Atec CSI-2140 User Manual
CSI 2140 Machinery Health Analyzer
V-2140MHA
CSI 2140 Machinery Health Analyzer
n Easy data collection and powerful analysis tools in
a single unit
n Four-channel data collection for faster route
completion and advanced diagnostics
n Embedded intelligence guides test set up and
data analysis
n Ergonomically designed to improve usability in
theeld
n Convenient uploading of data wirelessly to
AMSSuitefromtheeld
The CSI 2140 Machinery Health Analyzer is best in class for speed
and performance in vibration data collection and eld analysis.
Product Data Sheet
June 2013
Overview
In today’s economy, plants are continually looking for ways
to remain competitive in the market place. For maintenance
departments, this often translates into fewer staff and smaller
budgets. In this do-more-with-less environment, maintenance
personnel can’t afford to continuously chase the next
breakdown. They need to quickly and accurately identify
developing faults and determine the root cause of the
machinery problem so it can be fixed.
The CSI 2140 is the next generation in a family of industryleading vibration analyzers and data collectors from Emerson.
As with previous models, the CSI 2140 can provide:
nRoute vibration collection
nAdvanced vibration analysis
nCross-channel analysis
nTransient analysis
nDynamic balancing
nMotor monitoring
nODS modal analysis
In addition to providing fast, actionable information,
an effective solution must take advantage of modern
communication and interface innovations that make tasks
easier and more intuitive. Emerson’s CSI 2140 Machinery
Health Analyzer was designed specifically with these goals
in mind.
Wirelessly upload route data and corrective maintenance jobs
from the field to AMS Suite: Machinery Health Manager for
analysis and reporting. AMS Machinery Manager integrates
data from multiple technologies, including vibration, oil
analysis, thermography, and balancing into a single database.
Alerts generated by AMS Machinery Manager can be exported
automatically to AMS Suite: Asset Performance Management
where they are combined with alerts from other plant assets
to provide a unified view of your plant’s health. Together, the
CSI 2140 and AMS Suite deliver the predictive intelligence
necessary for increasing availability and reliability in the plant.
CSI 2140 Machinery Health Analyzer June 2013
scenario
The 4-Channel Advantage
While the CSI 2140 is available in 1- and 2-channel options, it
is the 4-channel option that delivers the most advantages to
a predictive maintenance program. The CSI 2140 is already
30% faster than the CSI 2130 (the fastest data collector in the
industry to date) when collecting a measurement point. With
4-channel capabilities, speed through the data collection
route is increased even more. And unlike other 4-channel units
on the market, the CSI 2140 delivers all four channels when
you need them the most – critical equipment startup and
troubleshooting diagnostics.
Monitor More Machines in Less Time Using True 4-Channel.
Using a triaxial accelerometer, the CSI 2140 simultaneously
collects vertical, horizontal, and axial readings on a bearing.
Place the sensor on the measurement point, press the button,
and when collection is complete move on to the next bearing.
Data collection time is reduced by as much as 30% compared
to the CSI 2130, and even more when compared to other
vibration collectors. Faster data collection translates into
less time in harsh or hazardous environments, more machines
monitored, and more time dedicated to higher value tasks like
analysis and diagnostics.
4-Channel Data Collection Enables Powerful Diagnostic
Options. Perform additional advanced diagnostics and deeper
dive diagnostic tests using 4-channel collection. With 4-channel
monitoring, you will gain additional data and diagnostic tools
to help you identify the root cause of your toughest equipment
problems. For example,
nView dual orbit plots, one on either side of the coupling or
dual orbit/shaft centerline plots of both sleeve bearings on a
turbine, fan, or other production asset to see how the shaft is
moving in relation to the bearing races.
nCollect ODS Modal data 66% faster to animate physical
movement of machinery, an important tool in identifying
the root cause of chronic or complex machinery problems.
Having the information you need for advanced diagnostics
faster allows you to move more quickly towards identifying
machinery faults or determining if it is safe to continue startup
of turbo machinery.
Where is the Vibration Coming From: Coherence
Testing in One Step
TodayisyourrstchancetousethenewCSI2140
Machinery Health Analyzer with four-channel data
collection capabilities to collect route data on the eight
critical motor/pumps that drive 80% of your production.
On pump #3, you notice some unusual vibration readings.
Is this a problem in motor/pump #3, or something else?
Last month there was high vibration levels in pump #5 –
yourememberbecauseyouspenthourstryingtondand
xtheproblemandendedupmissingthegameonTVthat
night. Turned out that motor/pump #5 – vibration from
motor/pump #6 was being transferred to #5 If coherence
testinghadbeenanefcientoptionwithyouroldanalyzer,
youwouldhaveknownhowtondthetruesourceofthe
vibration and gotten home on time.
Here you are today with the power of four-channel data
collection in your hands. You can perform coherence
testing of motor/pump #3 and its neighbors in just two
minutes. You already have a sensor attached to motor/
pump #3, so you attach a sensor to each of its neighbors.
Pressing Enter on the analyzer shows you the results.
There is no coherence among the motor vibrations.
Number three is truly the motor you need to address.
