Ashland I-180TS User Manual
I-180TS
EARTHMOVERS
Quality
Equipment
since
1953
PARTS MANUAL
Version 5-06 SN: 21220 and Up
Ashland Industries Inc.
1115 Rail Drive
P.O. Box 717
Ashland, WI. 54806
877-634-4622 Toll Free - phone
715-682-4622 phone
715-682-9717 fax
www.ashlandind.com
1
IMPORTANT
Please locate red
Transport Links and
remove prior to operation. Retract
Lift Cylinder Circuit,
Remove Safety
Snap Pin, Remove
link and replace
into storage
position as shown
in gure 2.
Reinstall Safety
Snap Pins.
2
EARTHMOVERS
Model I-180TS Scraper
HOW TO ORDER PARTS:
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION
and QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.
Ashland Industries weldable replacement parts are availabe to rebuild, modify or update
your scraper to current factory specications.
INDEX
Page 4. Operators and Maintenance Instructions
Page 5. Safety Guidelines
Page 6. Illustration - Assembly
Page 7. Complete Yoke Type Hitch
Page 8-9. Swivel Hitch Assembly
Page 10. Front Section Frame
Page 11. Lift Cylinder 5-1/2 x 20
Page 12. Lift Cylinder 5 x 20
Page 13. Apron Assembly
Page 14. Apron Cylinder old style
Page 15. Apron Cylinder new style
Page 16-17 Bowl and Frame Assembly
Page 18. Push Off Gate Assembly
Page 19. Push Off Cylinder
Page 20. Wheel Assembly
Page 21. Front Section
Page 22-27 Hydraulic Plumbing
Page 28-33 Identication, Illustration, Parts List and Adjustment - Hydraulic Valve
Page 34. Hydraulic Schmetic
Page 35-36 Grease Locations
Page 37-40 Service Manual Appendix
Page 41. Warranty Statement
3
OPERATORS AND MAINTENANCE INSTRUCTIONS
This scraper is a durable piece of equipment and with proper care will yield many years of
trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves.
The scraper should be greased at all points where grease ttings are provided. Connect hydraulic
hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS (point A), then
extend and retract all cylinders several times to force out any air from the hydraulic cylinders and
lines. Check the oil levels in the tractor hydraulic system and add to maintain the proper level. Care
should be used when adding oil or when disconnecting any oil line to keep all dirt out of the oil as dirt
is a major factor in the failure of hydraulic components.
When the scraper is placed into operation, the operator will have to “feel out” the amount of depth
of cut to obtain maximum loading efciency. This is usually accomplished by taking a lesser and
more uniform cut; however, some soil conditions such as loose sand may require a “pumping action”
obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or
traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease ttings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check wheel bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearings and replace, if necessary,
cutting edges, worn pins, etc.
5. Maintain tire pressure at 45 to 50 psi.
4
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages.
The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury. This signal word is to be limited to the most extreme situa-
tions typically for machine components which, for functional purposes, cannot be
guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also
be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every
year many accidents occur which could have been avoided by a few seconds of thought and a more
careful approach to handling equipment. You, the operator, can avoid many accidents by observing
the following precautions in this section. To avoid personal injury, study the following precautions
and insist those working with you, or for you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is
missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the inuence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator
should be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow persons to operate or assemble this unit until they have read this manual
and have developed a thorough understanding of the safety precautions and of how it works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do
not paint over, remove or deface any safety signs or warning decals on your equipment. Observe all
safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in
question - DON’T TRY IT.
5
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6
A125056
Complete Yoke Type Hitch
Implemented April 2003
KEY NO. PART NO. DESCRIPTION
2. A125056-02 UTIL HITCH BRKT
3. A125056-03 MDU HITCH PIN
4. A125056-04 MDU HITCH SWIVEL
5. A125056-05 19C 18D HITCH CAP
6. A125056-06 19C 18D WASHER SWIVEL HITCH
7. A125056-07 BOLT: 3/4 X 3 HEX GR 8
8. A125056-08 WASHER: FLAT - 3/4 HARD F-436
9. A125056-09 WASHER: FKAT-2-1/2 HARD F-436
10. A125056-10 WASHER: FLAT-1-1/2 HARD F-436
11. A125056-11 NUT: SLOTTED 1-1/2 COARSE
12. A125056-12 PIN: COTTER 5/16 X 2-1/2
13. A125056-13 19C 18D SWIVEL HITCH CAP SEAL
22. A125056-22 BUSHING: 275250187
23. A125056-23 REYNOLDS UTILITY HITCH YOKE
24. A125056-24 BUSHING: 175150150
25. A125056-25 ZERK - STRAIGHT
26. A125056-26 ZERK - 90 DEGREE
27. A125056-27 BUSHING: 300251200
7
SUPER CAPACITY SWIVEL HITCH ASSEMBLY
A125057
COMPLETE HITCH: H.D. ICON 360 DEG. SWIVEL
ITEM QTY PART NUMBER DESCRIPTION
1 1 A125057-01 Swivel Hitch Yoke
2 2 A125057-02 Bushing, 1-1/2” ID, Reynolds Spec.
A125057-02JD Bushing, 60 mm ID, John Deere Spec.
