Assa abloy DC3200, DC3210, DC3220 User Manual

DC3200 Series
Multi-Sized 1 thru 6
Installation Instructions
ASSA ABLOY
Universal Door Closers
For Non-Hold Open or “A1” Hold Open Arm Options
®
DC3200
IMPORTANT:
BEFORE INSTALLING:
Regular Arm
See pages 2 & 3
An improperly installed or incorrectly adjusted door closer may cause property damage or personal injury; and will void product warranty. To avoid personal injury, DO NOT DISASSEMBLE THIS DOOR CLOSER BODY. Door closers must be securely fastened to a properly reinforced door and frame with fasteners provided. Door closers with the “A1” HOLD OPEN ARM option are not permitted to be installed in fire door assemblies.
The Americans with Disabilities Act (ADA) requires that doors having door closers have an opening force not to exceed 5 lbf. for interior doors, 8.5 lbf exterior doors. Use standard templating for regular arm and parallel arm applications. Jamb mounted applications use the template for 140° door opening to achieve the required opening force.
The door closer's power size adjustment feature may require adjustment to its lowest setting to comply with ADA opening force guidelines.
ADA compliant closers are: DC3200, DC3210, DC3220
DC3210
Parallel Arm
See pages 4 & 5
Jamb Mount
See pages 6 & 7
DC3220
Size of Door & Door Closer
Type
of
Installation
Regular & Top Jamb
Parallel
Arm
**NOTE: These forces are for standard templating with bearing type hinges and do not account for pressure differentials and draft.
80-9330-3000-152 Rev. 05/12
Interior
' "
2 4
' "
3 0
' "
3 6
' "
4 0
' "
4 6
' "
5 0
' "
2 4
' "
2 6
' "
3 0
' "
3 6
' "
4 0
' "
4 6
Exterior
In-swinging
' "
2 6
' "
3 0
' "
3 6
' "
*4 0
Exterior
Out-swinging
3 0
' "
3 6
' "
4 0
' "
*4 6
' "
' "
2 6
' "
3 0
' "
*3 6
' "
*4 0
Recommended
Closer Size
1 2 3 4 5 6
1 2 3 4 5 6
**Max.
Opening
Force
lbs/f
8 14 16 22 24 26
8 14 16 22 24 26
TO DETERMINE
HAND OF
YOUR DOOR:
RHR
LEFT HAND DOOR
RIGHT HAND DOOR
LHR
Installation Instructions
Regular Arm Application DC3200 Series
1. Template
Mark Door and Jamb (for closer bracket and arm bracket)
1
"
"
*10-5/8
(270)
FRAME LINE
A
4-5/16 (109.5)
2-1/4
(57.2)
B
ARM BRACKET
TOP OF DOOR
MOUNTING DIMENSIONS
TOP RAIL
2-1/2 & OVER
"
(64mm)
"
1-3/4 MIN.
(44mm)
If top rail is 2-1/2 (64mm) or greater, use template FM131C provided. If top rail is 1-3/4 (44mm) to 2-7/16 (62mm), see MOUNTING DIMENSIONS chart.
C
HINGE OR PIVOT
L
(25.4)
A
"
1
(25.4mm)
5/8
"
(16mm)
B
7/8
"
(23mm)
1-1/4
(32mm)
"
Regular Arm
MIN. CLEARANCE REQUIRED OVER DOOR
NHO
"
"
1-11/16
(43mm)
2-1/16 (53mm)
1-1/2
(39mm)
1-7/8
(48mm)
HO
"
"
*7-1/2
(191)
To obtain extra closing force add 3 (77mm) to dimensions marked.
*
This will limit degree of door opening to 110°.
MOUNTING SCREW SPECIFICATIONS
ARM AND CLOSER BRACKET
1/4-20 oval head machine screw or 1/4-14 self-drilling screw. 3/16 (4.8) diameter pilot hole required for Wood Applications.
NOTES:
}
or
{
Check hand of door, see page 1. Right Hand Application Shown. Left Hand Opposite. Dimensions given in inches (mm). Do Not Scale Drawing. Closer must be installed in a true horizontal plane to ensure proper closer performance. Door opening (up to 180°) is dependent upon door, frame, wall and hinge/pivot conditions permitting.
2. Install Closer Bracket
"
Option M54: Sex nuts, furnished when ordered
CLOSER BRACKET
3/8
(10)
L
1/4-20 THREAD
Drill thru 9/32 (7.1) Enlarge to
3/8 (9.5) Dia. This Side Only
(4 Places)
THICKNESS
1-3/8 (35mm)"
1-3/4 (44mm)
DOOR
"
& OVER
SEX NUT
LENGTH “L”
1-9/32 (33mm)"
1-21/32 (42mm)"
3. Mount Closer Body to Closer Bracket
Pin Hole End
®
ASSA ABLOY
80-9330-3000-152 Rev. 05/12
Countersunk Hole End
1/4-14 x 1-1/2 OH Self-Drilling (4)
or
1/4-20 x 3/4 OHMS w/ Sex Nuts (4)
(M54 Option)
Pins
(2)
1/4-20 x 1/2 OHMS (2)

