ID Overview ................................................................................................................................................... 3
Main key function Description....................................................................................................................... 4
3.1 Solaris TOP View..................................................................................................................................... 6
3.2 Solaris Bottom View ................................................................................................................................ 7
4. Base Band Repair Tooling.................................................................................................................................. 8
5.2 CPU Timing sequence ............................................................................................................................ 11
5.3 System Flowchart ................................................................................................................................... 12
5.4 Power supply Block................................................................................................................................ 13
5.5 Power system Supplied Block................................................................................................................ 14
5.6 Power System Charging block ............................................................................................................... 14
6.1 General Process ...................................................................................................................................... 15
6.2 Can’t Power ON process ........................................................................................................................ 16
7.8 LED ........................................................................................................................................................ 24
Speaker no sound.................................................................................................................................. 29
Receiver no sound ................................................................................................................................ 30
Headphone no sound ............................................................................................................................ 31
Headphone MIC no record ................................................................................................................... 32
7.16 Standby current failed........................................................................................................................... 33
12. Test & Repair Flow Chart............................................................................................................................... 47
12.1 Conductive & Antenna Test Procedure ................................................................................................ 47
12.3 WCDMA Test & Repair Procedure ...................................................................................................... 49
12.4 Blue tooth Test & Repair Procedure..................................................................................................... 50
12.5 WIFI Test & Repair Procedure............................................................................................................. 51
13. Test Points Signal Examples .......................................................................................................................... 52
14. Blue tooth ....................................................................................................................................................... 67
18. GPS Test points & Schematic......................................................................................................................... 79
18.1 GPS Active Path................................................................................................................................... 79
18.4 Power part test points ........................................................................................................................... 81
18.5 Testing signal from base band .............................................................................................................. 81
19. Test points placement point ............................................................................................................................ 82
21. Measurement results of all test points ............................................................................................................ 87
1. The DA9030 powers up the following LDO for the Baseband: LDO3, LDO4,
LDO5, LDO 6, LDO8, LDO7, LDO9,LDO12, LDO14 (I/O LDOs, RF l LDOs
and VCTXO LDO).
2. After delay of 200μs from end of stage 1 the DA9030 powers up LDO1 and
DC/DC1 (Base band core and PLL).
3. After delay of 10ms from end of stage 2 the DA9030 will power up LDO2
(internal Flash LDO).
4. After delay of Tdelay2 (32ms) from the start of the start-up sequences (stage 1)
the DA9030 will raise RESOUT_N
signal to the base-band chip
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5.2 CPU Timing sequence
PXA27x Start-up sequence:
1. Once the VBAT has risen above the VBATUNDER threshold, the DA9030
de-asserts (High) BATT_FAULT signal to
the PXA27x chip (indicating that VBAT is ok).
2. On receiving a start event the DA9030 de-asserts RESOUT1_N (high) (a
minimum 50ms from power up of the RTC
LDO is required to reset the PMU unit in the PXA27x and before RESOUT1_N
can be de-asserted).
3. The DA9030 waits for the PXA27x to assert (High) SYS_EN and powers up
the LDOs associated with this signal
(described below).
4. The DA9030 waits for the PXA27x to assert PWR_EN (typically 125ms after
asserting SYS_EN) and powers up the
sources associated with this signal (described below).
5. After all sources are stable for the PXA27x, the DA9030 will de-assert (High)
VCC_FAULT (so the PXA27x can
continue with its power up sequence).
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5.3 System Flowchart
GTC ■ Service Manual
Plug-in
Battery
(VBAT)
PWR_ON#
=VBAT
VLDO_RTC =
2.65V
Hermon_XTAL_IN(OUT) = 32KHz
VCXO_CLK(BB_CLK = 13MHz
Hermon_RESET_IN# = 2.65V
PMU_RESOUT_HERMON_OD#= 2.8V
32K_OUT_SLP = 32KHz
Bulverde_PXTAL_IN(OUT) = 13MHz
Bulverde_HW_RST# = 2.8V
Bulverde_SW_RST# = 2.8V
Push
Power-Key
PMIC with
Hermon
Power On
PMIC with
Bulverde
Hermon
Execute Boot-code
from Stack-Flash
Bulverde
Execute Boot-code
from Flash (U9)
Read
ON-mode
Check power-on
mode
Normal, download,
charging
Hermon
Execute OS in
RAM (U11)
from Stack-Flash
Re-boot
Write mode to
PMIC
Reset Hermon
Bulverde
Execute OS in RAM (U8)
from Flash (U9)
Read
ON-mode
Bulverde_SD_CS
0#
Bulverde_NF_
CS#
Bulverde
Init pheripherals
(Phone, LCD...)
