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Spray booths · Welding · Benches · Lifts
CODE DESCRIPTION SERIAL NUMBER
AE100L miniLIFT&move
miniLIFT&move
User Manual
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ÍNDICE
1 Information about this manual
1.1 Symbols of the manual
2 Intended use
3 Installation
3.1 Unpacking
3.2 Assembly
3.3 Start-up
3.4 First use
4 Operation
4.1 Installation of the pads
4.2 Positioning of the elevator
4.3 Positioning of basic pads
4.4 Lift maneuver (front side of the vehicle)
4.5 Lift maneuver (rear side of the vehicle)
4.6 Installation of the safety stands
4.7 Installation and use of the sliding pads
4.8 Installation of the 4x4 adapters
5 Maintenance
5.1 Maintenance plan
5.2 Cleaning
5.3 Periodical inspection
6 Technical description
6.1 Technical data
6.2 Schematic pneumatic circuit
6.3 Exploded view
6.4 CE Declaration of Conformity
Page. 04
Page. 04
Page. 04
Page. 05
Page. 05
Page. 06
Page. 07
Page. 07
Page. 08
Page. 08
Page. 09
Page. 10
Page. 11
Page. 11
Page. 12
Page. 12
Page. 14
Page. 15
Page. 15
Page. 15
Page. 16
Page. 16
Page. 16
Page. 16
Page. 17
Page. 22
8 Inspection log
Page. 23
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1 Information about this manual
For your safety, read this manual carefully before installing or using this product.
1.1 Symbols of the manual
DANGER
Possible risk of death, serious injury and / or material damage.
CAUTION
Possible risk of injury and / or material damage.
NOTE
Recommendations for the correct use.
2 Intended use
The “miniLIFT&move” is a scissor lift with two pneumatic actuators and small size designed for those workshops that that is able to lift half of the vehicle up to 2.200kg. This lift is able to carry out three different
movements:
· Front side elevation
· Rear side elevation
· Displacement of the vehicle
This means that however you lift the car, the front, the rear or the side wheels will be always on the ground.
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3 Installation
3.1 Unpacking
DANGER
Incorrect transportation. Always use the proper devices for this function: forklift, crane, etc).
Always wearing protective shoes.
All the parts that make up the elevator are sent in a simple pallet (“Figure 01”).
1. Elevator
2. Handle
3. Wheels
4. Basic pads
5. Pad Supports
6. Sliding pads
7. Safety stands
8. Manual and pins
02
01
03 04 05 06 07 08
figure 01
MANIPULATION OF THE CONTENT
· Place the lift in horizontal position and fix the crane to the elevator with two belts at each end to transport
the structure correctly.
· Make sure that the tapes are in good condition and correctly placed.
· Place the lift in the area intended for use so that the wheels are in contact with the pavement.
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3.2 Assembly
· Set the wheels as shown in the “Figure 02”
figure 02
· Set the handle as shown in the “Figure 03”
figure 03
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· Set the pneumatic quick connector (Not supplied) as shown in the “Figure 04”.
figure 04
3.3 Start up
· Connect the compressed air funnel and check the air pressure (from 6 to 9 BAR).
· Check that there are no leaks in the pneumatic ducts, the actuating valve and / or the pneumatic actuators.
3.4 First use
CHECKING THE LIFT / DESCENT MANEUVER
· Press the button “01” from the pneumatic valve as shown in the “Figure 05”.
· Press the button “02” from the pneumatic valve as shown in the “Figure 05”.
CHECKING THE VACUUM MANEUVER
· Raise the lift until the proper height in order to set the sliding pads (look on the 4.7 section).
· Press and hold the actuators 01 and 03 of the valve to start the vacuum maneuver (“Figure 05”).
01
02
03
figure 05 figure 06
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4 How it works
4.1 Installation of the pads
· In order to use the basic pads in the lift, we must set before the adaptors (“Figure 07”).
figure 07
· Fix the basic pads in the adaptors as shown in the “Figure 08”.
figure 08
In those vehicles where there are no “heel pads”, but you can find some other lifting points under the
chassis, you can use the following optional pads (not included in the basic package).
· If you got these optional pads, you should follow the “Figure 09” in order to use them properly.
figure 09
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4.2 Positioning of the elevator
DANGER
Always use the lift in areas with no obstructions neither inclinations.
· Drive the lift by means of the handle and position it under the vehicle according to the desired part to be
lifted (“Figure 10”). See section 4.4 and 4.5 (Lift / lower maneuver).
· Follow the steps specified in the “Figure 11” for place the handle in horizontal position.
figure 10 figure 11
CAUTION
The elevator must remain perpendicular to the length of the car (“Figure 12”).
