Ashland I-155-TS2 User Manual ver 1111

EARTHMOVERS
I-155-TS2
PARTS MANUAL
Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 877-634-4622 Toll Free - phone 715-682-4622 phone 715-682-9717 fax www.ashlandind.com
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PHONE : 715-682-4622 F ax: 715-682-9717
ASHLAND SCRAPERS
Serial Number
WELCOME TO OUR NEW CUSTOMERS!
hank you for your purchase of an Ashland scraper and the c onfidence you have place d in us to handle your e arthmoving projects. Years of research, testing and succes sful application have been spent to ensure quality and m axim um perf ormance for ou r customers. Please read and understand this manual be f ore attempting to attach or operate this scrap er. This ma nual should always rema in with the machine. Be sure and fill out and send in the owners re the beginning of this manual, or you may fill out the form on-line by cli ck on “Regis ter your M achine” at the bott om of the p age.
oing to ashlandind.com an d
istr atio n form at
SCRAPER ID NUMBER
he serial nu m ber pla t e for the sc raper is loca ted on the right rear area of t he scr aper. The lette r and numbers sta mped id en tify the serial number, model numb er and capacity of the sc raper. Ple ase record this se rial nu mbe r for u se in orderin your equipment if it is ever stolen.
R eferences to serial n umber breaks on part s are located in t he manual with a referen ce seque nce of XXXXX-XXXXX. The be
he ending number is the final seria l number use of the part within this machine.
inning number records the se rial numb er start of the use of that part .
part s, warrantee issue s and to t race
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P.O. Box 717 1115 Rail Dr
shland , WI 54806
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ASHLAND SCRAPERS
How to Order Parts
IMPORTANT
Parts must be ordered through your local autho rized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY ne eded.
Unless this is done, we canno t provid e prompt service or assure shipment of the correct parts.
PHONE : 715-682-4622 F ax: 715-682-9717
Ashland Industries weldable replacement parts are available to rebuild, modify or update your scraper to c urrent fa ctory specifications.
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P.O. Box 717 1115 Rail Dr
shland , WI 54806
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PHONE : 715-682-4622 F ax: 715-682-9717
ASHLAND SCRAPERS
Operators and Maintenance
his scr a per i s a durab le piece of equipment and wit h proper care will yield m any years of t rouble f ree operat ion. The scrape r requires a power source w ith TWO 4 way (do uble act ing) hyd raul ic c ontrol valves.
The scr aper should be grease d at all points where the tractor hydraulic system and add to maintain the proper level. Care should be used when adding oil or when dis connecting any oil line to keep all dirt out of the oil as dirt is a ma jor factor in the failure of hydrau l ic com pon ent s .
When the scraper is placed into operation, the operator will have to “feel out” the amount of depth of cut to obtain maximum loading efficiency . This is usually accomplished by taking a lesser and more uniform cut; however, s ome soil conditions such as loose sand may require a “pumping ac tion” obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction.
1. After 10 hours work, all bolts should be checked and tightened if nece ssa ry.
2. Every 10 ho urs all grease fit t ing s should be lubricated.
3. After 50 ho urs work, all bolts should be re checked and tightene d if necessary. Check wheel
bearings and adjust if necessary.
4. Afte r 300 hours work, clean and repack wheel bearings and replace, if necessary, cutting edge s,
worn
ins, etc.
rease fittings are prov id ed. Chec k the oil levels in
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P.O. Box 717 1115 Rail Dr
shland , WI 54806
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PHONE : 715-682-4622 F ax: 715-682-9717
ASHLAND SCRAPERS
Safety Guidelines
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminent ly hazardous situation that, if not avoided, will result in death
o r seriou s inj ury. T hi s signal w ord i s t o be l imited to the m ost extrem e situations t ypically for machine components which, for functional purposes, cannot be quarded.
WARNING: Indicates a pote ntially hazar dous situation that, if not avoided, could result in
death or serious injury, and includes hazards that a re exposed whe n guards are removed. It may also be used to alert against unsafe practices.