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Windows
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5.4 Power supply Block
¾ Power system ~ Supplied
CPU
VCORE
CPU RTC
Mini-SD
LCD
Mic,
Headphon
CPU PLL
CPU
SRAM
CPU USB
CPU IO(2.8V), Flash
CORE
PCA9535,
Modem IO(1.8V)
Modem memory,
Codec VCCP
CPU IO(1.8V),
Flash IO
SDRAM, Camera
VLDO15, 1.3V
VLDO16, 1.1V
VLDO17, 3.2V
VLDO18, 2.8V
VCORE_2, 1V~1.5V
VLDO3, 2.8V
VLDO10, 3.2V
VLDO11, 2.8V
VLDO13, 2.1V
AUX_1V8, 1.8V
PMU
U14
DC/DC
(U15)
GTC ■ Service Manual
VCORE_1, 1.25V
VLDO_RTC, 2.65V
VLDO1, 1.2V
VLDO3, 2.8V
VLDO5, 2.8V
VLDO6, 1.8V ~ 3V
VLDO19, 1.8V
Modem
VCORE
Modem RTC,
GPS RTC
Modem
PLL
Modem IO(2.8V),
Codec VCC
Codec
VCCA
Modem SIM, SIM
card
BT CORE
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(
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5.5 Power system Supplied Block
¾ Power system ~ Supplied
Camera 2.8V
DC/D
LCD LED,
20V(Max)
CAM_2V8, 2.8V
C
LDO
U18
LCD
Backlight
5.6 Power System Charging block
Charger IC
(U21)
Cable
insert
AC_USB_IN, 5V
CHG_ST1, CHG_ST2
Charging
USB,
100mA
PMIC
(U14)
PMU_IRQ#, 0V
Change
charging
CPU
(U1)
Charging
CHG_P_SEL, CHG_USB_ISET, CHG_DIS
USB_C_D+, 3.2V
Detect
type
Battery
(CON2)
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r
6. Trouble shooting
6.1 General Process
¾ Trouble shooting ~ Procedure
Check orientation, position
Check SMT
components
PCBA
Abnormal
Set Power supply to 4V,
and
limit current to 1A
Press Power Key
(>5sec)
Monitor
current
RUN
Test-prog
GTC ■ Service Manual
Connect +,- to VBAT, GND
Check connector, components
System
Abnormal
Failed item in System level Failed item in Board level
Disassemble
assembly parts
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6.2 Can’t Power ON process
VBAT & GND short
U14, U15, U17, U18,
1. CPU failed to
load image
2. Flash failed to
provide image
3. SDRAM failed
to execute image
see note_1
Complete rework
Check supplied
components
LED1, U21
Complete rework
PMIC provide
abnormal power
(U14)
Check power supplied
domain
see note_2
Abnormal
Limit current
Abnormal
200mA -> 0mA
(8sec)
Abnormal
Suddenly
0mA
Check LCD connector
Set Power supply to
4V, and
limit current to 1A
Connect +,- to VBAT, GND
Monitor
current
Current ~ 0mA
Press Power Key
(>5sec)
Abnormal display
Monitor
Complete rework
Normal
200~400mA
and components
between
LCD and CPU
END
GTC ■ Service Manual
Complete rework
Abnormal
> 400mA
Check components
Abnormal
Sustain
U14 is the most case.
orientation and
touch BGA chip, feel
temperature.
0mA
Check Battery
connector and
VBAT-related
components
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Note 1
Measure reset signal (Bulverde_HW_RST#, Bulverde_SW_RST#), High =>
Inspect related components.
2. Measure clock signal (Bulverde_PXTAL_IN, Bulverde_PXTAL_OUT),
13MHz. (Bulverde_32K_IN), 32KHz.
Inspect U1, X1. And U10.
