environments.
CSW Series - AC and DC Transient Generation
The CSW Series controller has a powerful AC and DC transient generation system that allows complex sequences of voltage, frequency and waveshapes to be generated. This further enhances the CSW’s capability to simulate AC line conditions or DC disturbances. When combined with the multiphase arbitrary waveform capabilities, the AC and DC output possibilities are truly exceptional. Transient generation is controlled independently yet time synchronized on all three phases. Accurate phase angle control and synchronized transient list execution provide unparalleled accuracy in positioning AC output events.
Transient programming is easily accomplished
Transient List Data Entry from the front panel.
Harmonic waveform, Fund., 3rd, 5th, 7th, 9th,11th and 13th.
Two hundred user dened waveforms.
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Transient List Data Entry in GUI program.
CSW Series
from the front panel where clearly laid out menu’s guide the user through the transient denition process.
The front panel provides a convenient listing of the programmed transient sequence and allows for transient execution Start, Stop, Abort
and Resume operations. User dened transient sequences can be saved to non-volatile memory
for instant recall and execution at a later time.
The included Graphical User Interface program supports transient denitions using a spreadsheet-
like data entry grid. A library of frequently used transient programs can be created on disk using
this GUI program.
Harmonic Analysis
The CSW Series provides detailed amplitude
and phase information on up to 50 harmonics
of the fundamental voltage and current (up to
16 kHz). Harmonic content can be displayed
in both tabular and graphical formats on the
front panel LCD for immediate feedback to the operator. Alternatively, the included GUI program
can be used to display, print and save harmonic measurement data. Total harmonic distortion of both voltage and current is calculated from the harmonic data.
5550–33300 VA
Acquired Current waveform (CSW Display).
Acquired Voltage waveform (CSW Display).
Measurement data for single phase (CSW Display).
Measurement data for all three phases (CSW Display).
Absolute amplitude bar graph display of current harmonics with cursor positioned at the fundamental (CSW Display).
Voltage harmonic measurement table display in absolute values (CSW Display)
Waveform Acquisition
The measurement system is based on real-time
digitization of the voltage and current waveforms
using a 4K deep sample buffer. This time domain
information provides detailed information on both voltage and current waveshapes. Waveform acquisitions can be triggered at a specic phase angle or from a transient program to allow precise positioning of the captured waveform with respect to the AC source output.
The front panel LCD displays captured waveforms with cursor readouts. The included GUI program
also allows acquired waveform data to be displayed, printed, and saved to disk.
Acquired three phase voltage waveforms display on PC.
Multi-Box Option
In many applications high power is required for
a small portion of the testing while a majority of the tests are performed at reduced power levels. The controller architecture of the CSW provides
the end-user with a wide array of conguration
options that often eliminate the need to purchase different AC or DC power systems to meet a
variety of applications. The Multi-Box option is
available which allows multiple channel systems to be separated into individually controlled stand alone power sources. By simply connecting the interface cable between multiple sources the hardware automatically sets itself to the system conguration offering Plug and Play performance. There is no need to modify conguration settings from the front panel or hardware jumpers located
internally to the source. The multi-box feature is ideal for end-users planning to increase power
levels or separate a system into multiple smaller sources.
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CSW Series : Product Specications
Input
Voltage Ranges Factory congured 187 to 264 Vrms, 3ø L-L (3 wire), or 342 to 457 Vrms, 3ø L-L (4 wire). A chassis ground is also required.
Power Factor PFC Input, 0.99PF
Frequency Range 47 to 440 Hz
Efciency 70% min, at full load
Ride Through 10 ms minimum
Output
Power 5550 VA: 1ø or 3ø (systems up to 33,000 VA)
AC or DC Output Voltage 0 to156 Vrms L-N, low range; 0 to 312 Vrms L-N, high range
Current Per Phase 16A to 115V in 156V range; 8A to 230V in 312V range per, 1850 VA module.