10 8 AFB-00064 HHCS: 3/4 NC X 3” GR. 8 ZINC
11 2 A125056-06 WASHER: FOR ICON HITCH CAP
12 16 AFW-00007 WASHER: FLAT 3/4” ZINC USS
13 2 A125057-13 HITCH CAP, ICON
14 1 A125057-14 SWIVEL HITCH BRACKET, 7 HOLE
15 2 A125057-15 SEAL, HITCH CAP
16 1 A125057-16 SHIM, HITCH CAP
8
SUPER SWIVEL HITCH ASSEMBLY
Used on Units upto March 2003
KEY NO. PART NO. DESCRIPTION
1. A1063527 Super Yoke hitch, Includes 2 & 3, (w/o 4,6,7 & 1 ea.
of 8) (Required 1)
2. A1062280 Rear Super Yoke, Assembly (1 required)
A1063177 Bushing ( 2 required)
A1063144 Bushing, Spiral (2 required)
14505 Fitting, Grease (2 required)
3. A1063281 Front Super Yoke, Assembly (1 required)
A1063145 Busing, Spiral (2 required)
14505 Fitting, Grease (2 required)
4. A1063688 Pivot Pin Housing, Assembly (1 required)
A1063143 Bushing, Spiral (2 required)
14505 Fitting, Grease (2 required)
5. A1063283 Pin, Horizontal Assembly with Nuts (1 required)
A1063212 Pin only (1 required)
A1044362 Nut, Lock Nylon, 2-12 UNF (2 required)
6. A1063284 Pin, Vertical Assembly with nut,wash,c.pin (1 required)
A1063214 Pin only (1 required)
A1063259 Washer (1 required)
ARF03024-00260 Nut, Slotted. Hex 2.00 NC G5 (1 required)
ARF06020-00083 Pin, Cotter .375” x 4.00” (1 required)
7. AB581 Hitch Pin, Assembly (1 required)
AB580 Pin Weldment (1 requried)
AB195 Washer, 3.00”OD x 1.56” (1 required)
AFN-00014 Nut, Slotted, 1.5” NC G5 (1 required)
ARF06020-00060 Pin, Cotter
8. A1063146 Washer, Thrust (4 required)
9
I-180TS Front Section Frame
A123320
ITEM QTY PART NUMBER DESCRIPTION
1 1 A123320 Front Section
2 2 A123320-8 2” ID x 3-1/2” OD x 3” long bronze
bushing
3 4 A123293A Trunion mount block
4 8 AFB-00039 Bolt, 3/4” NC x 5-1/2” long, gr. 8
5 8 AFW-00002 3/4” lock washer
7 2 A123320-20 Travel Lock
8 1 A125005 Accumulator
9 2 A125009 Mounting brackets
10
MODEL I-180
LIFT CYLINDER 5 1/2 X 20
PART NO. A125044
*** Dealer Note ***
KEY NO. PART NO. DESCRIPTION
1. A123326-1 Piston Rod: 2-1/2”
2. A125044-02 Barrel Weldment, 5-1/2”
3. AFN-00018 Nut: Lock 1-1/2-12
4. A125044-04 Piston, 5-1/2”
5. A125044-05 Gland, 5-1/2”
6. A123324-6 Rod Seal
7. A123324-5 Wear Band ID for Gland
8. A125044-10 Wear Ring, 5-1/2”
9. A125044-15 Piston Seal, 5-1/2”
10. A123324-10 O-Ring, ID of Piston
11. A125044-20 O-Ring, OD of Gland
12. A123324-7 Rod Wiper
A125044-40 Seal Kit (Items 6-12)
13. A123335 Pin, 2” x 10-1/2” lg.
14. AFP-00001 Cotter Pin, 1-4” x 3”
*** Dealer Note ***
Some 2002 models used a 5” x 20” lift cylinders in lieu of this cylinder. To
ensure correct parts shipment carefully examine the cylinder for size.
5-1/2” x 20” 5” x 20” (p.n. A123326)
Barrel Circumference 19-1/4” 17-1/2”
Barrel Diameter 6” 5-1/2”
11
LIFT CYLINDER 5 X 20”
PART NO. A123326
*** Dealer Note ***
KEY NO. PART NO. DESCRIPTION
1. A123326-1 Piston Rod: 2-1/2”
2. A123326-2 Barrel Weldment
3. AFN-00018 Nut: Lock 1-1/2-12
4. A123324-4 Piston
5. A123324-3 Gland
6. A123324-6 Rod Seal
7. A123324-5 Wear Band
8. A123324-8 Wear Ring
9. A123324-9 Piston Seal
10. A123324-10 O-Ring
11. A123324-11 O-Ring
12. A123324-7 Rod Wiper
AHS-00140 Seal Kit (Items 6-12)
13. A123335 Pin, 2” x 10-1/2” lg.
14. AFP-00001 Cotter Pin, 1-4” x 3”
*** Dealer Note ***
Some 2002 models used a 5” x 20” lift cylinders in lieu of this cylinder. To ensure
correct parts shipment carefully examine the cylinder for size.
5-1/2” x 20” 5” x 20” (p.n. A123326)
Barrel Circumference 19-1/4” 17-1/2”
Barrel Diameter 6” 5-1/2”
12
A123322 Apron Model I-180-TS
ITEM QTY PART NUMBER DESCRIPTION
1 1 A123322 Apron Model I-180-TS
2 2 A123299-10 Bushing, 2- 2/8” O.D. x 2” I.D. x 1-1/2” long
with grease groove
3 2 A123322-14 Pin: 2” x 3-3/4” long, For Apron cyl rod end
4 4 A123358 Flanged bolt Bushing
5 4 AFB-00079 Bolt: 5/8” x 1-1/2”
6 2 A123322-08 Apron Pivot Pin w/grease zerk
13
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