Page 2

Regular Arm Application (Continued)
4a. Attach Arm Bracket to Frame
NON-HOLD OPEN ARM ONLY:
Pivot (away from hinge)
1/4-14 x 1-1/2 OH Self-Drilling (4)
Standard Position
Normal mounting position. Position with pivot point away from hinge.
Away from hinge
For Additional 15% Closing Force
Reposition arm mounting bracket so that pivot point is toward hinge.
Hinge
FOR MAXIMUM
POWER
FOR REGULAR
POWER
5a. Position Arm on Closer
NON-HOLD OPEN ARM ONLY:
Main arm projects straight out at 90° angle to door.
4b. Attach Arm Bracket to Frame
HOLD OPEN ARM (A1 OPTION ONLY):
1/4-14 x 1-1/2 OH Self-Drilling (4)
HOLD OPEN ARM:
Position so that dial screw is on UNDERSIDE of bracket
5b. Position Arm on Closer
HOLD OPEN ARM ONLY:
Main arm projects straight out at 90° angle to door. Remove main arm screw from elbow joint and disassemble arm. Thread the rod into the Arm Bracket as shown below.
DIAL SCREW
MAIN ARM
6a. Preload and Adjust Arm
NON-HOLD OPEN ARM ONLY:
Open door and slide arm rod into arm loop. Close door, swing arms so adjusting arm is 90° to frame. With 7/16 wrench INSTALL and
TIGHTEN SCREW SECURELY.
ARM ROD
SCREW
ARM LOOP
®
"
90°
MAIN ARM
6b. Preload and Adjust Arm
HOLD OPEN ARM ONLY:
While door is closed, adjust the Threaded Arm in the Arm Bracket until the bearing fits back onto the elbow joint on the Main Arm at 90° as shown below. RE-INSTALL AND TIGHTEN SCREW SECURELY.
MAIN ARM
Extended Maintenance
Lubricate Arm periodically shaded points with a drop or two of appropriate lubricant. NOTE: When lubricating a Hold Open Arm, DO NOT use any lubricant on the Holding Surface components.
at
ARM BRACKET
THREADED ROD
ARM BRACKET
THREADED ARM
SCREW
90°
ASSA ABLOY
80-9330-3000-152 Rev. 05/12
For Adjustments See Page 8