4. Measure chip-select signal, Bulverde_SD_CS0# (T51) => Check U1 and
peripherals
Note: If normal display and hang-up,
Modem failed to load image.
see note_3
END
BAT_HDQ
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7.3 Flash failed
1. Check Flash (U9) and peripherals => Soldering issue
2. Measure power supplied, AUX_1V8_2 (R43), VLDO18 (R49) => Power
supplied issue, check U15, Q5 peripherals
4. Measure chip-select signal, Bulverde_SD_CS0# (T51) => Check U1 and
peripherals
Note: If normal display and hang-up,
Modem failed to load image.
see note_3
END
BAT_HDQ
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7.5 WiFi failed
1. If performance failed, check assembly WiFi antenna, Spring (U31,U32)
contact => Assembly, Soldering issue
1. Check Wireless-manager, Phone must be ON => Operation issue
2. Check antenna cover => Assembly issue
3. Check SIM socket (CON1) and peripherals => Soldering issue
4. Check Modem (U10) and peripherals => Soldering issue
Phone OFF
7.8 LED
1-1. If Keypad LED failed, please check Keypad FPC assembly => Assembly
issue
1-2. If assembly is fine, please check connector (CON5) and peripherals =>
Soldering issue
2-1. If notification LED (LED1) failed, check LED1 and peripherals =>
Soldering issue
How RF signal is transmitted and received between components on Solaris PCB
is explained in this section. It is important to realize RF transmission path (Tx)
and receiving path (Rx) before starting out to repair NG PCB, because engineers
need to choose proper test points, which assist us to distinguish where the
problem is. The following paragraphs describe both Tx and Rx path in GSM and
WCDMA bands. The related test points are listed in previous section.
11.1 GSM Tx path
Transceiver, RF6001 (U900), receives IQ signals coming from base band, and
output signals of RF6001 Pin22 and Pin23 are transmitted into the buffer of
receiver, RF2722. Then RF2722 Pin12 and Pin13 emit the low band signal
(GSM900) and high band signals (DCS1800 or PCS1900) separately.
In the low band, output signal from RF2722 Pin12 passes through C917,
attenuator (U903) and RF3166 (U904) Pin7, power amplifier, sequentially.
Transmission and receiving switch (U902), also named T/R switch, gets the
amplified signal from RF3166 Pin23 via matching circuits. RF signal coming
from T/R switch Pin12 is transmitted to connector (Con850) and radiated via the
GSM antenna of Solaris.
In the high band, output signal from RF2722 Pin13 passes through C934,
attenuator (U905) and RF3166 (U904) Pin1, power amplifier, sequentially.
Transmission and receiving switch (U902), also named T/R switch, gets the
amplified signal from RF3166 Pin30 via matching circuits. RF signal coming
from T/R switch Pin10 is transmitted to connector (Con850) and radiated via the
GSM antenna of Solaris.
GTC ■ Service Manual
11.2 GSM Rx path
RF signals, receiving from base station via the GSM antenna, pass through
connector (Con850) and T/R switch Pin6 (U902) sequentially. There are three
output pins of T/R switch, including Pin1, Pin14, and Pin15. The output path
which RF signal is transmitted depends on band selection of T/R switch.
In GSM900 band, the receiving signal, which is transmitted from T/R switch
Pin1, passes through SAW filter (BPF1) and matching circuits sequentially.
Upon RF2722 (U901) receiving the signal, it is amplified in the Low Noise
Amplifier (LNA) of the receiver, down converted the signal’s frequency and
transformed into IQ signals. The IQ signals from RF2722 Pin20, Pin21, Pin22,
and Pin23 travel to the transceiver RF6001 (U900). The transceiver RF6001
transfers the signals to the base band signals.
In DCS1800 band, the receiving signal, which is transmitted from T/R switch
Pin14, passes through SAW filter (BPF4) and matching circuits sequentially.
Upon RF2722 (U901) receiving the signal, it is amplified in the Low Noise
Amplifier (LNA) of the receiver, down converted the signal’s frequency and
transformed into IQ signals. The IQ signals from RF2722 Pin20, Pin21, Pin22,
and Pin23 travel to the transceiver RF6001 (U900). The transceiver RF6001
transfers the signals to the base band signals.
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GTC ■ Service Manual
In PCS1900 band, the receiving signal, which is transmitted from T/R switch
Pin15, passes through SAW filter (BPF3) and matching circuits sequentially.