Power Factor of Load 0 lagging to 0 leading (0-unity)
Crest Factor 3.5:1 (peak output current to rms output current))
Frequency Range Specications apply DC, 40Hz to 5kHz. For output frequencies greater than 1 kHz, the max slew rate
Max Total Harmonic Distortion (Full Linear Load or No Load): 0.25% max, 40 to 100 Hz; 0.5% max to 500 Hz; and 1% max to 1 kHz plus 1%/kHz to 5 kHz
AC Noise Level >60 dB rms below full output voltage
Amplitude Stability With Remote Sense ±0.1% of full scale over 24 hours at constant line, load and temperature
Line Regulation (DC, or 40 Hz to 5 kHz): ±0.015% of full scale for a ±10% input line change
Load Regulation ±0.025% of full scale voltage for a full resistive load to no load; above 1 kHz, add ±0%/kHz
Voltage Accuracy ±0.1% of range. Above 1 kHz, add 0.2%/kHz. Add ±0.1% of full scale for “AC PLUS DC” mode. Valid for 5 to 156 Vrms and
Voltage Resolution 1mV (0.1V) Full Scale
Frequency Accuracy ±0.01% at 25°C ±0.001%/°C
Frequency Resolution 40 Hz to 81.91 Hz (0.01 Hz)
Phase Accuracy, Phase-to-Phase Balanced Linear Resistive Load
Phase Angle Resolution 0.1°
Remote Output Voltage Sense 5 Vrms total lead drop, max
Common Intput and Outputs
Remote Inhibit A logic Low or High contact closure input to inhibit the outputs
External Amplitude Modulation 0 to 5 VRMS provides 0 to 20% output amplitude modulation (±2% of full scale output).
External Drive Input Acts as Amplier, 0 to 5 VRMS (DC to 5 kHz) or ±5 VDC input for zero to full scale programmed voltage output
Remote Programming Voltage 0 to ±7.07 VDC provides zero to full scale programmed voltage output
External Input Impedance 40K (ohm symbol) for each of the three inputs.
Externaly Sync External Sync allows the output frequency of the AC source to be synchronized to an external TTL level clock signal.
LKM Clock and Lock Master. Enables synchronizing outputs of two or more California Instruments sources, one acts as master.
LKS Clock and Lock Auxiliary
Front Panel Trigger, BNC Connector Output available at the front panel BNC connector that provides a negative going pulse for any programmed voltage or frequency
Front Panel Phase A, B and C, BNC connectors
allowed is 1 kHz per second.
10 to 312 Vrms at 25°C
81.90 Hz to 819 Hz (0.01 Hz) 820 Hz to 5000 Hz (1 Hz)
±1% of Programmed value
(±2% of full scale output). Individual inputs for an external signal for each of the three phases.
(±2% of full scale output).
change. The trigger can be reassigned as an output when running list transients.
These three outputs are representive of the programmed output waveform, magnitude and frequency. 0 to 4.86 Vrms represents 0 to a full-scale output voltage.
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CSW Series : Product Specications
5550–33300 VA
Environmental
Operating Temperature 0°C to 45°C (32°F to 113°F)
Storage Temperature -40°C to 70°C (-40°F to 158°F)
Cooling Air is drawn in from the top, bottom, and sides and exhausted through the rear
Humidity (Non-condensing) 0 to 85% at 25°C (77°F); derate to 50% at 40°C (104°F)
Altitude Operating 10,000 ft, non operating 40,000 ft
Physical
Dimensions Width: 19” (483 mm)
Weight CSW 5550 - 127 lbs (57.5 kg)
Shipping Weight - US CSW - 160 lbs (72 kg)
Note Multi Chassis systems, dimension and weight are approximately x2, x3, x4, x5 and x6 CSW Specications
Height: 8.75” (222 mm) Depth: 23.5” (597 mm)
Measurements
Measurements - Standard (AC Measurements)
Parameter Frequency Phase Voltage (AC) Current (AC rms) Real Power Apparent
Range 40-81.91 Hz
Accuracy* (±) 1 ø mode (-1) 0.1% + 1 digit 0.5° 0.5% + 250 mV 0.1% + 150 mA 0.15% + 9 W 0.15% + 9 VA 0.03 3 ø mode (-3) 0.1% + 50 mA 0.15% + 3 W 0.15% + 3 VA 0.01 Resolution* .01 Hz / 0.1 Hz / 1 Hz 0.1° / 1° 10 mV 1 mA 1 W 1 VA 0.01
* Accuracy specications are in % of reading and apply above 100 counts. For multi-chassis congurations, current, power range and accuracy specications are
times three. Power factor accuracy applies for PF > 0.5 and VA > 50% of max. Frequency measurement specication valid for output > 30 Vrms.