Page 3

Installation Instructions
Parallel Arm Application DC3210 Series
1. Template
Mark Door and Jamb (for closer bracket and adapter plate)
Use template FM131C provided or use dimensions in this template.
6-1/8
5/8
(16)
*
(156)
2-3/4
(70)
SPACER BLOCK (When required)
Parallel Arm
FRAME
DOOR
FRAME STOP
TOP OF DOOR
1
(25.4)
To obtain extra closing force add 3 (77mm) to dimensions marked.
*
FRAME STOP
4-5/16 (109.5)
CLOSER BRACKET
1/4
(6.35)
"
1-1/2
(38.1)
2-3/4
(70)
*
5/8
(16)
7-1/2
(191)
This will limit degree of door opening to 110°.
MOUNTING SCREW SPECIFICATIONS
ARM AND CLOSER BRACKET 1/4-20 oval head machine screw or 1/4-14 self-drilling screw. 3/16 (4.8) diameter pilot hole required for Wood Applications.
}
2. Install Closer Bracket
Option M54: Sex nuts, furnished
or
{
when ordered
3. Mount Closer Body to Closer Bracket
HINGE
C
OR
L
PIVOT
NOTES:
Check hand of door, see page 1. Right Hand Application Shown. Left Hand Opposite. Dimensions given in inches (mm). Do Not Scale Drawing. Closer must be installed in a true horizontal plane to ensure proper closer performance. Door opening (up to 180°) is dependent upon door, frame, wall and hinge/pivot conditions permitting.
3/8
(10)
1/4-20 THREAD
Drill thru 9/32 (7.1) Enlarge to
3/8 (9.5) Dia. This Side Only
(4 Places)
ADAPTER
PLATE
L
5/8
(16)
DOOR
THICKNESS
1-3/8 (35mm)"
"
1-3/4 (44mm)
& OVER
REF.
DOOR
1-9/32 (33mm)"
1-21/32 (42mm)"
SEX NUT
LENGTH “L”
1/4-14 x 1-1/2 OH Self-Drilling (4)
1/4-20 x 3/4 OHMS w/ Sex Nuts (4)
Pin Hole End
®
Countersunk Holes
ASSA ABLOY
80-9330-3000-152 Rev. 05/12
or
(M54 Option)
Holding Pins
1/4-20 x 1/2 OHMS (2)

Page 4

Parallel Arm Application (Continued)
4. Mount Adapter Plate
5. Mount Arm Bracket
Bracket on Jamb
Using holes spotted on soffit or stop in Step 1 mount adapter plate bracket.
6. Position Arm onto Closer
Using hex wrench provided, turn closing speed and latching speed valves clockwise until completely closed. DO NOT OVER TIGHTEN. Using wrench, turn under side of spindle 45° toward the closer tube until it reaches the diamond position (fig. 2). Immediately place arm on spindle so that it is parallel to the closer body. Install and tighten arm screw and washer assembly. Reopen valves.
NON-HOLD OPEN ARM:
1/4-20 x 1-1/2 OHMS (2)
Pivot point must be AWAY from hinge edge of door.
R
F
Y
A
W
A
HOLD OPEN ARM ONLY (A1 Option)
1/4-20 x 1-1/2 OHMS (2)
DIAL SCREW
Install with dial screw facing down.
5/16 Hex Head
R
O
O
D
F
O
E
G
D
E
E
G
N
I
H
M
O
Screw & Washer Assembly
CLOSER TUBE
CLOSING SPEED VALVE
Fig. 1
Square position
At rest
Fig. 2
Diamond position
Rotated 45°
7. Connect and Position Arms
Open door and slide arm rod into arm loop. door, swing arms so that they form a “V” position,
as in Step 8. With 7/16 wrench, INSTALL AND
"
TIGHTEN SCREW SECURELY.
Close
LATCHING SPEED VALVE
HOLD OPEN ONLY
Remove main arm screw from elbow joint and disassemble arm. Thread the rod into the Arm Bracket as shown below. While door is closed, adjust the Threaded Arm in the Arm Bracket until the bearing fits back onto the elbow joint on the Main Arm and forms a "V" as shown below.
RE-INSTALL AND TIGHTEN SCREW SECURELY.
ARM LOOP
ARM ROD
SCREW
THREADED ARM
8. Power Adjustment
To increase the power of the closer, re-adjust the arm so it is nearer the door. To decrease power, re-adjust the arm so it is farther away from the door and then secure screw in arm loop (non-hold open) or elbow joint (hold open).
Rotate 45°
MAIN ARM
ARM BRACKET
Extended Maintenance
Lubricate Arm periodically with a drop or two of appropriate lubricant. NOTE: When lubricating a Hold Open Arm, DO NOT use any lubricant on the Holding Surface components.
at shaded points
3-0
MAX.
(76)
®
ASSA ABLOY
80-9330-3000-152 Rev. 05/12
MINIMUM POWER
For Adjustments See Page 8
1-1/2 (38)
MIN.
MAXIMUM POWER