Upon RF2722 (U901) receiving the signal, it is amplified in the Low Noise
Amplifier (LNA) of the receiver, down converted the signal’s frequency and
transformed into IQ signals. The IQ signals from RF2722 Pin20, Pin21, Pin22,
and Pin23 travel to the transceiver RF6001 (U900). The transceiver RF6001
transfers the signals to the base band signals.
11.3 WCDMA Tx path
The output signal from transmitter MAX2395 Pin2 travels to SAW filter (BPF5), and
RMPA2259 Pin2 sequentially. The output power coming from RMPA2259 Pin8 passes
through isolator (U954), duplexer Pin1 (U959), and connector (Con851). At last, the RF
signal is radiated via WCDMA antenna of Solaris.
11.4 WCDMA Rx path
RF signal in WCDMA, receiving from base station via the WCDMA antenna,
passes through connector (Con851) and duplexer Pin3 sequentially. MAX2391
Pin9 (U958), built-in LNA, receives the signal from duplexer. Then the signal is
transmitted to SAW filter (BPF6) and returns to receiver MAX2391 again. After
down converting the signal’s frequency and transforming into IQ signals, the IQ
signals from MAX2391 Pin20, Pin21, Pin22, and Pin23 travel to base band.
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12. Test & Repair Flow Chart
12.1 Conductive & Antenna Test Procedure
Conductiv e & Antenna
Test Procedure
Insert test 3G USIM
Connect to
8960/CMU200/8820
2G
Registration
OK? Tx/Rx
Signal
Normal?
Registration
*1* 2
Y
3G
OK? Tx/Rx
Signal
Normal?
*3
N
N
Proceed to “2G
Board Level Test &
Repair Procedure"
Proceed to “3G
Board Level Test &
Repair Procedure"
GTC ■ Service Manual
Y
Check the
antenna
appearance
and contact
OK?
Y
Insert real 3G
USIM, check if
both 2G/3G
signal OK?
Y
Update the latest
firmware
Test c omplet e
N
N
Change new
antenna
*1:Refer to appendix A1 for GSM/GPRS typical values of conductive test
*2:Refer to appendix A2 for WCDMA typical values of conductive test
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12.2 GSM/GPRS Test & Repair Procedure
2G Board Level
Test & Repair
Procedure
Change GSM RF
Connector
Setup Tx test
environment*
Run Tx Debug Tool
GSM.ANT1
Y
GSM.ANT2
signal OK?
signal OK?
1
N
Run Rx Debug Tool
N
U902, U901 are Tx/Rx common devices
Tx must be tested after changing them
Y
Setup Rx test
environment*
GSM RF Connector &
2
Change U902
(T/R Switch)
Change U904
(RF3166 )
Change
U903 or U905
(Attenuator)
Change U901
(RF2722 )
Still failed by changing U901
Y
Y
Y
Reheat or change
GSM.TH1
GSM.TL1
signal OK?
N
GSM.TH2
GSM.TL2
signal OK?
N
GSM.TH3
GSM.TL3
signal OK?
N
Hermon
Y
GSM.RG1
GSM.RD1
GSM.RP1
signal OK?
Y
GSM.RG2
GSM.RD2
GSM.RP2
signal OK?
Run CMU go
production tests
N
N
Change U902
(T/R Switch)
Change BPF1,
BPF3 or BPF4
(Rx SAW)
*1:Refer to appendix B1 for Tx test environment setup
*2:Refer to appendix B2 for Rx test environment setup
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12.3 WCDMA Test & Repair Procedure
3G Board Level
Test & Repair
Procedure
GTC ■ Service Manual
Change WCDMA
RF Connector
Change U959
(Duplexer)
Change U951
(MAX1820)
Setup Tx test
environment*
Run Tx Debug Tool
WCDMA.ANT1
Y
Y
WCDMA.ANT2
N
signal OK?
N
signal OK?
N
WCDMA.T1
signal OK?
N
WCDMA.T2
signal OK?
1
WCDMA RF Connector &
U956 ar e Tx/Rx common devices
Tx must be tested after changing them
Y
Setup Rx test
environment*
Run Rx Debug Tool
WCDMA.R1
signal OK?
