hank you for your purchas e of an Ashland scraper and the confidence you have placed in us to
handle yo ur earthmoving projects . Years of research, testing and succ essful application have
been spent to ensure quality and m axim um perf ormance for ou r customers. Please read and
understand this manual be f ore attempting to attach or operate this scrap er. This ma nual should
always rema in with the machine. Be sure and fill out and send in the owners re
the beginning of this ma nual, or you ma y fill out the for m on-li ne by
cli ck on “Regis ter your M achine” at the bot t om of the p age.
oing to ashlandind.com an d
istr atio n form at
SCRAPER ID NUMBER
he serial nu m ber pla t e for the sc raper is located on the right rear area of t he scr aper. The
lette r and numbers sta mped id en tify the serial number, model numb er and ca pacity of the
sc raper. Ple ase rec ord this se rial number f or use in orderi n
your equipment if it is ever stolen.
R eferences to serial n umber breaks on part s are located in t he manual with a referen ce seque nce
of XXXXX-XXXXX. The be
he ending number is the final serial number use of the part within this machine .
inning number records the se rial numb er start of the use of that part .
part s, warrantee issue s and to t race
Page #1
P.O. Box 717
1115 Rail Dr
shland , WI 54806
A
ASHLAND SCRAPERS
How to Order Parts
IMPORTANT
Parts must be ordered through your local authorized ASHL AND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER,
DESCRIPTION and QUANTITY n eeded.
Unless this is done, we canno t provid e prompt service or assu re shipment of the correct
parts.
PHONE : 715-682-4622 Fax: 715-682-9717
Ashland Industries weldable replacement parts are available to rebuild, modify or update
your scraper to current factory specifications.
Page #2
P.O. Box 717
1115 Rail Dr
shland , WI 54806
A
ASHLAND SCRAPERS
Parts - Transport Locks (TS) 155-180
PHONE : 715-682-4622 Fax: 715-682-9717
KEYPARTDESCRIPTION
2A123309-83Transport Lock (155TS2-180TS2)
IM PORTA NT
Please locate red Transport Links and
remove prior to operation. Retract Lift
Cylinder Circuit, Rem ove Safe ty Snap Pin,
Remove link and replace into storage
positi on as shown in figure 2.
Reinstall Safety Snap Pins.
Page #3
P.O. Box 717
1115 Rail Dr
shland , WI 54806
T
g
p
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Operation and Maintenance
his scr a per i s a durab le piece of equipment and wi t h proper care will yield m any y ears of troub le free
operat ion. The scrape r requires a power source wi t h TWO 4 way (do uble act ing) hydrauli c cont rol
valves.
The scraper should be greased at all points where
the tractor hydrauli c system and add to maintain the proper level. Care sho uld be used when adding oil
or whe n dis connecting any oil line to keep all dir t out of the oil as dirt is a major factor in the failure of
hydraulic com p onents .
When the scraper is placed into operation, the operator will have to “feel out” the amount of depth of
cut to obtain maximum loading efficien cy. This is usually accomplished by taking a lesser an d more
uniform cut; however, some soil conditions such as loo se sand may require a “pumping action” obtained
by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction.
1. Afte r 10 hours work, all bolts should be checked and tightened if necessary.
2. Ev ery 10 hours all grea se fi ttings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tighte ned if necessary. Check wheel
bearings and adjust if necessary.
4. Afte r 300 hours work, clean and repack wheel bearings and replace, if necessary, cutting edges,
worn
ins, etc.
rease fittings are prov id ed. Chec k the oil levels in
Page #4
P.O. Box 717
1115 Rail Dr
shland , WI 54806
g
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Operation and Maintenance
This scraper is a durable piece of equipment and with proper care will yield many years of trouble free
operation. The life of your scraper can be severely shortened by poor m aintenance. Follow consistent
maintenance practices and use good quality grease and hydraulic oil (compatible with the power unit’s
hydraul ic syst em ) to ins ure the l onge st , most prod uctive use from yo ur equipment.
