Astra HD 9 Service Manual

EURO 3

chassis 6x6

66.38 / 66.42 / 66.44 / 66.48 / 66.54

236

29.8°
417

1525 X 1450 S

K1

DIMENSIONS (mm) short cab (Tyres 13R22,5 156/150G)

X K1 M max (*) S

3500 7675 5350 1200

3800 7975 5650 1200

4100 8275 5950 1200/1500/1900

4500 8675 6350 1200/1900/2500

(*) M max.: indicative value to be confirmed by bodybuilder.

300

18,3°

3391

H

RHD VERSION (opt. code 962)

LONG CAB VERSION (opt. code 200; opt. code 272)

unloaded

1252 1189

305353

2061

ON REQUEST

wheelbase > 3800 mm

H

loaded

3474

TURNING

DIAMETER

(wall to wall)

17400

18300

19300

20600

Chassis 6x6

WEIGHT (kg)

Distribution net weight (*)

X

1staxle 2

3500 5365 4938 10303
3800 5409 4929 10338
4100 5447 4919 10366
4500 5503 4921 10424

(*)Weight including oil, fuel, spare wheel, driver Kg.75
(1) With tyres 1st axle 385/65R22,5160J or 365/85R20166G. Other tyres available, subject to the Astra technical office approval.
(2) HD9 66.48 and HD9 66.54 only at max speed 50 km/h. Michelin/Pirelli tyres. Higher speeds are allowed with load reductions

subject to the Astra Technical office approval.
(3) 10,000 kg optional: see description on the following pages 10 t.

Technical data and general specifications - validity to be checked according to each individual country.

nd+3rd

axle

Net

weight

st

1

axle

8000
8500(1)
9000(2)

10000(3)

Max. technical weight

nd+3rd

axle

2

32000

Gross Vehicle weight

Gross Combination

40000

(2)

weight

104000

ENGLISH

12-2011

ENGLISH

ENGINES

CURSOR 13 turbo intercooler euro 3 diesel injection/cycle with electronic unit injection pumps. Single block head, four valves per
cylinder, light alloy pistons. Total displacement: 12.882 cm
Viscostatic cooling fan. Dry air filter with safety cartridge. Vertical muffler

66.38

Model IVECO F3B

Max. power (EEC) 280 kW ( 380 HP)
Corresponding rpm
Max. torque (EEC) 1.800 Nm (183 kgm)
Corresponding rpm

Turbine WG Waste Gate

*Requires additional engine radiator, for extremely hot climate (>42°C).

66.42

IVECO F3B

309 kW (420 HP)

1.900

1.900 Nm (194 kgm)

3

. Bore for stroke: 135 x 150 mm. 6 in-line cylinders. Water cooling.

66.54*

IVECO F3B

397 kW (540 HP)

2.350 Nm (240 kgm)

1.000-1.690

324 kW (440 HP)

2.100 Nm (214 kgm)

1.000-1.440

66.44

IVECO F3B

1.900

66.48

IVECO F3B

353 kW (480 HP)

2.200 Nm (224 kgm)

VGT variable geometry

GEARBOX

Manual ZF Ecosplit 4 technology gearbox with servoshift, 16 synchronised forward speeds + 2 reverse:

ZF16S2220TO: HD9 66.38/HD9 66.42 / HD9 66.44
ZF16S2520TO: HD9 66.48/HD9 66.54
On request:
ZF16S2320TD: HD9 66.38/HD9 66.42/ HD9 66.44/ HD9 66.48
ZF ASTRONIC 16AS2601OD: HD9 66.44/ HD9 66.48/ HD9 66.54
ALLISON HD4700: HD9 66.44/ HD9 66.48/ HD9 66.54 (wheelbase>4100mm)

Speed [kph] calculated at maximum power rpm

Gears

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RM RM

Gear ratios

16.41 13.80 11.28 9.49 7.76 6.53 5.43 4.57 3.59 3.02 2.47 2.08 1.70 1.43 1.19 1.00 15.36 12.92