Page 5

Installation Instructions
Jamb Mount Application DC3220 Series
1. Template
Mark Door and Jamb (for closer bracket and arm bracket)
use dimensions in template below.
Jamb Mount
CEILING LINE
1
2-1/4
(57.2)
(25.4)
}
4-5/16 (109.5)
or
{
CLOSER BRACKET
FRAME
STOP
TOP OF DOOR
ARM BRACKET
MOUNTING SCREW SPECIFICATIONS
ARM AND CLOSER BRACKET 1/4-20 oval head machine screw or 1/4-14 self-drilling screw. 3/16 (4.8) diameter pilot hole required for Wood Applications.
NOTES:
FRAME
1-9/16
B
Sex nuts, Option M54, furnished when ordered
TOP OF FRAME
A
FRAME LINE
(40)
1/2
(12.7)
1-3/4
(44)
MIN.
3/8” (10)
1/4-20 THREAD
Drill thru 9/32 (7.1) Enlarge to
3/8 (9.5) Dia. This Side Only
OPENING MAXIMUM
3
(76)
MIN.
110°
140°
180°
140°
Dimensions “A” and “B” are taken from centerline of hinge as shown and apply to pivot point of swing clear hinges. Offset and centerhung pivots. *Must be single acting door.
L
(4 Places)
A
8-7/8 (225)
7-3/8
(187)
5-7/8 (149)
7-3/8 (187)
THICKNESS
1-3/8 (35mm)"
1-3/4 (44mm)
Check hand of door, see page 1. Right Hand Application Shown. Left Hand Opposite. Dimensions given in inches (mm). Do Not Scale Drawing. Closer must be installed in a true horizontal plane to ensure proper closer performance. All degrees of door opening are dependent upon door, frame, wall and hinge/pivot conditions permitting.
13-3/8
(340)
11-7/8
(302)
10-3/8
(264)
11-7/8
(302)
DOOR
"
& OVER
B
HINGE
CONDITION
Butts, Offset
Pivots, and
Swing Clear
Hinges
CENTER
*
HUNG
SEX NUT
LENGTH “L”
1-9/32 (33mm)"
1-21/32 (42mm)"
2. Install Closer Bracket to Jamb
1/4-14 x 1-1/2 OH Self-Drilling (4)
Countersunk
Hole End
Pin Hole End
®
ASSA ABLOY
80-9330-3000-152 Rev. 05/12
3. Mount Closer Body to Closer Bracket
Holding Pins
1/4-20 x 1/2 OHMS (2)

Page 6

Jamb Mount Application (continued)
4a. Attach Arm Bracket to Door
NON-HOLD OPEN ARM ONLY:
Pivot (away from Hinge)
Standard Position
Normal mounting position. Position with pivot point away from hinge.
Away from hinge
For Additional 15% Closing Force
1/4-14 x 1-1/2 OH Self-Drilling (2)
1/4-20 x 3/4 OHMS w/ Sex Nuts (2)
Reposition arm mounting bracket so that pivot point is toward hinge.
(M54 Option)
FOR REGULAR
POWER
5a. Position Arm on Closer
NON-HOLD OPEN ARM ONLY:
Main arm projects straight out at 90° angle to door.
or
Hinge
FOR MAXIMUM
POWER
MAIN ARM
4b. Attach Arm Bracket to Door
HOLD OPEN ARM (A1 Option):
1/4-14 x 1-1/2 OH Self-Drilling (2)
1/4-20 x 3/4 OHMS w/ Sex Nuts (2)
Install with dial screw facing down
or
(M54 Option)
FRAME STOP
DIAL SCREW
5b. Position Arm on Closer
HOLD OPEN ARM ONLY (A1 Option):
Main arm projects straight out at 90° angle to door. Remove main arm screw from elbow joint and disassemble arm. Thread the rod into the Arm Bracket as shown below.
ARM BRACKET
THREADED ROD
MAIN ARM
6a. Preload and Adjust Arm
NON-HOLD OPEN ARM ONLY:
Open door and slide arm rod into arm loop. Close door, swing arms so adjusting arm is 90° to frame. With 7/16
wrench, INSTALL and TIGHTEN SCREW SECURELY.
ARM ROD
SCREW
90°
ARM LOOP
®
For Adjustments See Page 8
ASSA ABLOY
80-9330-3000-152 Rev. 05/12
6b. Preload and Adjust Arm
HOLD OPEN ARM ONLY (A1 Option):
While door is closed, adjust the Threaded Arm in
"
Extended Maintenance
Lubricate Arm periodically shaded points with a drop or two of appropriate lubricant. NOTE: When lubricating a Hold Open Arm, DO NOT use any lubricant on the Holding Surface components.
the Arm Bracket until the bearing fits back onto the elbow joint on the Main Arm at 90° as shown below.
RE-INSTALL and TIGHTEN SCREW SECURELY.
at
ARM BRACKET
THREADED ARM
90°
MAIN ARM
SCREW