Before startin
be en properly located (ele ctric, phone and pipe lines ). Have a cle ar understanding of all local, OSHA and
MSHA rules that apply to the job . Beware of your environment and keep others a safe distance from the
mac hi ne whi le f am il iari zin g your self w ith the machine’s co ntrol s. The sc raper requires a power sourc e
wit h TWO 4 way (doub le acting) hydraulic control valves.
The scraper should be gre ased a t all points where grease fittings are provided. Co nnec t hydraulic hoses
to the tractor and retract lift cylinders to RE MOVE TR A NS P OR T L OC K P IN S, then extend and retract
all c y li nde rs several t imes to fo rce ou t any air from the h y draulic cy linders an d l ines. Check the oil levels
in the tractor hydraulic system a nd add to maintain the proper level. Care sh ould be used when addin g
oil or when disconnecting any oil line to keep all dirt out of the oil as d irt is a major factor in the failure of
hydraulic components. Eac h time the scraper is hook ed to a power unit , t he sequ encing valve need s t o
be c he cked for prope r tim ing. T his will insure opti mum performa nce from t he s cr a pe r.
When the scr aper is p lace d i nto op erat ion , the o perat or wil l h av e t o “feel o ut” th e am ount o f dept h of
cut to obtain maximum loading efficiency. This is usually accomplished by taking a lesser and more
un ifo r m cut; how e ve r, so me s o il condit ions s uch as loose sand ma y re quire a “pumping action” obtaine d
by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction. The
op eration of the scraper will var y depending upon soil type, moisture content, power -unit and jobsite.
Results will vary.
1. Aft er 10 hour s work, al l bo lts shou ld be chec ked a nd tig htened i f nece ssary.
2. Every 1 0 hours all grease f itt ing s sho ul d be l ubr ic a t ed.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check whee l bearings an d adjust if necessary.
4. After 300 hours work, clean and r epack whee l bearings and replace, if necessary,
cutting edges, wor n pins, etc.
the job , m a ke sure Diggers Hot Line has be en co ntacted and all underground utilities have
Page #5
P.O. Box 717
1115 Rail Dr
shland , WI 54806
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Operation and Maintenance
SCRAPER DAM AG E CA N OCCUR IF
1. The scraper is running over t he haul road with the bow l f ully raise d.
2. A pow er un it t hat is abo v e the horsep ow er rat in g is pul li ng the s craper.
3. The scrape r is being used to le vel haul roads with the apron closed.
4. The scrape r is being top loaded with the bowl is a raised position.
5. Th e scraper is bei ng u sed to lo ad rock.
These types of damage are not cove red by warranty. Warranty only covers defects in material o r
workmanship and not abuse bec ause o f improper use.
KNOW THE JOB:
1. Know the weight of the material to be moved.
:
2. Lay t he job out t o take ad v antage of grad es wh en loadi ng , if possibl e.
3. Keep hauls as shor t as possi bl e.
4. Keep haul roads smooth.
5. If more than one unit is on the job, make sure the haul roads are one way and that the
op erat ors unde rsta nd the direction .
6. Brief the operator s as to what the job consists of so there is not misunderstanding.
7. Know the moisture content in the material to be moved.
8. Will wa ter be need ed f or pro per co m pactio n?
9. Will drainage be a pr obl e m?
10. How many unit s wi ll be need ed t o ef fi ci ently complete the job?
TRANSPORT SCRAPER SAFELY:
1. Always empty scraper.
2. Clean all mat erial from ext erior of scraper.
3.
4. Use proper lighting and fla gging.
Make sure all road rules are followed
.
5. Lower scraper bowls to provide just enough clearance over obstacles.
6.