3.793 7.5 8.9 10.9 13.0 15.8 18.9 22.5 27.0 34.1 40.7 49.5 59.2 72.0* 85.9* 103*

4.229 6.7 8.0 9.7 11.7 14.2 16.9 20.2 24.2 30.6 36.5 44.4 53.1 64.6 77.0* 92.4*

5.009 5.7 6.8 8.2 9.8 11.9 14.3 17.1 20.4 25.8 30.8 37.5 44.8 54.6 65.0 78.0* 92.9* 6.0 7.2

5.558 5.1 6.1 7.4 8.9 10.8 12.9 15.4 18.4 23.3 27.8 33.8 40.4 49.2 58.6 70.3* 83.7* 5.4 6.5

6.095 4.6 5.6 6.8 8.1 9.8 11.7 14.0 16.8 21.2 25.3 30.8 36.8 44.8 53.4 64.1 76.3* 5.0 5.9

Rear axle ratio

with transfer 1:1.0

6.588 4.3 5.1 6.3 7.5 9.1 10.9 13.0 15.5 19.6 23.4 28.5 34.1 41.5 49.4 59.3 70.6* 4.6 5.5

Gear ratios

3.793 4.7 5.6 6.8 8.1 9.9 11.8 14.1 16.9 21.3 25.5 31.0 37.0 45.0 53.7 64.4 76.7 5.0 6.0

4.229 4.2 5.0 6.1 7.3 8.8 10.6 12.6 15.1 19.1 22.8 27.8 33.2 40.4 48.1 57.8 6 8.8 4 5 5.3

5.009 3.5 4.2 5.1 6.1 7.5 8.9 10.7 12.8 16.1 19.3 23.4 28.0 34.1 40.6 48.8 58.0 3.8 4.5

ZF 16S2220TO - ZF 16S2520TO

(*) Max speed 90 km/h. Other speeds available, subject to the Astra technical office approval.

5.558 3.2 3.8 4.6 5.5 6.7 8.0 9.6 11.5 14.6 17.4 21.1 25.3 30.7 36.6 43.9 52.3 3.4 4.1

6.095 2.9 3.5 4.2 5.1 6.1 7.3 8.8 10.5 13.3 15.8 19.3 23.0 28.0 33.4 40.1 47.7 3.1 3.7

Rear axle ratio

with transfer 1:1.6

6.588 2.7 3.2 3.9 4.7 5.7 6.8 8.1 9.7 12.3 14.7 17.8 21.3 25.9 30.9 37.1 44.1 2.9 3.4

16.41 13.80 11.28 9.49 7.76 6.53 5.43 4.57 3.59 3.02 2.47 2.08 1.70 1.43 1.19 1.00 15.36 12.92

122.7*

110.0*

8.0 9.5

7.2 8.6

P.T.O.

On request:

Gearbox

P.T.O.

ZF NH/1b
ZF NH/1c

ZF NH/4c

ZFN221/10bpl+

ZF NMV 221 Power take-off (ratio 1,55:1) max available torque 1300 Nm for concrete pumps (only for 380, 420 and 440 HP and wheelbase >3800mm).
ZF NMV 221 Power take-off (ratio 0,98:1) max available torque 2000 Nm for concrete pumps (only for 380, 420 and 440 HP and wheelbase >3800mm).
Power take off at flywheel (ratio 1,29:1) max available torque 900 Nm for concrete mixers (only for 380, 420 and 440 HP and wheelbase >3800mm).
PTO Chelsea for Allison gearbox HD4700.

N353/1c

ZF16S2220TO ZF16S2520TO

Ratio

0,91/1,09:1
0,91/1,09:1

1,17/1,40:1

1,75/2,09:1+0,91/1,09:1

Max. torque

Nm.

1000
1000
430

560+600

Application

For tipping unit pumps, pumps for cranes, ecc..
For tipping unit pumps, unit pumps for concrete, pumps for cranes, ecc..
For tipping unit pumps, ecc..
double PTO for concrete pumps

Technical data and general specifications - validity to be checked according to each individual country.