2
Y
N
Y
Change U956
(Duplexer)
Change U954
(Isolator)
Change U953
(RMPA2259)
Change BPF5
(Tx SAW)
Change U957
(MAX2395)
WCDMA.R2
Y
Y
Y
Y
WCDMA.T3
signal OK?
N
WCDMA.T4
signal OK?
N
WCDMA.T5
signal OK?
N
Still failed by changing U957
signal OK?
Y
WCDMA.R3
signal OK?
Y
Run CMU go
production tests
N
N
Change U958
(MAX2391)
Change BPF6
(Rx SAW filter )
Still failed by change U958
Reheat or change
Hermon
*1:Refer to appendix B1 for Tx test environment setup
*2:Refer to appendix B2 for Rx test environment setup
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12.4 Blue tooth Test & Repair Procedure
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12.5 WIFI Test & Repair Procedure
Turn on PDA
Change WIFI
module
N
Turn on WIFI
ok?
Y
GTC ■ Service Manual
Search any
APs?
Y
NO
TROUBLE
FOUND
N
Disassemble
PDA
Check antenna
contact well
Y
PCB analysis
power supply
to WIFI
module
normal?
Y
N
N
Make sure
antenna
contact well
Change
components
Measure
signals
Output signal
normal?
Y
Assemble
PDA
51
N
Change WIFI
module
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13. Test Points Signal Examples
13.1 GSM900
Due to the spec of probe is not exactly the same please use the “working
sample” for signal reference.
GSM.ANT1:
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GSM.ANT2 & GSM.TL1
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GSM.TL2 & GSM.TL3
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GSM.RG1
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GSM.RG2
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13.2 DCS1800
Due to the spec of probe is not exactly the same please use the “working
sample” for signal reference.
GSM.ANT1
GSM.ANT2 & GSM.TH1
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GSM.TH2 & GSM.TH3
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GSM.RD1
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GSM.RD2
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13.3 PCS1900
Due to the spec of probe is not exactly the same please use the “working
sample” for signal reference.
GSM.ANT1
GSM.ANT2 & GSM.TH1
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GSM.TH2 & GSM.TH3
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GSM.RP1
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GSM.RP2
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13.4 WCDMA
Due to the spec of probe is not exactly the same please use the “working sample”
for signal reference.
WCDMA.ANT1
WCDMA.ANT2 (Tx)
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WCDMA.T1
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WCDMA.T2
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WCDMA.T3
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WCDMA.T4
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WCDMA.T5
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WCDMA.ANT2 (Rx)
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WCDMA.R1
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WCDMA.R2
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WCDMA.R3
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14. Blue tooth
Turn on the phone, make sure if BT can be enable.
(1) Confirm if BT is enabled or not
Touch here
GTC ■ Service Manual
BT Disable BT Enable and blue led flashed
(2)Turn off Blue tooth functionality:
Tap here
(3) BT test tool
TestCSR.exe
test.TXT
Put these two files above into PDA’s main directory (my device\)
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(4) Start BT test mode
Tap here
GTC ■ Service Manual
(5) Showing as the following menu. *
(i)
(iii)
(ii)
frequency
(i) First, turn on BT。
(ii) Enter test mode:
(iii) Choose a frequency
This option is used only for Anritsu885X series equipment
,press SETto start TX power
E.X. Frequency 2402:BT generate TX Power at2402MHz。
Frequency 2441:BT generate TX Power at2441MHz。
Frequency 2480:BT generate TX Power at2480MHz
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(6)Choose one frequency and measure power
(7) Measuring wireless performance via BT test program first. You may need to put the phone on shielding
box or TEM cell to insure no other interference. By comparing the golden sample’s normal output
value, you can judge the functionality of BT. Apparently, the wireless performance will differ within ±
2dBm. If the deviation of DUT is beyond the normal value, go straight for next step.
* The testing position should be the same with golden sample to reduce testing uncertainty.
8
BT Antenna in Bottom side
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(8) BT position and testing point.
i. Make sure the RF probe is contact the resistor, BT output testing point1, (green circle) properly, the
output power will between -5 ~ +3 dBm normally.
ii. Next, measuring the BT output testing point2 (yellow circle) via RF probe, the output power will
between -5 ~ +3 dBm normally.
iii. If the output power still be abnormal, change the balance filter and go back to step ii.(You should
notice that the balance filter has its own orientation, so change it carefully.)
iv. Afterwards, the BT output power still be abnormal, change the BT chip.