CAUTION: I n dicates a potentially hazardous situation that, if not avoided, may result in minor
o r m oderate injury . It m ay also be used to alert agai nst un safe pr act ices.
GENERAL SAFETY GUIDELINES
Sa fety of the operator is one of the main concerns in designing and developing a new piece of equi pment. Designers and manu fac tur ers build in as many safety features as po ssib le. However, every year many accidents occur which could have been avoided by a few sec onds of thought and a more ca reful approach to handling e quipment. You, the opera tor, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist tho se working with you, or for you, follow them.
Re place any CAUTION, WA RN ING, D ANGE R or inst ructi on safet y decal that is n ot readable or is mi ssing. Location of such decals is ind i cated in thi s booklet.
Do not attempt to op erate thi s equipment under t he inf lu ence of drug s or al cohol.
Review the sa fety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machiner y and trained in this equipment ’s operations. Do not
allow per sons t o operat e or assemb l e this unit unti l they have read this man u al and have dev e lope d a th o rou gh un de rst a n ding of th e s afe t y pr e cautio n s a n d o f how it wor k s.
To prevent injury or d eath, use a tractor equipped with a Roll Over Protective System (ROPS). Do n ot paint over, re mov e o r deface any s afet y signs or w a rning deca ls on your e quipment. Observe a ll sa fe ty sign s and pr act ic e t he i nstructions on them. Nev e r excee d t he lim its o f a piec e o f m achi n ery . If it s ab i l it y t o d o a
- D ON’T TRY IT.
ob, or to do so s afely, is in question
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P.O. Box 717 1115 Rail Dr
shland , WI 54806
A
ASHLAND SCRAPERS
TS Assembly
PHONE : 715-682-4622 F ax: 715-682-9717
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P.O. Box 717 1115 Rail Dr
shland , WI 54806
A
PHONE : 715-682-4622 F ax: 715-682-9717
ASHLAND SCRAPERS
Front Frame Assembly (155-1200)
KEY PART DESCRIPTION SN 155TS2
1 A123329 Front Frame Assembly 2 A123320-08 Bronze Bushing: 3"ID X 3 1/2 OD X 3"L 3 A123456 Trunion Mount Block 4 AFB-00039 Bolts, 3/4" X 5 1/2" 5 AFW-00002 Lockwasher, 3/4" 6 A123321-09 Pin: Main Frame Attachment 7 A125179 Bushing for Trunion Mount Block 8 A125005 Accumulator 9 A125009 Mounting Brackets 10 600119C Hose Support 22397-XXXXX 11 A123358 Flanged Bolt Bushing 12 AFB-00079 Bolt: 5/8" X 1 1/2" Gr 8 13 A123320-20 Travel Lock 14 AFB-00021 Bolt: 1" X 5 1/2" NC Gr. 8 15 AFN-00037 Nut: 1" NC Locknut
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P.O. Box 717
shland , WI 54806
1115 Rail Dr
A
PHONE : 715-682-4622 F ax: 715-682-9717
ASHLAND SCRAPERS
Apron Assembly (155-1200)
KEY PART DESCRIPTION
1 A123310A Apron Model 155 2 A16027 Bushing: 2” OD x 1-1/2” ID x 2” Long 3 A123337 Pin: 1-1/2” x 5-3/8” 4 7450 Nut: 3/8” NC 5 AFB-00049 Bolt: 3/8” NC x 3”