82.0-819.1 Hz > 819 Hz
40-100 Hz 100-1000 Hz
0-300 V 0-50 A 0-6 kW 0-6 kVA 0.00-1.00
Power
Power Factor
Constant Power AC Mode
5550 CSW Operating Area
per Phase
16.0A
Low Range High Range
RMS Current
11.8A
8.0A
5.9A
115V 156V 230V 312V
RMS Voltage
Harmonic Measurements
Parameter Range Accuracy ( ± ) Resolution
Frequency fundamental 16.00 - 1000 Hz 2 counts 0.01 Hz to 1 Hz
Frequency harmonics 32.00 Hz - 16 kHz 2º typ. 0.5º
Voltage Fundamental 0.25V 0.01V
Harmonic 2 - 50 0.25V + 0.1% + 0.1%/kHz 0.01V
Current Fundamental 0.05A 0.01A
Harmonic 2 - 50 0.05A + 0.1% + 0.1%/kHz 0.01A
Harmonics frequency range in three-phase mode is 32 Hz - 16 kHz. Accuracy specications are multiplied by the number of power sources in multi-source systems with the
3-phase (3Ø) or the number of sources times 3 in the 1-phase (1Ø) mode . Measurement bandwidth is limited to 16 Khz.
Model CSW5550 CSW11100 CSW16650 CSW22200 CSW17750 CSW33300
Multiplier 3Ø/1 Ø 1/3 2/6 3/9 4/12 5/15 6/18
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CSW Series : Product Specications
Protection And Safety
Overvoltage Shutdown Programmable for 15V to 255V peak, 156V range; 30V to 510V peak, 312V range
Programmable Current Limit Shutdown Settable to 0.01 ARMS Resolution
Programmable Current Limit with Timed Shutdown
Over temperature Shutdown Automatic, not programmable
Regulatory Compliance • EN 61010
Settable to 1% of range: the timeout is settable from 100 ms to 10s.
• EN 55011
• UL 3111
• EN 50082-2
• EN 61000-4-3, EN 61000-4-4
• FCC Part 15, Class A
• CE Mark Designed to meet:
• EN 61010
• EN 55011
• UL 3111
• EN 50082-2
• EN 61000-4-3, EN 61000-4-4
• FCC Part 15, Class A
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CSW Series : Product Diagram
19” (483mm)
5550–33300 VA
2.371”
Front View
16.90”
Rear View
16.90”
6.325
(221 mm)
8.620”
8.71”
8.620
5.330
1.810
23.440”
21.069”
1.065 DIA
FOR INPUT
WIRING
.875 DIA
FOR SENSE
WIRING
Top View
1.063 DIA
FOR OUTPUT
WIRING
2.680
A
8-32UNC-2B
A=ACCURIDE
SLIDE MOUNTING
A
A
Side View
13.250
4.875
4.100
858.458.0223
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CSW Series
CSW5550 208
Power Level
Input Power
XXX
Options
XXX
Model Number Description
Options
Options Code Description
-160 RTCA/DO-160D, Change 2, EuroCAE-14D and Airbus test rmware.
-704F Mil. Std. 704A-F tests
-ABD Airbus Directive 0100.1.8 tests.
-AMD Airbus AMD24 tests.
-A350 Airbus A350 tests.
-B787 Boeing 787B3-0147 tests.
-AIRB Airbus ABD0100.1.8, AMD 24 and A350 combination test software suite
-LAN LXI Ethernet LAN Interface (Rj45 Connector)
-LKM Clock/Lock Master
-LKS Clock/Lock Auxiliary
-413 IEC61000-4-13 Harmonics and Interharmonics test rmware and hardware.
-411 IEC61000-4-11 test rmware. See also EOS1/3.
-WHM Watt-Hour Measurement option.
-MB Multi-Box. Adds controller to auxiliary chassis of multi-chassis systems
-SW SCPI Command Firmware (Simulates the Elgar SW Series) Not all commands are supported. Please contact factory for details.
Input Options
-400 342-457 Volt Line to Line AC input.
Output Options
-LF Limits output frequency to 500 Hz.
Cabinet Options
-RMS Rackmount Slides. Recommended for rack mount applications.
C prex Cabinet System. Installed and pre-wired in 19” cabinet.
© 2011 AMETEK Programmable Power All rights reserved. AMETEK Programmable Power is the trademark of AMETEK Inc., registered in the U.S. and other countries. Elgar, Sorensen, California Instruments, and Power Ten are trademarks of AMETEK Inc., registered in the U.S.
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