7. R ed uc e sp eed on cur v e s and when going down hil l.
Page #6
Tran sport at a safe s peed to avoid roll ov er
P.O. Box 717
1115 Rail Dr
.
shland , WI 54806
g
g
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Operation and Maintenance
APRON OPENING GUIDELINES:
You will need to determine the ideal opening for your soil condition. It is important to have the apron
opened prior to loading To receive the highest productio n possible, it is important to know the general
characteristics of the material that you will be loading. In heavier soils like clay or gumbo, the soil will
slab up and and remai n together after being cut by the blades. In li
soil , the matieral will pile u p or push af t er being cut by th e bl ade. Use th e suggest ions lis t ed below:
Topsoil wi th heavy vegetation (1 2” to 24” op eni n g):
When cutting undisturbed soils, you will need to open the apron high enough to allow debris to easily
enter the scraper bowl. If the apron is opened too high, the rolling up sod will fall out past the apron
and h in der the incoming material. If the apr on is no t ad justed quic k enough, the material will bunch or
push ahead of the machine. If this h a ppens, you should clos e t he apro n and pu ll out the cut quickly. If
you wai t too long, you may develop too large a pile to clear the scraper w hile rising out of the cut. This
can cause the po wer unit to lose tr action and poss ibly cause you to get stuck.
Clay or loa m y material (6” to 12” opening):
To cut clay or loam soils, lower the apron to approximately 6” to 12” between the blades and the bottom
of the apron. When you first lower the bowl, you’ll see the material bei ng cut by the blades and
enterin
small pile ah ead of the apron. B y limi ting this apron op eni ng, the small p ile will “b lad e of f” any loo se
material ahead of the machine. Ad justments should be made if large objects su c h as rocks or deep
gouges are within the cut.
Sand or loose t op s oil (15” to 30” opening):
Load ing sand or loose top so il is the most di ff ic ult t y pe of soil t o load. In co m bina t ion wi th th e larger
apron open in g, y ou ’l l want to op erat e at a fas t er ground spe ed. By tr av eling faster and lowering the
blad e deeper than normal, it forc es t he material i nto the scraper b ow l.
We enco urag e you t o ex perimen t wi t h different apron open in gs to determ ine t he best condi tion for y our
jobsite.
the bowl. As you continue to move forward, small clumps will fall past the apron and develop a
ht er soils, li ke san d or dry loos e top
The Apr on is designed to capture material inside of the scr aper bowl and s hould not be used as a la rge
bl ade. O bs truc tions like la rge r o cks or dens e piles may c ause the apro n to ben d inward after prolonge d
exposure to these conditions.
Page #7
P.O. Box 717
1115 Rail Dr
shland , WI 54806
j
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Safety Guidelines
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminent ly hazardous situation that, if not avoided, will result in death
o r seriou s inj ury. T hi s signal w ord i s t o be l imited to the m ost extrem e situations t ypically for
machine components which, for functional purpos es, cannot be qua rded.
WARNING: Indicates a potentially haz ardous situation tha t, if not avoided, could result in
death or serious injury, and includes hazar ds that are exposed when guards are removed. I t
may also be used to alert against unsafe practices.
CAUTION: I n dicates a potentially hazardous situation that, if not avoided, may result in minor
o r m oderate injury . It m ay also be used to alert agai nst un safe pr act ices.
GENERAL SAFETY GUIDELINES
Sa fety of the operator is one of the main concerns in designing and developing a new piece of
equi pment. Designers and manu fac tur ers build in as many safety features as po ssib le. However, every
year many accidents occur which could have bee n avoided by a fe w sec onds of thought and a more
careful approac h to handling e quipment. You, t he o perator, can avoid many accidents by observing the
following precautions in this section. To avoid personal injury, study the following precautions and insist
those working with you, or for you , follow them.
Re place any CAUTION, WA RN ING, D ANGE R or inst ructi on safet y decal that is n ot readable or is mi ssing.
Location of such decals is in d i cated in this booklet.
Do not attempt to op erate thi s equipment under t he inf lu ence of drug s or al cohol.
Review the safety instruc tions with a ll users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should
be a responsible adult famili ar with farm machinery and trained in this equipment’s operations. Do not
allow per sons t o operat e or assemb l e this unit unti l they have read this man u al and have
dev e lope d a th o rou gh un de rst a n ding of th e s afe t y pr e cautio n s a n d o f how it wor k s.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do not
paint over, re mov e o r deface any s afet y signs or w a rning deca ls on your e quipment. Observe a ll sa fe ty
sign s and pr act ic e t he i nstructions on them.