.
GTC ■ Service Manual
BT Chip
BT Output
tesing point 1
Antenna
feed pin
Balance Filter
BT Output testing point 2
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15. WIFI
(1)
Turn on the phone, make sure if WIFI can be enable。
The GPS examination procedure includes six parts. In the six parts, SiRFDemo
PPC program must be used. (Appendix A)
1. Start the SiRFDemoPPC program. Then, make sure that the GPS comport
setting is [Port:COM3][Baud Rate:4800 ]. After this step, check whether the
GPS function works or not.
Re-download the GPS firmware (as Appendix B) and then check if the GPS
function or works or not.
2. Active Path Fault Finding Chart
Put GSP active antenna into CON801 and then make
the active antenna near the window or open sky.(To
get the fine GPS signal)
YES
The C/N0 value
(got by the
SiRFDemo) > 35
YES
Do 4. Passive Path
Fault Finding Chart
O
Make sureU807
Pin6:Low(<0.2V)
Pin4:High(>2.5V)
OK?
YES
Do as SiRF StarIII
Fault Finding Chart
NO
Replace U807
with a new one
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g
d
n
4.Passive Path Fault Finding Chart
GTC ■ Service Manual
Remove the GPS
active antenna
See if the GPS
antenna contacts
with the antenna
contact spring well?
Check if C803.Pin1 an
C823 Pin 1 get connectio
directly?
Make sure that the GPS
antenna contact well with
the sprin
YES
Change J801 with a
new one
YES
Check if the voltage of
C819 is 3±10% (V)?
Check if the voltage of
C807.Pin1 is 2.85±5%
(V)?
Do the Power Part
Fault Finding Chart
YES
YES
Check if the voltage
of C807.Pin1 is
2.85±5% (V) ?
Replace U801 with a
new one
YES
Replace U806 or do
SIRF StarIII Fault
Finding Chart
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腦
N
t
N
N
N
t
5.Power Part Fault Finding Chart
Make sure the V_BAT
is 4V
GTC ■ Service Manual
C830 and C834
are 2.85±5%
YES
Check if
the voltage of
R813 >1.6V?
YES
Check if
(V) ?
O
O
Do SiRF StarIII Faul
Finding Chart or change
U318
Replace U811
with a new one
Check if the voltage of
C838 >1.5V?
Check if the
voltage of C839 is
1.5±5% (V)?
YES
YES
O
O
YES
V_bat is not on
Replace U319 with a
new one
Do SiRF StarIII Faul
Finding Chart
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NO N
N
N
6.SiRF StarIII Fault Finding Chart
GTC ■ Service Manual
Put the GPS active
antenna into CON301
YES
Checnk
C837(2.85V±5%)
C810(1.5V±5%)
OK?
YES
Measure
C821.Pin1
OK?
O
Do Power Part Fault
Finding Chart
Replace X802 with a
new one
YES
Measure
C406.Pin2
OK?
YES
Measure
T305
T306
OK?
YES
O
O
Replace
X3801 with new
ones
Replace U804
with a new one
Re-Download GPS
Firmware
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21. Measurement results of all test points
Test point : T808
GTC ■ Service Manual
Test point :T809
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Test point :C821
GTC ■ Service Manual
Test point :C825
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腦
22. Software procedure
GTC ■ Service Manual
Put SIRFDemoPPC at Micro SD
Card
1. choose [SiRFDemoPPC]
2. choose [OK]
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華華碩碩電電腦
腦
GTC ■ Service Manual
1. choose [OK]
1. choose [Connect]
4800 or 57600
1. choose [Done]
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華華碩碩電電腦
腦
GTC ■ Service Manual
SiRFDemoPPC plantface
1.choose [Signal]
GPS signal receiving
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華華碩碩電電腦
腦
GTC ■ Service Manual
The green signal means the
signal has been demodulated.
When all tests are finished
1. choose [setup]
1. choose [Exit]
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GTC ■ Service Manual
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腦
22.1 GPS firmware download
1.choose [Pegasus_DGPS.exe]
GTC ■ Service Manual
Re-download automatically
begins
The re-download is finished
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華華碩碩電電腦
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Mobile re-boot
GTC ■ Service Manual
95
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