Ashland I-150SP User Manual

I-150-SP
PARTS MANUAL
Version 4-04
Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.com
Toll Free
HOW TO ORDER PARTS:
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.
Ashland Industries weldable replacement parts are availabe to rebuild, modify or update your scraper to current factory specifications.
INDEX
Page 3. Operators and Maintenance Instructions Page 4. Safety Guidelines Page 5. Illustration and Parts List- Swivel Hitch Assembly Page 6. Illustration and Parts List - Apron Assembly Page 7. Illustration and Parts List - Front End Page 8-9. Illustration and Parts List - Bowl and Frame Assembly Page 10. Illustration and Parts List - Push Off Gate Assembly Page 11. Illustration and Parts List - Rear Wheel and Hub Assembly Page 12. Illustration and Parts List - Apron Cylinder, 4” x 13” Page 13. Illustration and Parts List - Hydraulic Lift Cylinder, 5” x 20” Page 14-15. Illustration and Parts List - Pushoff Cylinder, 5” x 60” Page 16-20. Service Manual Appendix Page 21-23. Troubleshooting Page 24. Warranty Statement
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OPERATORS AND MAINTENANCE INSTRUCTIONS
This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves.
The scraper should be greased at all points where grease fittings are provided. Connect hydraulic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS (point A), then extend and retract all cylinders several times to force out any air from the hydraulic cylinders and lines. Check the oil levels in the tractor hydraulic system and add to maintain the proper level. Care should be used when adding oil or when discon­necting any oil line to keep all dirt out of the oil as dirt is a major factor in the failure of hydraulic components.
When the scraper is placed into operation, the operator will have to “feel out” the amount of depth of cut to obtain maximum loading efficiency. This is usually accomplished by taking a lesser and more uniform cut; however, some soil conditions such as loose sand may require a “pumping action” obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease fittings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary. Check wheel bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearings and replace, if necessary, cutting edges, worn pins, etc.
5. Tighten all wheel bolts after first two hours use. Check daily for two weeks. Keep torqued to 750 ft. lbs.
6. Maintain tire pressure at 45 to 50 psi.
3
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes­sages. The appropriate signal word for each has been selected using the following guide­lines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury. This signal word is to be limited to the most extreme situa­tions typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few sec­onds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or for you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow persons to operate or assemble this unit
until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do not paint over, remove or deface any safety signs or warning decals on your equipment. Observe all safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question - DON’T TRY IT.
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I-150SP SWIVEL HITCH ASSEMBLY
KEY NO. PART NO. DESCRIPTION
1. A123299-08 Pin: Four Ear Drawbar To Hitch A123299-07 Pin: Two Ear Drawbar To Hitch AFN-00014 Nut: 1-1/2” NC Slotted
2. A123299-06 Pin: Sq. Tab Head 2 X 18-1/2” AFN-00018 Nut: 1-1/2” NF Top Lock
3. A123299-03R A-Frame Hitch
4. A123299-02 C-Frame Hitch: Offset
5. A123299-05 Pin: Sq. Tab Head 1-1/2 X 12-1/2” AFN-00018 Nut: 1-1/2” NF Top Lock
6. A123299-01 Vertical Mounting Tube: 7 Hole
7. A123299-04 Wear Pad With Locking Legs
8. ABS-00001 Bushing: 2-3/8” OD x 2” ID
9. A123299-09 Bushing: 2” OD x 1-1/2” ID x 1-1/2” (2 req’d)
10. A123299-10 Bushing: 2-3/8” OD x 2” ID x 1-1/2” (2 req’d)
11. A123299-11 Washer
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I-150SP APRON ASSEMBLY
KEY NO. PART NO. DESCRIPTION
1. A16025A Apron Model I-150
2. A16027 Bushing: 2” OD x 1-1/2” ID x 2” Long
3. A6010 Pin: 1-1/2” x 5-1/4”
4. 7450 Nut: 3/8” NC
5. AFB-00049 Bolt: 3/8” NC x 3”
6. A10167 Pin: Claw Head w/Grease Fitting 1” x 3-1/16”
7. A10155 Bushing: 1-1/2” OD x 1” ID x 1” Long
8. Cotter Pin: 3/16 X 3”
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I-150SP FRONT END
KEY NO. PART NO. DESCRIPTION
1. A123297 Front End Assembly
2. A14039 Bushing: 2.375 OD X 2.000 ID X 2” Long
3. A17513 Transport Lock Pin: 1-1/8 X 5”
4. A10152A Pin, Frame Attachment, 2” OD x 8-1/16” Long
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I-150SP BOWL AND FRAME ASSEMBLY
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