Page 7

Spring Power Adjustment
Locate spring power adjuster from Illustration below
DC3200 Size 1 thru 6 Adjustment See Chart
DC6200 SPRING POWER ADJUSTMENT CHART
All DC6200 closers are factory set at an approximate Size 3. Adjust closer as necessary for door size using this chart.
Readjustment may be required to suit prevailing conditions.
Interior
' "
2 4 (712)
' "
2 6 (764)
' "
3 0 (915)
' "
3 6 (1067)
Size of Door
Exterior
In
Swing
' "
2 6 (764)
' "
3 0 (915)
' "
3 6 (1067)
' "
4 0 (1219)
Exterior
Out
Swing
2 6 (764)
' "
3 0 (915)
' "
No. of Full
(360°) Turns
Clockwise
of Power
Adjuster
4
8
12
16
Equivalent
Closer Size
(Approx.)
2
3
4
5
CLOSING SPEED VALVE
OPTION M71 DELAYED ACTION VALVE
BACKCHECK LOCATION VALVE
BACKCHECK INTENSITY VALVE
(FLAT TIP SCREWDRIVER W/ 5 (127mm) Min. Shaft Length)"
SPRING POWER ADJUSTER
(5/16 WRENCH or SOCKET)"
a
l
y
e
e
d
D
t
i
o
c
n
d
e
e
p
S
g
n
i
s
o
l
C
hc
t a L
Closing Speed Valve
A
Option
M-71
(3/32 Allen Wrench Provided)
To adjust speed of door closing from fully open to a position 2 to 5 from closed, turn Closing Speed Valve CLOCKWISE
" "
to SLOW closing, COUNTER-CLOCKWISE to SPEED closing.
Latching Speed Valve
(3/32 Allen Wrench Provided)
After closing speed has been obtained, turn latching speed valve CLOCKWISE to SLOW latching or COUNTER-CLOCKWISE to
SPEED latching for last 2 to 5 of door travel.
" "
NOTE: Set combination of CLOSING and LATCHING speeds to
h
e
c
k
c
c
k
a
B
Installing Cover
To Adjust Hold Open (A1 Option)
Open the door to desired position and tighten the hold open screw firmly (For RH application, turn screw on underside CLOCKWISE. For LH application, turn screw COUNTER­CLOCKWISE.) Place the hold open dial over the hex head of the bracket screw so that one of the slots in the dial is directly over small screw hole tapped in bracket. Seat the dial tightly over the bracket. INSERT DIAL SCREW AND TIGHTEN SECURELY.
between 3 and 7 seconds Use of door by handicapped, elderly or small children may require even greater closing time.
Delayed Action Valve
(3/32 Allen Wrench Provided)
Turn valve CLOCKWISE to SLOW closing, COUNTER­CLOCKWISE to SPEED closing. Delayed action may be adjusted from 20 seconds to 90 seconds, depending on degree of door swing. Delay occurs at the beginning of the door closing cycle from fully open down to 70°, where the closing speed valve then begins its control.
Backcheck Intensity Valve
Turn valve COUNTER-CLOCKWISE to reduce backcheck or CLOCKWISE to increase backcheck. (Backcheck should be set to give a soft cushioning action, not a sudden stop.)
®
Full Cover (Standard)
DIAL
LATCHING SPEED VALVE
Power Size
Date Stamp
Stamp
Slip cover over closer. Hold tightly against closer mounting surface. Secure on each side with 6-32 x 1/4 PBHMS screws."
HOLD OPEN SCREW
DIAL SCREW
ASSA ABLOY
80-9330-3000-152 Rev. 05/12
Copyright© 2005, 2012 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.

Page 8

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