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P.O. Box 717 1115 Rail Dr
shland , WI 54806
A
PHONE : 715-682-4622 F ax: 715-682-9717
Bowl & Frame Assembly (155-175-1200)
KEY PART DESCRIPTION
1 A123309 Bowl and Frame Model 155-1200 2 AFB-00094 Flanged Bolt: 3/8 NC X 1" 3 A123309-62L Apron Cylinder Guard - Left Side 4 A123309-62R Apron Cylinder Guard - Right Side 5 A123332L Left Cutting Edge-8" X22 1/2" X 7/8" Hardened 6 A123330 Center Cutting Edge, 1 1/8 X 12" X 63" A123330-SER Center Currint Edge, (Optional) Serrated, 1 1/8 X 12" X 63" 7 A123332R Right Cutting Edge-8" X 22 1/2" X 7/8" Hardened 8 PB9P-NC-088-0275 "Plow bolt, 7/8” NC x 2-3/4” 9 AFB-00018 Bolt: 1" NC X 3" L
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P.O. Box 717
shland , WI 54806
1115 Rail Dr
A
PHONE : 715-682-4622 F ax: 715-682-9717
ASHLAND SCRAPERS
Bowl & Frame Assembly (155-175-1200)
KEY PART DESCRIPTION
10 A123357 Bank Shaver/Router Bit, Reversible, L & R 11 AFN-00012 Nut: 1" NC 12 AFN-00019 Nut: 7/8" NC 13 A125019 Grease Fitting 1/4 x 28.54 Long 14 A125026 Bulkhead nut 1/8 n.p.s.m. 15 A123309-89 Single Hole Tab 16 A125022 18" Grease Line 17 PB9P-NC-088-0225 "Plow bolt, 7/8” NC x 2-1/4” 18 A123309-93 3" Locking Lug for Rear Hitch 19 A123309-96 Pin for Locking Lug 20 AFP-00001 Pin, Cotter, 1/4" X 3" 21 A125006 Safety Snap Pin
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P.O. Box 717
shland , WI 54806
1115 Rail Dr
A
PHONE : 715-682-4622 F ax: 715-682-9717
Push Off Assembly(155-175-1200)
KEY PART DESCRIPTION SN 155TS2
1 A14022 Brace 2 AFN-00006 Nut: 3/4” NC 3 AFB-00037 Bolt: 3/4” NC x 2” Lg. 4 AFW-00002 Lockwasher: 3/4” 5 8100 Lockwasher: 1/2” 6 AFN-00015 Nut: 1/2” NC 7 A14023 Dirt Shield 8 AFB-00015 Bolt: 1/2” NC x 1-1/2” 9 A16024 Pushoff Gate: Model 150-155-1200 10 A123306 Roller: Rear Gate 22684-XXXXX 10 A123353 Wear Pad XXXXX-22683 10a A123307 Bushing 22684-XXXXX 11 A123305 Pin: 1-1/4 X 3 1/2" Tap Roll w/Grease Fitting 22684-XXXXX 11 A123305A Pin: 1-1/4 X 2-3/4” for Wear Pad XXXXX-22683 12 8100 Lockwasher: 1/2” 13 AFB-00033 Bolt: 1/2 NC X 2-1/2”
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P.O. Box 717
shland , WI 54806
1115 Rail Dr
A
PHONE : 715-682-4622 F ax: 715-682-9717
ASHLAND SCRAPERS
Push Off Assembly(155-175-1200)
KEY PART DESCRIPTION SN 155TS2
14 AHF-00028 Grease Fitting: 1/8” NPT -90 degree 15 A6007A Pin: 1-1/4” x 4-1/8” Lg. 16 AFP-00001 Cotter Pin: 1/4 X 3-1/2” 17 A10163 Bushing: 1-3/4” OD x 1-1/4” ID 18 A10164 Roller: 4-1/4 OD X 1-3/4 ID. 19 A123323-21 Pin: 1-1/4 X 4 1/8” Tab Head 20 7036 Bolt: 1/2 NC X 2” 21 A125020 Remote Grease Lines, 32” 22 A125021 Remote Grease Lines, 54” 23 A125019 Grease Fitting 1/4 x 28.54 Long 24 A125026 BulkHead Nut 25 A123323-40 Double Hole Tab 26 7500 1/2" Nut
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P.O. Box 717
shland , WI 54806
1115 Rail Dr
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