If the vehicle is new or it’s wet, you must clean the area where the pads work, in order to
prevent any possible slide.
· The handle is articulated to avoid tripping on the perimeter of the car. It is recommended to fold it and
secure it with the pin as shown in the “Figure 12”.
figure 12
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4.3 Positioning of the basic pads
Place the basic pad behind the area of the lifting point (in the middle) as shown in the “Figure 13”.
MÁX
215mm
figure 13
DANGER
Place the basic supports at the same length from the platform and without exceeding the
maximum as shown in the “Figure 14”.
MÍN
123mm
figure 14
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4.4 Lift maneuver (front side of the vehicle)
PELIGRO
Never place the lift in the gravity point of the car.
Place the supplied safety stands once the vehicle has been raised.
Place the lift next to the gravity point of the car, in the front/rear part of the vehicle, as it’s showed on the
“Figure 15” and press the relevant button (“Figure 16”).
Gravity center
UP
01
DOWN
02
figura 15 figura 16
4.5 Lift maneuver (rear side of the vehicle)
PELIGRO
Never place the lift in the gravity point of the car.
Place the supplied safety stands once the vehicle has been raised.
Place the lift next to the gravity point of the car, in the front/rear part of the vehicle, as it’s shown in the
“Figure 17” and press the relevant button (“Figure 16”).
Gravity center
figura 17 figura 16
UP
01
DOWN
02
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4.6 Installation of the safety stands
DANGER
Safety stands do not allow the operator to work under the vehicle.
Place the safety stands as shown in the “Figure 18”, and descend the lift until the stands make contact
with the ground.
figure 18
4.7 Installation and use of the sliding pads
DANGER
Never use the wheels when the 4x4 & SUV adaptors are being used.
Place the sliding pads under the axle as shown in the “Figure 19”.
figure 19
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Block the sliding pads using the lock as shown in the “Figure 20”.
figure 20
Descend the lift until the wheels of the sliding pads make contact with the ground and, afterwards, do the
vacuum as shown in the “Figure 21 and 06” in order to have the lift only supported by the wheels.
01
02
figure 21 figure 06
After that, the lift is ready to be moved by pushing the vehicle (“Figure 22”).
figure 22
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4.8 Installation of the 4x4 adaptors
DANGER
Do not use sliding pads under any circumstances when the 4x4 adapters are installed.
Place the 4x4 adaptors as shown in the “Figure 23”, being able to combine the basic pads or the optional
pads (not supplied with the basic package).
figure 23
figure 24
DANGER
Place the basic supports at the same length from the platform and without exceeding the
maximum as shown in the “Figure 24”.
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Follow the indications in “Figure 25,26 and 27” for the correct use of the 4x4 adaptors.
figure 26 figure 27figure 25
5 Maintenance
5.1 Maintenance plan
TYPE TASKSPERIOD
Before each use.
· Check the operation of the controls.
· Visual inspection of damages and leaks.
At 6 months.
At 12 months.
At 6 years.
· Cleaning (see point 5.2).
· Periodic inspection (see point 5.7).
· Replacing the pneumatic ducts.
· Replacing the pneumatic actuators.
5.2 Cleaning
CAUTION
Do not use abrasive detergents or water jet directly on the lift.
Remove the dirt with a wet cloth and dry it later with another cloth.
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5.7 Periodical inspection
The lift must be inspected by a specialist at least once every 12 months.
NOTE
We recommend that you keep an exhaustive control of elevator inspections in the “inspection log” that can be found on page 20 of the manual.
Here are the inspection points:
Mechanic system
· Review of all the points of union between scissors (seeger and bolts).
· Tighten all existing nuts.
· Check the welds for cracks or deformations.
· Check the readability of the adhesives.
Pneumatic system
· Review of all pneumatic ducts in search of leaks, cracks, deformations or any deterioration
symbol.