Never excee d t h e limits of a pi ec e of m ac h i n er y . If i t s ab i li t y to d o a
- D ON’T TRY IT.
ob, or to do so safely, is in question
Page #8
P.O. Box 717
1115 Rail Dr
shland , WI 54806
A
ASHLAND SCRAPERS
TS Assembly
PHONE : 715-682-4622 Fax: 715-682-9717
Page #9
P.O. Box 717
1115 Rail Dr
shland , WI 54806
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Front Frame Assembly (180)
KEYPARTDESCRIPTIONSN 180TS2
1A123320Front Section
2A123320-083” ID x 3-1/2” OD x 3” long bronze bushing
3A123456Trunion mount block
4AFB-00039"Bolt, 3/4” NC x 5-1/2” long, gr. 8"
5AFW-000023/4” lock washer
6A123320-20Travel Lock
7A125005Accumulator
8A125009Mounting brackets
9600119CHose Holder22375-XXXXX
10A125179Trunion Bushing
11AFB-00021Hitch Bolt:1x5-1/2 NC Gr 8
12AFN-000371” NC Locknut
13AFB-00033Bolt: 1/2 NC X 2 1/2" Gr. 8
Page #10
P.O. Box 717
shland , WI 54806
1115 Rail Dr
A
ASHLAND SCRAPERS
Apron Assembly (180)
PHONE : 715-682-4622 Fax: 715-682-9717
KEYPARTDESCRIPTIONSN 180TS2
1A123322Apron Model 180
2A125257-35Bushing 2" ID Ball Swivel22656-XXXXX
2A125249Bushing 2" ID Ball Swivel w/Graph. PlugsXXXXX-22655
3A123322-14"Pin: 2” x 4 1/4” L, (for apron cyl rod end)
4A123358Flanged Bolt Bushing
5AFB-00079Bolt: 5/8" X 1 1/2"
6A123321-113Apron Pivot Pin w/grease zerk
7AFN-000181/2” lock nut
8AFB-000121/2” Bolt 1/2 X 4 1/2"
Page #11
P.O. Box 717
shland , WI 54806
1115 Rail Dr
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Bowl & Frame Assembly (180)
KEYPARTDESCRIPTION
1A123321Bowl and Frame Assembly 180
2AFB-00094Flanged Bolt: 3/8" NC X 1" L
3A123369-1LDirt Shield - Left Side
4A123369-1RDirt Shield - Right Side
5A125018Bushing: 2 3/8" OD X 2" ID X 1 1/4"L
6A125103Left & Right Straight Corner Blade
7A125072Center Blade, 18" Straight, Reversible
A125072-SERCenter Blade, 18" Double Serrated, Reversible
8PB1P-NC-100-0275Plow Bolt: 1" NC X 2 3/4" L
9AFP-00001Cotter Pin
10AFN-00012Nut: 1" NC
11A123357Bank Shaver/Router Bit, Reversible, L & R
12AFB-00027Bolt: 3/8 X 1 1/2"
13AFB-00018Bolt: 1" NC X 3" L
14AFB-00109Bolt: 1 1/4" NF X 9" L
15AFN-00032Nut: 1 1/4" NF
16A123321-65Axle Mount
17A123335Lift Cylinder Pin
18A23321-09Main Frame Pin
19A123358Flanged Bolt Bushing
20AFB-00079Bolt: 5/8" X 1 1/2" L
21A123321-98Pins
22A123321-89Pin Keeper
23A123369-13Dirt Shield Flap
24A125006Safety Snap Pin 1/4 X 2 1/4
2574503/8 NC Nut
26AFW-000103/8 Flat Washer
27A12502032" Grease Line
28A1250263/8 NF Bulkhead Nut
29A125019Grease Fitting 1/4 - 28 x 54" L
30AFB-00122Bolt: 1 1/4 NF X 10" Gr. 8
Page #12
P.O. Box 717
shland , WI 54806
1115 Rail Dr
A
PHONE : 715-682-4622 Fax: 715-682-9717
ASHLAND SCRAPERS
Bowl & Frame Assembly I-180TS2
Page #13
P.O. Box 717
1115 Rail Dr
shland , WI 54806
Loading...
+ 32 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.