Ashland I-180TS2 User Manual

I-180TS2

PARTS MANUAL

Version 3-07

Ashland Industries Inc.
1115 Rail Drive
P.O. Box 717
Ashland, WI. 54806
877-634-4622 Toll Free - phone
715-682-4622 phone
715-682-9717 fax
www.ashlandind.com

1

IMPORTANT

Please locate red Transport Links and remove

prior to operation. Retract Lift Cylinder Circuit,

Remove Safety Snap Pin, Remove link and

replace into storage position as shown in gure 2.

Reinstall Safety Snap Pins.

2

Model I-180TS Scraper

HOW TO ORDER PARTS:

IMPORTANT

Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION
and QUANTITY needed.

Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.

Ashland Industries weldable replacement parts are available to rebuild, modify or

update your scraper to current factory specications.

INDEX

Page 4. Operators and Maintenance Instructions
Page 5. Safety Guidelines
Page 6. Illustration - Assembly
Page 7. Complete Yoke Type Hitch
Page 8-9. Swivel Hitch Assembly
Page 10. Front Section Frame
Page 11. Lift Cylinder 5-1/2 x 20
Page 13. Apron Assembly
Page 12. Apron Cylinder
Page 13-14 Bowl and Frame Assembly
Page 15. Push Off Gate Assembly
Page 16. Push Off Cylinder
Page 17. Wheel Assembly
Page 18. Front Section
Page 19-24 Hydraulic Plumbing

Page 25 Identication, Illustration, Parts List and Adjustment - Hydraulic Valve

Page 26. Hydraulic Schematic
Page 27-28 Grease Locations
Page 29-32 Service Manual Appendix
Page 33. Warranty Statement

3

OPERATORS AND MAINTENANCE INSTRUCTIONS

This scraper is a durable piece of equipment and with proper care will yield many
years of trouble free operation. The scraper requires a power source with TWO 4 way
(double acting) hydraulic control valves.

The scraper should be greased at all points where grease ttings are provided. Connect

hydraulic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK
PINS (point A), then extend and retract all cylinders several times to force out any air from

the hydraulic cylinders and lines. Check the oil levels in the tractor hydraulic system and
add to maintain the proper level. Care should be used when adding oil or when discon-

necting any oil line to keep all dirt out of the oil as dirt is a major factor in the failure of

hydraulic components.

When the scraper is placed into operation, the operator will have to “feel out” the

amount of depth of cut to obtain maximum loading efciency. This is usually accomplished

by taking a lesser and more uniform cut; however, some soil conditions such as loose sand
may require a “pumping action” obtained by taking successive deep cuts and lifting out of
cut as the tractor begins to lose power or traction.

1. After 10 hours work, all bolts should be checked and tightened if necessary.

2. Every 10 hours all grease ttings should be lubricated.

3. After 50 hours work, all bolts should be rechecked and tightened if necessary.

Check wheel bearings and adjust if necessary.

4. After 300 hours work, clean and repack wheel bearings and replace, if necessary,
cutting edges, worn pins, etc.

5. Maintain tire pressure at 45 to 50 psi.

4

SAFETY SIGNAL WORDS

Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes­sages. The appropriate signal word for each has been selected using the following guide­lines:

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in

death or serious injury. This signal word is to be limited to the most extreme situa-

tions typically for machine components which, for functional purposes, cannot be
guarded.

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result

in death or serious injury, and includes hazards that are exposed when guards are

removed. It may also be used to alert against unsafe practices.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in

minor or moderate injury. It may also be used to alert against unsafe practices.

GENERAL SAFETY GUIDELINES

Safety of the operator is one of the main concerns in designing and developing a new piece
of equipment. Designers and manufacturers build in as many safety features as possible.
However, every year many accidents occur which could have been avoided by a few sec­onds of thought and a more careful approach to handling equipment. You, the operator,
can avoid many accidents by observing the following precautions in this section. To avoid

personal injury, study the following precautions and insist those working with you, or for

you, follow them.

Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable
or is missing. Location of such decals is indicated in this booklet.

Do not attempt to operate this equipment under the inuence of drugs or alcohol.

Review the safety instructions with all users annually.