6 Technical description
6.1 Technical data
Maximum load admitted
Maximum height from the ground
Minimum height from the ground
Maximum width
Minimum length
Long maximum
Weight of the structure with accessories
Pneumatic circuit pressure
Ascent time
Descent time
6.2 Schematic Pneumatic Circuit
figure 28
2200 Kg
550 mm
123 mm
634 mm
1630 mm
2180 mm
160 Kg
6 a 8 BAR
13 seconds
17 seconds
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6.3 Exploded view
figure 29
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01
02
03
13
14
04
05
06
07
08
15
16
17
18
19
20
21
22
23
09
10
11
12
figure 30
24
25
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26
27
28
29
30
31
32
33
38
39
34
35
36
37
figure 31
40
41
42
43
42
41
44
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54
58
01
45
46
47
48
49
50
51
52
53
54
59
60
61
55
56
57
figure 32
USER MANUAL · AE100L MINILIFT&MOVE
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52
47
63
64
65
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Number
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Description Quantity Code
TORNILLO
ARANDELA
TUERCA
PASADOR ERGONÓMICO
ESTRUCTURA INFERIOR TIMÓN
TAPÓN
MANGUERA
TORNILLO DIN603 M8
GOMA DE AMORTIGUACIÓN
CONJUNTO APOYO AUTOMÓVIL
SOPORTE PARA APOYO
PLATAFOTMA
TUERCA DIN985
ARANDELA DIN125
TORNILLO DIN912
ABRAZADERA 1 OREJA
ESPIGA EN “L”
VÁLVULA NEUMÁTICA
CODO C/90
ESTRUCTURA SUPERIOR TIMÓN
TAPÓN
ARANDELA DIN125
TUERCA DIN985
IMÁN
TORNILLO DIN7380
SEEGER DIN471
PASADOR UNIÓN
CONJUNTO BLOQUEO
TORNILLO DIN602
SOPORTE
RUEDA
ARANDELA DIN125
TUERCA DIN985
VÁLVULA DE SEGURIDAD
RACOR EN “T”
00
00
00
05
01
03
01
01
02
02
02
01
01
01
02
04
01
01
01
01
03
06
02
04
02
04
02
02
16
02
04
16
16
01
02
MPTO00132
MPTO00074
MPTO00044
SP0000P06
MLL141
MPMP00018
MLL140P01
MPTO00097
MLA160P01
MLL161
MLL180
MLL130
MPTO00044
MPTO00074
MPTO00131
MPTO00082
MPTO00078
PSCN00002
MPME00018
MLL142
MPMP00001
MPTO00133
MPTO00129
MPTO00083
MPTO00007
MPTO00049
MLL210P02
MLL210
MPTO00106
MLL210P04
MPME00013
MPTO00028
MPTO00041
PSCN00008
MPME00036
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Número Descripción Cantidad Código
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
ESPIGA 1/4
ABRAZADERA 1 OREJA
TORNILLO DIN7380
TUERCA DIN985
MANGUERA L360
BANDEJA EXTERIOR
BANDEJA INTERIOR
ACTUADOR NEUMÁTICO
TORNILLO DIN7991
TUERCA DIN985
ARANDELA DIN127B
RUEDA NYLON
CASQUILLO AUTOLUBRICANTE
PERNO BANDEJA
TIJERA INTERIOR
EJE
TUERCA DE SEGURIDAD
TUERCA DE SEGURIDAD
SEEGER
SEPARADOR
PERNO TIJERA
TIJERA EXTERIOR
PASADOR
SOPORTE TIMÓN
ARANDELA DIN125
TORNILLO
TORNILLO
RUEDA GIRATORIA
ARANDELA
TUERCA DIN985
03
03
02
02
01
02
02
02
08
02
02
04
10
08
01
01
04
10
04
02
02
01
02
01
02
02
02
02
02
02
MPTO00075
MPTO00082
MPTO00008
MPTO00044
MLL100P07
MLA100P01
MLA100P02
PSCN00001
MPTO00021
MPTO00044
MPTO00137
SP0000P01
MPTO00063
MLA100P05
MLL120
MLA100P06
MPTO00053
MPTO00054
MPTO00158
MLA100P08
MLA100P03
MLL110
MLL10P09
MLA170
MPTO00074
MPTO00010
MPTO00006
MPME00015
MPTO00028
MPTO00041
66
67
68
69
70
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Spray booths · Welding · Benches · Lifts
DECLARATION OF CONFORMITY
(As established by the directive 2006/42/CE)
The company: APUANA, S.L., fabricante de maquinaria para automoción,
c/. Cabrera 6
08192 SANT QUIRZE DEL VALLES (Barcelona)
NIF.Nº: B-60415114
The legal representative declares, under his sole responsibility, that the mobile lift:
MODEL: AE100L
SERIAL NUMBER: ______________
Agrees with the Directives of the Parliament and the European Council:
· 2006/42/CE concerning the application of the laws of the member states on
machines.
It adapts to the standard (s) or policy (s) of the document (s) of:
· UNE-EN 1494, Mobile or portable jacks and associated lifting equipment,
and has been applied in harmony with the following standards:
· EN 292. General design principles.
· EN 626-1, Reduce risks to human health.
Responsibilities for parts or components added by the customer are excluded.
Barcelona a 02 de Enero de 2019
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Nicola Ballero
Managing Director
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7 Inspections log
Date Maintenance plan Result Signature
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Date Maintenance Plan Result Signature
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Date Maintenance Plan Result Signature
USER MANUAL · AE100L MINILIFT&MOVE
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Spray booths · Welding · Benches · Lifts
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