Nowyoucancondentlygettoworktosolvetheissue.
www.assetweb.com2
CSI 2140 Machinery Health Analyzer June 2013
The CSI 2140 provides four-channels of simultaneous data
collection plus phase, delivering real-time views into the most
complex machinery problems.
More Power That is Easy to Carry into
the Field
Route data collection can be a long process – and you need an
analyzer that has the battery power to last an entire shift and
comfortable enough to carry around all day. The CSI 2140
takes advantage of ergonomic principles and advanced
engineering to address these needs. This thinner, lighter
analyzer is comfortable to carry on long routes and operate
with one hand. The shoulder strap has a large, slip-proof
padded area to reduce friction on the neck and back.
Connecting the strap is as simple as the push of a button,
making it easy to quickly reconfigure for left- or right-hand
users.
Visibility in Any Environment. Struggling to see the details of
spectrum or waveform data due to sunlight or other lighting
conditions is a thing of the past. The CSI 2140’s glove-friendly
touch screen features an auto light sensor that adjusts the
screen’s backlight to the ambient lighting of the environment
for optimal viewing. Visibility is maintained as you move from
one area of the plant to another – from direct sunlight to darker
interior locations. A backlit keypad allows continued operation
of the unit in the darkest environments. In the office, the built-in
stand sets the unit at the best angle for viewing data. Charger
and communication cables are located at the top of the unit
so they do not interfere with the standing position.
The comfort strap is easy to detach and reattach, and simplies
single-handed use in the eld.
Uninterrupted Route Collection. The CSI 2140 has the
longest battery life available in the market, which means no
more long trips back to the office to dump data or deal with
a dead battery. New Lithium-Ion batteries extend battery life
and route coverage to a full shift – maybe two – from a single
charge. If you do choose to change out the battery, the unit is
re-engineered to make the task simple enough to accomplish
even in the field. In addition, an external charger allows you to
charge a spare battery while you continue to use your analyzer
in the field. A car charger option enables you to deliver a charge
en route.
The CSI 2140 uses local hotspot availability to wirelessly
transfer data back to the office for quick analysis or from remote
locations to a centralized server. Your team can perform route
collection and analysis in parallel to maximize your efficiency.
Embedded Intelligence
The ability to perform additional diagnostic tests at the
machine site transforms simple data collection into an
effective machinery health program. In today’s demanding
work environment, it is difficult to find the time to acquire
advanced analysis skills. Embedded intelligence, enabled
through Analysis Experts, allow even a novice user to conduct
sophisticated troubleshooting tests with the touch of a button.
Technicians don’t need to remember the complexity of setting
up a test they only perform a few times a year – yet they can
gain the benefit of its diagnostics when needed. The bottom
line impact is that users can quickly do more in the field with
the CSI 2140, avoiding further deterioration of equipment
condition.
www.assetweb.com3
CSI 2140 Machinery Health Analyzer June 2013
Building on Field-Proven Technology
Emerson’s next generation vibration analyzer builds on the
field-proven, industry-leading technology of its predecessors.
The same great capabilities you count on in the CSI 2130 are
available in the CSI 2140.
Earliest Detection of Bearing and Gear Wear - Detecting
imbalance or misalignment is simple with most data collectors,
but these issues are the least impactful of the faults you will
find on your equipment. Over 50% of mechanical faults are
due to bearing and gearbox issues. And most data collectors
do not have the technology to detect these faults as they are
developing – and can only find them when the machinery is
already damaged and near failure.
The backlit keypad and ambient lighting of the larger, brighter
screens makes the CSI 2140 visible in any environment.
Wireless transmission of route data from the eld to the analyst
back at the ofce allows collection and analysis to be performed in
parallel
300
250
200
150
100
Tempo de Correção de Dados Relativos em Segundos
CSI 2120
Analyzer
CSI 2130
1 Ch.
213
50
0
Analyzer
133
CSI 2130
2 Ch.
Analyzer
108
CSI 2130
2 Ch.
Analyzer
with Triax
73
CSI 2140
4 Ch.
Analyzer
with Triax
55
The CSI 2140 uses Emerson’s patented PeakVue™ processing
and applies digital technology to determine bearing and gear
wear earlier than any other technology. By measuring stress
waves emitted from impacting – the earliest sign of bearing
and gear wear – the CSI 2140 gives you time to plan for
maintenance on your machine – while avoiding significant,
and costly, damage.
State
Bearing Life
Remaining
Vibration
(in/sec)
PeakVue
(g’s)
0 20-100% 0.15 0
1 <20% 0.15 4
2 <10% 0.20 8
3 <5% 0.25 12
4 <1% 0.45 25
Failure
Typical values for a Horizontal Pump, direct coupled, with machine speed of 600-60000 RPM.
0% >0.30 >40
PeakVue data provides the earlier indication of developing faults in
bearings and gearboxes
PeakVue technology not only offers the earliest warning of
developing faults, it also provides an indication of severity.
Measurements can be translated into reliable trends to
determine the optimal timing for maintenance. Machinery
faults are clearly visible in the waveform, opening up new
options for fault detection and diagnosis.
www.assetweb.com4
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