This equipment is dangerous to children and persons unfamiliar with its operation. The
operator should be a responsible adult familiar with farm machinery and trained in this
equipment’s operations. Do not allow persons to operate or assemble this unit un-

til they have read this manual and have developed a thorough understanding of
the safety precautions and of how it works.

To prevent injury or death, use a tractor equipped with a Roll Over Protective System

(ROPS). Do not paint over, remove or deface any safety signs or warning decals on your
equipment. Observe all safety signs and practice the instructions on them.

Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,

is in question - DON’T TRY IT.

5

6

Icon Swivel Hitch
A-125224

KEY # PART NUMBER QUANTITY REQUIRED DESCRIPTION

1 A125224-01 1 Yoke: A-Frame swivel

3 A125224-03 1 Bracket: 10 Hole

4 A125224-04 1 Pin: Main Vertical

5 A125224-05 1 Spacer: 6”

7 A125224-07 4 Bushing

8 A125224-08 2 Seal: O-ring

9 A125224-09 2 Seal: O-ring

10 A125224-10 2 O-ring

13 A125224-13 1 Spacer: 6”

14 A125224-14 2 Washer: 2 1/2”

15 A125224-15 1 Nut: Slotted 2-1/2” NC

16 A125224-16 1 Sleeve: 2” Rubber

17 A125224-17 1 Cap: For Vertical Pin

18 A125224-18 1 Pin: Cotter 3/8 x 5”

19 14505 4 Grease Fitting Straight

20 A125057-02A 2 Bushing

21 AHF-00027 1 Zerk 45°

7

I-180TS Front Section Frame

A123320

ITEM QTY PART NUMBER DESCRIPTION

1 1 A123320 Front Section
2 2 A123320-8 3” ID x 3-1/2” OD x 3” long bronze bushing
3 4 A123293A Trunion mount block
4 8 AFB-00039 Bolt, 3/4” NC x 5-1/2” long, gr. 8
5 8 AFW-00002 3/4” lock washer
7 2 A123320-20 Travel Lock
8 1 A125005 Accumulator
9 2 A125009 Mounting brackets
10 1 A125109A Hose Support
11 2 A125179 Trunion Bushing
12 7 AFB-00021 1x5-1/2 NC Gr 8 Bolt
13 7 AFN-0037 1” NC Locknut

8

MODEL I-180

*** Dealer Note ***

LIFT CYLINDER 5 1/2 X 20

PART NO. A125044

KEY NO. PART NO. DESCRIPTION

1. A123326-1 Piston Rod: 2-1/2”

2. A125044-02 Barrel Weldment, 5-1/2”

3. A125159-34 1-3/4 NF Locknut

4. A125044-04 Piston, 5-1/2”

5. A125044-05 Gland, 5-1/2”

6. A123324-6 Rod Seal

7. A123324-3 Wear Band ID for Gland

8. A125044-10 Wear Ring, 5-1/2”

9. A125044-15 Piston Seal, 5-1/2”

10. A123324-10 O-Ring, ID of Piston

11. A125044-20 O-Ring, OD of Gland

12. A123324-7 Rod Wiper
A125044-40 Seal Kit (Items 6-12)

13. A123335 Pin, 2” x 10-1/2” lg.

14. AFP-00001 Cotter Pin, 1-4” x 3”

***Dealer Note***

Some 2002 models used a 5” x 20” Lift cylinders in lieu of this cylinder. To enusre
correct parts shipment, carefully examine the cylinder for size.

5-1/2” x 20” 5” x 20” (p.n. A123326)

Barrel Circumference 19-1/4” 17-1/2”
Barrel Diameter 6” 5-1/2”

9

A123322 Apron Model I-180-TS2

ITEM QTY PART NUMBER DESCRIPTION

1 1 A123322 Apron Model I-180-TS
2 2 A123299-10 Bushing, 2- 2/8” O.D. x 2” I.D. x 1-1/2” long
with grease groove
3 2 A123322-14 Pin: 2” x 3-3/4” long, For Apron cyl rod end
4 2 A123358 Flanged bolt Bushing
5 4 AFB-00079 Bolt: 5/8” x 1-1/2”
6 2 A123321-113 Apron Pivot Pin w/grease zerk
7 2 AFB-00012 1/2” Bolt
8 2 750500 1/2” lock

10